© MTU Onsite Energy GmbHAlle Rechte vorbehalten
MTU ONSITE ENERGYDIESEL GENERATOR SETS
Series 2000Technical Product Overview
770kVA – 1290kVA 50Hz
© MTU Onsite Energy GmbHAlle Rechte vorbehalten
Seite 2 / MTU Onsite Energy / 10.04.2013
© MTU Onsite Energy GmbH / Alle Rechte vorbehaltenPage 2 / MTU Onsite Energy Technical Product Overview /
January 2011
AGENDA
1. Engine and Genset General Information General information Philosophy Power Range 50 Hz System Designation
2. Cooling Systems TD / TB Version
3. Generator Set Ratings4. Standardized Components5. Options6. General
Seite 3 / MTU Onsite Energy / 10.04.2013
© MTU Onsite Energy GmbH / Alle Rechte vorbehaltenPage 3 / MTU Onsite Energy Technical Product Overview /
January 2011
Engine and Genset General Information
Seite 4 / MTU Onsite Energy / 10.04.2013
© MTU Onsite Energy GmbH / Alle Rechte vorbehalten
MTU Onsite Energy Diesel Generator SetsEngine Series 2000
Series 2000-G05
Seite 5 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsGenset View
Generator side view
DE – Driving EndNDE – Non Driving End
DE
NDE
Right
Left
Seite 6 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsPhilosophy
• MTU Onsite Energy diesel generator sets are trusted to provide emergencystandby and prime power, at any time.
• Represents intelligent systems for reliable and efficient safeguarding of yourpower supply.
• Like MTU engines, our gensets are extra-ordinarily reliable, exceptionallyeconomical, have out-standing load take-up characteristics, and are designed foreasy maintenance.
• Our genset system design combines product quality and technical innovation withcommercial viability.
Seite 7 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsPower Range Series 2000 at 50 Hz
Prime Power 50 Hz
3075
2870
2610
2285
2145
1880
1670
1500
1435
1290
1170
1150
1045
1020
940
925
820
800
650
590
500
450
300
275
Standby Power 50 Hz
3310
3170
2870
2595
2285
2085
1880
1650
1445
1285
1265
1150
1120
1035
1020
900
880
715
650
550
500
330
300
1290 kVA
850 kVA
1290 kVA
850 kVA
1180 kVA
770 kVA
1180 kVA
770 kVA
Seite 8 / MTU Onsite Energy / 10.04.2013
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Type
D
Type
D
Application
S
Application
S
Performance
1285
Performance
1285
Fuel Type
D
Fuel Type
D
Frequency
5
Frequency
5
Project Type/ Add. Information
S
Project Type/ Add. Information
S
D - Dieselgenerator Set
G - Gasgenerator Set
H - Hotmodul
D - Dieselgenerator Set
G - Gasgenerator Set
H - Hotmodul
C - Combined Heat and Power
B - Baseload (Continius)
P - Prime Power
M - (Hot) Module
R - Reduced CHP
S - Standby Power
C - Combined Heat and Power
B - Baseload (Continius)
P - Prime Power
M - (Hot) Module
R - Reduced CHP
S - Standby Power
(e.g) 1285 KVA (50Hz) or KWe (60Hz) Rated
Power at 25 °C / 100m
(e.g) 1285 KVA (50Hz) or KWe (60Hz) Rated
Power at 25 °C / 100m
B - Biogas
D - Diesel
N - Natural Gas
S - Sewage Gas
M - Methanol
V - Various Fuels
B - Biogas
D - Diesel
N - Natural Gas
S - Sewage Gas
M - Methanol
V - Various Fuels
5 - 50 Hz
6 - 60 Hz
5 - 50 Hz
6 - 60 Hz
C - Custom Product
S - Standard Product
C - Custom Product
S - Standard Product
MTU Onsite Energy Diesel Generator SetsSystem Designation
The MTU Onsite Energy system designation logic applies to all power products.The MTU Onsite Energy system designation logic applies to all power products.
Seite 9 / MTU Onsite Energy / 10.04.2013
© MTU Onsite Energy GmbH / Alle Rechte vorbehaltenPage 9 / MTU Onsite Energy Technical Product Overview /
January 2011
Cooling Systems
Seite 10 / MTU Onsite Energy / 10.04.2013
© MTU Onsite Energy GmbH / Alle Rechte vorbehalten
MTU Onsite Energy Diesel Generator SetsOverview TD and TB systems
TD system works with:
External tube
Fin type unit-mounted radiator
Coolant circulation pump and coolant
thermostat for jacket water cooling system
Engine mounted fan drive
Front-type radiator for jacket water and
charge air cooling circuit
Coolant level sensor
TB system works with:
Engine-mounted intercooler
Remote radiator
Coolant circulation pump for jacket water
and charge air cooling system
Coolant thermostat for jacket water
cooling system
Coolant thermostat for charge air cooling
system
Seite 11 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsAir charge Air cooling (TD)
Technical Features:
Unit mounted radiator
Complete system solution with unit-
mounted radiator including fan drive, fan
and piping
Single-circuit cooling system with
air charge air cooling
Thermostat-controlled coolant circuits
Benefits:
All-in-one solution
Cooling system available for 40°C and 50°C ambient air temperature (for 200Pa)
Seite 12 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsUnit mounted Radiator (TD)
1: Expansion tank jwc(jacket water circuit)
2: Connection vent line jwc3: Overflow pipe4: Pressure cap jwc5: Connection level sensor jwc6: Core jacket water7: Core charge-air8: Complete fan guard9: Fan10: Charge-air pipes from
engine to radiator acc(after cooler circuit)
11: Coolant pipe from radiatorto engine jwc
12: Charge-air pipe from radiatorto engine acc
13: Coolant pipe from engine toradiator jwc
14: Expansion pipe jwc
Seite 13 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsWater charge Air cooling (TB)
Benefits:
Remote radiator can be located in another area
away from the genset
Flexible, individual facility and system planning
Charge-air preheating in low-load operation
Adaption kit incl.all flanges
Cooling system for 40°C and 50°C
Technical Features:
Dual-circuit cooling system with water-to-air
charge-air cooling
Dual pumps for both circuits: the engine coolant
and the charge-air coolant cooling circuit
Thermostat-controlled coolant circuits
Seite 14 / MTU Onsite Energy / 10.04.2013
© MTU Onsite Energy GmbH / Alle Rechte vorbehaltenPage 14 / MTU Onsite Energy Technical Product Overview /
January 2011
Generator Set Ratings
Seite 15 / MTU Onsite Energy / 10.04.2013
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Diesel Gensets – Water Charge Air Cooling
Application Standby Power Prime Power
Ratings* 890 - 1290 kVA 820 – 1180 kVA
Optimized Fuel Fuel
Diesel Gensets – Air Charge Air Cooling
Application Standby Power Prime Power
Ratings* 850 - 1250 kVA 770 – 1130 kVA
Optimized Fuel Fuel / TA-Luft
MTU Onsite Energy Diesel Generator SetsSeries 2000 Data / Ratings
Ratings between 770 up to 1290 kVA
*Power available up to: - Intake air temperature 40°C
- Site altitude above sea level 400 m
- Consumption of electrical driven fan not included
Seite 16 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsSeries 2000 Ratings 50Hz
Genset type* Engine type Ratings***
Air charge air cooling
DP 770 D5S* 12V 2000 G65 770 kVA
DP 900 D5S* 16V 2000 G25 900 kVA
DP 1000 D5S* 16V 2000 G65 1000 kVA
DP 1120 D5S*** 18V 2000 G65 1120 kVA
DP 1130 D5S* 18V 2000 G65 1130 kVA
Water charge air cooling #
DP 820 D5S** 12V 2000 G65 820 kVA
DP 910 D5S** 16V 2000 G25 910 kVA
DP 1030 D5S** 16V 2000 G65 1030 kVA
DP 1180 D5S** 18V 2000 G65 1180 kVA
Genset type** Engine type Ratings***
Air charge air cooling
DS 850 D5S** 12V 2000 G65 850 kVA
DS 1000 D5S** 16V 2000 G25 1000 kVA
DS 1100 D5S** 16V 2000 G65 1100 kVA
DS 1250 D5S** 18V 2000 G65 1250 kVA
Water charge air cooling #
DS 890 D5S** 12V 2000 G65 890 kVA
DS 1050 D5S** 16V 2000 G25 1050 kVA
DS 1140 D5S** 16V 2000 G65 1140 kVA
DS 1290 D5S** 18V 2000 G65 1290 kVA
Prime Power Standby Power
Note: Standard configurations, genset ratings and delivery are based on following reference conditions:
- Intake air temperature 40°C
- Site altitude above sea level 400 m
Except DS 1250 D5S, DP 1130 D5S available up to 32°C Intake air temperature / 400m Site altitude above sea level
* Fuel or Emission (TA-Luft) optimized
** Fuel optimized
***TA-Luft optimized
# Consumption of electrical driven fan not considered in ratings
Seite 17 / MTU Onsite Energy / 10.04.2013
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January 2011
Standardized Components
Seite 18 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsStandardized Components
… individual selectable for specific customer needs
CombustionAir System
Lube OilSystem
Lube OilSystem
SwitchgearStartingSystem
Fuel System
CoolingSystem
ExhaustSystem
Seite 19 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsStandardized Components
Standard Scope Series 2000
Color
- RAL 7042 traffic grey A
Packaging
- Standard packing
Base Frame
- Common welded base frame
Optimization
- TA-Luft optimized
- Fuel optimized
- EPA 40 CFR89 / Tier2
Fuel System EUP
- Fuel main filter
- Fuel delivery pump
- Closed fuel system
- Fuel Pre-filter (TB
Version only)
Control Panel
- Control version 1:
Terminal box
Cooling
- Radiator cooler with
mechanically driven fan (only
S2000 TD)
Starting / Charging
- Electric starter (24 VDC)
- Battery charging generator
Voltages
- 380/400/415V (50Hz)
Generator
- Marathon generator
Air intake
- Standard air filter
Seite 20 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsStandardized Components
Alternator
Anti condensation heater
CT‘s (measuring/protection)
PT100 sensors
Voltages
- 50Hz; 380/400/415V
- 60Hz; 440/480V
Bearing RTD
Winding RTD
Differential current transformer
Parallel current transformer
Voltage regulatorVAR/PF control
• Type: MAGNAMAX
– 150 to 2400 kW
– DVR2000E / PMGManufactured in Wausau and Monterrey
Seite 21 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsStandardized Components
IP23 Drip Cover
Seite 22 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsStandardized Components
Base Frame
Weight reduction of the base frame
Seite 23 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsStandardized Components
Harness
Harness inside the frame
Seite 24 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsStandardized Components
Air filter with maintenance indicator
Indicator
Seite 25 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsStandardized Components
Air filter with maintenance indicator
Technical Features:
Single-stage engine air filter operating in light to medium dust conditions
Non-metallic, non-corrosive, tough materials
Air filter housing and filter media as an unit
Remote installation possible (not orderable)
Horizontal installation possible (not orderable)
42 to 2118 CFM airflow throughput per air filter
Benefits:
Compact design, vibration-resistant
Improved reliability and durability with reduced
weight and cost
Mounted filter service indicator
Flexible, easy installation
Easy and fast service
Completely disposable
1: Air filter housing
2: Filter service indicator
3: Engine air intake
4: Intake elbow
5: High torque hose clamp
Seite 26 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsStandardized Components
Control version 1
Terminal box for customer connection without controller
(terminal box, harness, system cable)
DVR is in the generator installed and fully wired
TN-C power (4-wire system) prepared
Seite 27 / MTU Onsite Energy / 10.04.2013
© MTU Onsite Energy GmbH / Alle Rechte vorbehaltenPage 27 / MTU Onsite Energy Technical Product Overview /
January 2011
Options
Seite 28 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsOptions / Accessories
Starting System Batteries
High-performance electrical starters
Lead-acid batteries with carriers and cables
Battery charger (Version 1 optional, Version 2-6 standard)
Features Universal AC input / Full range
Built in active PFC function
Protections: Short circuit/ Overload/ Over voltage/ Over temperature
Cooling by free air convection
Can be installed on DIN rail TS-35/7.5 or 15
UL 508 (industrial control equipment) approved
LED indicator for power on
100% full load burn-in test
Fixed switching frequency at 100KHz
3 years warranty
Seite 29 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsOptions / Accessories
Special fuel pre-filter with water separator
Technical Features:
Model: SEPAR SWK 2000
Water separator and fuel filter
for light diesel fuel
5-stage filtration
(multi-stage centrifugal system)
Water level probe
Benefits:
Most compact design
High efficiency
Low flow restriction
Long life filter element
Easy installation and
simple maintenance
Seite 30 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsOptions / Accessories
Special double fuel pre-filter, switchable with water separator
Technical Features:
Model: SEPAR SWK 2000/18 UMS
Duplex filter, switchable
Water separator and fuel filter for light diesel fuel
5-stage filtration (multi-stage centrifugal system)
Water level probe
Benefits:
Most compact design and high efficiency
Low flow restriction
Long life filter elements
Easy installation and simple maintenance
Replacement of filter while engine
is running
Seite 31 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsOptions / Accessories
Hand pump for oil extraction
Technical Features:
Mechanical, semi rotary hand pump
Vertical installation
position, suction
connection at bottom
Benefits:
Electric pump for
servicing not needed
Seite 32 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsOptions / Accessories
Heavy Duty Ait Filter
Technical Features:
Two-stage engine air filter operating in medium
to heavy dust conditions
Proofed RadialSeal™ technology
Double throughput by using two units
Filter insert and filter element combined
Airflow: air inlet on side, outlet on end
For outdoor use, an optional inlet cap prevents
moisture ingestion (e.g. rain or snow)
Horizontal installation Benefits:
Compact design, vibration-resistant
Improved reliability and durability
with reduced weight and cost
Models with additional filter element
ensure engine protection also during
filter service
Variety of sizes to fit customer needs
Durable, long-lasting finish, corrosion-free
Mounted filter service indicator
Removing of 99.99% of dust and dirt
particulate entering the engine airstream
Flexible, easy installation
Easy and fast service; no tools necessary
1: Inlet cap
2: Outlet pipe
3: Outlet hose
4: Mounting clamps
5: Mounting bracket
6: Large media valve
7: Heavy duty air filter
a: Air
b: Filtered air
Seite 33 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsOptions / Accessories
Exhaust System
Exhaust for Open Power Unit
Silencer -10dB (Industrial)
Silencer -30dB (Critical)
Silencer -40dB (Hospital)
Exhaust Flex & Connections
1: Inlet with flange
2: Enclosure
3: Flow direction
4: Outlet with flange
a: Exhaust gas
Seite 34 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsOptions / Accessories
Coolant Preheating
Technical Features:
CE compliant
Single or 3-phase system
Flow rate of 38 l/min (10 GPM)
Adjustable thermostat from
32°to 55°C
90°to 130°F
Benefits:
Uniform engine heating due to forced circulation of thecoolant (more efficient heating than thermosiphon tankheaters)
Extended hose life and reduced heater maintenance due
to reduced outlet temperature
Reduced electrical consumption on engine start-up
Controls for automatic operation included
Minimal material, space, and time for mounting due to
compact design
Seite 35 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsOptions / Accessories
Circuit Brakers
Technical Features:
100% rated; 600 V, electronic trip circuit breakers
Manually-operated (P-frame) or electrically-operated (NW-type)
IEC 60947-2 rated and CE approved
High dielectric strength due to molded case made of a glass-reinforced insulating material
True RMS sensing devices
1: Circuit breaker case
and mounting
2: Trip unit
3: Handle
4: Release key
5: Opening push button
6: Closing push button
7: Open / close indicators
8: I (ON) position
9: Tripped position
10: O (OFF) position
Seite 36 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsOptions / Accessories
Control version 1+
Cabinet with terminal strip for customer connection
without controller
Cabinet
Terminal
Strip
Harness
System cable
Seite 37 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsOptions / Accessories
Control version 2
Control version for a singel genset in isolated operation,
Manual start and stop.
Control panel
Controller
Battery charger
Harness
System cable
Seite 38 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsOptions / Accessories
Control version 3a…
…for a single genset.
Unit monitoring with automatic start stop signal from
ATS with power failure monitoring. In case of main
failure an emergency start of the genset is possible.
The switchover from genset operation to mains is made
with an open transition of the supply.
Control panel
Controller
Battery charger
Harness
System cable
Seite 39 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsOptions / Accessories
Control version 3b…
…for a single genset.
Unit monitoring with automatic start stop. The single
genset operated with two electrically interlocked breakers,
which are controlled by the genset control unit. In
case of main failure an emergency start of the genset is
possible.
The switchover from genset operation to mains is made
with an open transition of the supply.
Control panel
Controller
Battery charger
Harness
System cable
Seite 40 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsOptions / Accessories
Control version 4
Island parallel operation up to 16 units.
External start stop.
Control panel
Controller
Load sharing module
Battery charger
Harness
System cable
Seite 41 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsOptions / Accessories
Control version 5
Unit monitoring with automatic start and stop,
with power failure monitoring and brief mains
parallel operation on restoration of mains power.
Control panel
Controller
Battery charger
Harness
System cable
Seite 42 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsOptions / Accessories
Control version 6
Unit monitoring with automatic start and stop,
with power failure monitoring and permanent
mains parallel operation.
Control panel
Controller
Battery charger
Harness
System cable
Seite 43 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsOptions / Accessories
Controller
DGC-2020(Version 1 optional, Version 2-6 standard)
Microprocessor technology
Windows based software for local and optional
remote operation (Fully Enhanced)
LCD-Display
Complete system metering
Multilevel password protected
Seite 44 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsOptions / Accessories
Controller – Extended Functionality
LSM – 2020 (Load Share Module)(Standard at Version 4, at all others not available)
Connects to 2020 via 2-wire J1939 communication
Ramping function to load and unload generators
Demand start/stop and generator sequencing
KW load control
KW load sharing via analog load share lines
Communications via Ethernet CANBUS or USB
Seite 45 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsOptions / Accessories
Controller – Extended Functionality
CEM – 2020 (Contact Expansion Module)(Available at version 2, 3a, 3b and 4)
Connects to 2020 via 2-wire J1939 communication
(10) Programmable contact inputs
(12) 1 amp programmable outputs
(12) 4 amp programmable outputs
Input and output assignments made using BestComPlus software
Seite 46 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsOptions / Accessories
Controler – Extended Functionality
AEM – 2020 (Analog Expansion Module)(Available at version 2, 3a, 3b, 4, 5 and 6)
Connects to 2020 via 2-wire J1939 communication
8 Analog inputs (4-20 mA or 0-10 VDC)
8 RTD inputs (100W platinum or 10W copper
2 Thermocouple inputs (K-Type)
4 Analog outputs (4-20 mA or 0-10 VDC)
Input and output assignments made using BestComPlus software
Seite 47 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsOptions / Accessories
ATS 200 – Automatic Transfer Switch
Enclosure and panel
1: ATS enclosure
2: Control and display panel
3: Indicators (LEDs)
4: Push buttons for test runs, exercises and bypasses
Seite 48 / MTU Onsite Energy / 10.04.2013
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MTU Onsite Energy Diesel Generator SetsOptions / Accessories
ATS 200 – Automatic Transfer Switch
Technical Features:
Type SERIES 200
IEC
Wall or floor mounted
Type: SERIES 300
UL 1008 and CSA 22.2
NFPA 110 and NEC
30 to 3000 A
240, 400 or 480 V AC,
three-phase system
Wall or floor mounted
Benefits:
Twenty-four-seven protection
Automatic test programs
Standard features:
Voltage and frequency sensing
Prevention of nuisance starting
In phase monitor
Standard engine exerciser
Three-phase/single phase switch
Optional accessories:
Programmable engine exerciser with enhanced
function
Anti condensation heater
Lockable protective window
Seite 49 / MTU Onsite Energy / 10.04.2013
© MTU Onsite Energy GmbH / Alle Rechte vorbehaltenPage 49 / MTU Onsite Energy Technical Product Overview /
January 2011
General
Seite 50 / MTU Onsite Energy / 10.04.2013
© MTU Onsite Energy GmbH / Alle Rechte vorbehalten
MTU Onsite Energy Diesel Generator SetsGeneral Information
Standard Colour
Quality Documents
- Test records
- ISO certification
- Test procedures/ specs
- Build checklist
- CE-conform
Overhaul Literature
CE Compliance
General
THANK YOU FORYOUR ATTENTION
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