Fröling Heizkessel- und Behälterbau Ges.m.b.H, Industriestrasse 12, A-4710 Grieskirchen Tel +43 (0) 7248 606-0 Fax +43 (0) 7248 606-600 [email protected] www.froeling.com
Installation Instructions
Turbomatic TMC 28-55
Be sure to read and comply with the operating instructions and safety instructions. Subject to technical change.
Introduction
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Dear customer, The FRÖLING Turbomatic wood chip boiler features a state-of-the-art design that conforms to all currently applicable standards and testing guidelines. Please read and follow the installation instructions. They contain safety instructions and comprehensive information relating to transporting, setting up and assembling the boiler. The constant further development of our products means that there may be minor differences from the pictures and content. If you discover any errors, please let us know. Subject to technical change.
Delivery Certificate Keeping a record that the delivery was received correctly and collecting customer-specific data relating to the system allows us to respond quickly should problems arise. We would therefore ask you to confirm that you have received the product in good condition. Please send Fröling a copy of the delivery certificate, filled in and signed by the customer.
Introduction
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Guarantee Conditions Our sale and delivery conditions generally apply. These conditions have been made available to customers, and customers have been made aware of them at the time of order completion. You can also find the guarantee conditions in the enclosed guarantee certificate.
Address of manufacturer
FRÖLING Heizkessel- und Behälterbau GesmbH Industriestraße 12 A-4710 Grieskirchen AUSTRIA TEL +43 (0)7248 606 0 FAX +43 (0)7248 606 600 E-MAIL [email protected] WEBSITE www.froeling.com
Contents
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1 General Information 6
1.1 Notes on Standards 6 1.2 Design Information 7
1.2.1 Approval and obligation to report ...................................................................... 7 1.2.2 Requirements for central heating water ............................................................. 7 1.2.3 Ventilation of boiler room ................................................................................ 7 1.2.4 Installing the heating system / Standards .......................................................... 8
Combination with storage tank ......................................................................... 8 Return feed lift ............................................................................................... 8
1.2.5 Chimney connection/chimney system ................................................................ 9 Draught limiter............................................................................................... 9 Boiler data for constructing the flue gas system:................................................. 9
2 Technology 10
2.1 Turbomatic TMC 28-55 dimensions 10 2.2 Components and Connections 11 2.3 Technical specifications 12
Test data for operation with wood chips ........................................................... 12 Test data for operation with pellets ................................................................. 13
3 Installation 14
3.1 Transport 14 3.1.1 Positioning................................................................................................... 14 3.1.2 Temporary storage ....................................................................................... 14
3.2 Setting up in the boiler room 14 3.2.1 Removing the boiler from the pallet ................................................................ 14 3.2.2 Moving the boiler in the boiler room ................................................................ 14 3.2.3 Minimum distances in the boiler room.............................................................. 15 3.2.4 General information for boiler room................................................................. 15
3.3 Assembly work 16 3.3.1 Installing the chamber in the boiler ................................................................. 16 3.3.2 Installing the stoker...................................................................................... 19
Installing the burn back flap drive (only with burn back flap) .............................. 20 3.3.3 Installing the induced draught fan................................................................... 21 3.3.4 Installing the WOS Drive ............................................................................... 22 3.3.5 Fitting the automatic heat exchanger ash removal (optional) .............................. 23
Conversion for ashcan on right ....................................................................... 23 Assembly work on boiler................................................................................ 24
3.3.6 Installing the combustion chamber overpressure sensor..................................... 26 3.3.7 Fitting switch cabinet and cable ducts.............................................................. 26
3.4 Electrical connection 28 3.4.1 Laying the cable ........................................................................................... 28
3.5 Connecting the thermal discharge safety device 29 3.5.1 Thermal discharge safety device sensor ........................................................... 29
Contents
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4 Initial startup / Decommissioning 30
4.1 Configuring the boiler 30 4.2 Mothballing 30 4.3 Disassembly 30 4.4 Disposal 30
5 Appendix 31
5.1 Delivery certificate -TMC 28-55 31
General Information Notes on standards
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1 General Information
WARNING
Assembly and installation by untrained personnel! Risk of injury and damage to equipment!
Only allow trained technicians (heating installers or licensed electricians) to perform set-up and installation!
1.1 Notes on Standards
ÖNORM/DIN EN 303-5 Heating boilers for solid fuels, hand and automatically stocked, nominal heat output of up to 300 kW - Terminology, requirements, testing and marking
ÖNORM M 7510 Guidelines for checking central heating systems
ÖNORM / DIN EN 12828 Heating systems in buildings - design of water-based heating systems
ÖNORM B 8130 Safety devices, open water-heating systems
ÖNORM B 8131 Closed water-heating systems, safety requirements
DIN 4751 Parts 1-4 Heating system safety equipment
ÖNORM / DIN EN 13384-1 Chimneys serving one appliance
ÖNORM M 7515 / DIN 4705-1
Calculating chimney dimensions for combustion systems
TRVB H118 Technical directives for fire protection/prevention
ÖNORM H5170 Construction and fire protection requirements
ÖNORM H5190 Heating equipment - noise protection measures
ÖNORM H 5195-1 Prevention of damage by corrosion and scale formation in closed warm-water-heating systems at operating temperatures up to 100 °C (Austria only).
VDI 2035 Prevention of damage in water heating installations - Scale formation in domestic hot water supply installations and water heating installations (Germany only)
SWKI 97-1 Limescale and corrosion protection in heating systems (Switzerland only)
General information Design information
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1.2 Design Information
It is forbidden to carry out modifications to the boiler or to change or deactivate safety equipment. In addition to the documentation provided and the regulations for installation and operation of the boiler system applicable in the country in which the boiler will be operated, all fire, police, and electrical regulations must be observed.
1.2.1 Approval and obligation to report
NOTICE
Each heating system must be officially authorised. The appropriate supervisory authority (inspection agency) must always be informed when installing or modifying a heating system, and authorisation obtained from the building authorities. Austria: Inform the civic/municipal building authorities. Germany: Register with an approved chimney sweep/the building authorities.
1.2.2 Requirements for central heating water
The requirements pertaining to the water used to fill the boiler are based on the following standards and guidelines:
Applicable standards and guidelines: Austria: ÖNORM H 5195-1 Germany: VDI 2035 Switzerland: SWKI 97-1
There are no other special requirements for central heating water.
Note on filling with make-up water: bleed the filling hose before connecting to prevent air from getting into the system.
1.2.3 Ventilation of boiler room
The openings for the supply air and the exhaust air should be arranged as close to opposite each other as possible to achieve a good thermal draught effect.
The supply air should be fed in directly from outside. Unless otherwise stipulated by the building regulations applicable to the room where the boiler is to be installed, the following standards shall apply:
Applicable Standards: - TRVB H 118 - ÖNORM H 5170
§
§
General information Notes on standards
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1 1.2.4 Installing the heating system / Standards
The following standards govern the installation of heating systems:
Applicable Standards: ÖNORM / DIN EN 12828 Heating Systems in Buildings The following prior standards still apply: Austria: - Closed systems as per ÖNORM B 8131 - Open systems as per ÖNORM B 8130 Germany: - Closed systems as per DIN 4751 Part 2 - Open systems as per DIN 4751 Part 1
Combination with storage tank
NOTICE
It is not generally necessary to use a storage tank for the system to run smoothly. However we recommend that you use it with a storage tank, as this allows you to achieve continuous reduction within the ideal performance range of the boiler.
For the correct dimensions of the storage tank and the line insulation (in accordance with ÖNORM M 7510 or guideline UZ37) please consult your installer or Fröling.
Return feed lift If the hot water return feed is below the minimum return feed temperature, some of the hot water outfeed will be mixed in.
CAUTION
Risk of dropping below dew point/condensation formation if operated without return feed lift. Condensation water forms an aggressive condensate when combined with combustion residue, leading to damage to the boiler.
Regulations stipulate the use of a return feed lift.
The minimum return feed temperature is 55 °C. We recommend fitting some kind of control device (e.g. thermometer).
§
General information Design information
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1.2.5 Chimney connection/chimney system
EN 303-5 specifies that the entire flue gas system must be designed to prevent, wherever possible, damage caused by seepage, insufficient feed pressure and condensation. Please note in this respect that flue gas temperatures lower than 160K above room temperature can occur in the permitted operating range of the boiler. The flue gas temperatures (for clean systems) and additional flue gas values can be found in the technical specification sheets.
Boiler data for constructing the flue gas system The connection between the boiler and the chimney system should be as short as possible. The incline of the connection should not exceed 30 - 45°. Insulate the connection. The entire flue gas system (chimney and connection) must be calculated as per ÖNORM/DIN EN 13384-1 or prior standards ÖNORM M 7515/DIN 4705-1. Local regulations and other statutory regulations also apply.
The chimney must be authorised by a smoke trap sweeper or chimney sweep.
As per TRVB H 118 (only in Austria) an explosion flap must be installed in the flue pipe or in the chimney.
Draught limiter
We recommend that a draught limiter is fitted (1)
Install the draught limiter directly under the mouth of the flue line, as the pressure is lower at this location.
Boiler data for constructing the flue gas system
Description Units 28 35 48 55
Flue gas temperature RL PL
°C 165 120
180 120
170 120
185 120
Flue gas mass flow RL PL
kg/s 0.025 0.009
0.031 0.011
0.040 0.015
0.050 0.017
Required feed pressure RL PL
mbar 0.12 0.06
0.15 0.08
0.18 0.12
0.20 0.14
Flue pipe diameter mm 150 150 150 150
RL = Rated load, PL = Partial load;
1
Technology Dimensions
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2 Technology
2.1 Turbomatic TMC 28-55 dimensions
Pos. Description Unit TMC 28 / 35 TMC 48 / 55
H Height of boiler 1425 1520
H1 Overall height 1825 1835
H2 Height, flue pipe connection 1525 1630
H3 Height, outfeed connection 1275 1375
H4 Height, return connection 140 140
H5 Height, drain 120 120
H8 Height, induced draught fan connection 1210 1310
H15 Height, gravity shaft connection with BBF1 / RV2 630 / 595 610 / 595
H18 Height, safety battery connection
mm
885 980
B Width of boiler 570 670
B1 Overall width with BBF1 / RV2 1730 / 1815 1810 / 1905
B12 Width, ash container 325 325
B14 Width, stoker unit BBF1 / RV2 835 / 920 830 / 910
B15 Width, gravity shaft connection BBF1 / RV2 615 / 610 605 / 600
B23 Width, switch cabinet small / large
mm
400 / 600 400 / 600
L Length, boiler 1225 1315
L8 Length, induced draught fan 180 180
L15 Length to gravity shaft connection
mm
710 805
1) BBF = burn back flap; 2) RV = rotary valve
Technology Components and connections
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2 2.2 Components and Connections
7
8
A
B
1
2
C
3
6
4 D5 E
Turbomatic
Pos. Description Unit 28 / 35 48 / 55
A Flue gas pipe diameter mm 150 150
B Boiler outfeed connection 6/4 6/4
C Connecting the Thermal Discharge Safety Device 1/2 1/2
D Boiler return feed connection 6/4 6/4
E Connection for filling / emptying cock
Inch
1/2 1/2
1 Combustion air blower fan
2 Ash container
3 Automatic ignition
4 Automatic ash removal drive (optional: automatic heat exchanger ash removal)
5 Stoker drive
6 Switch cabinet with integrated “Lambdatronic H3000” control
7 Induced draught fan
8 Servo-motors for primary and secondary air
9 Tipping grate drive
9
Technology Technical Specifications
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2 2.3 Technical specifications
Description Unit 28 35 48 55
Rated heat output 28 35 48 55
Heating efficiency range kW
8.4 - 28 10.5 - 35 14.4 - 48 16.5 - 55
Mains connection 400V / 50Hz fused 20A
Boiler class 3 3 3 3
Boiler weight kg 420 425 500 505
Boiler water volume L 114 114 185 185
Permitted outfeed temperature 95 95 95 95
Minimum return feed temperature °C
55 55 55 55
Permitted operating pressure bar 3 3 3 3
Upstream resistance (ΔT=20°C) mbar 6.5 7.5 17 19
Permitted fuel 1) Wood chip / ÖNORM M 7133 or wood pellets 6mm / ÖNORM M 7135
Heat output from fuel at rated heat output kW 30.4 38.2 52.8 60.7
1) Detailed information on the fuel is included in the operating instructions, in the section on “Permitted fuels”
Test data for operation with wood chips
Description Unit 28 35 48 55
Testing institute BLT Wieselburg
Test report no. 014/00 009/00
Date of issue 22.05.2000 1) 1)
25.04.2000
Carbon monoxide (CO)
Rated load Partial load
mg/MJ
66.00 195.00
62.37 184.89
55.63 166.11
52.00 156.00
Nitrogen oxide (NOx)
Rated load Partial load
mg/MJ
91.00
not measured
96.19
not measured
105.81
not measured
111.00
not measured
Organic hydrocarbons
Rated load Partial load
mg/MJ
<1
5.00
<1
5.26
<1
5.74
<1
6.00
Dust
Rated load Partial load
mg/MJ
17.00
not measured
20.11
not measured
25.89
not measured
29.00
not measured
Boiler efficiency rating
Rated load Partial load
%
91.30 90.80
91.09 90.75
90.71 90.65
90.50 90.60
1) Values for boiler sizes 35 kW and 48 kW are interpolated (calculated as per EN 303-5)
Technology Technical Specifications
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Test data for operation with pellets
Description Unit 28 35 48 55
Testing institute BLT Wieselburg
Test report no. 014/00 009/00
Date of issue 22.05.2000 1) 1)
25.04.2000
Carbon monoxide (CO)
Rated load Partial load
mg/MJ
31.00 56.00
31.52 65.07
32.48 81.93
33.00 91.00
Nitrogen oxide (NOx)
Rated load Partial load
mg/MJ
59.00
not measured
64.96
not measured
76.04
not measured
82.00
not measured
Organic hydrocarbons
Rated load Partial load
mg/MJ
<1
1.00
<1
1.00
<1
1.00
<1 <1
Dust
Rated load Partial load
mg/MJ
6.00
not measured
7.81
not measured
11.19
not measured
13.00
not measured
Boiler efficiency rating
Rated load Partial load
%
92.00 91.90
91.64 91.87
90.96 91.83
90.60 91.80
1) Values for boiler sizes 35 kW and 48 kW are interpolated (calculated as per EN 303-5)
Installation Transport and setup
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3 Installation
3.1 Transport
The boiler comes in cardboard packaging on 3 pallets together with the chamber discharge unit.
Move the boiler without jarring or jolting Follow the transport instructions on the packaging when moving the boiler.
3.1.1 Positioning
Place a fork-lift or similar lifting device with a minimum fork length of 1100 mm and an appropriate load-bearing capacity at the pallet and position the boiler
If it is not possible to position the boiler on the pallet:
Remove cardboard packaging Remove boiler from pallet
See 3.2.1 Removing the boiler from the pallet
3.1.2 Temporary storage
If the system is to be installed at a later date: Store the boiler, insulation and control unit in a safe, dust-free, and
dry location Moisture reduces the effectiveness of the insulation and destroys electronic components.
3.2 Setting up in the boiler room
3.2.1 Removing the boiler from the pallet
Remove 4 screws from the boiler
bottom Lift the boiler off the pallet
3.2.2 Moving the boiler in the boiler room
Position a fork-lift or similar lifting device with an appropriate load-bearing capacity at the base frame of the boiler and lift
Set up boiler at intended location
Observe the minimum distances in the boiler room (see 3.2.3).
Installation Transport and setup
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3 3.2.3 Minimum distances in the boiler room
The boiler should always be set up so that it is fully accessible to allow fast and easy maintenance.
Observe the applicable standards and regulations when setting up the boiler.
Also observe the standards pertaining to noise protection (ÖNORM H 5190 - Noise protection measures)
Dimension Description Units 28 - 55
A Minimum distance from back of boiler to wall 500
B Minimum distance from front of boiler to wall (space required for opening insulating door)
800
C Minimum distance between stoker and wall 300
D Minimum distance from edge of boiler to wall (space required to empty ashcan)
mm
700
3.2.4 General information for boiler room
Danger of fire due to flammable materials. No flammable materials should be stored near the boiler.
Damage due to impurities in combustion air. Do not use any solvents or cleaning agents containing chlorine in the room where the boiler is installed.
Keep the air suction opening of the boiler free of dust.
The room where the boiler is installed must be frost-proof.
Installation Assembly work
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3.3 Assembly work
3.3.1 Installing the chamber in the boiler
The chamber can be installed with the stoker connection on the right or the left.
Turn the chamber according to the
discharge side and position on the base of the boiler
Ensure that the seal is centred and in the correct position.
Screw the chamber to the boiler Ensure an even contact pressure.
Screw reducing socket onto igniter tube
Attach insulation on stoker side Screw in ignition sleeve on reducing
socket Only carry out the following assembly step on the G50 stoker shown. If you are using a G30 stoker you must first fit the stoker
Fit the stoker duct cover plates
Installation Assembly work
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Insert the ignition fan with safety guard in ignition sleeve and hand
tighten the retaining screw Take care not to damage the igniter.
Fit the flush-back hose to the ignition fan using a hose clamp Lay the hose to connect to the chamber and secure using hose clamp
Attach insulation on grate shaft side as illustrated
Ensure that the fitted screws engage securely in the spring shackles.
Attach the front chamber insulation
Ensure that the fitted screws engage securely in the spring shackles.
Installation Assembly work
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Attach the cover on the grate shaft side
Bundle the motor cables and thread them through the opening in the cover
TIP: Tie the cables of the individual units to a cable harness using cable ties
Fit combustion air blower fan with seal to flange
Installation Assembly work
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3.3.2 Installing the stoker
A Assembled stoker unit with rotary valve
B Assembled stoker unit with burn back flap
C 3 pieces Seals for gravity shaft
D Stoker duct seal
E Gravity shaft nozzle 15°
F Screw set
The following steps will guide you through the assembly process when installing a G30 stoker. If you are using a G50 stoker, the connection flange comes out of the insulation (see image on left). The assembly steps apply by analogy in the same order.
Assembly G50 stoker
Attach seal for stoker duct and fit stoker unit
Screw in carrying bolt on stoker flange and tighten
Assembly G30 stoker
A
B
E C
D F
Installation Assembly work
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Fit left and right cover plates to insulation on stoker duct
Installing the burn back flap drive (only with burn back flap)
Back-fire flap drive must be pre-tensioned by 5°. (delivery configuration)
See included manufacturer’s documentation for how to pre-tension the drive
Insert clamping piece as illustrated (90° position) and secure at back with fixing clamp
Attach drive to shaft of burn back flap
Tighten clamping piece so that the clamp and triangular shafts fit positively
Turn the whole unit 90° anti-clockwise
The burn back flap is closed
Installation Assembly work
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Thread the torque support through the slot in the drive and tighten the burn back flap to the casing
Once the drive has been unlocked the flap should fully close and the drive should be pre-tensioned < 5°
See included manufacturer’s documentation for how to unlock the drive
Fit the gravity shaft nozzle with seal to the burn back flap
The handles on the flange must be sanded.
It is important to ensure that the assembly is tension-free when attaching the top of the gravity shaft.
3.3.3 Installing the induced draught fan
Fit induced draught fan to the back of the boiler
Fit the 2 left and right sickle rings of
the induced draught fan to the back insulation plate
Installation Assembly work
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3 3.3.4 Installing the WOS Drive
Install the WOS motor on the
mounting bracket with 4 lock washers and M4x8 cheese-head bolts
Attach WOS disc to motor and secure
using threaded pin
Position entire unit on boiler at specified holes and secure
Hang the pre-tensioning spring at the
mount and WOS lever
Attach cable of WOS motor to WOS mounting bracket using cable ties (= strain relief)
Attach WOS and screw to WOS mounting bracket at top and bottom
Thread cable through recess in cover
Installation Assembly work
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3.3.5 Fitting the automatic heat exchanger ash removal (optional)
A Ash baffle (2x with Turbomatic 48-55)
B Flange with ash plate
C Ash screw
D Ash removal flange for ashcan
E Ashcan
F Geared motor
not shown Rubber seal and screw set
NOTICE
The components for assembling the ashcan come delivered on the left hand side of the boiler. If you want the ashcan on the right hand side the flanges must be changed round.
Conversion for ashcan on right
Unscrew 2 hexagonal screws on the ash removal flange Turn the flange plate 180° Reassemble the ash removal flange
A D
C E
F
B
Installation Assembly work
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Dismantle the flange by undoing the screws Turn the flange plate and the insulating plate 180° Reassemble the flange
Assembly work on boiler
Fit the geared motor and seal to the flange as illustrated using the hexagonal screws provided
Do not tighten the screws yet
Remove the sticky tape and key-way safety device from the shaft stub on the ash screw
Thread the ash screw through the gears
Ensure that the ash screw is threaded into the gear key-way.
Installation Assembly work
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Fit the previously removed key-way safety device to the shaft stub
Tighten the screws on the flange and
ensure that the worm is correctly aligned
Insert the ash baffle into the boiler
2x guide plates with Turbomatic 48/55
Position the ash baffle inside the
boiler on the front inner wall upright (see drawing below)
With Turbomatic 48/55: guide plates on both inner walls
TMC 28/35 TMC 48/55
Slide in entire unit and secure with screws provided
Fit ash removal flange to opposite side using screws provided
Installation Assembly work
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3 3.3.6 Installing the combustion chamber overpressure sensor
If combined with a pellet suction system the combustion chamber overpressure sensor is installed in the stoker duct
See assembly instructions for pellet suction system
On the grate shaft side:
Remove the pre-cut perforation in the centre of the insulating side panel
File rough edges using a half-round file and remove burrs
Removing the blind plug
Screw in extension and brass casing
Insert combustion chamber overpressure monitor into the extension and secure with locking screw
3.3.7 Fitting switch cabinet and cable ducts
NOTICE
Fit bracket and switch cabinet on the stoker side as the length of the cables for the individual units are measured for this side.
Remove pre-fitted cover plate from insulating side panel
Attach spacer washer to threaded bolts
Position bracket for switch cabinet at threaded bolts
Ensure that the bracket is horizontal when tightening
Installation Assembly work
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The bracket must point slightly upwards when not supporting a load as it will be pushed down with the weight of the switch cabinet.
Attach cover plate to bracket and
secure to insulating side panel
Fit the cable ducts to the pre-cut holes on the insulating side panels
The position of the individual cable ducts is indicated by the holes which are various distances apart.
Fit the switch cabinet to the bracket and lay cable
Installation Connecting the boiler
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3.4 Electrical connection
DANGER
Working on electrical components Risk of serious injuries from electric shocks
Work on electrical components should only be carried out by authorised
technicians
Wiring should be installed using flexible sheathed cable and dimensioned in compliance with the locally applicable standards and guidelines
3.4.1 Laying the cable
Lay the cables from the components through the cable ducts to the switch cabinet
Remember to thread through the bracket! Secure the cables in the switch cabinet to
the terminal strips provided using cable ties (= strain relief)
Gather the cables for the boiler sensor, door
contact switch, STL, ID fan, Lambda probe and WOS drive at the back of the boiler and secure to the insulation with cable ties and cementing clips
NOTICE
There may be excess cable depending on the overall size of the Turbomatic. These cables should be laid into the ducts in coils.
Spread the coils of excess cable over the entire cable ducts to prevent the cable ducts from being over full on the stoker side.
Leave sufficient length of the shaker motor cable hanging freely for tipping the grate.
Bind the freely hanging cable to the drive motors using cable ties. The cables must not come into contact with the stoker duct.
Wire the connections according to the circuit diagram:
See boiler control unit operating instructions for circuit diagrams
Installation Connecting the boiler
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3.5 Connecting the thermal discharge safety device
NOTICE
The thermal discharge safety device must be connected in accordance with ÖNORM/DIN EN 303-5 as shown in the following diagram.
The discharge safety device must be connected to a pressurised mains water supply in such a way that it cannot be shut off.
1 Thermal discharge safety device sensor
2 Thermal discharge safety device (opens at 95 °C)
3 Safety valve
4 Cleaning valve (T-piece)
5 Check valve
6 Dirt trap
7 Pressure reducing valve*)
*) Required when the cold water pressure is greater than 6 bar. It must be not be possible to shut off the connection manually. Minimum cold water pressure = 2 bar
3.5.1 Thermal discharge safety device sensor
Remove front blind plug and seal
immersion sleeve Insert sensor for thermal discharge
safety device in immersion sleeve
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6
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Initial startup / decommissioning
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4 Initial startup / Decommissioning
4.1 Configuring the boiler
The boiler must be adjusted to the requirements of the heating system during commissioning
NOTICE
Optimum performance and efficient operation with low emissions can only be guaranteed if the system is set up by a qualified technician and the specified factory settings are observed.
Take the following precautions:
We recommend that the system is commissioned by Fröling customer services or an authorised installer.
Before heating up the boiler for the first time:
Adjust the control unit to the system type The keypad assignment and the steps necessary to modify the control parameters are detailed in the accompanying operating instructions for the boiler control unit.
4.2 Mothballing
If the boiler is out of service for several weeks (e.g. during the summer), we recommend that you perform the following maintenance tasks:
Carefully clean the boiler Completely close all doors and flaps
If the boiler is to remain out of service during the winter:
Have the system completely drained by a qualified technician Protect against frost!
4.3 Disassembly
To disassemble the boiler, perform the assembly steps in reverse order. Installation steps see 3.3 Assembly work
4.4 Disposal
Dispose of all waste in an environmentally-friendly manner and in accordance with waste disposal regulations.
Separate and clean recyclable materials and send them to a recycling centre.
Appendix Delivery Certificate
Fröling Heizkessel- und Behälterbau Ges.m.b.H, Industriestrasse 12, A-4710 Grieskirchen Page 31 Tel +43 (0) 7248 606-0 Fax +43 (0) 7248 606-600 [email protected] www.froeling.com M1010108_en
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5 Appendix
5.1 Delivery certificate -TMC 28-55
Customer no.
Customer address: Installer:
Telephone number:
28 kW
35 kW
48 kW
Turbomatic
55 kW
Serial number
System operation discussed
System maintenance discussed
Operating principle and self-checking of safety devices discussed
All technical documentation handed over (documentation, certificate of conformity, ...)
Test heating performed
Commissioning report given to customer
Telephone number for manufacturer’s service department indicated
Rating plate attached
Following items checked:
No defects found
Notice: All national and regional regulations relating to initial testing and subsequent testing of the system must be observed. Please be advised that, in Austria, commercial systems with a rated heat output ≥ 50 kW must be regularly tested at yearly intervals in accordance with the Heating Plant Regulations (FeuerungsanlagenVO).
Date Customer Installer
Finally, we ask that you have the customer sign a copy of this confirmation and send it to FRÖLING Ges.m.b.H. Fax: +43 (0)7248 606 600