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Page 1: Philadelphia Newspapers, LLC Insert Verification Preparation September 2006.

Philadelphia Newspapers, LLC

Insert Verification Preparation

September 2006

Page 2: Philadelphia Newspapers, LLC Insert Verification Preparation September 2006.

Assessment of Inserting Operation

Review Capacity and Capability of Inserting Operation

•Equipment

•Machine Controls and Software

•Practices and Procedures

•Reporting Capacity

Page 3: Philadelphia Newspapers, LLC Insert Verification Preparation September 2006.

Equipment

• GMA SLS 1000’s•3 SLS 1000 Sunday Machines with 23 insert head positions

•Average 60 – 70 preprint orders per week

•Average 17-20 million pieces per week

•179 zones with average circulation of 2,300 copies

•7 SLS 1000 Daily Machines with 11-12 insert head positions

Assessment of Inserting Operation

Page 4: Philadelphia Newspapers, LLC Insert Verification Preparation September 2006.

Assessment of Inserting Operation

Machine Controls & Software

•Package Montoring System (PMS) last updated 1996

•Burt Packaging Manager

Page 5: Philadelphia Newspapers, LLC Insert Verification Preparation September 2006.

Assessment of Inserting OperationReview Procedures

•Inserting integrity

•Package identification

•Delivery to field personnel

•Handling of replacement packages

Page 6: Philadelphia Newspapers, LLC Insert Verification Preparation September 2006.

Communication and Information to Various Groups

•Advertising

•Circulation

Assessment of Inserting Operation

Page 7: Philadelphia Newspapers, LLC Insert Verification Preparation September 2006.

Initial Steps

Capital Investment

• 2004 - Installed new inserting machine controls on Sunday machines (3 SLS 1000’s)

• 2005 – Installed new machine controls on daily machines (7 SLS 1000’s)

Page 8: Philadelphia Newspapers, LLC Insert Verification Preparation September 2006.

Day of WeekSunday

Wed/Thur/Fri

Circulation415,400279,748

Avg Preprint Zone2,3211,563

HD Zones 179179

Preprint Zones - Current

The Inquirer Current Preprint ZoningEffective August 2005

Page 9: Philadelphia Newspapers, LLC Insert Verification Preparation September 2006.

Day of WeekSunday

Wed/Thur/Fri

Circulation411,162266,789

Avg Preprint Zone1,9771,283

HD Zones 208208

Note: 93% of our subscriber base is zip code pure.

Preprint Zones – Proposed

The Inquirer New Proposed Preprint ZoningEffective October 2006

Page 10: Philadelphia Newspapers, LLC Insert Verification Preparation September 2006.

Where We Started

Page 11: Philadelphia Newspapers, LLC Insert Verification Preparation September 2006.

Benefits of New Machine Controls•Download preprint information directly from Burt to Enternet

• Real time information for each inserter station

•Interface to ¾ wrap ink jet printers to identify bundle zone codes

•Automatic bundle size settings to stacker

•Provide detailed information to Advertising

•Archiving of information

Page 12: Philadelphia Newspapers, LLC Insert Verification Preparation September 2006.

Current MapZone: PBICheck Box List Quantity Check Box

Inserts Received Duplicates MissingTRAVEL

BESTBUY-1 XBOSCOVS XCABELAS XCI RCUIT/1 XCOMP_USA XFIRESTONE XGERHARDS XGREAT-ESC XHOMEDEPOT XJ CPENNEY/1 XK-MART XKOHL-S XOFFI CEMAX XOLDNAVY XREDNERS XRITZ-CAMER XSEARS/1 XSEARS/2 XSPORTS_AUT XTOY_R_US XCOMIC/ 1

CHECKS XDI CKS--1 XECKERD XIMPACTI NS XNEWSAMER/1 XNEWSAMER/2 XPARADE-MAG XRAYMOREFLA XSPIDERMAN XSTAPLES XTARGET-STR X

Page 13: Philadelphia Newspapers, LLC Insert Verification Preparation September 2006.
Page 14: Philadelphia Newspapers, LLC Insert Verification Preparation September 2006.

RECAP OF 09/10/06

Zip Code Total Received Missing Duplicates Not Listed Duplicates NotesPLD 19010PBI 08003 32 31 1 0 0 0NGD 08080MBA 19444 35 34 1 4 1 0ZAQ 19130ZAI 19119PBN 19047NCN 08030,59,08106 33 33 0 0 1 0PBR 19067NBH 08057PCK 19373 Chester Co.MAL 19038 34 31 3 0 2 0NGE 08014,27,56,85 25 23 2 0 0 0PDI 19037,63,65NBK 08077 28 26 2 0 0 0NGE 08014,27,56,85 25 24 1 2 0 0PLH 19066PDI 19037,63,65MBB 19446,86 35 35 0 0 0 0NBH 08057PLG 19041PLC 19008 30 29 1 0 0 0NBE 08053 35 35 0 0 0 0PLK 19083 30 29 1 0 0 0ZBM 19154 32 32 0 0 0 0PLM 19087MAW 19420,23,26,90Total 374 362 12 6 4 0

96.8% 3.2% 1.6% 1.1%

Page 15: Philadelphia Newspapers, LLC Insert Verification Preparation September 2006.

Results

Inserting Accuracy

•Machine Reports – 98% miss accuracy, 99% double accuracy

•Internal Audits – Range of 95% to 99% depending on weekly volume

Page 16: Philadelphia Newspapers, LLC Insert Verification Preparation September 2006.

Next Steps

1. Increased system integration from inserting to delivery to customer

2. Improve process of replacement / shortages packages


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