MAX300-RTGIndustrial Process Mass Spectrometer
www.extrel.com
PRODUCT NOTE
• Real-Time Gas Analysis• ProcessAutomationandControl• ProductQualityAnalysis
Introducing the MAX300-RTG Optimize Your Manufacturing
Mass spectrometry is a powerful tool for process automation. Rapid, accurate gas analysis enables high-precision reactor control and increased production efficiency.
The MAX300-RTGTM uses cutting-edge quadrupole mass spectrometer technology to deliver continuous online gas monitoring for industrial process control.
It has the speed necessary to analyze the total composition of a sample in seconds, and can be fully automated to measure several points in a process, or multiple production lines, with a single analyzer.MAX300-AIRMeasurementsalsulfur
Themassspectrometerusesanionizertobreaksamplemoleculesintochargedfragmentionsthatarethenseparatedbasedontheirmass-to-chargeratioastheymovethroughtheelectricfieldsgeneratedbythequadrupolemassfilter.Theionsregisteracurrentatthedetector,creatingasetofpeakscalledamassspectrum.Eachcompoundhasauniquespectrum,makingmassspectrometryahighlyselective,flexibletechnique.
IndustrialProcessGasAnalyzerFeatures
• Automatedonlineanalysisanddatadelivery• Controlparametersreportedinreal-time• Completequantitativestreamcomposition• Highprecisionandaccuracyforexceptionalprocesscontrol• Multiportsamplesystemsforupto160+
samplestreams• Lowmaintenance,utilitiesandcalibration
required• Completemethodscale-up -Lab,Pilot,Production
MAX300-RTGIndustrialGasAnalyzer
TheMAX300’s industry-leading19mmquadrupolemassfilter,combinedwithstateoftheartelectronics,providestheuserwithanimpressivelistofExtrelAdvantages:
• Near-zeromassscaledriftforoutstandingmeasurementprecisionandstability
• Uniformresolutionacrosstheentiremassrangeforultra-highsensitivitytoallcompounds
• Extremeresistancetocorrosionandcontaminationforlong-term,continuous,low-maintenanceoperation
• Performancespecificationsthatexceedthosecommontoothermassspectrometersandprocesstechnologies
Reliable Data, Durable Performance
With over four decades of excellence in industrial automation and thousands of installations worldwide, Extrel process mass spectrometers provide the rugged stability and ease-of-use necessary for continuous operation in demanding manufacturing environments.
HydrocarbonProcessingEthyleneCrackerControl
PolyethyleneFuelGasBTUEthyleneOxide
LNGPVCandEDC
Benzene
MetalsManufacturingSteelCarbonContentBlastFurnaceOffGas
CokeMakingEAFMonitoring
SyngasManufacturingAmmoniaMethanolHydrogenGasificationAceticAcid
Low-SulfurDiesel
GasPurityTraceContamination
PharmaceuticalSolventsSemiconductorManufacturing
ScrubberEfficiencyFoodandBeverageGas
SampleStreamn
Rapid Online Analysis to Maximize Your Production
FeedGas
ProcessUnit1
ProcessUnit2
FinalProduct ConsistentOngoingROI
• Fastonlinegasanalysisforincreasedmanufacturingefficiency,productyield,andequipmentuptime• Thefullstreamcompositionprovidesadditionalinformationnecessary
forAdvancedProcessControl• Lowercapitalcostcomparedtoothertechnologies• Reducedoperationcostsduetolowmaintenanceandutilityrequirements• Bymonitoringtheoperationofseveralprocessunits,theMAX300-RTGisoftenusedtoreplacemultiplegaschromotograph(GC)systems
The80PortFASTvalveSampleSelectorTheinletsystemoftheMAX300-RTGcanbeconfiguredwithanynumberofzero-dead-volumesampleselectoroptions.
Example1.ProcessFeedGas
TheMAX300-RTGmeasuresallofthehydrocarbonsinthefeedgasstreamaswellasppmcontaminants,likeH2S.Controlparameters,suchasBTUvalue,SpecificGravity,andWobbeIndex,areinstantlycalculatedandtransmittedforusebytheplant’sprocesscontrolsystem.
Example2.PolyethyleneReactorControl
Fast,high-precisiondataallowstheplanttooperateprocessunitsclosertooptimumconditions• GCMeasurements -1reactor -3components -Cycletime:5min• MAX300Measurements -4reactors -10components -Cycletime:29sec
AccuracyandFlexibility
PrecisionandControl
SampleStream1
SampleStream2
QCAnalysisStream
Component %MolecularConcentrationPrecision%Absolute
Hydrogen
Methane
Nitrogen
Propane
Ethane
N-pentane
Isobutane
CarbondioxideIsopentane
N-Butane
Hexane
Hydrogensulfide
16.5
77.9
0.38
0.9
2.35
0.16
0.27
0.950.15
0.45
0.010.001
0.006
0.007
0.002
0.001
0.002
0.001
0.001
0.0010.001
0.001
0.0002
0.00001
Rapid Online Analysis to Maximize Your Production
SystemSpecifications:
• Detectablecompounds:Anygasorvaporsample• Detectionrange: -Faradaydetector:100%-5ppm -Electronmultiplier:100%-5ppb* -Membraneinlet:100%-10ppt*• Numberofsamplestreams:16,31,40,80,120,160+• Analysisrate:0.1-16secondspercomponent -Userselectable• Numberofcomponents:Unlimited• Numberofanalysisroutines:Unlimited• Numberofuserconfigurabledatatags:Unlimited• Precision:<0.05%RSDover24hours**• Stability:<0.5%RSDover30days**• Filaments:Two,oneactiveandonesparewithautomaticswitchover• Analyzermaintenance:1-3years†
• Roughingpump:6-12months†
• Manualorfullyautomatedcalibrationandvalidation -3-12monthcalibrationintervals• Massrangeoptions:1-250,300,500amu*Matrixdependent.Documentedontraceaircomponentsandbenzene.**Basedontheanalysisof1%argon,scanspeed1secondperanalysis.†Applicationdependent.
LowMaintenance,EasytoUse
TheQuestor5controlsoftwarethatdrivestheMAX300-RTGmeasuresallsamplepointsinafullycustomizablesequenceforsite-specific,automatedproductioncontrol.Theintuitiveweb-basedinterfaceallowstheusertocheckinstrumentstatus,reviewdata,orrunavalidationsequencefromanywhereontheplantnetwork,whilemaintaininggovernmentandindustrysecuritystandardsforloginandelectronicrecordkeeping(21CFR11).
TheMAX300-RTGisa24-7onlinegasanalyzerwithadocumenteduptime>99%.
Simultaneouslytrendhighprecisionmeasurementsofbulkcomponentsandppm-levelcontaminantswiththeeasy-to-useQuestor5controlsoftware
Extrel’s19mmquadrupolenexttoacommon6mmfilter.Thelargerdeviceprovidesgreateriontransmissionforunparalleledsensitivityandsignalstability.
TheMAX300disposable,plug-and-playionizereliminatesthecleaningrequirement,andincludesdualfilaments,oneactiveandonespare.
ExceptionalWorldwideServiceandSupport:Forover50years,Extrelhasbeencommittedtoprovidingthehighestqualitysupportservicesforthethousandsofinstrumentsinstalledworldwide.Factorytrainedandcertifiedpersonnelofferindustry-leadingsupporttoExtrelcustomersateverystageofprocessdevelopmentandmanufacturing.
MAX300-RTG System Specifications
PowerSupplyOptions:• 110VAC,50/60Hz,Two15Ampcircuits• 230VAC,50/60Hz,One20Ampcircuit
PowerConsumption:• Nominal2740Watts• HeatLoad:2700Watts(9215BTU/h)
Weight:• StandardEnclosure:450lbs(205kg)• Optionalcart:40lbs(18kg)
AmbientRequirements:• Temperature:-4°Fto120°F(-20°Cto49°C)• WithA/C,coldstart≥54°F(12°C)• AreaClassificationOptions:-GeneralPurpose-Class1,Division1or2,GroupsB,C,D,T4-IEC/ATEX,Zone1or2,GroupIICorIIB+H2*,T4
AdditionalUtilities:• Purgegas(forhazardousareainstallations)• Basecalibrationrequirement:2gasbottles
DataSystemandCommunications:• Systemcontrolinterfaceoptions:Ethernet,RS-4224-wire• Loginsecuritylevels:Administrator,User,Viewer• Externalcommunications:-Ethernet,Modbusserial,digitalI/O,analogI/O,OPC
*Configurationdependent
MAX300-RTGenclosurewithA/C,CartandXPurgeOptions.Dimensionsshownininches[mm]
www.extrel.com412-963-7530
©2017ExtrelCMS,LLC.ExtrelisaregisteredtrademarkofExtrelCMS,LLC.MAX300-RTGisatrademarkofExtrelCMS,LLC.
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