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OVERLAY WELD KG & RUN TIME ESTIMATION
300506216.xls 01/13/2016
TOME REQUIRED FOR RADIOGRAPHY TEST
C/SEAM OR L/SEAM OR T-FRAME (LS/CS/TF)? LSLG OF SHELL/NOZZLE= 3000 TIME REQUIRED FOR RT !"# MIN
LOWER THK INCLUDING RAINFORCEENT $0 %## HRS
I 0"0 DAYS
S
LG OF SHELL/NOZZLE= 3000 THK= 50
S!OT LENGTH= 300
NO. OF S!OT= 10
TIME CALCUCATION
IRIDIUM CO'ALT
S!OT "6.# 23."
S!OT FOR FILLET IN T$FRAES 6%1.2 113.0
!EOROIC 25%2.0 #5".2
RADIOGRA!H& '& IRIDIU/CO'ALT(I/C)?
S!OT RT OR !ENOROIC RT (S/P)?
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FILLET WELD KG & RUN TIME ESTIMATION
PARAMETERS SETTINGM PROCESS KG/SHIFT HRS/K
1(. SAW 3.2 2.50
ANUAL LENGTH OF WELDING)(= 2#000 2(. SAW 1#.# 0.56
6.0 1.33
ATERIAL )SS/STEEL(= STEEL
15DENSIT&= 0.00000*"5
FOR CALCULATING WELD LENGTH
RADIUS OF WELDING)(= #500
INCLUDED ANGLE OF WELDING)DEG(= 360
15 CALCULATED LENGTH OF WELDING)(= 2"2*#.33# 1(. 1F/2F 12( 3F 1.1
LENGTH OF WELDING)(= 2#000.000
WELD CALCULATION CROSS SEC. AREA TOTAL WELD KG
TOTAL WELDING 112.50 21.20 &ES 1.15
NO 1
FILLET WELDPROCESS POSITION HEATING RUN TIME
CODE CODE (Y/N) (*) (H+,)
1 2.50 1 1.0 N 1.1 3#. $!3
3#. $!3
WELD LG )CALCULATED/ANUAL( (C/M?)
3(.FCAW )1.2 ∅(
POSITION OFWELDING
MULTIPLICATIONFACTOR
PREHEATINGREQUIRED?
MULTIPLICATIONFACTOR
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LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION
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SINGLE V
CS
PARAMETERS SETTING
PROCESS KG/SHIFT HRS/KG1(. SAW # 2.00
15THK= 1*
2(. SAW )C/S( 30 0.2*
θ= *0 )L/S( 1" 0.##
6 1.33
#(. GTAW 1.6 5.00
R.F.= 2 I/D OF SHELL= 1200 5(. TWIN HD. )C/S 2# 0.33
ATERIAL )SS/STEEL(= SS 1#.# 0.56
R.G.= 3 ++ WITH 2 O!ERATORS
DENSIT&= 0.00000"
1(. 1G 12(. 2G 1.6
3(. 3G 1.3
ALL DIENSIONS ARE IN
CROSS SEC. AREA TOTAL WELD KG
&ES 1.15
O/S WELDING= 2"0.6 ".6 NO 1
C/' WELDING= %2.5 2."
TOTAL WELDING 3.3% %%# CHIP 'ACK DEPTH(MM)
THK ,= 30 6
THK - 30 12
CIRC SEAMPROCESS POSITION HEATING RUN TIME
CODE CODE (Y/N) (*) (H+,)
OUTSIDE ROOT RUN 20 1 2 1 1.0 N 1 0"0 3#
OUT SIDE 'ALANCE "0 1 2 1 1.0 N 1 !3! %3.
CHI! 'ACK WELDING 100 1 2 1 1.0 N 1 33. $.
TOTAL %3"$ !
RUN TIE TIE REUIRED FOR
L/SEA OR C/SEA (LS/CS)
3(.FCAW )1.2 ∅(
AW ++ )L/S(
POSITION OFWELDING
MULTIPLICATIONFACTOR
PREHEATINGREQUIRED?
MULTIPLICATIONFACTOR
#!
!!
0""
%%%
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LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION
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.
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LONG SEAM/ CIRC SEAM WELD KG & RUN TIME ESTIMATION
300506216.xls 01/13/2016
DOU'LE V
LSPARAMETERS SETTING
PROCESS KG/SHIFT HRS/KGθ= 65 1(. SAW # 2.00
30.0
THK= #5
2(. SAW )C/S( 30 0.2*
)L/S( 1" 0.##
6 1.33
#(. GTAW 1.6 5.00
R.F.= 2 LG OF LONG SEA= %6* 5(. TWIN HD. )C/S 2# 0.33
13.0ATERIAL )SS/STEEL(= STEEL 1#.# 0.56
++ WITH 2 O!ERATORS
∅= 60 DENSIT&= 0.00000*"5
R.G.= 3 1(. 1G 1
ALL DIENSIONS ARE IN 2(. 2G 1.6
3(. 3G 1.3
CROSS SEC. AREA TOTAL WELD KG
&ES 1.15
O/S WELDING= *%3.0 6.0 NO 1
C/' WELDING= #16." 3.2
TOTAL WELDING %0! CHIP 'ACK DEPTH(MM)
THK ,= 30 6THK - 30 12
LONG SEAMPROCESS POSITION HEATING RUN TIME
CODE CODE (Y/N) (*) (H+,)
OUTSIDE ROOT RUN 20 5 0.556 1 1.0 & 1 #0% 0.
OUT SIDE 'ALANCE "0 # 5 1 1.0 & 1.15 %""%$ ..
CHI! 'ACK WELDING 100 # RRO 1 1.0 & 1.15 1VALUE2 1VALUE2
TOTAL 1VALUE2 1VALUE2
RUN TIE TIE REUIRED FORL/SEA OR C/SEA (LS/CS)
3(.FCAW )1.2 ∅(
AW ++ )L/S(
POSITION OF
WELDING
MULTIPLICATION
FACTOR
PREHEATINGREQUIRED?
MULTIPLICATIONFACTOR
#!
!!
0""
%%%
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LONG SEAM/ CIRC SEAM WELD KG & RUN TIME ESTIMATION
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LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION
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'ACKING STRIP,
PARAMETERS SETTING
PROCESS KG/SHIFTθ= 12 1(. SAW #
THK= 12
2(. SAW )C/S( 30
)L/S( 1"
6
5(. TWIN HD. )C/S( 2#
I/D OF SHELL 2"00 1#.#
R.G.= STEEL ++ WITH 2 O!ERATORS
1"
DENSIT&= 0.00000*"5
1(. 1G 12(. 2G 1.6
3(. 3G 1.
ALL DIENSIONS ARE IN
CROSS SEC. AREA TOTAL WELD KG
&ES 1.
O/S WELDING= 2%2.* 20.3 NO 1
TOTAL WELDING . 03
CIRC SEAMPROCESS POSITION HEATING RUN TIME
CODE CODE (Y/N) (*) (H+,)
OUT SIDE 'ALANCE 100 2 0.26* 1 1.0 & 1 3#! $#
TOTAL 3#! $#
RUN TIE TIE REUIRED FOR
L/SEA OR C/SEA (LS/CS)
3(.FCAW )1.2 ∅(
SAW ++ )L/S(
ATERIAL (SS/STEEL)=
POSITION OFWELDING
MULTIPLFAC
PREHEATINGREQUIRED?
MULTIPLFAC
#!
!!
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LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION
300506216.xls 01/13/2016
HRS/KG2.00
0.2*
0.##
1.33
0.33
0.56
3
5
ICATIONOR
ICATIONOR
0""
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LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION
300506216.xls 01/13/2016
4 GROOVE
CS
PARAMETERS SETTING
PROCESS KG/SHIFT HRS/KG∅= 1
*#.1
THK= "6
1(. SAW # 2.00
2(. SAW )C/S( 30 0.2*
)L/S( 1" 0.##
3(. FCAW 6 1.33
#(. GTAW 1.6 5.00
I/D OF SHELL #500 5(. TWIN HD. )C/S( 2# 0.33
R= 1211.%
ATERIAL )SS/STEEL(= STEEL 1#.# 0.56
++ WITH 2 O!ERATORS
R.F.= 0 DENSIT&= 0.00000*"5
R.G.= 2 1(. 1G 1 ALL DIENSIONS ARE IN 2(. 2G 1.6
3(. 3G 1.3
CROSS SEC. AREA TOTAL WELD KG
&ES 1.15
O/S WELDING= 2303.% 260.6 NO 1
C/' WELDING= 2%".2 33.*
TOTAL WELDING "0% #3 CHIP 'ACK DEPTH(MM)
THK ,= 30 6
THK - 30 12
CIRC SEAMPROCESS POSITION HEATING RUN TIME
CODE CODE (Y/N) (*) (H+,)
OUTSIDE ROOT RUN 20 1 2 1 1.0 & 1.15 .%%. %%
OUT SIDE 'ALANCE "0 2 0.26* 1 1.0 & 1 333$3 $$"
CHI! 'ACK WELDING 100 2 0.26* 1 1.0 & 1 $3" 0
TOTAL %%0""" %!##
RUN TIE TIE REUIRED FOR
L/SEA OR C/SEA (LS/CS)
SAW ++ )L/S(
POSITION OFWELDING
MULTIPLICATIONFACTOR
PREHEATINGREQUIRED?
MULTIPLICATIONFACTOR
#!
!!
0""
%%%
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LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION
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LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION
300506216.xls 01/13/2016
COMPOUND V
CS
PARAMETERS SETTING
PROCESS KG/SHIFT HRS/KG∅= 10
36
THK= 50
1(. SAW # 2.00
2(. SAW )C/S( 30 0.2*
)L/S( 1" 0.##
6 1.33
θ= #5 #(. GTAW 1.6 5.00
12
I/D OF SHELL= 2600 5(. TWIN HD. )C/S( 2# 0.33
ATERIAL )SS/STEEL(= STEEL 1#.# 0.56
++ WITH 2 O!ERATORS
R.F.= 2 DENSIT&= 0.00000*"5
R.G.= 3 1(. 1G 1 ALL DIENSIONS ARE IN 2(. 2G 1.6
3(. 3G 1.3
CROSS SEC. AREA TOTAL WELD KG
&ES 1.15
O/S WELDING= *3".6 #".3 NO 1
C/' WELDING= 2%".2 1%.5
TOTAL WELDING %03"! ".! CHIP 'ACK DEPTH(MM)
THK ,= 30 6
THK - 30 12
CIRC SEAMPROCESS POSITION HEATING RUN TIME
CODE CODE (Y/N) (*) (H+,)
OUTSIDE ROOT RUN 20 1 2 1 1.0 & 1.15 %333
OUT SIDE 'ALANCE "0 2 0.26* 1 1.0 & 1 "%. %03
CHI! 'ACK WELDING 100 2 0.26* 1 1.0 & 1 3%%! $
TOTAL "0 3..
RUN TIE TIE REUIRED FOR
L/SEA OR C/SEA (LS/CS)
3(.FCAW )1.2 ∅(
SAW ++ )L/S(
POSITION OFWELDING
MULTIPLICATIONFACTOR
PREHEATINGREQUIRED?
MULTIPLICATIONFACTOR
#!
!!
0""
%%%
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NO55LE WELD KG & RUN TIME ESTIMATION
300506216.xls 01/13/2016
SINGLE V NO55LE ON SHELL/DEND) (D/S) ? S PARAMETERS SETTING
PROCESS KG/SHIFT
CFW= 10 ATERIAL )SS/STEEL(= STEEL 1(. SAW 3.2
INC. ANG=#5 2(. SAW 1#.#
DENSIT&= *."5E$006 6.0
#(. GTAW 1.3
NOZZLE O/D= OFF SET=
THK= 32
*0" 0
R.F.= 2 1(. 1G 1
S H E L L I / D =
1 * * "
2(. 2G 1.
R.G= 3(. 3G 1.# NOZ O/D
*0"
&ES 1.1
ELLIPSE DIMENSION WELD KG NO 1
AOR AIS= *32.5 ON SHELLON D/END
INOR AIS= *12 O/S WELDING= 500.00 ".%1 ".*" CHIP 'ACK DEPTH(M
LG. OF WELDING= 226%.22 C/' WELDING= 226.1% #.03 3.%* THK ,= 30
TOTAL WELDING %# %.$ THK - 30
ON SHELL
PROCESS POSITION HEATING
CODE CODE (Y/N) RUN TIME
OUTSIDE ROOT RUN 20 1 2.5 1 1.0 & 1.15 (*) (H+,)
OUT SIDE 'ALANCE "0 1 2.5 1 1.0 & 1.15 30.3 $%
CHI! 'ACK WELDING 100 1 2.5 1 1.0 & 1.15 %% 0$
"$% %%"
TOTAL 3%$ 3.
3(. FCAW )1.2 ∅(
POSITION OFWELDING
MULTIPLFAC
PREHEATINGREQUIRED?
MULTIPLFAC
WEIGHTCALCULATION
CROSS SEC. AREA
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NO55LE WELD KG & RUN TIME ESTIMATION
300506216.xls 01/13/2016
HRS/KG
2.50
0.56
1.33
6.25
6
3
5
M)
6
12
ICATIONOR
ICATIONOR
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NO55LE WELD KG & RUN TIME ESTIMATION
300506216.xls 01/13/2016
'ACKING STRIP NO55LE ON SHELL/DEND) (D/S) ? 6 PARAMETERS SETTING
PROCESS KG/SHIFT HRS/KG
ATERIAL )SS/STEEL(= STEEL 1(. SAW 3.2 2.50CFW= % 2(. SAW 1#.# 0.56
INC. ANG= 15 DENSIT&= 0.00000*"5 6.0 1.33
NOZZLE O/D= OFF SET=
THK= 50
300 1100
1(. 1G 1
S H E L L
I / D =
6 " 0 0
2(. 2G 1.6
R.G= 3(. 3G 1.3
10 NOZ O/D
300
&ES 1.15
ELLIPSE DIMENSIO / I/ NO 1
AOR AIS= 353.# 303.# WELD KG
INOR AIS= 353.# 303.3** ON SHELL ON D/END CHIP 'ACK DEPTH(MM)
LG. OF WELDING= 1110.1* O/S WELDING= "*5.## *.63 *.63 THK ,= 30 6
THK - 30 12
TOTAL WELDING ."3 ."3
ON D/ENDPROCESS POSITION HEATING RUN TIME
CODE CODE (Y/N) (*) (H+,)
OUT SIDE 'ALANCE 100 1 2.5 1 1.0 & 1.15 %3%"0 %
TOTAL %3%"0 %
'ACKING STRIPP DIMENSION
OUTER AOR AIS 35".# O/D= 35".#
OUTER INOR AIS 3#0.0 I/D= 2*5.#
WIDTH= 32.3
3(.FCAW )1.2 ∅(
POSITION OFWELDING
MULTIPLICATIONFACTOR
PREHEATINGREQUIRED?
MULTIPLICATIONFACTOR
WEIGHTCALCULATION
CROSS SEC. AREA
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NO55LE WELD KG & RUN TIME ESTIMATION
DOU'LE V NO55LE ON SHELL/DEND) (D/S) ? , PARAMETERS SETTING
PROCESS KG/SHIFT
CFW= % ATERIAL )SS/STEEL(= STEEL 1(. SAW 3.2
INC. ANG= #5 2(. SAW 1#.#
DENSIT&= 0.00000*"5 6.0
#(. GTAW 1.3
NOZZLE O/D= OFF SET=
THK= *#
60 653 500
R.F.= 2
12 1(. 1G 12(. 2G 1.6
S H E L L I / D =
2 # 5 0
3(. 3G 1.3
R.G= NOZ O/D
3 653
INC. ANG= 35 &ES 1.1
ELLIPSE DIMENSION NO 1
CROSS SEC. AREA
WELD KG
AOR AIS= *36.6 ON SHELL ON D/END CHIP 'ACK DEPTH(MM
INOR AIS= 656 O/S WELDING= 2026.50 3#."6 32.*" THK ,= 30
LG. OF WELDING= 21%1.213 C/' WELDING= 312.61 5.3" 5.06 THK - 30TOTAL WELDING #0# 3.!#
ON SHELLPROCESS POSITION HEATING RUN TIME
CODE CODE (Y/N) (*) (H+,)
OUTSIDE ROOT RUN 20 2 0.56 1 1.0 & 1 3# 3
OUT SIDE 'ALANCE "0 1 2.5 2 1.6 & 1 "". %%%$
CHI! 'ACK WELDING 100 1 2.5 2 1.6 & 1 %0$ %$
TOTAL !%$" %3"
3(.FCAW )1.2 ∅(
POSITION OFWELDING
MULTIPLIFACT
PREHEATINGREQUIRED?
MULTIPLIFACT
WEIGHTCALCULATION
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NO55LE WELD KG & RUN TIME ESTIMATION
4 GROOVE NO55LE ON SHELL/DEND) (D/S) ? , PARAMETERS SETTING
PROCESS KG/SHIFT HRSATERIAL )SS/STEEL(= STEEL 1(. SAW 3.2 2.5
2(. SAW 1#.# 0.5
R.G= NOZZLE LI! O/D= DENSIT&= 0.00000*"5 6.0 1.3
3 36% #(. GTAW 1.3 6.2
THK= 1*0
R.F.= 5 OFF SET=
0
R 12
1(. 1G 1
S H E L L I /
D =
# 5 1 #
2(. 2G 1.6
3(. 3G 1.3INC. ANG.= 5 NOZ O/D
36%
INC. ANG.= 10
&ES 1.15
ELLIPSE DIMENSION NO 1
CROSS SEC. AREA WELD KG
AOR AIS= 3*2.# ON SHELL ON D/END CHIP 'ACK DEPTH(MM)
INOR AIS= 3*2 I/S WELDING= #*20.6# #3.33 #3.31 THK ,= 30 6
LG. OF WELDING= 116%.3 C/' WELDING= 320.## 2.%# 2.%# THK - 30 1
TOTAL WELDING #". #"$
ON SHELLPROCESS POSITION HEATING RUN TIME
CODE CODE (Y/N) (*) (H+,)
OUTSIDE ROOT RUN 20 1 2.5 1 1.0 & 1.15 %#$0 #
OUT SIDE 'ALANCE "0 1 2.5 1 1.0 & 1.15 $.! .
CHI! 'ACK WELDING 100 1 2.5 1 1.0 & 1.15 $0.# !$
TOTAL .! %330
3(.FCAW )1.2 ∅(
POSITION OFWELDING
MULTIPLICATIOFACTOR
PREHEATINGREQUIRED?
MULTIPLICATIOFACTOR
WEIGHTCALCULATION
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NO55LE WELD KG & RUN TIME ESTIMATION
RF PAD 7SINGLE V NO55LE ON SHELL/DEND) (D/S) ? S PARAMETERS SETTINGCFW= % PROCESS KG/SHIFT H
INC. ANG= 35 5 ATERIAL )SS/STEEL(= STEEL 1(. SAW 3.2
DENSIT&= 0.00000*"5 2(. SAW 1#.#
INC. ANG= 5 6.0
OFF SET= #(. GTAW 1.3
0
THK= 16
RFPAD 5
MULTIPLICATIO
THK= 20
NOZZLE O/D= 1(. 1G 1
602 2(. 2G 1.6NOZ O/D 3(. 3G 1.3
602
R.F.= 2 FILLET SIZE=30
MULTIPLICATIO
S H E L L I / D =
# 3 0 0
R.G= &ES 1.15
3 NO 1
CROSS SEC. AREA
WELD KG
ON SHELL ON D/END CHIP 'ACK DEPTH(MM)
ELLIPSE DIMENSION O/S WELDING= 55#.*% ".2% ".2" THK ,= 30
AOR AIS= 60*.0 C/' WELDING= 56.55 0."5 0."# THK - 30
INOR AIS= 605 R.F.!AD WELDING= #50.00 22.#2 22.#2LG. OF WELDING= 1%03."3 TOTAL WELDING 3%$$ 3%$#
ON SHELLPROCESS POSITION HEATING RUN TIME
CODE CODE (Y/N) (*) (H+,)
OUTSIDE ROOT RUN 20 1 2.5 1 1.0 N 1 #!. #%
OUT SIDE 'ALANCE "0 1 2.5 1 1.0 N 1 $0 %""
CHI! 'ACK WELDING 100 1 2.5 1 1.0 N 1 %"! %
R.F.!AD WELDING 100 1 2.5 1 1.0 N 1 33"" $"0
TOTAL %3.0$ !
3(.FCAW )1.2 ∅(
POSITION OFWELDING
PREHEATINGREQUIRED?
WEIGHTCALCULATION
P A D O
/ D
0 0 0
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NO55LE WELD KG & RUN TIME ESTIMATION
RF PAD 7SINGLE V NO55LE ON SHELL/DEND) (D/S) ? D PARAMETERS SETTINGCFW= % PROCESS KG/SHIFT H
INC. ANG= #5 ATERIAL )SS/STEEL(= STEEL 1(. SAW 3.2
10 2(. SAW 1#.#
INC. ANG= 5 DENSIT&= 0.00000*"5 6.0
OFF SET=
330
THK= %0
RFPAD %0
MULTIPLICATION
THK= %0
NOZZLE O/D= 1(. 1G 1
3#5 2(. 2G 1.6
NOZ O/D 3(. 3G 1.3
3#5
R.F.= 2 FILLET SIZE=#0
MULTIPLICATION
S H E L L I / D =
2 # 5 0
R.G= &ES 1.15
3 NO 1
CROSS SEC. AREA
WELD KG
ON SHELL ON D/END CHIP 'ACK DEPTH(MM)
ELLIPSE DIMENSION / I/ O/S WELDING= 13%"#."3 131.#6 131.#6 THK ,= 30
AOR AIS= 3"1.2 331.2 R.F.!AD WELDING= "00.00 20.26 20.26 THK - 30
INOR AIS= 3"1.2 331.15%3 TOTAL WELDING %$%.% %$%.%
LG. OF WELDING= 11%*.##*
ON D/ENDPROCESS POSITION HEATING RUN TIME
CODE CODE (Y/N) (*) (H+,)
OUT SIDE 'ALANCE 100 2 0.56 1 1.0 & 1 #3!% .30
R.F.!AD WELDING 100 1 2.50 3 1.3 & 1.15 #$#3 .$.
TOTAL !#% %#!.'ACKING STRIPP DIMENSION
OUTER AOR AIS= 3"6.2
OUTER INOR AIS= 3*1.0WIDTH= 25.2
3(.FCAW )1.2 ∅(
POSITION OFWELDING
PREHEATINGREQUIRED?
WEIGHTCALCULATION
P A D O
/ D %
0 0 0
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NO55LE WELD KG & RUN TIME ESTIMATION
RF PAD 7SINGLE V NO55LE ON SHELL/DEND) (D/S) ? S PARAMETERS SETTINGCFW= % PROCESS KG/SHIFT HRS
ATERIAL )SS/STEEL(= STEEL 1(. SAW 3.2 2
INC. ANG= 35 5 2(. SAW 1#.# 0
DENSIT&= 0.00000*"5 6.0 1
OFF SET= #(. GTAW 1.3 6
THK= 16 5#5
RFPAD 5
R.F.= 2 NOZZLE O/D=
THK= 1*
#0* 1(. 1G 1
2(. 2G 1.6NOZ O/D 3(. 3G 1.3
#0*
S H E L L I / D =
# 3 0 0
FILLET SIZE=30
R.G=
3 &ES 1.15INC. ANG=
35
CROSS SEC. AREA
WELD KG
ELLIPSE DIMENSION ON SHELL ON D/END CHIP 'ACK DEPTH(MM)
AOR AIS= #2#.* O/S WELDING= 12%.** 0.#2 1.36 THK ,= 30
INOR AIS= #10 C/' WELDING= 31#.6" 1.01 3.30 THK - 30
LG. OF WELDING= 1311.30% R.F. !AD WELDING #50.00 22.#2 22.#2
TOTAL WELDING 3!$ .0.
ON SHELLPROCESS POSITION HEATING RUN TIME
CODE CODE (Y/N) (*) (H+,)
OUTSIDE ROOT RUN 20 1 2.5 1 1.0 N 1 %$ 0
OUT SIDE 'ALANCE "0 1 2.5 1 1.0 N 1 $0% 0!
CHI! 'ACK WELDING 100 1 2.5 1 1.0 N 1 %$% $R.F.!AD WELDING 100 1 2.5 1 1.0 N 1 33"" $"0
TOTAL 3$.. $"
3(.FCAW )1.2 ∅(
POSITION OFWELDING
MULTIPLICATIOFACTOR
PREHEATINGREQUIRED?
MULTIPLICATIOFACTOR
WEIGHTCALCULATION
P A D O
/ D
0 0 0
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NO55LE WELD KG & RUN TIME ESTIMATION
300506216.xls 01/13/2016
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NO55LE WELD KG & RUN TIME ESTIMATION
RFPAD 7 DOU'LE V NO55LE ON SHELL/DEND) (D/S) ? D PARAMETERS SETTINGCFW= % PROCESS KG/SHIFT
INC. ANG= 60 ATERIAL )SS/STEEL(= STEEL 1(. SAW 3.2
INC. ANG= 10 10 2(. SAW 1#.#
DENSIT&= 0.00000*"5 6.0
#(. GTAW 1.3
THK= 30 OFF SET=
RFPAD %0 330
NOZZLE O/D=
THK= 30
20 3#5 1(. 1G2(. 2G
R.F.= 2 3(. 3G
" NOZ O/D
3#5
S H E L L I / D =
2 # 5 0
R.G= FILLET SIZE=30 &ES
3 NOINC. ANG=
CROSS SEC. AREA
WELD KG
#5 ON SHELL ON D/END CHIP 'ACK DEPTH(
ELLIPSE DIMENSION O/S WELDING= 1%61.#% 1*.20 16."3 THK ,= 30
AOR AIS= 363.0 C/' WELDING= 16%.10 1.#" 1.#5 THK - 30INOR AIS= 3#" R.F. !AD WELDING #50.00 22.#2 22.#2
LG. OF WELDING= 111*.0"6 TOTAL WELDING %!"! %!
ON D/ENDPROCESS POSITION HEATING RUN TIME
CODE CODE (Y/N) (*) (H+,)
OUTSIDE ROOT RUN 20 2 0.56 1 1.0 & 1 %% %
OUT SIDE 'ALANCE "0 1 2.5 2 1.6 & 1.15 3.%" "%
CHI! 'ACK WELDING 100 1 2.5 2 1.6 & 1.15 #00$ ".
R.F.!AD WELDING 100 1 2.5 1 1.0 & 1.15 3!".0 "##
TOTAL !0". %3#
3(.FCAW )1.2 ∅(
POSITION OFWELDING
MULTIPFA
PREHEATINGREQUIRED?
MULTIPFA
WEIGHTCALCULATION
P A D O
/ D
0 0 0
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NO55LE WELD KG & RUN TIME ESTIMATION
SET ON NO55LE IN SHELL/DEND) (D/S) ? S PARAMETERS SETTING
PROCESS KG/SHIFT
60 1%.5 NOZ I/D ATERIAL )SS/STEEL(= STEEL 1(. SAW 3.2
2(. SAW 1#.#
1%.5 DENSIT&= 0.00000*"5 6.0
4 #(. GTAW 1.3
INC. ANG.= 10 OFFSET=
R.F.= 1 0
CFW= %
INC ANG "0
R.G.= 3 1(. 1G
THK= 602(. 2G
NOZ I/D 3(. 3G
1 * * 6
21
NOZ O/D
60
&ES 1
ELLIPSE DIMENSION
WEIGHT CALCULATIONCROSS SEC. AREA WELD KG NO
ON SHELL ON D/END
AOR AIS= #0.5 O/S WELDING= 3%5.#0 0.3% 0.3%
INOR AIS= #0.5LG. OF WELDING= 12*.2 TOTAL WELDING 03 03
ON SHELLPROCESS POSITION HEATING RUN TIME
CODE CODE (Y/N) (*) (H+,)
OUTSIDE ROOT RUN 20 1 2.5 2 1.6 1 %0 03
OUT SIDE 'ALANCE "0 1 2.5 1 1.0 1.15 $#$ 0
TOTAL .3$ %
3(.FCAW )1.2 ∅(
POSITION OFWELDING
MULTIPFA
S H E L L
I / D =
PREHEATINGREQUIRED?
MULTIPFA
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FILLET WELD KG & RUN TIME ESTIMATION
DOU'LE SIDE FILLET 4OINTPARAMETERS SETTING
S PROCESS KG/SHIFT
1(. SAW 3.2
7 2(. SAW 1#.#
6.0
ANUAL LENGTH OF WELDING)(= 10000
6ATERIAL )SS/STEEL(= STEEL
DENSIT&= 0.00000*"5FOR CALCULATING WELD LENGTH
6 RADIUS OF WELDING)(= 2500 1(. 1F/2F
INCLUDED ANGLE OF WELDING)DEG(= 120 2( 3F
CALCULATED LENGTH OF WELDING)(= 5235.%""
LG OF WELDING= 10000.000
WELD CALCULATION CROSS SEC. AREA TOTAL WELD KG
FIRST SIDE WELDING 1".00 1.#1
SECOND SIDE WELDING 1".00 1.#1 &ES
TOTAL WELDING 3"00 !3 NO
SINGLE OPERATORPROCESS POSITION HEATING RUN TIME
CODE CODE (Y/N) (*) (H+,)
FIRST SIDE 100 1 2.50 1 1.0 N 1.1 33% 3
SECOND SIDE SIDE 100 1 2.50 1 1.0 N 1.1 33% 3
TOTAL #""3 .!
WELDING '& SINGLE O!ERATOR/DOU'LE O!ERATOR(S/D)?
WELD LG )CALCULATED/ANUAL( (C/M?)
3(.FCAW )1.2 ∅(
POSITION OFWELDING MULTFA
PREHEATINGREQUIRED?
MULTFA
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FILLET WELD KG & RUN TIME ESTIMATION
DOU'LE SIDE FILLET 4OINTPARAMETERS SETTING
S PROCESS KG/SHIFT
1(. SAW 3.2
6.0
ATERIAL )SS/STEEL(= STEEL
SECOND SIDE
20CFW DENSIT&= 0.00000*"5
20CFW 1(. 1F/2F 1
FIRST SIDE O/D= #00 2( 3F 1.
WELD CALCULATION CROSS SEC. AREA TOTAL WELD KG
FIRST SIDE WELDING 200.00 1.%#
SECOND SIDE WELDING 200.00 2.01 &ES 1.1
TOTAL WELDING #0000 3$ NO 1
SINGLE OPERATORPROCESS POSITION HEATING RUN TIME
CODE CODE (Y/N) (*) (H+,)
FIRST SIDE 100 1 2.50 1 1.0 N 1.1 30% $3
SECOND SIDE SIDE 100 1 2.50 1 1.0 N 1.1 33%0 $$
TOTAL "$%% %0
WELDING '& SINGLE O!ERATOR/DOU'LE O!ERATOR(S/D)?
2(.FCAW )1.2 ∅(
POSITION OFWELDING
MULTIPLFACT
PREHEATINGREQUIRED?
MULTIPLFACT
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FILLET WELD KG & RUN TIME ESTIMATION
DOU'LE SIDE 7 FULL PENETATION 4OINT
PARAMETERS SETTING
CPROCESS KG/SHIFT
1(. SAW 3.2
20 C 2(. SAW )TWIN HEAD( 1#.#
ANUAL LENGTH OF WELDING)(= 10000 6.0
ATERIAL )SS/STEEL(= STEEL #(. GTAW8SAW 1.3
1060 DEG DENSIT&= 0.00000*"5
FOR CALCULATING WELD LENGTH
RG= RADIUS OF WELDING)(= 1000
2 INCLUDED ANGLE OF WELDING)DEG(= 360
20 CALCULATED LENGTH OF WELDING)(= 62"3.1"5 1(. 1F/2FLENGTH OF WELDING)(= 62"3.1"5 2( 3F
CHIP 'ACK DEPTH(MM) "
WELD CALCULATION CROSS SEC. AREA TOTAL WELD KG
FIRST SIDE WELDING 13*.5% 6.*%
SECOND SIDE WELDING 1%#.1# %.5" )INCLUDING CHI! 'ACK( &ES 1
TOTAL WELDING 33%.3 %"3" NO
WITH CHIP 'ACKPROCESS POSITION HEATING RUN TIME
CODE CODE (Y/N) (*) (H+,)
FIRST SIDE 100 # 2.63 1 1.0 N 1.1 %%.$. %"
SCOND SIDE SIDE 100 # 2.63 1 1.0 N 1.1 %"$! ."
TOTAL !3#. #.
PROCESS? (DOT/ WITH CHIP'ACK/TIG7SMAW) (D/C/T) ?
WELD LG )CALCULATED/ANUAL( (C/M?)
3(.FCAW )1.2 ∅(
POSITION OFWELDING
MULTIPFA
PREHEATINGREQUIRED?
MULTIPFA
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OVERLAY WELD KG & RUN TIME ESTIMATION
FORGING
GASKET FACE O/LAY 'ORE O/LAY PARAMETERS SETTING
O/D OF GASKET FACE O/LA&= 22% 'ORE OF FLANGE AFTER O/LA&= 165 PROCESS KG/SHIFT HRS/K'ORE OF FLANGE AFTER O/L= 165 LENGTH OF FLANGE/FORG= 123# 1(. SAW # 2.00
EAN DIA OF GASKER GROO9E= 200 THK OF O/LA&= " * 1.1#
DE!TH OF GASKET GROO9E= 10 3(. FCAW )ANUAL( 6 1.33
WIDTH OF GROO9E AT TO!= 23
THK OF O/LA&= "
GASKET FACE O/LA&= 2.#23601 KG 'ORE O/LA&= #2.%231 KG
&ES 1.15
'ACK FACE O/LAY NO 1
O/D OF LI! = #"*
'ORE OF FORG AFTER O/L= 3"1
THK OF O/LA&= 6
'ACK FACE O/LA&= 3.#6"62 KG
TOTAL O/LAY #!!%$3 KG
KG PROCESS HEATING RUN TIME
CODE (Y/N) (*) (H+,)
GASKET FACE O9ER LA& # 1 2.00 N 1.00 % #!
'ORE O9ER LA& # 2 1.1# & 1.15 33!$ $"#
'ACK FACE )!ROFILE( O9ER LA& 3$ 3 1.33 N 1.00 .. #"
TOTAL 3$3% "$
2(.FCAW )1.2 ∅()/C(
PREHEATINGREQUIRED?
MULTIPLICATIONFACTOR
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OVERLAY WELD KG & RUN TIME ESTIMATION
300506216.xls 01/13/2016
FLANGE
GASKET FACE O/LAY 'ORE O/LAY PARAMETERS SETTING
O/D OF GASKET FACE O/LA&= #"3 'ORE OF FLANGE AFTER O/LA&= 3"1 PROCESS KG/SHIFT HR'ORE OF FLANGE AFTER O/L= 3"1 LENGTH OF FLANGE= 16" 1(. SAW #
DIA OF GASKER GROO9E= #50 THK OF O/LA&= 6 *
DE!TH OF GASKET GROO9E= 0 3(. FCAW )ANUAL( 6
WIDTH OF GROO9E AT TO!= 0
THK OF O/LA&= *
GASKET FACE O/LA&= 3."*60*2 KG 'ORE O/LA&= %."0#1"2 KG
&ES 1.15
TOTAL O/LAY %3"!0$ KG NO 1
KG PROCESS HEATING RUN TIME
CODE (Y/N) (*) (H+,)
GASKET FACE O9ER LA& 3 1 2.00 N 1.00 #"$ .!'ORE O9ER LA& ! 2 1.1# N 1.00 ". %%
TOTAL %%3.# %0
2(.FCAW )1.2 ∅()/C(
PREHEATINGREQUIRED?
MULTIPLICATFACTOR
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OVERLAY WELD KG & RUN TIME ESTIMATION
300506216.xls 01/13/2016
EL'OW
I/D O/LAY PARAMETERS SETTING
'ORE OF EL'OW AFTER O/LA&= ##" PROCESS KG/SHIFT HRS/KGRADIUS OF EL'OW 11*6 1(. SAW # 2.00
INCLUDED ANGLE OF EL'OW= %0 2(. FCAW )ANUAL( 6 1.33
THK OF O/LA&= "
'ORE O/LA&= 16%.36#3 KG
&ES 1.15
NO 1
KG PROCESS HEATING RUN TIME
CODE (Y/N) (*) (H+,)
'ORE O9ER LA& %"# 2 1.33 N 1.00 %3$# $!
PREHEATINGREQUIRED?
MULTIPLICATIONFACTOR
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OVERLAY WELD KG & RUN TIME ESTIMATION
300506216.xls 01/13/2016
PIPE
I/D O/LAY PARAMETERS SETTING'ORE OF !I!E AFTER O/LA&= #*0 PROCESS KG/SHIFT HRS/KGLENGTH OF !I!E= 500 1(. SAW # 2.00
THK OF O/LA&= 6 * 1.1#
3(. FCAW )ANUAL( 6 1.33
'ORE O/LA&= 35.""%55 KG
&ES 1.15
NO 1
KG PROCESS HEATING RUN TIME
CODE (Y/N) (*) (H+,)
'ORE O9ER LA& 3$ 2 1.1# & 1.15 !30 #.
2(.FCAW )1.2 ∅()/C(
PREHEATINGREQUIRED?
MULTIPLICATIONFACTOR
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OVERLAY WELD KG & RUN TIME ESTIMATION
300506216.xls 01/13/2016
CIRC SEAM/ LONG SEAM OVERLAY
PARAMETERS SETTING
I/D OF SHELL= #300 THK= 1* PROCESS KG/SHIFT HRS/KG
THK OF O/LA&= 6 I/S INC. ANG.= 0 1(. SAW # 2.00CLAD STRI! ANG.= #5 I/S :9: HEIGHT= 0 * 1.1#
THK OF CLAD= 3 CLAD STRI!!ING= % 3(. FCAW )ANUAL( 6 1.33
CALCULATION ROOT GA!= 3
WIDTH OF O/LA&= 23 LG OF CEA= 1351".2*
R.F. WIDTH= 3#
AREA OF O/LA&= 11".5 C/SEAM O/LAY %$.$0#
&ES 1.15
THK=
1*
NO 1
C/SEAM OR L/SEAM (LS/CS)? CS0
θ= 0
3
RG
3 %
5 O/L THK= ∅= #5
6
0
I/D OF SHELL= #300
KG PROCESS HEATING RUN TIME
CODE (Y/N) (*) (H+,)
CIRC. SEA O9ER LA& %" 3 1.33 N 1.00 %00" %"!
2(.FCAW )1.2 ∅()/C(
PREHEATINGREQUIRED?
MULTIPLICATIONFACTOR
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SHELL ESSC OVERLAY WELD KG & RUN TIME ESTIMATION
300506216.xls 01/13/2016
SHELL ESSC OVERLAY PARAMETERS SETTINGI/D OF SHELL 'EFORE O/LA&= #500 PROCESS KG/SHIFT HRS/KGLENGTH OF SHELL= 2250 1( ESSC )60 WD( ## 0.1"
THK OF O/LA&= " 2( ESSC )%0WD( 66 0.12
3( ESSC )120 WD( "# 0.10
'ORE O/LA&= 2032.133 KG
KG PROCESS RUN TIME
CODE (*) (H+,)
I/D O9ER LA&)WITH 2 O!ERATOR( 03% 1 0.1" ##33. .30