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Introduction to Hot Dip Galvanized Products
Hot Dip Galvanized Finish:Hot dip galvanizing is a form of galvanization. It is the technology of coating by passing the product through a molten bath of zinc at high temperature. The process of hot dip galvanizing results in a metallurgical bond between zinc and steel with a series of distinct iron zinc alloys. The hot dip zinc coating produces a much thicker, durable coating which prevents corrosion of the protected product by forming a physical barrier and by acting as a sacrificial anode if this barrier is damaged.
Application Process:The product is skimmed (to remove surface oils), run through an acid wash, water washed, run through a dip fluxing solvent (to enhance the coating adhesion), dry pre-heated (typically 120°C to 180°C), hot dip galvanized (typically 450°C to 480°C), water cooled and then passivated.
Certifications and Compliances:
Applications:
environmental factors
project specifications
tollways are decades old and in need of repair; many of these
FORM 5 CONDUIT OUTLET BODIES, COVERS & GASKETS
Applications:
to:
system changes
Features:
14
pulling
insulation
out perforated center section
Standard Materials:
Standard Finishes:
Certifications and Compliances:
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Form 5
TYPE LB
*114
Cat. # Size
Internal Vol. in Cu. In.
Unit Qty.
Wt. Lbs. Per 100
Max. No. of Conductors
LB50M HDG 12” 4.5 10 71
LB75M HDG 4” 7.5 10LB100M HDG 1” 12.5 10LB125M HDG* 11
4” 5 287LB150M HDG* 11
2” 5LB200M HDG* 2” 1LB250M HDG* 21
2” 142.0 1 1105LB300M HDG* 1LB350M HDG* 1
2” 1LB400M HDG* 4” 1
TYPE LL
Cat. # Size
Internal Vol. in Cu. In.
Unit Qty.
Wt. Lbs. Per 100
Max. No. of Conductors
LL50M HDG 12” 4.5 10
LL75M HDG 4” 7.5 10LL100M HDG 1” 12.5 10LL125M HDG 11
4” 5LL150M HDG 11
2” 5LL200M HDG 2” 1LL250M HDG 21
2” 142.0 1 1105LL300M HDG 1LL350M HDG 1
2” 1LL400M HDG 4” 1
TYPE C
*114
Cat. # Size
Internal Vol. in Cu. In.
Unit Qty.
Wt. Lbs. Per 100
Max. No. of Conductors
C50M HDG 12” 4.5 10
C75M HDG 4” 7.5 10 118C100M HDG 1” 12.5 10 170C125M HDG* 11
4” 5C150M HDG* 11
2” 5C200M HDG* 2” 75.0 1 552C250M HDG* 21
2” 1C300M HDG* 181.0 1C350M HDG* 1
2” 1 2210C400M HDG* 4” 1
TYPE LR
Cat. # Size
Internal Vol. in Cu. In.
Unit Qty.
Wt. Lbs. Per 100
Max. No. of Conductors
LR50M HDG 12” 4.5 10 71
LR75M HDG 4” 7.5 10 100LR100M HDG 1” 12.5 10 157LR125M HDG 11
4” 5LR150M HDG 11
2” 5LR200M HDG 2” 1LR250M HDG 21
2” 142.0 1 1105LR300M HDG 1LR350M HDG 1
2” 1LR400M HDG 4” 1 2500
TYPE T
Cat. # Size
Internal Vol. in Cu. In.
Unit Qty.
Wt. Lbs. Per 100
Max. No. of Conductors
T50M HDG 12” 10 111
T75M HDG 4” 10T100M HDG 1” 15.0 10T125M HDG 11
4” 5T150M HDG 11
2” 5T200M HDG 2” 1T250M HDG 21
2” 142.0 1 1271T300M HDG 1 1547T350M HDG 1
2” 1 2542T400M HDG 4” 1 2542
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Form 5
TYPE TB
Cat. # Size
Internal Vol. in Cu. In.
Unit Qty.
Wt. Lbs. Per 100
Max. No. of Conductors
TB50M HDG 12” 10 88
TB75M HDG 4” 10 120TB100M HDG 1” 15.0 10TB125M HDG 11
4” 5TB150M HDG 11
2” 5 420TB200M HDG 2” 1
TYPE X
Cat. # Size
Internal Vol. in Cu. In.
Unit Qty.
Wt. Lbs. Per 100
Max. No. of Conductors
X50M HDG 12” 10
X75M HDG 4” 10 172X100M HDG 1” 15.0 10 247X125M HDG 11
4” 5X150M HDG 11
2” 5X200M HDG 2” 1
SHEET STEEL COVERS
Cat. # SizeUnit Qty.
Wt. Lbs. Per 100
K50S 12” 50
K75S 4” 50K100S 1” 25K125S 11
4” and 112” 20
K200S 2” 5 50K250S 21
2 5K350S 1
2” and 4” 5
CAST IRON COVERS
NEOPRENE GASKETS – PERFORATED CENTER
INTEGRAL GASKET COVER – SHEET STEEL
Cat. # SizeUnit Qty.
Wt. Lbs. Per 100
K50CM HDG 12” 50
K75CM HDG 4” 50K100CM HDG 1” 25 41K125CM HDG 11
4” and 112” 20
K200CM HDG 2” 5 208K250CM HDG 21
2 5K350CM HDG 1
2” and 4” 5 550
Cat. # SizeUnit Qty.
Wt. Lbs. Per 100
GK50N 12” 100 2.0
GK75N 4” 100 2.0GK100N 1” 50GK125N 11
4” and 112” 25 5.0
GK200N 2” 25 8.0GK250N 21
2 25GK350N 1
2” and 4” 25
Cat. # SizeUnit Qty.
Wt. Lbs. Per 100
K50SG 12” 50 14
K75SG 4” 50K100SG 1” 25K125SG 11
4” and 112” 20
K200SG 2” 5 70K250SG 21
2 5K350SG 1
2” and 4” 5
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Form 5
Dimensions (in Inches):
Type LB
Type LL
Type LR
Type C
Type T
Type TB
Type X
Size 12
34 1 11
4 112 2 21
2 3 312 4
1.50 1.808.12 8.12 10.50
C 2.05 2.25 2.75 4.42 5.40 7.21
Size 12
34 1 11
4 112 2 21
2 3 312 4
2.05 2.25 2.75 4.12 5.71 5.878.12 8.12 10.50
C 1.70 2.75 4.75
Size 12
34 1 11
4 112 2 21
2 3 312 4
2.05 2.25 2.75 4.12 5.71 5.878.12 8.12 10.50
C 1.70 2.75 4.75
Size 12
34 1 11
4 112 2 21
2 3 312 4
1.50 1.80 4.88 4.887.05 11.50 15.00 15.12
C 1.70 2.75 4.75
Size 12
34 1 11
4 112 2 21
2 3 312 4
2.05 2.25 2.75 4.12 5.71 5.87 7.157.05 11.50 15.00 15.12
C 1.50 1.80
Size 12
34 1 11
4 112 2
1.50 1.807.05 11.50
C 2.05 2.25 2.75 4.42
Size 12
34 1 11
4 112 2
5.405.41 7.10 11.75
C 1.75 2.25 2.55 2.75
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Mogul Bodies, Covers & Gaskets
Applications:
systems to:
are stiff, due to large size or type of insulation
when pulling large conductors
conductors (protects insulation during installation)
taps
and future system changes
Features:
Standard Material:Feraloy® iron alloy
Standard Finish:Feraloy
Certifications and Compliances:
BC BLB†
Dimensions (in Inches):
BC BLB
Cat. # Size
BC3 HDG 1”BC4 HDG 11
4”BC5 HDG 11
2”BC6 HDG 2”BC7 HDG 21
2”BC8 HDGBC9 HDG 1
2”BC10 HDG 4”
Cat. # Size
BLB3 HDG 1”BLB4 HDG 11
4”BLB5 HDG 11
2”BLB6 HDG 2”BLB7 HDG 21
2”BLB8 HDGBLB9 HDG 1
2”BLB10 HDG 4”
BC Series
Size 1 11/4 11/2 2 21/2 3 31/2 4
a 4 4 18 8 18 8 4 4
b 178 25 2 1
85
8 4 8 478 5 8
c 2 2 414 41
4 514 51
4
d 178 17
8 258 25
8 4 4 4 4
e 10 10 15 15 20 20
BLB Series
Size 1 11/4 11/2 2 21/2 3 31/2 4
a 8 8 1211 1211 2218 221
8
b 227 58 4 5 527 1
2 7c 2 2 41
4 414 51
4 514
d 178 17
8 258 25
8 4 4 4 4
e 10 10 15 15 20 20
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Mogul Bodies, Covers & Gaskets
BUB BT BLANK COVERS
BUBXL WITH COVER & GASKET
BUBXL Features:
wire is being pulled, greatly reducing cut cable incidents
removed for more internal volume
Dimensions (in Inches):
BUB BT
AE
B
C D
BUBXL
Feraloy® iron alloy (for all Mogul Series except BUBXL)
Cat. # Size
BUB3 HDG 1”BUB4 HDG 11
4”BUB5 HDG 11
2”BUB6 HDG 2”BUB7 HDG 21
2”BUB8 HDGBUB9 HDG 1
2”BUB10 HDG 4”
Cat. # Size
BT3 HDG 1”BT4 HDG 11
4”BT5 HDG 11
2”BT6 HDG 2”BT7 HDG 21
2”BT8 HDGBT9 HDG 1
2”BT10 HDG 4”
Cat. # With Round Neoprene Gasket Size
BG48 HDG 1” or 114”
BG68 HDG 112” or 2”
BG88 HDG 212
BG98 HDG 12” or 4”
Cat. # Size
BUBXL6 HDG 2”BUBXL8 HDG
BUB Series
Size 1 11/4 11/2 2 21/2 3 31/2 4
a 5 12
12 17 4 177
8 81
4
b 211 12 41
8 4 558 8
c 2 2 1 414 41
4 514 51
4
d 178 17
8 258 25
8 4 4 4 4
e 10 10 15 15 20 20
BT Series
Size 1 11/4 11/2 2 21/2 3 31/2 4
a 4 4 18 8 18 8 4 4
b 178 25 2 1
85
8 4 8 478 5 8
c 5 5 41 41 5 5 27
87
8
d 178 17
8 258 25
8 4 4 4 4
e 10 10 15 15 20 20
BUBXL Series
Size 2 3
a 15.28 22.85b 4.07 5.58c 4.25d 2.25e 12.25 15.25
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Three-piece Couplings, Clampbacks & Clamps
THREE-PIECE CONDUIT COUPLINGS – HOT DIP GALVANIZED MALLEABLE IRON
Applications:
when conduit cannot be turned
Standard Material:
Standard Finish:
Malleable Iron (Concrete Tight)
Cat. # SizeUnit Qty.
Wt. Lbs. Per 100
190M HDG 12” 25
191 HDG 4” 25192 HDG 1” 10193 HDG 11
4” 5194 HDG 11
2” 5195 HDG 2” 5 215196 HDG 21
2” 2197 HDG 1198 HDG 1
2 ” 1199 HDG 4” 1 800188 HDG† 5” 1 1200189 HDG† 1 2100
CLAMPS – HOT DIP GALVANIZED IRON
Applications:
Cat. # SizeUnit Qty.
Wt. Lbs. Per 100
510 HDG 12” 100
511 HDG 4” 50 8512 HDG 1” 50513 HDG 11
4” 25 20514 HDG 11
2” 20515 HDG 2” 10516 HDG* 21
2” 5 104517 HDG* 2 120518 HDG* 1
2” 2 150519 HDG* 4” 2 220520 HDG† 5” 1521 HDG† 1
CLAMPBACKS/SPACERS – HOT DIP GALVANIZED IRON
Applications:
Cat. # SizeUnit Qty.
Wt. Lbs. Per 100
CB1 HDG 12” 25 8
CB2 HDG 4” 25 10CB3 HDG 1” 25 12CB4 HDG 11
4” 25 21CB5 HDG 11
2” 25 42CB6 HDG 2” 10 40CB7 HDG 21
2” 10CB8 HDG 10CB9 HDG 1
2” 10CB10 HDG 4” 10 110CB11 HDG† 5” 5CB12 HDG† 5 225
CONDUIT CLAMPS – RIGHT ANGLE TYPE – HOT DIP GALVANIZED IRONApplications:
structural member
structural member
Cat. # SizeLoad Rating Lbs.
Wt. Lbs. Per 100
RAC50HD 12”
RAC75HD 4” 50 40RAC100HD 1” 42RAC125HD 11
4” 75RAC150HD 11
2” 80 54RAC200HD 2” 100 71RAC250HD 21
2” 125RAC300HD 107RAC350HD 1
2” 200 120RAC400HD 4”
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Conduit Hubs
CONDUIT HUBS – MECHANICALLY GALVANIZED MALLEABLE IRON
Applications:
enclosures
specific applications include food processing plants, distilleries, breweries, sewage disposal plants, chemical plants, paper processing mills and refineries
Features:
connections
safety1
2
Certifications and Compliances:
Cat. # SizeUnit Qty.
Wt. Lbs. Per 100
MHUB1 HDG 12” 25 18
MHUB2 HDG 4” 25 25MHUB3 HDG 1” 5 50MHUB4 HDG 11
4” 5 25MHUB5 HDG 11
2” 2 20MHUB6 HDG 2” 1 10MHUB7 HDG 21
2” 1 10MHUB8 HDG 1 5MHUB9 HDG 1
2 ” 1 5MHUB10 HDG 4” 1 2MHUB11 HDG 5” 1 1MHUB12 HDG 1 1
Standard Material:
Standard Finish:
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FD Boxes & Covers
Applications:Cast device boxes are installed to:
conduit system
taps in conductors
subjected to rough use
Features:
flange of the box for easy ground wire termination and is standard on boxes
used with gasket and flat blank covers
integral bushing
configuration
covers available in three materials (sheet malleable, steel, aluminum)
tensile strength for strong, dependable service
supplied with screws
Standard Material:
Standard Finish:
Certifications and Compliances:
FD Dimensions
FDC Dimensions
FD COVERS – MALLEABLE
FBCM1 HDG SWCM1 HDG RCM1 HDG
FD BOXES
FDM1 HDG
FDC BOXES
FDCM1 HDG
Cat. # SizeUnit Qty.
Wt. Lbs. Per 100
FDM1 HDG 12” 2 278
FDM2 HDG 4” 2FDM3 HDG 1” 2 284
Cat. # SizeUnit Qty.
Wt. Lbs. Per 100
FDCM1 HDG 12” 2
FDCM2 HDG 4” 2FDCM3 HDG 1” 2
Cat. # DescriptionUnit Qty.
Wt. Lbs. Per 100
FBCM1 HDG 25SWCM1 HDG 25RCM1 HDG 25 55
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XJG Expansion Couplings
Applications:
conduit subject to longitudinal movement
conduit supports such as in a building or on a bridge
to permit linear movement caused by thermal expansion and contraction
from buckling and ensuing circuit failures
Standard Materials and Finishes:Body
Feraloy®
Reducer & Gland Nut1
2
14 Feraloy
dip galvanized
Packing
Washer & Bushing
Gasket
Ground Springs
Ground Strap
U-bolts
XJG Shown with Optional Bonding Jumper
Bonding jumper width: 0.188”; height: 0.875”
Certifications and Compliances:
grounding means (i.e. the path to ground is permanent and continuous), for two sections of conduit subject to expansion or contraction
Dimensions (in Inches):
Conduit Size
Max. Conduit Movement Cat. #
Optional Bonding Jumper†
A Dia.
B Length
Bonding Jumper Length
12” 4 XJG14 HDG BJ14 1.75 20"
8 XJG18 HDG BJ18 1.75 10.75
4” 4 XJG24 HDG BJ24 2.12 20"8 XJG28 HDG BJ28 2.12 10.75
1” 4 XJG34 HDG BJ34 7.25 20"8 XJG38 HDG BJ38 11.25
114” 4 XJG44 HDG BJ44 24"
8 XJG48 HDG BJ48
112” 4 XJG54 HDG BJ54 7.87 24"
8 XJG58 HDG BJ58 11.87
2” 4 XJG64 HDG BJ64 4.75 8.25 24"8 XJG68 HDG BJ68 4.75 12.25
212” 4 XJG74 HDG BJ74 4.87 24"
8 XJG78 HDG BJ78 4.874 XJG84 HDG BJ84 10.008 XJG88 HDG BJ88 14.00
12 ” 4 XJG94 HDG BJ94
8 XJG98 HDG BJ98
4” 4 XJG104 HDG BJ1048 XJG108 HDG BJ108
5” 8 XJ128 HDG‡ - 15.50 -8 XJ148 HDG‡ - -
Options:Suffix
jumper for visible indication of bonding .............. (Order Separately)
Description
Features:
indoors or outdoors without an external bonding jumper
12
movement
bushings create high integrity internal ground connection and eliminate need for external bonding jumpers and clamps (up to 4” trade size)
separately)
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XD Deflection Couplings
Applications:
underground or embedded in concrete in non-hazardous
a flexible and watertight connection for protection of conduit wiring systems from damage due to movement.
Typical applications include:
movement
Features:
without collapsing or fracturing the conduit, and damaging the wires it contains:
4”
conduit runs in any direction to 4”
and provides a smooth insulated wireway for protection of wire insulation
resistant and protects the grounding strap and the attachment points of the hubs
grounding continuity
corrosion resistance
conduit
Certifications and Compliances:
Hubs:Feraloy®
galvanizedOuter Jacket:
Jacket Clamps:
Inner Sleeve:
Bonding Strap:
Standard Materials and Finishes:
Size Ranges:
reducing bushings)Conduit Size Cat. #
A Dia.
B Length
1” XD3 HDG* 7 15
114” XD4 HDG 7 8 41
4
112” XD5 HDG 71
4 412
2” XD6 HDG 714 415
212” XD7 HDG 71
2 55
XD8 HDG 758 515
12 ” XD9 HDG 7 4
12
4” XD010 HDG 778
15
5” XD012 HDG 7 4 8XD014 HDG 8 8
Dimensions (in Inches):
1. Axial expansion/contraction 2. Angular misalignment
3. Parallel misalignment
* 4” trade size can be created using third party certified 1” - 4” reducing bushings.
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W-Series Junction Boxes
Applications:
and non-hazardous locations, are used in a variety of industries to perform the following functions:
taps
control stations
other devices
Considerations for Selection:
location of the junction box will call for proper construction of the box to meet
and will affect the material and finish needed to meet weather and corrosive conditions, if present.
combined with the function to be performed (i.e. splicing, pull box), determines the amount of space
physical dimensions of the box.
size and location of the conduit openings in the box. It will also determine the
surface positioning of the box).
electrical system are anticipated, the box chosen should be easily adaptable, either by construction or size to the future system.
Options and Accessories:
for special application are available for the various junction box families. These can be selected once the type of junction box has been determined. These options are
the options available include:
Corro-free™
Quick Selector Chart:
†Length and width are inside dimensions. Depth is inside dimension without cover.
Drilled & Tapped Conduit Openings or Slip Holes:
limitations.To order a box from the factory with conduit openings, consult factory.
Junction Box
Environmental Capability/Type Designation
Size Range† L, W, D Inside
Max. Conduit Opening Size Mtg. Cover Type
Cover Material
4 x 4 x 2 to 4
4 x 4 x 4 to
4 x 4 x 4 to(Checkered)
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WJBF Junction Boxes
Applications:
designed for surface mounting. These heavy duty boxes are installed in conduit systems to:
splices and taps in conductors
maintenance and future system changes
Features:
(H20 loading)
entrance sizes and locations permits extreme flexibility of use in conduit system
be drilled and tapped for 14”-20 mounting
screws
sizes, consult factory
Standard Materials:
gauge steel (checkered)
Standard Finish:
galvanized
Certifications and Compliances:
Class III
Options:Suffix
........ MP
and slip holes .................Consult Factory
Description
Cat. #Wall Thickness (In.) Length (In.) Width (In.) Depth (In.)
WJBF040404 14 4 4 4
WJBF060404 14 4 4
WJBF060604 14 4
WJBF060606 14
WJBF080604 14 8 4
WJBF080804 14 8 8 4
WJBF080806 14 8 8
WJBF080808 14 8 8 8
WJBF100806 14 10 8
WJBF101008 14 10 10 8
WJBF120806 14 12 8
WJBF120808 14 12 8 8
WJBF121206 14 12 12
WJBF121208 14 12 12 8
WJBF121212 5 12 12 12WJBF140806 1
4 14 8WJBF141410 5 14 14 10WJBF161206 1
4 12WJBF161208 1
4 12 8WJBF161606 1
4
WJBF180806 14 18 8
WJBF180808 14 18 8 8
WJBF181006 5 18 10WJBF181206 5 18 12WJBF181208 5 18 12 8WJBF181210 8 18 12 10WJBF241208 8 24 12 8WJBF241212 8 24 12 12WJBF241808 8 24 18 8WJBF242412 8 24 24 12WJBF242418 8 24 24 18WJBF242424 8 24 24 24WJBF362418 8 24 18WJBF362424 8 24 24
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WJB Junction Boxes
Applications:
for surface mounting. These heavy duty boxes are installed in conduit systems to:
splices and taps in conductors
maintenance and future system changes
Features:
(H20 loading)
entrance sizes and locations permits extreme flexibility of use in conduit system
be drilled and tapped for 14”-20 mounting
screws
sizes, consult factory
Standard Materials:
gauge steel
Standard Finish:
dip galvanized
Certifications and Compliances:
Class III
Options:Suffix
........ MP
and slip holes .................Consult Factory
Description
Cat. #Wall Thickness (In.) Length (In.) Width (In.) Depth (In.)
WJB040404 14 4 4 4
WJB060404 14 4 4
WJB060604 14 4
WJB060606 14
WJB080604 14 8 4
WJB080804 14 8 8 4
WJB080806 14 8 8
WJB080808 14 8 8 8
WJB100806 14 10 8
WJB101008 14 10 10 8
WJB120806 14 12 8
WJB120808 14 12 8 8
WJB121206 5 12 12WJB121208 5 12 12 8WJB121212 5 12 12 12WJB140806 5 14 8WJB141410 5 14 14 10WJB161206 5 12WJB161208 5 12 8WJB161606 5
WJB180806 5 18 8WJB180808 5 18 8 8WJB181006 5 18 10WJB181206 5 18 12WJB181208 5 18 12 8WJB181210 5 18 12 10WJB241208 8 24 12 8WJB241212 8 24 12 12WJB241808 8 24 18 8WJB242412 24 24 12WJB242418 24 24 18WJB242424 24 24 24WJB362418 24 18WJB362424 24 24
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WAB Junction Boxes
Applications:
systems to:
splices and taps in conductors
maintenance and future system changes
Standard Materials:
Standard Finish:
galvanized
Certifications and Compliances:
Features:
hole conduit entrance sizes and locations permits extreme flexibility of use in conduit system
available blind tapped for 14”-20
mounting screws
sizes, consult factory
Options:Suffix
........ MP
and slip holes .................Consult Factory
Description
Cat. #Wall Thickness (In.) Length (In.) Width (In.) Depth (In.)
WAB040402 5 4 4 2WAB040403 4 4WAB040404 1
4 4 4 4WAB060604 4WAB060606WAB080606 5 8WAB080804 5 8 8 4WAB080806 5 8 8
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W-Series Junction BoxesDrilling & Tapping Information
DRILLED & TAPPED CONDUIT OPENINGS OR SLIP HOLES
limitations listed in Table 1.
To order a box from the factory with conduit openings:
Option 1:
specified (subject to spacing limitations specified in Table 1) OR
Option 2:Step 1:
arrangements in Table 2, based on number and location of conduit entries.
Step 2:each opening in the arrangement (see example).
Step 3: Table 4 lists the maximum size and number of conduit openings by box size and the spacing
verify the openings selected are permitted.
Example – Catalog Number Logic:1.
2. 12” drilled and tapped
hole in the top of the box, two 1” drilled and tapped holes on both sides and three 1
2” slip holes in the bottom of the box.
3.up to three openings per side.
4.substituted and written in clockwise order starting with location “a”. The catalog number is written in three
for the conduit openings.5.
ordered as:
WJB121208-3-0AO C0C 1A1A1A C0C
BoxCat. #
Arrangement # Symbolsfor Openings
Table 2Standard conduit arrangements
Table 3Symbols for openings
Table 1Minimum spacing between centers of conduitsConduit Size 6” 5” 4” 31/2” 3” 21/2” 2” 11/2” 11/4” 1” 3/4” 1/2”
12” 5 4 8
58 8 25
8 2 8 2 178 1 4 15
8 112
4” 518 41
2 41
21
8 2 4 212 21
8 2 178 1 4
1” 514 45
8 4 58
14 25
8 2 8 214 2
114” 51
2 478 41
87
81
21
8 278 21
2 2 8
112” 55
8 5 414 4 5
81
4 258
2” 5 8 458 41
47
85
81
4
212” 1
4 558 47
8 458 41
47
85
8 5 8 5 458
12” 7 1
4 558 51
4
4” 714
58 57
8
5” 8 714
858
Conduit Size
Drilled & Tapped Hole Slip Hole
12”4”
1” C 1C11
4”11
2”2”21
2” H 1H
12” K 1K
4”5”
0 (Zero) 0 (Zero)
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Hot
Dip
G
alva
nize
dHot Dip Galvanized Products
W-Series Junction BoxesDrilling & Tapping Information
DRILLED & TAPPED CONDUIT OPENINGS OR SLIP HOLESTable 4
Maximum Size and Number of Drilled and Tapped Conduit Openings
Top and Bottom† Sides Spacing Dimensions*
W-Series Cat. # 1 2 3 4 1 2 3 4 s t u v w x y
040402 4 4 - - 4 4 - - 114
78
78 - - - -
114 4 - - 11
4 4 - - 158
78
78 - - - -
040404 2 4 - - 2 4 - - 214
78
78 - - - -
114 4 - - 11
4 4 - - 158 11
4 114 - - - -
050504 2 1 - - 2 1 - - 214 11
4 114 - - - -
114 4 4 - 11
4 4 - - 158 1 8
78 1 4 - - -
2 112 4 - 2 4 - - 21
4 1 87
8 1 4 - - -11
4 114 4 - 11
4 114 4 - 11
4 1 8 1 8 1 4 1 4 - -2 11
2 4 - 2 112 4 - 21
4 1 8 1 8 1 4 1 4 - -4 11
2 4 - 4 112 4 - 8 1 8 1 8 1 4 1 4 - -
114 11
4 1 4 114 4 - - 15
8 158
78 21
2 - - -2 2 1 4 2 11
2 4 - 214 15
8 1 8 212 1 4 1 4 -
4 2 1 4 4 112 4 - 8 15
8 1 8 212 1 4 1 4 -
080804 2 2 1 4 2 2 1 4 214 15
8 158 21
2 212 1 4 1 4
4 2 1 4 4 2 1 4 8 158 15
8 212 21
2 1 4 1 4
080808 4 2 1 4 4 2 1 4 414 15
8 158 21
2 212 1 4 1 4
2 114 11
2 1 2 112 4 - 21
4 214 1 8 1 4 2 -
2 2 112 1 2 11
2 4 - 214 21
2 1 8 2 4 1 4 212 -
100804 2 2 112 1 2 2 1 4 21
4 212 15
8 2 4 212 21
2 1 4
4 112 1 4 2 1 4 8 21
2 158 2 4 1 4 21
2 1 4
100808 5 112 1 5 2 1 4 41
2 212 15
8 2 4 212 21
2 1 4
4 112 1 4 11
2 1 2 8 212 21
2 2 4 2 4 212 21
2
101008 5 112 1 5 11
2 1 414 21
2 212 2 4 2 4 21
2 212
2 2 2 112 2 11
2 4 - 214 1 8 4 1 4 2 4 -
4 4 212 11
2 4 112 4 - 8 1 8 4 1 4 2 4 -
4 4 212 21
2 4 2 1 4 8 158 4 21
2 2 4 1 4
120808 5 4 212 21
2 5 2 1 4 414 15
8 4 212 2 4 11
4
121204 2 2 2 112 2 2 2 11
2 214 4 4 2 4 2 4
4 4 212 11
2 4 4 212 11
2 8 4 4 2 4 2 4
121208 5 4 212 11
2 5 4 212 11
2 414 4 4 2 4 2 4
121212 4 212 11
2 4 212 11
2 5 4 4 2 4 2 4
121218 4 212 11
2 4 212 11
2 5 4 4 2 4 2 4
4 4 2 4 2 1 4 81
2 158 41
2 212
12 1 4
4 4 2 4 4 212 11
2 81
2 412 4 1
2 2 4
141410 4 2 4 2 5 12
12 41
2 412
12
12
4 4 12 21
2 4 112 4 - 8 4 11
2 5 8 2 4 -4 4 1
2 212 4 21
2 112 4 8 4 2 5 8 25
8 4 24 4 1
2 212 4 4 21
2 112 8 4 5 8 4 4
5 5 12 21
2 5 4 212 11
2 414 4 5 8 4 4
4 4 12 21
2 4 4 12 21
2 8 4 4 5 8 5 8 4 44 4 4 21
2 4 212 11
4 4 8 412 2 25
8 412 2
180808 5 5 4 212 5 21
2 114 4 41
4 412 2 25
8 412 2
4 4 4 212 4 4 21
2 112 8
12 27
8 512
78 4 2 4
181208 5 5 4 212 5 4 21
2 112 41
4 412 51
2 4 4 2 4
181210 5 4 212 4 21
2 112 5 41
4 512 4 4 2 4
www.crouse-hinds.com US: 1-866-764-5454 CAN: 1-800-265-0502 Copyright© 2015 Commercial Products Catalog
Hot D
ip G
alvanizedHot Dip Galvanized Products
W-Series Junction BoxesDrilling & Tapping Information
DRILLED & TAPPED CONDUIT OPENINGS OR SLIP HOLES
Table 4 (continued)Maximum Size and Number of Drilled and Tapped Conduit Openings
Top and Bottom† Sides Spacing Dimensions*
W-Series Cat. # 1 2 3 4 1 2 3 4 s t u v w x y
181212 5 4 212 4 21
2 112 5 41
2 512 4 4 21
4
181218 5 4 212 4 21
2 112 5 41
2 512 4 4 2 4
4 4 4 212 5 5 4 21
2 8 412 4 5 8 41
2 4181808 5 5 4 21
2 5 5 12 21
2 414 41
2 4 5 8 412 4
181812 4 212 4 21
2 5 412 41
2 412 41
2
4 4 4 4 4 112 4 - 8 4 1 8 8 1 4 -
240808 5 5 5 4 5 212 11
4 4 414 4 41
2 8 258 2
241010 5 4 112 1 5 1
2 212 7 2 4 5 4 21
2
241208 5 5 5 4 5 4 212 11
2 414
12 27
8 7 78 5 4 2 4
241210 5 4 4 212 11
2 5 12 7 4 5 4 2 4
241212 5 4 4 212 11
2 5 12 27
8 7 78 5 4 2 4
241808 5 5 5 4 5 5 4 212 41
41
2 412 7 5 4 5 4 4
241810 5 4 4 212 5 1
2 412 7 5 4 5 4 4
241812 5 4 5 4 212 5 1
2 412 7 5 4 5 4 4
242408 5 5 5 4 5 5 5 4 414
12
12 7 71
2 5 4 5 4
242412 5 4 5 4 5 12
12 7 71
2 5 4 5 4
242424 5 4 5 4 12 4
12 7 71
2 5 4 5 4
5 5 4 5 712 4 10 8 71
2
4 212 11
2 5 8 4 12 4 2 4
5 4 212 5 8 4 41
2 12 412 4
5 4 5 8 4 4 12 85 8 4 8 4 12 12