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SIPLUS extreme – Refining of Standard
Products for Railway Applications
Tougher than the standard.
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• Contact 21
• Application examples 15
• Technical data 12
• Customer benefits 9
• Product portfolio and Innovations 6
• What is SIPLUS extreme? 2
SIPLUS extreme – Refining of Standard Products for Railway Applications
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What is SIPLUS extreme?
Standard Product Refining SIPLUS extreme
LOGO!
SIMATIC S7
SIMATIC C7
SIMATIC HMI
SITOP
POSMO
SCALANCE
SIMATIC mEC
SINAUT ST7
SIMOCODE
AS-Interface
Change of components
Conformal Coating
Extension of mechanical load
Changed voltage-/
current ranges
Additional certifications/
approbations
…
Extended temperature range
Protection during bedewing
Protection during chlorine, sulfur,
dioxide, hydrosulfide (ISA G3 +)
Extension of mechanical
load of components
Increasing of electric strength of
I/O components
Increased degree of protection
Approbation such as NEMA,
EN50155, ATEX, cULus
…
Due to customizing, SIPLUS extreme opens up additional customer segments.
+ =
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Targets
• refined components with MLFB deliverable from stock as standard components
• customized adaptation of refined components
• support with certifications (e. g. TÜV, Lloyd, cULus, NEMA, EN50155)
Examples of refined components or systems
• Components of the product groups LOGO!,
SIMATIC S7, SIMATIC C7, SITOP, POSMO
We refine modules, products and systems for specific industrial requirements
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• Contact 21
• Application examples 15
• Technical data 12
• Customer benefits 9
• Product portfolio and Innovations 5
• What is SIPLUS extreme? 3
SIPLUS extreme – Refining of Standard Products for Railway Applications
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• Frequency converter MICROMASTER
• Positioning motor POSMO A
• Feed drive SIMODRIVE
• SIMOCODE
• SITOP select
• SITOP power
• SITOP smart
• SITOP modular
• SITOP USV
• SITOP upmiter • Text Displays
• Touch Panels
• Operator Panels
• Multi Panels
• KTP Basic Panels
• Microbox / Embedded Controller
• Logikmodul LOGO!
• S7-200
• S7-1200
• S7-300 / 300F
• C7
• S7-400 / 400H
SIPLUS extreme
Current portfolio – more than 600 products
• Communication processors (PROFIBUS/PROFINET)
• Switches (SCALANCE)
• SINAUT
• SIPLUS RIC extreme
• AS-Interface
• PCS7 Bundle
• ET 200L
• ET 200M
• ET 200S
Power supply
Automation technology SIMATIC-SPS
SIMATIC Distributed I/O
SIMATIC communication
Process automation
SIMATIC HMI / IPC / PC
Drive technology
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SIPLUS extreme
Add-on products and customized solutions
• DCF77 radio clock module
• GSM-Kits
• LOGO! mounting frame for IP65
• LOGO! PROM for duplication of program modules
• SIPLUS upmiter –
power supply with wide-range input
Add-ons
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• Contact 21
• Application examples 15
• Technical data 12
• Customer benefits 8
• Product portfolio and Innovations 6
• What is SIPLUS extreme? 3
SIPLUS extreme – Refining of Standard Products for Railway Applications
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Customer benefits SIPLUS extreme
• Familiar software/hardware engineering in standard configurations
• Standard SIMATIC documentation and -software
(e. g. mall, intranet, internet)
• Integrated automation -based on TIA- for realizing
customer specific solutions
• Retention of sales channels
• Constant innovation based on the latest industry-standard products
• Investment security while using refined standard products
• Same warranties and approvals as for “based on” standard products
• Long-term availability assured (even for spare parts)
• Achievement of the important system feature of
"Totally Integrated Automation (TIA)": Ruggedness
The benefits come from the standardized handling
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Customer benefits SIPLUS extreme
• Improved profitability through fewer downtimes
• Additional customer segments opened up
• Lower manpower costs since air-conditioning is not required, so maintenance- free operation is possible
• Energy savings because heating and cooling are not required
• Cost savings because additional measures (e. g. enclosure) are not necessary to protect the components
against medial load
• Compact design possible since less space required in the control cabinet
• Distributed configuration of the components possible, e. g. at -40°C
Benefits of refining
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• Contact 21
• Application examples 15
• Technical data 11
• Customer benefits 9
• Product portfolio and Innovations 6
• What is SIPLUS extreme? 3
SIPLUS extreme – Refining of Standard Products for Railway Applications
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Technical Data at a glance
SIPLUS extreme
Product features* Feasibility (after technical clarification)
Temperature -40/-25°C to +60/+70°C
Relative Humidity to 100 %, Bedewing, condensation und ice formation allowed
Medial load
Chemical active substances
Mechanic active substances
Biologic active substances
Salt mist
Liquid**
SO2, H2S, Cl, NOx (EN60721-3-3 3C4)
Dust incl. conductive sand / dust (EN60721-3-3 3S4)
Mold growth, fungus (EN60721-3-3 3B2) except fauna
Salt mist test (EN 60068-2-52)
z. B. oils, lubricants
Degree of protection IP20 to IP67, NEMA xx
Mech. requirements
Vibration
Shock
In acc. with IEC 68 T2-6
In acc. with IEC 68 T2-27
Approvals CE, cULus, ATEX, FM, C-Tick, Shipbuilding, TÜV,
EN50155 (European Train standard – Rolling Stock)
Other
Voltage ranges
EMV
12/24 V DC,120/230 V AC, other voltages
Increased EMV-requirements (transient emissions/-influences)
* selection only ** housing only
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Comparison of
SIMATIC S7-300 with SIPLUS S7-300
environmental conditions SIMATIC SIPLUS extreme
Climatic from 0°C to 60°C1) from -40/-25°C to +60/+70°C1)
Relative Humidity from 10 to 95 %
no condensation
100 %
Bedewing, condensation and icing are allowed
Chemical active substances
Salt mist test
ISA S71.04 G3
SO2 0.5 ppm
H2S 0.1 ppm
At RH < 60 %, no condensation
Not allowed
EN60721-3-3 3C4 and ISA S71.04 G1, G2, G3, GX
constant load boundary value 2)
SO2 4.8 ppm17.8 ppm
H2S 9.9 ppm 49.7 ppm
Cl 0.2 ppm 1.0 ppm
HCl 0.66 ppm 3.3 ppm
HF 0.12 ppm 2.4 ppm
NH 49 ppm 247 ppm
O3 0.1 ppm 1.0 ppm
NOX 5.2 ppm 10.4 ppm
At RH < 75 %, condensation allowed
tested (EN 60068-2-52)
Mechanic active substances dust (suspended load)
dust (deposition)
EN60721-3-3 3S2 0.2 mg/m³
1.5 mg/m³
except sand
EN60721-3-3 3S4 4.0 mg/m³
40 mg/m³
incl. conductive sand/dust (“Arizona-dust”)
Biologic active substances Not tested EN60721-3-3 3B2
Mold growth, fungus except fauna 1) For defined product families 2) 30 min/day
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• Contact 21
• Application examples 14
• Technical data 12
• Customer benefits 9
• Product portfolio and Innovations 6
• What is SIPLUS extreme? 3
SIPLUS extreme – Refining of Standard Products for Railway Applications
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Application: SIPLUS LOGO!
controller for transportation systems
Project: Melbourne Bayside Train
Location: Melbourne (Australia)
Sector: Transportation
Customer: Siemens Mobility
Project goal: Inexpensive realization of safety monitoring
Solution: SIPLUS extreme (based on LOGO!) with extended temperature range,
protection during bedewing and sea-salt-loaded atmosphere
Savings in project: Low unit costs despite small quantities,
fast and easy programming
SIPLUS LOGO! – coating and -25°C to +70°C
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European Train standard EN50155 T1 Kat 1 Kl A/B
Application: SIPLUS S7-200
for controlling hygiene cabin in local train
Project: Hygiene cabin
Location: Great Britain
Sector: Transportation
Project goal: Use of SIMATIC S7-200 in transportation
Solution: SIPLUS S7-200 controls the door, lighting, flush toilet and
water supply to the hand basin, and the emergency alarm
function in the version for disabled users
Savings in project: Use of an inexpensive and open programmable controller
which fulfills the European Train standard
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Application: SIPLUS S7-300
for managing and controlling of HVAC in wagons
Project: HVAC-container
Location: Belgium
Sector: Transportation
Project goal: Use of Siemens und cost savings
Solution: SIPLUS S7-300 (PS305 with CPU315c-2DP incl. peripheries and IM365)
managing and controlling of the complete HVAC in wagons
Savings in project: „try and buy“- Solution with locale support and
long availability, conformity with the Train Standard
European Train standard EN50155 T1 Kat 1 Kl A/B
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Application: SIPLUS S7-300F
for railroad crossing protection system BUE S7
Project: System BUE S7
Location: Brunswick (Germany)
Sector: Transportation
Customer: Siemens Mobility, Rail Automation
Project goal: Extension of temperature range without additional air conditioning
Solution: SIPLUS extreme (based on SIMATIC S7-300F) with extended
temperature range (-25°C to +60°C), protection against bedewing,
TÜV certification and “EBA approval“
Savings in project: Low unit costs despite small quantities
modular design, operational reliability
Coating and -25°C to +60°C
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Application: SIPLUS S7-300 and ET200S
Project: Destination display
Location: Berlin, Leipzig, …
Sector: Transportation
Customer: Funkwerk – Dresden
Project goal: Extended temperature range without HVAC
Solution: SIPLUS extreme (based on SIMATIC S7-300 and ET 200) with extended
temperature range (-25°C to +70°C), protection during bedewing
Savings in project: High flexibility while use of standard controller,
no need of additional HVAC because of extended temperature range
Coating and -25°C to +70°C
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2013-05-08 Page 20 SIPLUS extreme
• Contact 20
• Application examples 15
• Technical data 12
• Customer benefits 9
• Product portfolio and Innovations 6
• What is SIPLUS extreme? 3
SIPLUS extreme – Refining of Standard Products for Railway Applications
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2013-05-08 Page 21 SIPLUS extreme
SIPLUS extreme
Contact persons
Johann Zautner Gerald Slansky Herbert Gebhard
Business Developer Business Developer Business Developer
I IA CE SE BD-CPS P I IA CE SE BC-CPS P I IA CE SE BD-CPS P
Wuerzburger Str. 121 Wuerzburger Str. 121 Wuerzburger Str. 121
90766 Fuerth 90766 Fuerth 90766 Fuerth
Phone: +49 (911) 750-4232 Phone: +49 (911) 750-2885 Phone: +49 (911) 750-2024
Fax: +49 (911) 750-2221 Fax: +49 (911) 750-2221 Fax: +49 (911) 750-2221
Mobile: +49 (173) 5762421 Mobile: +49 (1522) 2797801 Mobile: +49 (172) 5311337
E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected]