the PROBLEM Interstitial pathways, turbulence, aspiration, entrainment, and filter bypass all play important roles in critical environment diffuser performance. Guiding bodies offer direction, calling for ASHRAE Group E, non-aspirating, unidirectional diffusers in operating rooms and other critical areas. Sadly, not all such diffusers perform as guiding bodies intend. Paying little attention to diffuser design, construction, and performance characteristics can bring about significant consequences.
focusing on PATIENT OUTCOMES Precision Air Products, founded in 1974, engineered diffusers from day one with a drive for quality construction and optimal performance to meet demanding critical environment applications. Our diffusers quickly earned “best-in-class” standing, unsurpassed even today.
precision RESULTS For critical applications, our diffusers perform as intended, minimizing the risk of contamination where it matters most.
With all the other things to worry about when considering ways of reducing surgical site infections, delivering clean and ultraclean air shouldn’t be one of them. Before designing your next OR ventilation system, contact Precision Air Products for professional design support.
Contact Precision Air Products for professional design support
Laminar Airflow & HEPA filter Diffusers
Laminar Airflow Diffusers Dual-Chamber Design
ASHRAE Group E
Non-Aspirating
Unidirectional
HEPA Diffusers Unique Dual Knife-Edge Design
Drastically Reduced Critical
Seam Length
Integrated Systems Customized to Application
Lami-Air™ Family
Ortho-Island®
Cardio-Island®
No-Fee Engineering Support Concept to Implementation
dual-chamber Lami-Vent™ MEANS PERFORMANCE The Lami-Vent™ has been the diffuser of choice in critical environments since 1974. With a focus on delivering the best laminar air flow in the market, the Lami-Vent™ is unmatched when it comes to construction, performance, and compliance.
Laminar airflow doesn’t happen by accident. Our dual-chamber design is built with a inverted cone-shaped valve, slotted center plate, and perforated diffusion basket. These components work together to condition supply air for uniform distribution through the diffuser faceplate: providing unidirectional airflow at constant velocity with minimal turbulence and NO aspiration.
©2011, Precision Air Products Co.
what you MAY NOT KNOW Laminar Flow is a low velocity, unidirectional column of air moving at constant speed with minimal turbulence, negligible entrainment, and no aspiration.
Figure 1 illustrates a laminar flow profile of a dual-chamber diffuser. Air exiting the diffuser creates a boundary layer that captures and entrains contaminated particles attempting to enter the airstream from the room, carrying them down and away from the clean area.
Aspiration occurs when turbulence within a diffuser causes contaminated room air to be drawn into the diffuser. There, it mixes with clean supply air before being delivered back into the clean space.
Figure 2 shows an example of aspiration: an arc in the middle of a diffuser faceplate in line with the diffuser inlet. Single-chamber designs with little more than a flow adjustment plate between the inlet and the diffuser face are prone to aspiration. The dual chamber Lami-Vent™ does NOT aspirate and provides the most even face velocity in the industry.
Laminar Airflow Diffusers
robust CONSTRUCTION An effective diffuser not only delivers exceptional laminar performance, it prevents pathways to interstitial space. Interstitial pathways mean trouble, creating conduits that allow contaminants to infiltrate sterile space.
Unlike split-plenum designs built with unsealed pathways that encircle the entire diffuser, the Lami-Vent™ is built with a 0.063” fully extruded plenum side-wall. The result? A sturdy, impenetrable diffuser that delivers clean air EXACTLY where intended.
room-side ACCESS ASHRAE Standard 170 requires room-side access to allow internal cleaning of diffusers. Access is important because blood splatter or other contaminants that reach the face of an operating room diffuser can only be cleaned by wiping the front and back of the diffuser faceplate. Some diffuser designs assemble multi-layered perforated panels to a face frame, requiring disassembly for back-side cleaning (Figure 3). In contrast, our diffusers have a single perforated panel attached to the face frame allowing front and back access.
Figure 3: Face Plate Comparison
Lami-Vent™ Dual-Chamber Diffuser
Can’t access the back for cleaning
Full Access for cleaning interior
competitive diffuser
faceplate
Precision Air Products
Figure 1: Laminar Airflow Profile
Figure 2: Example of Aspiration
dual-seal HEPA-Vent DS MEANS CONFIDENCE The HEPA-Vent has been a workhorse in critical environments for more than 19 years. It just got better!
The HEPA-Vent DS advances the art with a unique dual knife-edge that eliminates filter bypass. It goes one step further by reducing critical seam length by more than 80% on competitive 2’ x 4’ diffusers, vastly reducing the likelihood of joint seal leakage. Further, other than the collar, there are no penetrations in the diffuser, eliminating potential leak points.
Our HEPA ceiling diffusers feature Camfil Farr Megalam® gel-seal HEPA filters rated with a minimum 99.99% efficiency on 0.3 µm particle size. These filters are known for outstanding quality, performance, “hot melt” pleat separation technology for even airflow, and a gel seal for a leak-free filter seal. The urethane gel used by Camfil Farr is specially formulated to offer superior cured strength and physical characteristics depending on specific industry requirements. Camfil Farr tests and certifies each filter to perform as specified.
HEPA-Vent DS with Camfil Farr Megalam® gel-seal HEPA filter combine the best in construction, performance, and reliability.
©2011, Precision Air Products Co.
HEPA filter Diffusers
HEPA-Vent DS Dual Knife-Edge HEPA Diffuser
designed with FLEXIBILITY Lami-Vent™ and HEPA-Vent DS diffusers were designed to let you match the right diffuser to your application:
Custom sizes without the price penalty
Flow ranges -
Lami-Vent™: 20-215 CFM/ft2
HEPA-Vent DS: 20-100 CFM/ft2
Options when interstitial space gets tight
Finishes that meet your needs -
White baked enamel
Clear anodized aluminum
#4 polished stainless steel
Material / finish combinations
Non-ferrous options
convert to HEPA LATER Unsure whether to use point-of-delivery HEPA filters now or later? The HEPA-Vent DS can be supplied with a center-plate, diffusion basket assembly. Replace the assembly later with a point-of-delivery HEPA filter without replacing the diffuser.
dual KNIFE-EDGE The diffuser knife-edge is critical to achieving a perfect seal with the filter gel. Some HEPA units use a single knife-edge which creates a potential for filter bypass due to the way they attach and seal the knife-edge extrusion to their plenum box. The HEPA-Vent DS design creates two knife-edges, each penetrating 0.297” into the filter’s gel media to prevent bypass (Figure 4).
Figure 4: Dual Knife-Edge
The innovative design of the HEPA-Vent DS eliminates potential for filter bypass.
“There’s no cutting corners in surgical
environments. The cost of a single Surgical
Site Infection can far exceed the investment in
proper diffusers and filters.”
- Director, Infection Control (Texas)
an INTEGRATED SYSTEM In addition to other critical environment applications, our diffusers are ideally-suited for operating rooms, especially when part of our family of ceiling ventilation systems:
The Lami-Air™ System organizes operating room ceilings, providing laminar flow diffusers and fill-in panels in a single-assembly framing matrix laid out around lights, booms, med-gas columns, and other obstructions.
The Lami-Air™ EQ System sets the bar for ventilation in surgical spaces with ceiling mounted imaging equipment. This self-leveling system includes color matched ceiling-level Unistrut®, end caps, and closure strips.
The Lami-Air™ IP System is perfect when tight interstitial space excludes top, side, or end diffuser inlets.
For high risk procedures, the Ortho-Island® System provides ultraclean air through a combination of higher air changes per hour and point-of-delivery HEPA filtration, helping to minimize air handler size and operating expense. The Cardio-Island® System adds rapid heating and cooling capabilities for surgeries requiring advanced temperature controls.
Our systems are custom designed around the unique constraints of each space. They look as good in person as they do on the paper—like they were meant to be there.
Precision Air Products Co. 544 16th Avenue South Hopkins, MN 55343 800.404.0931 ph 952.854.4543 fax www.precisionairproducts.com
clean & ultraclean air DELIVERED RIGHT
©2011, Precision Air Products Co. Form #SLS006
Concept drawings
Reflected ceiling plan recommendations
Schematics
Mechanical calculations
Component sizing
Regulatory compliance review
Guide specifications
Custom applications
Project management
Installation Supervision
NO FEE ENGINEERING
SUPPORT PROVIDED
ASHRAE COMPLIANCE Our engineers would be happy to assist your design team on a No-Fee basis in developing compliant, economical operating room ceiling ventilation solutions aligned with your needs and goals. Our knowledge of ASHRAE 170 and the FGI Guidelines along with our experience and expertise laying out compliant designs can prove to be an invaluable resource.
For more information about our No-Fee Engineering support, please contact us at: [email protected].
no matter how COMPLICATED
Whether a standard operating room, one with ceiling-mounted imaging equipment, one with tight interstitial space, or one dedicated to high-risk procedures, Precision Air Products works with you to create compliant integrated ceiling ventilation systems that support your needs.
For more information about our Lami-Air™, Lami-Air™ EQ, Lami-Air™ IP, Ortho-Island® and Cardio-Island®, please contact us.
Phone: (800) 404-0931
E-mail: [email protected]
Integrated Ceiling Ventilation Systems