This is a proprietary document of Kirloskar Brothers Ltd. 111/25/2008
Presentation by ,
KIRLOSKAR BROTHERS LIMITED Kirloskarvadi Plant
National Award for “ Excellence in Water Management 2008 “
( Confederation of Indian Industry)
This is a proprietary document of Kirloskar Brothers Ltd. 211/25/2008
Water is Life , We give life to water
VALUES• Developing and working with mutual trust.? Building and nurturing teamwork.? Assessing and enhancing employee satisfaction level.? Giving the best to customer and giving value for the money.? Enhancing relation with stakeholders.? Maintaining fairness in dealing with customers and suppliers.
MISSION Kirloskar Brothers Limited shall be known globally as a reliable, innovative and cost effective solution provider in hydraulic machines & systems and in water business.
VISION Kirloskar Brothers Limited shall be amongst the first five pump companies in the world by the year 2015 and become the preferred choice of customers as well as employees.
This is a proprietary document of Kirloskar Brothers Ltd. 311/25/2008
Products – Pumps for Various Applications
Pumps range from 1/10 kW to 12,000 kW
Monobloc Domestic PumpsCapacity up to 0.28 m3/hr.
A man standing at the discharge pipe of a Concrete Volute Pump, KBL’s biggest pump (126000 m3/hr ), holding KBL’s smallest pump (0.28 m3/hr.)
This is a proprietary document of Kirloskar Brothers Ltd. 411/25/2008
Manufacturing Plants
Overseas Customers Overseas Offices
Global Presence Over 70 Countries Worldwide
SPP - Pumps England
Shirwal
Kondhapuri
Dewas
Kirloskarvadi
This is a proprietary document of Kirloskar Brothers Ltd. 511/25/2008
Integrated Plant(Processes )
? Research and Engineering
? System Engineering
? Procurement
? Manufacturing – Pattern Shop, Foundries , Machining
? Testing - Asia’s biggest Pump Testing Lab
? Quality Assurance
? Project management
? Erection and Commissioning
? Operation and Maintenance
? After Sales & Product Support
This is a proprietary document of Kirloskar Brothers Ltd. 611/25/2008
Need for Water Saving
Scarcity Global Warming
• Impact of water cost on Product cost
• Stiff competition in Market
This is a proprietary document of Kirloskar Brothers Ltd. 711/25/2008
Water consumption
65%9%
13%
13%
Process Drinking/domesticColony resident Gardening
Water Consumption Distribution
This is a proprietary document of Kirloskar Brothers Ltd. 811/25/2008
Water Saving - Approach
New Idea Generation from Employees
Auditor / Assessor Feedback / suggestion
Auditor / Assessor Feedback / suggestion
Last Year Analysis -Opportunities
Last Year Analysis -Opportunities
Search for New Technology Source, Benchmarking with National and International processes
Search for New Technology Source, Benchmarking with National and International processes
Conceptualization of Projects
Conceptualization of Projects
Detail Study, trial , approval , Plan & Executation , closing & Measure & Monitor Savings
Detail Study, trial , approval , Plan & Executation , closing & Measure & Monitor SavingsCapturing
Learning , Correction , Review
Capturing Learning , Correction , Review
This is a proprietary document of Kirloskar Brothers Ltd. 911/25/2008
Water Saving - Team
Manufacturing Head
Process Water Cell
1.Foundry2.Hydro testing3.Pump testing4.Coolant
Drinking Water cell
1.Shop floor2.Office
Hand wash & bathing cell
1.Shop floor2.Foundry
Champion
Colony1.Drinking2.Gardening
This is a proprietary document of Kirloskar Brothers Ltd. 1011/25/2008
Certification
• ISO 9001 :2000
• ISO 14001:2004
• ISO 18001 :2007 ( Audit Completed , Certificate awaited )
This is a proprietary document of Kirloskar Brothers Ltd. 1111/25/2008
Water Saving - Awareness
Daily Sun Rise Meeting Colony Meeting Contractor Training
This is a proprietary document of Kirloskar Brothers Ltd. 1211/25/2008
Water Saving – Monitoring & Reporting
• Daily reading of incoming water meter
• Daily reading of water consumption for Factory
• Daily reading of water consumption for Colony
• Monthly reading of process water – 18 Meters
Monthly Review of Water consumption and Water Saving Projects
This is a proprietary document of Kirloskar Brothers Ltd. 1311/25/2008
Water Saving Projects
This is a proprietary document of Kirloskar Brothers Ltd. 1411/25/2008
1.Sensors for Hand Wash & Urinals
REPLACED – 20 NOS
This is a proprietary document of Kirloskar Brothers Ltd. 1511/25/2008
2. Close Loop Hydro Testing
SAVINGS – 6 Lac Litres /Month
This is a proprietary document of Kirloskar Brothers Ltd. 1611/25/2008
3.Drip for Garden
800 Sq. M
This is a proprietary document of Kirloskar Brothers Ltd. 1711/25/2008
4.Sprinklers for Lawn
Area – 27000 Sq.M
This is a proprietary document of Kirloskar Brothers Ltd. 1811/25/2008
5. Push type tap
Total tap- 200
This is a proprietary document of Kirloskar Brothers Ltd. 1911/25/2008
6.Float Valves for old Overhead tank
Adopted – 225 Nos
This is a proprietary document of Kirloskar Brothers Ltd. 2011/25/2008
Saving 4 Lac Litre / Year
7.Use of percolated rain water for process
This is a proprietary document of Kirloskar Brothers Ltd. 2111/25/2008
Saving 10,000 Litre / Year
8.Use of A.C. condensed water
This is a proprietary document of Kirloskar Brothers Ltd. 2211/25/2008
Saving - 18 Lac Litre / Year
9. Replacement of water cooled compressor by air cooled
This is a proprietary document of Kirloskar Brothers Ltd. 2311/25/2008
Waste Water Treatment
2007-08Zero
Waste Water Discharge
This is a proprietary document of Kirloskar Brothers Ltd. 2411/25/2008
Waste Water
Waste water Discharge Cum / Pump (used for Gardening)
2.72
4.46
3.03 2.80
012345
04-05' 05-06' 06-07' 07-08'
This is a proprietary document of Kirloskar Brothers Ltd. 2511/25/2008
Per Capita Consumption
Colony per capita ( Litres/Day)
160 140 155115
90135
55
050
100150200
04-05' 05-06' 06-07' 07-08' 08-09'Target
National Global
This is a proprietary document of Kirloskar Brothers Ltd. 2611/25/2008
Per Capita Consumption
Industry per capita ( Litres/day)
3832
24 23 20
45
0102030405060
04-05' 05-06' 06-07' 07-08' 08-09'Target
National
This is a proprietary document of Kirloskar Brothers Ltd. 2711/25/2008
Specific Water Consumption
Process Water per Pump ( Litres)
8100 71005600 4710
3000
02000400060008000
10000
04-05' 05-06' 06-07' 07-08' 08-09'Target
This is a proprietary document of Kirloskar Brothers Ltd. 2811/25/2008
Environment
More than 3000 Trees
This is a proprietary document of Kirloskar Brothers Ltd. 2911/25/2008
Water Saving Project 08-09
• 100% Rain water harvesting
• Replacement of old pipeline by new APVC piping
• Adoption of close loop tanks for pump testing
• Cooling tower for Cupola wet scrubber water
• Separate Piping for Factory gardening & toilet flushing
This is a proprietary document of Kirloskar Brothers Ltd. 3011/25/2008