پروژه استخراج طال و احداث کارخانه استحصال طالي زرشوران
CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0
PROJECT MANAGER : M.H.M CONTRACT No.: 3889 FILE Name: Piping material specification
CONSULTANT: KA CONTRACTOR: PKCO PAGE: 1 O F 25
PIPING MATERIAL SPECIFICATION
پروژه استخراج طال و احداث کارخانه استحصال طالي زرشوران
CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0
PROJECT MANAGER : M.H.M CONTRACT No.: 3889 FILE Name: Piping material specification
CONSULTANT: KA CONTRACTOR: PKCO PAGE: 2 O F 25
GENERAL INDEX
PIPING CLASS FLUID CODE PAGE
A1 POT 4
A2 PS 8
A3 CW, PW, RPW, RW, RWF 9
A4 HPA, IA 10
A6 AD 15
A7 ST 18
A8 FW 21
پروژه استخراج طال و احداث کارخانه استحصال طالي زرشوران
CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0
PROJECT MANAGER : M.H.M CONTRACT No.: 3889 FILE Name: Piping material specification
CONSULTANT: KA CONTRACTOR: PKCO PAGE: 3 O F 25
PIPING
CLASS
LINE FLUIDDESIGN
CONDITION
REMARKSRatingClass
Facing
PipeMaterial
Corros.Allow.
mm
FluidCode
Fluid Specification Barg °C
A1 PN10RFC. Steel
Galvanized1.3 POT
Potable Water2.5 Amb.
A2 PN10FF CPVC - PS Process Slurry Atm. 70
A3 PN10FF Poly-Ethylen -
CW Cooling Water 6 35
PW Process Water 4 60
RPW Recycled Process Water 4 60
RW Raw Water 4 Amb.
RWF Raw Water (Filtered) 3 Amb.
A4 PN10RF C. Steel 1.3HPA
High Pressure Air4.5 60
IA Instrument Air 7 60
A6 PN10RFS. Steel
(AISI 304)1.3 AD Additives - -
A7 150RFC. Steel
(A106 GrB)1.6 ST Steam 180 10
A8 PN16RF C. Steel 1.3 FW Fire-Fighting Water 10 Amb.
Note1: For all of above lines must be provided necessary heat insulation.
Note2: All of underground steel lines must be protected by bitumen.
پروژه استخراج طال و احداث کارخانه استحصال طالي زرشوران
CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0
PROJECT MANAGER : M.H.M CONTRACT No.: 3889 FILE Name: Piping material specification
CONSULTANT: KA CONTRACTOR: PKCO PAGE: 4 O F 25
1. PIPING CLASS: A1
ITEMRANGE
DESCRIPTION NOTESDN DN
PIPES 15
80
50 Dimensions: DIN 2440
Material: St 33.2 DIN 17100
Execution: Seamless
Pipe ends: Threaded
Rating: medium weight
Dimensions: DIN 2448
Material: St 37.0 DIN 1629
Execution: Seamless
Pipe ends: Threaded
Galvanized to ASTM A153
BENDS 15 80 Threaded Seamless Elbow 3D (r=1,5 DN)Dimensions: DIN 2605
Material: St 37.0 DIN 1629
Ends: bevel DIN 2559
Galvanized to ASTM A153
TEE/RED. TEE 15 80 Threaded Seamless Tee
Dimensions: DIN 2615
Material: St 37.0 DIN 1629
Ends: bevel DIN 2559
Galvanized to ASTM A153
REDUCERS 15 80 Threaded Seamless Reducers
Dimensions: DIN 2616
Material: St 37.0 DIN 1629
Ends: bevel DIN 2559
Galvanized to ASTM A153
CAPS 15 80 Threaded Caps
Dimensions: DIN 2617
Material: St 37.0 DIN 1629
Ends: bevel DIN 2559
Galvanized to ASTM A153
پروژه استخراج طال و احداث کارخانه استحصال طالي زرشوران
CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0
PROJECT MANAGER : M.H.M CONTRACT No.: 3889 FILE Name: Piping material specification
CONSULTANT: KA CONTRACTOR: PKCO PAGE: 5 O F 25
BALL VALVE 15 50 Threaded Ball Valve
-GENERAL DATA
Manufacture Std : DIN 3357-3
Rating : PN10
Coupling : Threaded Acc. to ISO 7/1
-PART NAMES
Body Type : Reduced bore
Execution : Fire safe design
Body material : St 37
Gasket : PTFE
-TRIM
Ball : As per DIN equivalent to ASTM A182 Gr.F304
seals, Floating ball, With 100 mm pup piece
Seats : PTFE glass filled
Ground stem : As per DIN equivalent to ASTMA182 Gr. F304
Inner fittings/gland : AISI 304 - Carbon steel
Antistatic device : AISI 316 (N° 2)
Stem/ball connection : Lined
Packing : PTFE (Rings)
BALL VALVE 80 Threaded Ball Valve
-GENERAL DATA
Manufacture Std : DIN 3357-4
Rating : PN 10
Coupling : Flanged: PN 10RF DIN 2501- FaceFinishing: Type C DIN 2526
-PART NAMES
Body Type : Flat body; full bore in line
Execution : Fire safe design
Body material : St 37
پروژه استخراج طال و احداث کارخانه استحصال طالي زرشوران
CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0
PROJECT MANAGER : M.H.M CONTRACT No.: 3889 FILE Name: Piping material specification
CONSULTANT: KA CONTRACTOR: PKCO PAGE: 6 O F 25
Gasket : PTFE
-TRIM
Ball: As per DIN equivalent to ASTM A182 Gr.F304
seals , Floating ball for diameters up to 6" andTrunnion mounted for diameters 8" and above
Ground stem : As per DIN equivalent to ASTMA105/AISI 420
Seats : PTFE glass filled
Inner fittings&gland : AISI 304 - Carbon steel
Antistatic device : AISI 316 (N° 2)
Stem/ball connects. : Lined
Packing : PTFE (Rings)
GATE VALVE 15 50 Threaded Gate Valve
-GENERAL DATA
Manufacture Std : As per DIN equivalent toASME B16.34
Rating : PN10
Coupling : Threaded Acc. to ISO 7/1
As per DIN equivalent to A105, Stellite coated,OS&Y, BB, Single-piece wedge.
GATE VALVE 80 Threaded Gate Valve
-GENERAL DATA
Manufacture Std : As per DIN equivalent toASME B16.34
Rating : PN10
Coupling : Flanged: PN 10RF DIN 2501- FaceFinishing: Type C DIN 2526
As per DIN equivalent to A216 WCB Body,Trim stellite coated for diameters 3" to 4" andF6 for diameter 6" and above, OS&Y, BB,Single-piece wedge.
CHECK VALVE 15 50 Threaded Gate Valve
-GENERAL DATA
پروژه استخراج طال و احداث کارخانه استحصال طالي زرشوران
CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0
PROJECT MANAGER : M.H.M CONTRACT No.: 3889 FILE Name: Piping material specification
CONSULTANT: KA CONTRACTOR: PKCO PAGE: 7 O F 25
Manufacture Std : As per DIN equivalent toASME B16.34
Rating : PN10
Coupling : Threaded Acc. to ISO 7/1
As per DIN equivalent to A105, BC, andStellite coated, Removable seat, HorizontalInstalation, Horizontal piston lift, BS 5352.
CHECK VALVE 80 Threaded Gate Valve
-GENERAL DATA
Manufacture Std : As per DIN equivalent toASME B16.34
Rating : PN10
Coupling : Flanged: PN 10RF DIN 2501- FaceFinishing: Type C DIN 2526
As per DIN equivalent to A216 WCB Body,Trim Stellite coated for diameters 2” to 4" andF6 for diameters 6" and above, Dual-Plate(Wafer-Lug type).
پروژه استخراج طال و احداث کارخانه استحصال طالي زرشوران
CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0
PROJECT MANAGER : M.H.M CONTRACT No.: 3889 FILE Name: Piping material specification
CONSULTANT: KA CONTRACTOR: PKCO PAGE: 8 O F 25
2. PIPING CLASS: A2
ITEMRANGE
DESCRIPTION NOTESDN DN
PIPES CPVC, PN10, DIN standard (or UNI 7441-75).
FITTINGS CPVC, PN10, pressure fittings as per
DIN (or ISO 161/1) and solvent cement
socket type as per DIN 8062 (or UNI
7441).
FLANGES CPVC slip on flange, flat face to PN10, DIN (or
ISO 161/1) and solvent cement socket
type as per DIN 8062 (or UNI 7441).
GASKETS For Process Piping:
5 mm Thk., EPDM, full face gasket, 50-
70 durometer on shore A scale.
For Utility Piping:
3 mm Thk., Neoprene, full face gasket,
50 - 70 Durometer on Shore Scale.
BOLTS All thread studs, carbon steel as per DIN
939 - 5.6 with heavy semi finished hex nut
and plain washer as per DIN 126.
All fastening materials to be Bichromate +
Zinc plated.
GATE VALVE Knife Gate Valve, Valve Series: K/G Wide Body,Material: S316 (C23) Stainless Steel Gate, Packing:Wipers, Actuator: Bevel Gear or Stem Ext_Length,Bolting as per DIN 939-5.6, Flush Plate Body.
CHECK VALVE CPVC body ball check valve viton "0"
ring, socket ends, true union ball check
Valve Hayward or equal.
پروژه استخراج طال و احداث کارخانه استحصال طالي زرشوران
CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0
PROJECT MANAGER : M.H.M CONTRACT No.: 3889 FILE Name: Piping material specification
CONSULTANT: KA CONTRACTOR: PKCO PAGE: 9 O F 25
3. PIPING CLASS: A3
ITEMRANGE
DESCRIPTION NOTESDN DN
PIPES Quality requirements and testing: DIN 8075,PE 100.
Dimensions: DIN 8074
But welded DIN 1910
BENDS Butt Welded DIN 16963 -1
Segmental Const. Dimensions: DIN 16963 -3
TEE/RED. TEE Butt Welded Dimensions: DIN 16963 -2
REDUCERS Socket Welded Dimensions: DIN 16963 -14
ADAPTORS,FLANGES ANDGASKETS
Butt Welded Dimensions: DIN 16963 -4
Socket Welded DIN 16963 -11
Note: All of valves and filters for lines with different water services must be selected according to piping classA4.
پروژه استخراج طال و احداث کارخانه استحصال طالي زرشوران
CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0
PROJECT MANAGER : M.H.M CONTRACT No.: 3889 FILE Name: Piping material specification
CONSULTANT: KA CONTRACTOR: PKCO PAGE: 10 O F 25
4. PIPING CLASS: A4
ITEMRANGE
DESCRIPTION NOTESDN DN
PIPES 15
50
40 Dimensions: DIN 2440
Material: St 33.2 DIN 17100
Execution: Seamless
Pipe ends: plain
Rating: medium weight
Dimensions: DIN 2448
Material: St 37.0 DIN 1629
Execution: Seamless
Pipe ends: BE DIN 2559.1
-External coating forunderground lines:Composite coatingconsisting of 2prebituminized reinforcinglayers of glass fibreembedded in the enamel(ISO 5256).
Pipe ends free of bituminouscoating for 150 mm length.
ELBOWS, TEES &FITTINGS
15 40 Socket Welding Fittings
Dimensions: DIN
Material: St 37
BENDS 50 150 Butt Welding Seamless Elbow 3D (r=1,5 DN)Dimensions: DIN 2605
Material: St 37.0 DIN 1629
Ends: bevel DIN 2559
For underground lines mustbe bituminized on site
TEE/RED. TEE 50 150 Butt Welding Seamless Tee
Dimensions: DIN 2615
Material: St 37.0 DIN 1629
Ends: bevel DIN 2559
For underground lines mustbe bituminized on site
REDUCERS 50 150 Butt Welding Seamless Reducers
Dimensions: DIN 2616
Material: St 37.0 DIN 1629
Ends: bevel DIN 2559
For underground lines mustbe bituminized on site
پروژه استخراج طال و احداث کارخانه استحصال طالي زرشوران
CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0
PROJECT MANAGER : M.H.M CONTRACT No.: 3889 FILE Name: Piping material specification
CONSULTANT: KA CONTRACTOR: PKCO PAGE: 11 O F 25
CAPS 50 150 Butt Welding Caps
Dimensions: DIN 2617
Material: St 37.0 DIN 1629
Ends: bevel DIN 2559
For underground lines mustbe bituminized on site
FLANGES 50 150 Welding Neck Flange
Dimensions: PN 10RF UNI 2281
Material: St 37.0 DIN 1629
Tolerances: UNI 6100
Face finishing: Form C DIN 2526
Marking: UNI 6100
For underground lines mustbe bituminized on site
GASKETS 50 150 Flat Ring Gasket PN10
Material: NBR
Dimensions: DIN 2690
Density: DIN 3754
BOLTS M12 M24 Fully thread studs with 2 heavy semi finishedhex nut and plain washer as per DIN 126
Dimensions: DIN 939-5.6
All fastening materials to be bichromate-treated+zinc plated.
Material: St 37.0 DIN 1629
BALL VALVE 15 40 Welded Ball Valve
-GENERAL DATA
Manufacture Std : DIN 3357-3
Rating : PN10
Coupling : SocketWelded Acc. to DIN 3239
-PART NAMES
Body Type : Reduced bore
Execution : Fire safe design
Body material : St 37
Gasket : PTFE
پروژه استخراج طال و احداث کارخانه استحصال طالي زرشوران
CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0
PROJECT MANAGER : M.H.M CONTRACT No.: 3889 FILE Name: Piping material specification
CONSULTANT: KA CONTRACTOR: PKCO PAGE: 12 O F 25
-TRIM
Ball : As per DIN equivalent to ASTM A182 Gr.F304
seals, Floating ball, With 100 mm pup piece
Seats : PTFE glass filled
Ground stem : As per DIN equivalent to ASTMA182 Gr. F304
Inner fittings/gland : AISI 304 - Carbon steel
Antistatic device : AISI 316 (N° 2)
Stem/ball connection : Lined
Packing : PTFE (Rings)
BALL VALVE 50 Flanged Ball Valve
-GENERAL DATA
Manufacture Std : DIN 3357-4
Rating : PN 10
Coupling : Flanged: PN 10RF DIN 2501- FaceFinishing: Type C DIN 2526
-PART NAMES
Body Type : Flat body; full bore in line
Execution : Fire safe design
Body material : St 37
Gasket : PTFE
-TRIM
Ball: As per DIN equivalent to ASTM A182 Gr.F304
seals , Floating ball for diameters up to 6" andTrunnion mounted for diameters 8" and above
Ground stem : As per DIN equivalent to ASTMA105/AISI 420
Seats : PTFE glass filled
Inner fittings&gland : AISI 304 - Carbon steel
Antistatic device : AISI 316 (N° 2)
پروژه استخراج طال و احداث کارخانه استحصال طالي زرشوران
CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0
PROJECT MANAGER : M.H.M CONTRACT No.: 3889 FILE Name: Piping material specification
CONSULTANT: KA CONTRACTOR: PKCO PAGE: 13 O F 25
Stem/ball connects. : Lined
Packing : PTFE (Rings)
GATE VALVE 15 40 Welded Gate Valve
-GENERAL DATA
Manufacture Std : As per DIN equivalent toASME B16.34
Rating : PN10
Coupling : SocketWelded Acc. to DIN 3239
As per DIN equivalent to A105, Stellite coated,OS&Y, BB, Single-piece wedge.
GATE VALVE 50 Flanged Gate Valve
-GENERAL DATA
Manufacture Std : As per DIN equivalent toASME B16.34
Rating : PN10
Coupling : Flanged: PN 10RF DIN 2501- FaceFinishing: Type C DIN 2526
As per DIN equivalent to A216 WCB Body,Trim stellite coated for diameters 2" to 4" andF6 for diameter 6" and above, OS&Y, BB, andSingle-piece wedge.
CHECK VALVE 15 40 Welded Gate Valve
-GENERAL DATA
Manufacture Std : As per DIN equivalent toASME B16.34
Rating : PN10
Coupling : SocketWelded Acc. to DIN 3239
As per DIN equivalent to A105, BC, Stellitecoated, Removable seat, HorizontalInstalation, Horizontal piston lift, BS 5352.
CHECK VALVE 50 Flanged Gate Valve
-GENERAL DATA
Manufacture Std : As per DIN equivalent toASME B16.34
پروژه استخراج طال و احداث کارخانه استحصال طالي زرشوران
CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0
PROJECT MANAGER : M.H.M CONTRACT No.: 3889 FILE Name: Piping material specification
CONSULTANT: KA CONTRACTOR: PKCO PAGE: 14 O F 25
Rating : PN10
Coupling : Flanged: PN 10RF DIN 2501- FaceFinishing: Type C DIN 2526
As per DIN equivalent to A216 WCB Body,Trim Stellite coated for diameters 2” to 4" andF6 for diameters 6" and above, Dual-Plate(Wafer-Lug type). [Swing type (flanged, BC) isacceptable if density is above 0.7, BS 1868].
پروژه استخراج طال و احداث کارخانه استحصال طالي زرشوران
CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0
PROJECT MANAGER : M.H.M CONTRACT No.: 3889 FILE Name: Piping material specification
CONSULTANT: KA CONTRACTOR: PKCO PAGE: 15 O F 25
5. PIPING CLASS: A6
ITEMRANGE
DESCRIPTION NOTESDN DN
PIPES 15 50 Dimensions: EN ISO 1127
Mat.: X5CrNi1810 DIN 17457 - AISI 304
Execution: welded
Pipe ends: Plain DIN 2559
Finishing: pickled (except if bright annealed)
BENDS 50 Butt Welded elbow 3D (r=1,5 DN) Dimensions:DIN 2605
Mat.: X5CrNi1810 DIN 17458 (AISI 304)
Execution: Welded
Ends: bevel DIN 2559
Finishing: pickled (except if bright annealed)
TEE/RED. TEE 50 Butt Welding Seamless
Dimensions: DIN 2615
Mat.: X5CrNi1810 DIN 17458 (AISI 304)
Ends: bevel DIN 2559
Finishing: pickled (except if bright annealed)
REDUCERS 50 Butt Welding Seamless
Dimensions: DIN 2616
Mat.: X5CrNi1810 DIN 17458 (AISI 304)
Ends: bevel DIN 2559
Finishing: pickled (except if bright annealed)
CAPS 50 Butt Welding Seamless
Dimensions: DIN 2617
Mat.: X5CrNi1810 DIN 17458 (AISI 304)
Ends: bevel DIN 2559
Finishing: pickled (except if bright annealed)
پروژه استخراج طال و احداث کارخانه استحصال طالي زرشوران
CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0
PROJECT MANAGER : M.H.M CONTRACT No.: 3889 FILE Name: Piping material specification
CONSULTANT: KA CONTRACTOR: PKCO PAGE: 16 O F 25
FITTINGS 15 40 Socket Welding Pipe Fittings
Dimensions: DIN
Material: AISI 304
FLANGES 50 Welding Neck Flange
Dimensions: PN 10RF DIN 2633
Material: X5CrNi1810 DIN 17440 - AISI 304
Tolerances: DIN 2519
Raised face flange: type C DIN 2526
Marking: DIN 2519
Finishing: pickled and oiled
GASKETS 50 Spiral Wound Gasket PN10
Material: AISI316L + Graphite
Rating: PN10RF DIN2638
Thickness: 4,5 mm
BOLTS M10 M12 Fully thread studs with 2 heavy semi finishedhex nut and plain washer as per DIN 126
Dimensions: DIN 939-5.6
All fastening materials to be bichromate-treated+zinc plated.
Material: AISI 304
BALL VALVE 15 40 Threaded AISI 304 Ball Valve
-GENERAL DATA
Rating : PN 10
Coupling : SocketWelded Acc. to DIN 3239
-PART NAMES
Body Type : Reduced bore
Execution : Fire safe design
Body material : ASTM A182 Gr. F 304
Gasket : PTFE
-TRIM
پروژه استخراج طال و احداث کارخانه استحصال طالي زرشوران
CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0
PROJECT MANAGER : M.H.M CONTRACT No.: 3889 FILE Name: Piping material specification
CONSULTANT: KA CONTRACTOR: PKCO PAGE: 17 O F 25
Ball: As per DIN equivalent to ASTM A182 Gr.F304
seals, Floating ball, With 100 mm pup piece
Seats : PTFE glass filled
Ground stem : As per DIN equivalent to ASTMA182 Gr. F304
Inner fittings/gland : AISI 304
Antistatic device : AISI 316 (N° 2)
Stem/ball connection : Lined
Packing : PTFE (Rings)
BALL VALVE 50 Flanged AISI 304 Ball Valve
-GENERAL DATA
Rating : PN 10
Coupling : Flanged: PN 16RF DIN 2501- FaceFinishing: Type C DIN 2526
-PART NAMES
Body Type : Flat body; full bore in line
Execution : Fire safe design
Body material : Forg. ASTM A182 Gr. F 304
Gasket : PTFE
-TRIM
Ball : As per DIN equivalent to ASTM A182 Gr.F304
seals , Floating ball for diameters up to 6" andTrunnion mounted for diameters 8" and above
Ground stem : As per DIN equivalent to ASTMA105/AISI 420
Seats : PTFE glass filled
Inner fittings&gland : AISI 304 - Carbon steel
Antistatic device : AISI 316 (N° 2)
Stem/ball connects. : Lined
Packing : PTFE (Rings)
پروژه استخراج طال و احداث کارخانه استحصال طالي زرشوران
CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0
PROJECT MANAGER : M.H.M CONTRACT No.: 3889 FILE Name: Piping material specification
CONSULTANT: KA CONTRACTOR: PKCO PAGE: 18 O F 25
6. PIPING CLASS: A7
ITEMRANGE
DESCRIPTION NOTESDN DN
PIPES 15
65
50 Dimensions: ASME B 36.10
Material: ASTM A106 Gr B
Execution: Seamless
Pipe ends: plain
Rating: medium weight
Dimensions: ASME B 36.10
Material: ASTM A106 Gr B
Execution: Seamless
Pipe ends: BE
-External coating forunderground lines:Composite coatingconsisting of 2prebituminized reinforcinglayers of glass fibreembedded in the enamel(ISO 5256).
Pipe ends free of bituminouscoating for 150 mm length.
ELBOWS, TEES &FITTINGS
15 50 Socket Welding Fittings
Dimensions: ASME B 16.11
Material: ASTM A105
Class: 3000 Lb
ELBOWS, TEES& FITTINGS
65 Butt Welding Seamless
Dimensions: ASME B 16.9
Material: A 234 WPB
Class: 150
For underground lines mustbe bituminized on site
FLANGES 15 50 SW Flange
Dimensions: ASME B 16.5
Material:ASTM A 105
Face finishing: RF
Class: 150
FLANGES 65 WN Flange
Dimensions: ASME B 16.5 For underground lines must
پروژه استخراج طال و احداث کارخانه استحصال طالي زرشوران
CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0
PROJECT MANAGER : M.H.M CONTRACT No.: 3889 FILE Name: Piping material specification
CONSULTANT: KA CONTRACTOR: PKCO PAGE: 19 O F 25
Material: ASTM A 105
Face finishing: RF
Class: 150
be bituminized on site
GASKETS Flat Ring Gasket 1.6 MM THICK
Material: Compressed, Non-asbestos
Dimensions: ASME B 16.21
Class: 150
BOLTS Studs A193 B7, With 2 Heavy hex nuts A1942H, zinc-plated / bichromate-treated
Dimensions: , ASME B18.2.1 & B18.2.2
All fastening materials to be bichromate-treated+zinc plated.
Material: A 193-B7
BALL VALVE 15 50 Thread Ball Valve
Class: 600 Lb
Material: ASTM A 105
Dimensions: ASME B 16.34
Floating ball
BALL VALVE 65 Flanged Ball Valve
- SW Ball Valve
Class: 150 Lb
Material: A216 WCB Body
Dimensions: ASME B 16.34
seals , Floating ball for diameters up to 6" andTrunnion mounted for diameters 8" and above
GATE VALVE 15 50 SW Gate Valve
Class: 600 Lb
Material: ASTM A 105
Dimensions: ASME B 16.34
Stellite coated, OS&Y, BB, Single-piecewedge.
پروژه استخراج طال و احداث کارخانه استحصال طالي زرشوران
CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0
PROJECT MANAGER : M.H.M CONTRACT No.: 3889 FILE Name: Piping material specification
CONSULTANT: KA CONTRACTOR: PKCO PAGE: 20 O F 25
GATE VALVE 65 BW or Flanged Gate Valve
Class: 150
Material: A216 WCB Body
Dimensions: ASME B 16.34
Trim stellite coated for diameters 2" to 4" andF6 for diameter 6" and above, OS&Y, BB,Single-piece wedge.
CHECK VALVE 15 50 SW Gate Valve
Class: 600 Lb
Material: ASTM A 105
Dimensions: ASME B 16.34
BC, Stellite coated, Removable seat,Horizontal Instalation, Horizontal piston lift, BS5352.
CHECK VALVE 65 BW or Flanged Gate Valve
Class: 150
Material: A216 WCB Body
Dimensions: ASME B 16.34
Trim Stellite coated for diameters 2” to 4" andF6 for diameters 6" and above, Dual-Plate(Wafer-Lug type). [Swing type (flanged, BC) isacceptable if density is above 0.7, BS 1868].
پروژه استخراج طال و احداث کارخانه استحصال طالي زرشوران
CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0
PROJECT MANAGER : M.H.M CONTRACT No.: 3889 FILE Name: Piping material specification
CONSULTANT: KA CONTRACTOR: PKCO PAGE: 21 O F 25
7. PIPING CLASS: A8
ITEMRANGE
DESCRIPTION NOTESDN DN
PIPES 15
50
40
150
Dimensions: DIN 2440
Material: St 33.2 DIN 17100
Execution: Seamless
Pipe ends: plain
Rating: medium weight
Dimensions: DIN 2448
Material: St 37.0 DIN 1629
Execution: Seamless
Pipe ends: BE DIN 2559.1
-External coating forunderground lines:Composite coatingconsisting of 2prebituminized reinforcinglayers of glass fibreembedded in the enamel(ISO 5256).
Pipe ends free of bituminouscoating for 150 mm length.
ELBOWS, TEES &FITTINGS
15 40 Socket Welding Fittings
Dimensions: DIN
Material: St 37
BENDS 50 150 Butt Welding Seamless Elbow 3D (r=1,5 DN)Dimensions: DIN 2605
Material: St 37.0 DIN 1629
Ends: bevel DIN 2559
For underground lines mustbe bituminized on site
TEE/RED. TEE 50 150 Butt Welding Seamless Tee
Dimensions: DIN 2615
Material: St 37.0 DIN 1629
Ends: bevel DIN 2559
For underground lines mustbe bituminized on site
REDUCERS 50 150 Butt Welding Seamless Reducers
Dimensions: DIN 2616
Material: St 37.0 DIN 1629
Ends: bevel DIN 2559
For underground lines mustbe bituminized on site
پروژه استخراج طال و احداث کارخانه استحصال طالي زرشوران
CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0
PROJECT MANAGER : M.H.M CONTRACT No.: 3889 FILE Name: Piping material specification
CONSULTANT: KA CONTRACTOR: PKCO PAGE: 22 O F 25
CAPS 50 150 Butt Welding Caps
Dimensions: DIN 2617
Material: St 37.0 DIN 1629
Ends: bevel DIN 2559
For underground lines mustbe bituminized on site
FLANGES 50 150 Welding Neck Flange
Dimensions: PN 16RF UNI 2282
Material: St 37.0 DIN 1629
Tolerances: UNI 6100
Face finishing: Form C DIN 2526
Marking: UNI 6100
For underground lines mustbe bituminized on site
GASKETS 50 150 Flat Ring Gasket PN 16
Material: NBR
Dimensions: DIN 2690
Density: DIN 3754
BOLTS M12 M24 Fully thread studs with 2 heavy semi finishedhex nut and plain washer as per DIN 126
Dimensions: DIN 939-5.6
All fastening materials to be bichromate-treated+zinc plated.
Material: St 37.0 DIN 1629
BALL VALVE 15 40 Welded Ball Valve
-GENERAL DATA
Manufacture Std : DIN 3357-3
Rating : PN16
Coupling : SocketWelded Acc. to DIN 3239
-PART NAMES
Body Type : Reduced bore
Execution : Fire safe design
Body material : St 37
Gasket : PTFE
پروژه استخراج طال و احداث کارخانه استحصال طالي زرشوران
CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0
PROJECT MANAGER : M.H.M CONTRACT No.: 3889 FILE Name: Piping material specification
CONSULTANT: KA CONTRACTOR: PKCO PAGE: 23 O F 25
-TRIM
Ball : As per DIN equivalent to ASTM A182 Gr.F304
seals, Floating ball, With 100 mm pup piece
Seats : PTFE glass filled
Ground stem : As per DIN equivalent to ASTMA182 Gr. F304
Inner fittings/gland : AISI 304 - Carbon steel
Antistatic device : AISI 316 (N° 2)
Stem/ball connection : Lined
Packing : PTFE (Rings)
BALL VALVE 50 Flanged Ball Valve
-GENERAL DATA
Manufacture Std : DIN 3357-4
Rating : PN 16
Coupling : Flanged: PN 16RF DIN 2501- FaceFinishing: Type C DIN 2526
-PART NAMES
Body Type : Flat body; full bore in line
Execution : Fire safe design
Body material : St 37
Gasket : PTFE
-TRIM
Ball: As per DIN equivalent to ASTM A182 Gr.F304
seals , Floating ball for diameters up to 6" andTrunnion mounted for diameters 8" and above
Ground stem : As per DIN equivalent to ASTMA105/AISI 420
Seats : PTFE glass filled
Inner fittings&gland : AISI 304 - Carbon steel
Antistatic device : AISI 316 (N° 2)
پروژه استخراج طال و احداث کارخانه استحصال طالي زرشوران
CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0
PROJECT MANAGER : M.H.M CONTRACT No.: 3889 FILE Name: Piping material specification
CONSULTANT: KA CONTRACTOR: PKCO PAGE: 24 O F 25
Stem/ball connect. : Lined
Packing : PTFE (Rings)
GATE VALVE 15 40 Welded Gate Valve
-GENERAL DATA
Manufacture Std : As per DIN equivalent toASME B16.34
Rating : PN16
Coupling : SocketWelded Acc. to DIN 3239
As per DIN equivalent to A105, Stellite coated,OS&Y, BB, Single-piece wedge.
GATE VALVE 50 Flanged Gate Valve
-GENERAL DATA
Manufacture Std : As per DIN equivalent toASME B16.34
Rating : PN16
Coupling : Flanged: PN 16RF DIN 2501- FaceFinishing: Type C DIN 2526
As per DIN equivalent to A216 WCB Body,Trim stellite coated for diameters 2" to 4" andF6 for diameter 6" and above, OS&Y, BB,Single-piece wedge.
CHECK VALVE 15 40 Welded Gate Valve
-GENERAL DATA
Manufacture Std : As per DIN equivalent toASME B16.34
Rating : PN16
Coupling : SocketWelded Acc. to DIN 3239
As per DIN equivalent to A105, BC, Stellitecoated, Removable seat, HorizontalInstalation, Horizontal piston lift, BS 5352.
CHECK VALVE 50 Flanged Gate Valve
-GENERAL DATA
Manufacture Std : As per DIN equivalent to
پروژه استخراج طال و احداث کارخانه استحصال طالي زرشوران
CLIENT : IMIDRO DOC. No.: IPZ-SPC-CMP-01-UTL-2-001 REV.: 0
PROJECT MANAGER : M.H.M CONTRACT No.: 3889 FILE Name: Piping material specification
CONSULTANT: KA CONTRACTOR: PKCO PAGE: 25 O F 25
ASME B16.34
Rating : PN16
Coupling : Flanged: PN 16RF DIN 2501- FaceFinishing: Type C DIN 2526
As per DIN equivalent to A216 WCB Body,Trim Stellite coated for diameters 2” to 4" andF6 for diameters 6" and above, Dual-Plate(Wafer-Lug type). [Swing type (flanged, BC) isacceptable if density is above 0.7, BS 1868].