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BASF Textile ChemicalsBASF Textile ChemicalsPutting FUTURE into Textiles.*
Green Textile OperationsGreen Textile OperationsBangkok Bangkok 17 November 201017 November 2010Prepared by Sharon TanPrepared by Sharon Tan
Textile Chemicals – Putting FUTURE into Textiles.*
November 2010 Slide 2
Strong tradition1865 1900 1925 1950 1975 2000 2004 2008 2009
THE AGE OF DYES
FOUNDING OF BASF
THE AGE OF FERTILIZERS
NEW HIGH-PRESSURE SYNTHESES
NEW BEGINNING AND PLASTICS AGE
FROM LUDWIGSHAFEN TO THE WORLD
THE CHEMICAL COMPANY
BASF SE
CIBA ACQUISITION
Textile Chemicals – Putting FUTURE into Textiles.*
November 2010 Slide 3
6 business segments contain 14 operating divisions which bear the operational responsibility and manage 72 global and regional business units
These in turn develop strategies for 80 product linesRegional divisions contribute to the local development of BASF’s business and are responsible for optimizing the infrastructure
3 central divisions, 5 corporate departments and 9 Competence Centersprovide Group-wide services
Organization of the BASF Group
Textile Chemicals – Putting FUTURE into Textiles.*
November 2010 Slide 4
BASF Segments
Che
mic
als
Plas
tics
PerformancePolymers
Polyurethanes
Crop Protection Oil & Gas
Perf
orm
ance
Prod
ucts
Paper Chemicals
Dispersions& Pigments
Care Chemicals
PerformanceChemicals
Inorganics
Petrochemicals
Intermediates
Func
tiona
lSo
lutio
nsConstructionChemicals
Coatings
Catalysts
Agr
icul
tura
lSo
lutio
ns
Oil
& G
as
Textile Chemicals – Putting FUTURE into Textiles.*
November 2010 Slide 5
Textile Expertise: for over 140 years since the foundation of BASF, we have been a committed partner for the textile industry.
Sustainable Development: consumer safety and environmentalprotection are our top priorities when developing new products orsolutions.
Shape the Future: continue shaping the future of the textile industrytogether with our customers.
Putting *FUTURE into Textiles. What does FUTURE mean for us today? Consumer Safety, Resource Saving and Climate Protection: we find it important to concentrate even more on these key fields of ecology to be ready for future challenges.
BASF: future-oriented partner of the textile industry
Textile Chemicals – Putting FUTURE into Textiles.*
November 2010 Slide 6
Commitment to shaping the future of the textile industry focusing on 3 key areas of ecology
Textile ChemicalsPutting *FUTURE into Textiles.
Consumer Safety Resource Saving Climate Protection
Textile Chemicals – Putting FUTURE into Textiles.*
November 2010 Slide 7
•Waxes•Sizingproducts
•Detergents•Wetting agents•Extracting agents•Peroxide killer
•Levelling agents•Oxidizing agents•Stripping agents•Optical brighteners
•Printing binders•Pigments•Synth. thickeners•Emulsifiers
•Resins•Catalysts•Softeners•Repellents•Coating compounds
Textile ExpertiseInnovative and eco-efficient solutions
Weaving Pretreatment Dyeing Printing Finishing / Coating
Textile Chemicals – Putting FUTURE into Textiles.*
November 2010 Slide 8
Putting *FUTURE into textiles
Consumer Safety
Resource Saving
Climate Protection
Textile Chemicals – Putting FUTURE into Textiles.*
November 2010 Slide 9
Ever thought about hazardous substances a textile could contain?
PhthalatesAzo dyes componentsPesticidesAPEOPVCAllergenic DyesFormaldehydeBiocides
Some of the substances under discussion:
Textile Chemicals – Putting FUTURE into Textiles.*
November 2010 Slide 10
Support from BASFSupport from BASFStandardized communication
Label on container
Safety data sheet
Technical information sheet
Product specifications
Human Safety
Transfer of application know-how
Technical service
Training
Correct and safe use of chemicals
Textile Chemicals – Putting FUTURE into Textiles.*
November 2010 Slide 11
Support from BASFSupport from BASF
Textile chemicalscompliant with regulations compliant to *RSL
Monitoring of changes in legal requirements and standardsConsultancy for customersFrontrunner in R&D
Human Safety
Ecologically sound product portfolio
*Restricted substances lists
Textile Chemicals – Putting FUTURE into Textiles.*
November 2010 Slide 12
Human safetyHuman safetyFormaldehydeFormaldehyde
*IARC classification of formaldehyde being ‘carcinogenic to humans’ (2004)Oekotex 100 Standard lowered threshold for formaldehyde on baby-wear to ‘non detectable’ level (2008) ECHA intends to classify formaldehyde as carcinogenicMore restrictions from legislation and retailers expected
* IARC = International Agency for Research on Cancer**ECHA = European Chemical Agency
Textile Chemicals – Putting FUTURE into Textiles.*
November 2010 Slide 13
Putting *FUTURE into textilesConsumer safety
is familiar with current legal requirementsretailer needs
is continuously screening it’s products to those standards and adapts it’s portfolio accordingly
BASF
BASF helps you to avoid claims!
Textile Chemicals – Putting FUTURE into Textiles.*
November 2010 Slide 14
Putting *FUTURE into textiles
Consumer Safety
Resource Saving
Climate Protection
Textile Chemicals – Putting FUTURE into Textiles.*
November 2010 Slide 15
After-soaping agent Cyclanon® X-CW new Mode of action
HydrolyzedReactive Dye
HydrolyzedReactive Dye
Soaping liquor+
Cyclanon® XC-W
Salt, pHDyes are kept in the soaping liquor.Thus the dyed material is easily cleaned
Textile Chemicals – Putting FUTURE into Textiles.*
November 2010 Slide 16
Application profile – full shadeTotal dyeing process
020406080
100120
0 100 200 300 400 500 600
Time (minutes)
Tem
p (°
C)
1. Kieralon® Jet B conc 1,0 %owfSodium Carbonate 0,5 g/l
2. Acetic Acid 1,0 g/l3. Common Salt 50,0 g/l 4. Dyestuff each 4 %
Proxion® Brill. Red H-EXLProxion Yellow H-EXLProxion Blue H-EXL
5. Sodium Carbonate 20,0 g/l(Dose 20 min.)
6. Cyclanon® XC-W new1,0 g/l7. Surfactant 1,0 g/l
1 2 3,4 5 7
1 2 3,4 5 6 Cyclanon XC-W
Conventional process
With Cyclanon® XC-W new Process Time:Saving of
40 minutes
020406080
100120
0 100 200 300 400 500
Tem
p (°
C)
Resource Saving:- 40 min less process time- 12 % less water consumption- 9 % less energy consumption
Textile Chemicals – Putting FUTURE into Textiles.*
November 2010 Slide 17
Cost analysis – full shadeTotal dyeing process
Total:255 €
Total:241 €
120 € 120 €
15 € 13 €12 €
84 € 74 €
10 € 6 € 5 €
19 € 17 €
0
100
200
300
FixedLabourWaterChemicalsEnergyDyes
Process based on Cyclanon® XC-W new
Classical process
Cos
ts in
Eur
o pe
r bat
ch (=
100
kg)
Textile Chemicals – Putting FUTURE into Textiles.*
November 2010 Slide 18
Pigment coloration systemsEco-Soft Printing, Color Fast Finish
Intelligent after-washing systemsCyclanon ECO Plus, Cyclanon X-CW NEW
Combining process stepsRedex-Bleach, Palatex X-SD, Kieralon Antiperox PK
Recycling technologiesSize recovery systems
Low temperature processesUltraphor OBAs, BASF AP-Finish and Fixapret resin LT
BASF technologies for resource savings
Textile Chemicals – Putting FUTURE into Textiles.*
November 2010 Slide 19
Putting *FUTURE into textilesResource saving
offers latest technologies based on new chemical solutions
Supports it’s customers with technical know-how to optimize their production processes and benchmark them with international standards
BASF
BASF helps you saving costs!
Textile Chemicals – Putting FUTURE into Textiles.*
November 2010 Slide 20
Putting *FUTURE into textiles
Consumer Safety
Resource Saving
Climate Protection
Textile Chemicals – Putting FUTURE into Textiles.*
November 2010 Slide 21
Ever thought a textile could have an impact on global warming?
Are there *GHG emissions from my textile?
*GHG = Greenhouse-gas
Textile Chemicals – Putting FUTURE into Textiles.*
November 2010 Slide 22
Global climate change background
The phenomena of Global Warming and it’s possible influence on the world’s climate is omnipresent in media around the world
Carbon dioxide (CO2) is one of the identified greenhouse gases and considered to be the main contributor to global warming ( CO2 measured in carbon footprint )
Meanwhile politicians continue discussing causes and consequences of CO2 emission, various enterprises have set-up teams to develop strategies for potential CO2 emission reduction programs
Various textile retailer/brands start analyzing their organizational impact on global warming and defined reduction targets
Textile Chemicals – Putting FUTURE into Textiles.*
November 2010 Slide 23
Carbon Footprint – DefinitionQuantitative measure of the impact human activities have on Global Warming in terms of the amount of green house gases produced
Carbon footprint is
Measured in kg CO2
Directly related emissions from energy use of fossil fuels
Assessed over the lifecycle of a operation, service or product
Carbon footprint is attributable to:
Individuals Organizations Products
Textile Chemicals – Putting FUTURE into Textiles.*
November 2010 Slide 24
Cotton T-ShirtProduction optimizationCotton T-ShirtProduction optimization
Textile Chemicals – Putting FUTURE into Textiles.*
November 2010 Slide 25
Cotton T-shirtreduction of *GHG emissionCotton T-shirtreduction of *GHG emission
0
100
200
300
400
500
600
700
800
Conventional process Aftersoaping with XCW
g C
O2
equi
vale
nt/T
-Shi
rt 720 g CO2 650 g CO2- 9 %
Aftersoaping
Neutralization
Reactive Dyeing
Resource Saving:- 40 min less process time- 12% less water consumption
* GHG = Greenhouse gas
Textile Chemicals – Putting FUTURE into Textiles.*
November 2010 Slide 26
Putting *FUTURE into textilesClimate protection
Detects market and industry trends in an early stage
Together with it’s customers tries to understand the impact textile industry has on Climate Change
BASF
BASF supports you to be a frontrunner in innovative topics!!
Textile Chemicals – Putting FUTURE into Textiles.*
November 2010 Slide 27
Putting *FUTURE into Textiles.Putting *FUTURE into Textiles.
Climate ProtectionResource SavingConsumer Safety
Thank you for your attention
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BASF Textile ChemicalsBASF Textile ChemicalsPutting FUTURE into Textiles.*
Textile Chemicals – Putting FUTURE into Textiles.*
November 2010 Slide 29
Note: The data contained in this publication are based on our current knowledge and experience. In view of the many factors that may affect processing and application of our product, these data do not relieve processors from carrying out their own investigations and tests; neither do these data imply any guarantee of certain properties, nor the suitability of the product for a specific purpose. Any descriptions drawings, photographs, data, proportions, weights, etc. given herein may change without prior information and do not constitute the agreed contractual quality of the product. It is the responsibility of the recipient of our products to ensure that any proprietary rights and existing laws and legislation are observed. Responsibility for compliance with the requirements of the downstream textile market rests with the textile processor.