Microbion- Texdecol Microbion- Texdecol
Decolorizing Textile Dyeing effluentDecolorizing Textile Dyeing effluent
An innovative SolutionAn innovative Solution
AAn optimized biological process of n optimized biological process of decolorizing effluents and decolorizing effluents and wastewater/waste streams in dye and wastewater/waste streams in dye and allied industries using a synergistic allied industries using a synergistic microbial consortiummicrobial consortium
Microbion – TEXDECOLMicrobion – TEXDECOL
PREAMBLEPREAMBLE
Dye effluents and waste streams/ wastewaters are generally Dye effluents and waste streams/ wastewaters are generally obtained as a result of manufacturing processes for the obtained as a result of manufacturing processes for the preparation of textiles/fabrics in a wide extent. The waste preparation of textiles/fabrics in a wide extent. The waste streams include varying organic and inorganic materials streams include varying organic and inorganic materials rendering to be unsuitable for reuse and undesirable for release rendering to be unsuitable for reuse and undesirable for release into the biosphere. Wastewater containing dyes presents a into the biosphere. Wastewater containing dyes presents a serious environmental problem due to its high toxicity which serious environmental problem due to its high toxicity which leads to ground water and surface water pollution. Therefore the leads to ground water and surface water pollution. Therefore the removal of the high stable dyes from the textile effluents is of removal of the high stable dyes from the textile effluents is of prime importance.prime importance.
Such dye effluents and wastewaters are characterized by their Such dye effluents and wastewaters are characterized by their intense color, high chemical oxygen demand (COD), salinity and intense color, high chemical oxygen demand (COD), salinity and fluctuating pH which tend to various environmental and fluctuating pH which tend to various environmental and pollution problems when discharged untreatedpollution problems when discharged untreated
Conventional treatment processConventional treatment process Physico –chemical treatment + BiologicalPhysico –chemical treatment + Biological
High chemical sludgeHigh chemical sludge Not eco friendlyNot eco friendly Low BOD, Low CODLow BOD, Low COD No significant colour reduction. No significant colour reduction. Down stream RO process deficiency.Down stream RO process deficiency.
Chemical oxidation process: Chemical oxidation process: Ozone treatment, Activated carbon filtration, Resin filtersOzone treatment, Activated carbon filtration, Resin filters High cost CAPEX. OPEX High cost CAPEX. OPEX Not suitable for all dyes. Not suitable for all dyes.
The above mentioned are obvious opportunities and challenges for The above mentioned are obvious opportunities and challenges for biological treatment methods to offer viable alternatives in biological treatment methods to offer viable alternatives in treating dye-containing wastewatertreating dye-containing wastewater
Microbion –Texdecol solutionMicrobion –Texdecol solutionBiological treatment- Biological treatment-
100% colour removal, 100% colour removal, Low COD, Low BODLow COD, Low BOD efficient down stream RO operationefficient down stream RO operation Very cost effectiveVery cost effective No chemical sludgeNo chemical sludge
low biological sludgelow biological sludge
Microbion –Texdecol a consortium of special decolorizing Microbion –Texdecol a consortium of special decolorizing microbes reduces color of textile dyeing effluent, degrading the microbes reduces color of textile dyeing effluent, degrading the dyestuff present along with other organic compounds bringing dyestuff present along with other organic compounds bringing down COD and color. 80-85% color reduced in aerobic biological down COD and color. 80-85% color reduced in aerobic biological system followed by an organic coagulant to reduce color further. system followed by an organic coagulant to reduce color further. Totally decolorized water is taken for down stream process. Totally decolorized water is taken for down stream process.
Treatment Technologies- Flow chartTreatment Technologies- Flow chartTextile decolourizationExisting Tehnology: Chemo biological
Wash water Chemical Treat Biological Reverse osmosis
To process Sludge
Evaporation
Effluent from Process
Settling
Dye Bath Evaporation
Reject Water
Overflow
Our Technology: Microbion -Texdecol
Wash water
Biological Reverse osmosis
To process Sludge
Effluent from Process Settling
Dye Bath Evaporation
Reject Water
Overflow
Microbion Texdecol –Solution @workMicrobion Texdecol –Solution @workMicrobion Texdecol solution is successfully implemented in a 5 MLD common effluent treatment plant at Dodaballapur Bangalore.
Equalization Tank
Aeration Tank during addition of TEXDECOL
Aeration Tank after addition of TEXDECOL
Secondary Clarifier
Treated Water Collection Tank
Sample at Lab Test
Advantages – A ComparisonAdvantages – A Comparison ParametersParameters ConventionalConventional
ChemobilogicalChemobilogicalMicrobion Tex decolMicrobion Tex decol
Treatment ProcessTreatment Process Chemical precipitation for color Chemical precipitation for color removal. Hazardous sludge removal. Hazardous sludge
producedproduced
No Primary Treatment No Primary Treatment required. Chemical sludge is required. Chemical sludge is
100% eliminated.100% eliminated.Primary TreatmentPrimary Treatment
Biological Biological TreatmentTreatment
For organic removal COD, BOD. For organic removal COD, BOD. No special microorganisms for No special microorganisms for Colour removal. Produces bio Colour removal. Produces bio
sludgesludge
Special decolorizing microbes. Special decolorizing microbes. 60-70% less bio sludge 60-70% less bio sludge
productionproduction
Water RecyclingWater Recycling Series of filtration and Reverse Series of filtration and Reverse osmosis. Good quality water osmosis. Good quality water
(Pre treatment) is a necessity for (Pre treatment) is a necessity for RO feed. Quality and quantity RO feed. Quality and quantity
depends on input. Present depends on input. Present practice of chemical treatment practice of chemical treatment contributes to inorganic load, contributes to inorganic load, reduces RO performance over reduces RO performance over
the yearsthe years
Series of filtration and Reverse Series of filtration and Reverse osmosis. Reduces inorganic osmosis. Reduces inorganic load on membrane process. load on membrane process. Membrane out put increases Membrane out put increases by 5%. Increased output in by 5%. Increased output in recycling of water. Down recycling of water. Down
time reductiontime reduction
Reject waterReject water Mechanical evaporators, turbo Mechanical evaporators, turbo mist sprayers, Energy intensive. mist sprayers, Energy intensive.
Not eco friendly. Increases carbon Not eco friendly. Increases carbon foot print. Operational foot print. Operational
inefficiency.inefficiency.
Mechanical evaporators, turbo mist Mechanical evaporators, turbo mist sprayers, Color reduction and no addition sprayers, Color reduction and no addition
of inorganic salts to the RO Feed of inorganic salts to the RO Feed improves reject water handling. improves reject water handling.
Evaporator efficiency increases. Down Evaporator efficiency increases. Down time reducedtime reduced
Water Quality( RO Feed)Water Quality( RO Feed)
pHpH 7.5 – 8.07.5 – 8.0 7.5 – 8.0 7.5 – 8.0
ColorColor 600 units600 units < 100 units< 100 units
CODCOD 300-350 ppm300-350 ppm < 200 ppm< 200 ppm
TDSTDS 5000- 10000 (depends on Input)5000- 10000 (depends on Input) 5000- 10000(depends on input)5000- 10000(depends on input)
Water Water ConservationConservation
70% 70% 80%80%
CAPEXCAPEX1000 Kl/Day1000 Kl/Day
4.5 crores4.5 crores 4 crores4 crores
OPEX OPEX 1000 Kl/Day1000 Kl/Day
Rs. 55/- per KlRs. 55/- per Kl Rs. 35/- per KlRs. 35/- per Kl
Cost of LabourCost of Labour Rs. 7/- per KlRs. 7/- per Kl Rs. 7/- per KlRs. 7/- per KlBenefits: Meeting TNPCB standards, increased out put in RO, evaporator out put increases, No additional capital investment in existing plants.