Revision 1.5 Published by Vnomics 175 Sully’s Trail Pittsford, NY 14534
INSTALLATION MANUAL
FleetKnowSys™ 2.1 for Class 6 – 8 Vehicles
FORWARD
This document provides guidance for the installation of Vnomics hardware
aboard heavy trucks. It is strongly recommended that detailed plans be
specified for each truck variant within a fleet before installation begins.
Guidance and specifications provided in this manual were in effect at the time
of printing. Vnomics reserves the right to discontinue models at any time, or
change design and specifications without notice and without incurring
obligation.
For additional information, please contact Vnomics at: 175 Sully’s Trail,
Pittsford, NY 14534, U.S.A or send email to [email protected], or call
1.855.VNOMICS, or visit on the web at vnomicscorp.com.
© 2012 Vnomics Corp.
All rights reserved. No part of this publication, in whole or in part, may be
translated, reproduced, stored in a retrieval system, or transmitted in any form
by an means, electronic, mechanical, photocopying, recording, or otherwise,
without the prior written permission of Vnomics Corp.
Vnomics Corp. 175 Sully’s Trail
Pittsford, NY 14534
I n s t a l l a
ContentSystem Des
System C
Compon
Hardware I
Installing
Installing
Installing
Installing
Connecti
Activation P
Initializin
Configur
Appendix A
Appendix B
Appendix C
OBC ......
Display ..
Antenna
Diagnost
Before in
a t i o n M a
ts scription .......
Components .
ent Parts ......
nstallation ...
g the On‐Boar
g the Vehicle
g the Commu
g the Driver’s
ing Power .....
Procedure ....
ng System Sof
ring Vehicle In
A – POST Trou
B – System Sc
C – Part Draw
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Bracket .......
tic Cable ........
nstalling any
Failur
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rd Computer
Network Inte
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Display ........
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2 | P a g e I n s t a l l a t i o n M a n u a l
System Description The Vnomics system consists of five main components, including the on‐
board computer (OBC), vehicle network connection, power connection,
communication antenna, and (optional) driver’s display.
System Components
Component Parts
The installation kit typically includes the following parts:
Part Component
1 TREK‐550 On‐board Computer (OBC)
2 Power Cable
3 Diagnostic Cable Harness
Vehicle Network Interface
4 Vehicle Network Adapter (VNA)
5 Serial Cable
6 6‐9 Pin Deutsch Connector Adapter (optional; for trucks equipped only with J1708)
7 Multi‐band Antenna Communication
8 TREK‐303
Driver’s Display (optional) 9 Display Mount
10 Display Cable
Vehicle Network
Interface
(See page 4)
On‐Board
Computer
(See page 3)
Driver’s Display
(Optional, See page 6)
Communication
(see page 5)
Vehicle Power
(See page 7)
I n s t a l l a t i o n M a n u a l P a g e | 3
Hardware Installation This section describes the system components and suggested installation
guidelines.
Installing the On‐Board Computer (OBC)
The OBC comes outfitted with brackets for mounting to flat bulkheads. It
should be located in an area with enough clearance for making the wire
connections to the back of the unit. Typical mounting locations include:
Under the passenger seat (in trucks where the base for the passenger seat is used for storage, and there is no air ride seat)
Behind the passenger seat against the back wall of the cab (typically in day‐cab trucks)
In the storage compartment under the bunk (in sleeper cabs) Optional equipment and plans are available for OBC false walls and
clamshells.
A Power In D WWAN (Cell/GSM) antenna
B Driver’s Display E WLAN_MAIN (Wi‐Fi/2.4GHz) antenna
C GPS antenna F Vehicle Adapter
A B
C D E F
OBC Connections,
Rear Panel View
4 | P a g e
Installi
The vehic
J1939/CA
any data
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2. DD
3. C4. Lo
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A
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ng the Veh
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AN and/or J1
to the vehic
ocate the veabin and useDisconnect thDiagnostic caonnect the Docate and seashboard. un the diagnonnector. [Nable diametonnect the V
OBC and connoute the diaecure exceshe cable and
A Diagnosticvehicle rec
B DiagnosticC Diagnostic
connector
hicle Netw
interface is
1708/J1587
cle. To instal
ehicle diagnoed for mainthe vehicle dible receptacDiagnostic cecure the Ve
nostic cable Note: any beer] VNA serial cnect. agnostic pows cabling und interferenc
c cable plug (tceptacle) c power cablec cable serial r (to adapter)
work Inter
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ll do the follo
ostic receptatenance trouiagnostic reccle in its placable plug toehicle Netwo
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to D
e E F
I n s t a l l a
face
d data from
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owing:
acle (typicallubleshootingceptacle andce. the vehicle ork Adapter
and attach ts should be
adapter, rou
the fuse boxhboard to prement of dr
Diagnostic ca(replacemenVehicle NetwVNA Serial C
t i o n M a
the vehicle’
s not broadc
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receptacle.(VNA) unde
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ic Cable Harn
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WARNING
bending or
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hicle operatio
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or crimped (i.e
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versely
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brake
I n s t a l l a t i o n M a n u a l P a g e | 5
Installing the Communication hardware
The multi‐band antenna used for communication provides connectivity
for cellular, Wi‐Fi, and GPS. Depending on the cab, the antenna may be
mounted either inside (e.g. on the dashboard) or on the exterior. When
the antenna is mounted to the exterior of the cab, it is important to
secure and weatherproof the component as much as possible. Use the
following steps as a guideline for installation:
1. Candidate antenna mounting locations should meet the following requirements
a. Does not block the driver’s line‐of‐sight to the road and mirrors.
b. It is mounted within cable range of the OBC. c. It is mounted against a solid surface.
2. Attach the antenna to a mounting bracket as necessary. If
mounted externally, caulk between the bracket and antenna with
sealant as necessary.
3. Attach the antenna (assembly) to the vehicle.
4. Route the antenna cable to the OBC. Before running the cable
consider the following:
a. Ensure the cable does NOT
i. Tangle around a moving part of the vehicle
ii. Press or rub against sharp edges
iii. Have excessive slack; cable should be secured but
provide adequate strain relief
iv. Touch the exhaust system if mounted externally.
b. If mounted external to the cab, use existing body punch‐
out holes, typically located under the cabin near the seats,
as an alternative to creating new penetrations in the cab
body.
5. Caulk around the antenna cable with sealant at any external cab
penetration.
6. Attach the antenna connectors to the OBC. Note for OBC connection:
Take care when
connecting the antenna
cable to the OBC because
the 3 connectors appear
identical; cables and OBC
are labeled.
6 | P a g e
Installi
If installin
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Attach the mhat already eAttach the disun the displecure the dihe display to
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8 | P a g e I n s t a l l a t i o n M a n u a l
Activation Procedure Once hardware installation is finished, you will need to initialize the
system software and configure the vehicle‐specific information.
Initializing System Software
1. If provided, connect the Vnomics installation (USB) thumb‐drive by
inserting it in an available port on the Driver’s Display, or on the OBC.
2. Turn the vehicle IGN‐key to ON. You do not need to start the vehicle.
This will start the OBC and it will proceed through its boot‐cycle. If the
system has been activated previously, the Login Screen will display
after the OBC boots; skip to Configuring Vehicle Information.
3. Wait for the cellular hardware to be configured. The system will
configure the cellular data modem automatically.
4. Setup the cellular hardware depending on your data provider:
a) For fleets using AT&T:
If using a Vnomics installation (USB) thumb‐drive, skip to step 6.
Otherwise, enter the APN when prompted, press Done when
finished.
b) For fleets using, Sprint, Verizon, or other providers:
Press the Activate button to activate the cell card. If using a
Vnomics installation (USB) thumb‐drive, skip to step 6 when
finished.
Cellular Configuration
Screen
Note when activating:
Wait‐time for activating
cell card may take longer
in areas with poor cellular
coverage.
I n s t a l l a t i o n M a n u a l P a g e | 9
5. Enter your Customer Code when prompted; press the Done button
when finished. The Customer Code will be provided by your Vnomics
representative and it will allow the OBC to download the necessary
software from the Internet.
6. Wait for the software to download and configure itself. Once
finished the Login screen will display.
Configuring Vehicle Information
7. Login to the system with the Diagnostic ID of “0000”; press the Done
button when finished. Technicians performing the installation or
checking the system should log in using the following Driver ID: 0000.
Login Screen
Customer Code
Screen
10 | P a g e I n s t a l l a t i o n M a n u a l
8. Press the Install button to access the system check and finalize the
installation process. You are also given the option to logout if you
have logged in incorrectly or if you wish to finish the install at a later
date.
9. Start the vehicle and verify the Power‐On Self Test (POST) results;
press the Next button when finished. Starting the vehicle will
energize the vehicle’s databus and allow the system to perform a self‐
check of the network communications, GPS and vehicle connections.
Pass – indicates item passed system check.
Fail – indicates item failed system check; see Appendix A for
troubleshooting.
Activate – If for any reason Cell fails, the Activate button will appear. Press
the button and follow the‐on screen directions to attempt to correct the
problem with the cellular modem.
Note for databus:
The vehicle must be
running in order for the
J1939/J1708 vehicle
databuses to function and
to be tested.
Note when activating:
Wait‐time for activating
cell card may take longer
in areas with poor cellular
coverage.
I n s t a l l a t i o n M a n u a l P a g e | 11
10. Enter ALL vehicle information requested; press the Submit button
when finished. Vehicle identification information is required to
complete the installation process. To enter the information, press the
Edit button next to the field. A keyboard will display, with the option
to toggle between letters and numbers.
11. Press the Logout button to exit.
Vehicle Installation is now complete.
Note for required info:
All fields MUST be
completed to finish the
installation process.
12 | P a g e I n s t a l l a t i o n M a n u a l
Appendices
I n s t a l l a t i o n M a n u a l P a g e | 13
Appendix A – POST Troubleshooting Guide Symptom Cause Suggested Solution(s)
Cell = Fail
The cellular
modem is not able
to connect to the
network.
An “Activate” button will be available, press it and follow the
onscreen instructions.
If the cell continues to fail, check the antenna and the
connections.
Contact the project manager to make sure the cellular service
is turned on.
GPS = Fail
The system is not
able to get a GPS
location fix.
Check antenna connections to the on‐board computer
Check antenna and cabling for damage that may have
occurred during the installation
Vehicle may be in a location that is not getting good reception
(i.e. inside of a garage). Try moving the vehicle.
J1939 = Fail
The system is not
receiving J1939
data from the
vehicle.
Make sure the vehicle is running (engine = on)
Check cable connections on both the data adapter side and
the on‐board computer side.
Check that the diagnostic harness is connected to the vehicle
Check for cable damage that may have occurred during the
installation
Check for J1708 data, some older vehicles do not have J1939.
If J1939=Fail and J1708=Pass, there is a chance that the
vehicle in question does not have J1939.
J1708 = Fail
The system is not
receiving J1708
data from the
vehicle.
Make sure the vehicle is running (engine = on)
Check cable connections on both the data adapter side and
the on‐board computer side.
Check that the diagnostic harness is connected to the vehicle
Check for cable damage that may have occurred during the
installation
Wi‐Fi = Fail
The system is not able to connect to an Access Point (AP)
This may be an acceptable outcome if the site is not set up
with a Wi‐Fi network to be used with the Vnomics system.
The Wi‐Fi network keys may not be loaded into the system
If the AP is set up and the network info is loaded into the
system, check the antenna and the connections.
The vehicle may be out of range of the AP, try moving closer.
14 | P a g e I n s t a l l a t i o n M a n u a l
Appendix B – System Schematic
Vehicle Databus
(J1708/J1939)
GPS WWAN WLAN‐MAIN
Replacement Maintenance Diagnostic Port
Vehicle Adapter
Display Power In
VNA
Antenna Serial Cable
Display Cable Power Cable
To Fuse Panel (GND, Ignition)
To Fuse Panel (+12VDC, GND, Ignition) Driver’s Display
+12VDC GND Ignition
Fused at source
Fused at source
Fuse Panel
On‐Board Computer
Diagnostic Cable
Power Cable
Diagnostic Cable
I n s t a l l a t i o n M a n u a l P a g e | 15
Appendix C – Part Drawings
OBC All dimensions in Millimeters (mm).
Display All dimensions in Millimeters (mm).
16 | P a g e I n s t a l l a t i o n M a n u a l
Antenna Bracket All dimensions in Inches (in).
Diagnostic Cable All dimensions in Inches (in).