A.V.STEEL FORGINGS P.LTD
Manufacturers of Heavy Steel Forgings (Shafts, Gear Blanks, Rings, Hubs, Flats, Flanges, Etc)
Factory & Regd. Add.: Plot No. 25, Savli GIDC Estate, Village- Manjusar, Tal: Savli Dist - Vadodara
Tel: 02667 – 264743 Telefax: 02667 – 264742 Email: [email protected] , [email protected] Website: www.avsf.co.in
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A.V.STEEL FORGINGS P.LTD
Manufacturers of Heavy Steel Forgings (Shafts, Gear Blanks, Rings, Hubs, Flats, Flanges, Etc)
Factory & Regd. Add.: Plot No. 25, Savli GIDC Estate, Village- Manjusar, Tal: Savli Dist - Vadodara
Tel: 02667 – 264743 Telefax: 02667 – 264742 Email: [email protected] , [email protected] Website: www.avsf.co.in
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TABLE!OF!CONTENTS!!!!!
Introduction……………………………………………………………………………………………………3!!!List!of!Manufacturing!Facilities……………………………………………………………………......4!
!!List!of!Testing!Facilities…………………………………………………………………………………...6!!!Products!Details………..………………………………………………………………………………….....7!!
!Grades!Details………..……………………………………………………………………………………...10!
!!Quality!Assurance………………………………………………………………………………………….11!
!!
Trading!Division……………………………………………………………………………………………12!!!
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A.V.STEEL FORGINGS P.LTD
Manufacturers of Heavy Steel Forgings (Shafts, Gear Blanks, Rings, Hubs, Flats, Flanges, Etc)
Factory & Regd. Add.: Plot No. 25, Savli GIDC Estate, Village- Manjusar, Tal: Savli Dist - Vadodara
Tel: 02667 – 264743 Telefax: 02667 – 264742 Email: [email protected] , [email protected] Website: www.avsf.co.in
!!!!!
MANUFACTURERS!OF!OPEN!DIE!FORGINGS!!
With!a!deep*rooted!commitment!to!serve!the!customers!with!the!best!of!its!abilities,!A!V!Steel!Forgings!has!evolved!as!a!renowned!entity!trusted!implicitly!by!its!customers.!The!company,!established!in!the!year!2009,!is!recognized!as!a!well!known!manufacturer!and!supplier!offering!an!extensive!range!of!world*class!forged!products!in!both!standard!and!customized!forms.!
Being!an!ISO!9001:2008!certified!company,!quality!of!the!products!is!given!utmost!importance!and!we!always!strive!to!ensure!timely!delivery!at!most!competitive!prices.!!
We! are! capable! of! producing! forgings! starting! from!100!kg! to!5000!kg! single!piece!weight.! Spread!over!a!huge!area!of!1,10,000!sq.! feet!and!built!up!area!of!40,000!sq.! feet!the!company!houses! latest!equipments!and!technology!used!in!the!industry.!
Our!strong!and!dedicated!team!has!a!cumulative!domain!expertise!in!design!analysis!and!most!of!all!producing!customer!delighting!products.!!
Below!is!a!list!of!all!the!facilities!and!our!product!range.!Also!we!have!mentioned!various!grades!in!which!we!can!supply!forgings!and!some!of!key!projects!that!we!have!executed.!!!!!!!!!!!!!!!!!!!
A.V.STEEL FORGINGS P.LTD
Manufacturers of Heavy Steel Forgings (Shafts, Gear Blanks, Rings, Hubs, Flats, Flanges, Etc)
Factory & Regd. Add.: Plot No. 25, Savli GIDC Estate, Village- Manjusar, Tal: Savli Dist - Vadodara
Tel: 02667 – 264743 Telefax: 02667 – 264742 Email: [email protected] , [email protected] Website: www.avsf.co.in
!LAYOUT!!!
Total!Plant!Area! 1,10,000!Sq.!Feet!Built!Up!Area!
Shed!–!1!Shed!–!2!
!25,000!Sq.!Feet!15,000!Sq.!Feet!
Office!Area! 5,000!Sq.!Feet!
!LIST!OF!MANUFACTURING!FACILITIES!
!OPEN!DIE!FORGINGS!
!Sr.!No.! Description!of!
Equipment!Size,!Range,!Capacity! Model!/!Make! QTY.!
!FORGING!SECTION!(SHED!–!1!)!!
01! Hammer! 3!Tones!!Steam!Operated! Indigenous! !02!Nos.!
02! Heating!Furnace! 12!Tones!/!Oil!Fired! Indigenous! 02!Nos.!
!03!
!Boiler!
(Lancashire!Type)!
!Rating!58.0M2!
Hydraulic!Tested!Upto!17.0Kg/cm2!Working!Pressure!11.25!Kg/cm2!
!
!Great!Britanx*1930!
!01!No.!
!04!
!!
Band!Saw!
!Capacity!:!Dia!800!mm!
!LAXSON!
!01!No.!
!Capacity!:!Dia!450!mm!
!
!LAXSON!
!01!No.!
05!!
Over!Head!Crane!!
Capacity!:!10!Tones!!
A*one!Material!Handling!Equipment!P.!Ltd!
!01!No.!
06!!
!Jib!!Cranes!
!
!Capacity!:!05!Tones!
!A*one!Material!Handling!
Equipment!P.!Ltd!
!02!Nos.!
07!!
Furnace!Oil!Tank!!
!Capacity!:!20,000!Ltr!
!Indigenous!
!01!No.!
!
A.V.STEEL FORGINGS P.LTD
Manufacturers of Heavy Steel Forgings (Shafts, Gear Blanks, Rings, Hubs, Flats, Flanges, Etc)
Factory & Regd. Add.: Plot No. 25, Savli GIDC Estate, Village- Manjusar, Tal: Savli Dist - Vadodara
Tel: 02667 – 264743 Telefax: 02667 – 264742 Email: [email protected] , [email protected] Website: www.avsf.co.in
!!
MACHINING!SECTION!(SHED!–!2!)!!
Sr.!No.! Description!of!Equipment!
Size,!Range,!Capacity! Model!and!Make! QTY.!
01! Lathe!Machines!
!28’!Bed!Length!
!Leader!Machine!Tool! 01!No.!
!!
20’!Bed!Length!!
Simplex!Engg.!Works! 01!No.!!
!16’!Bed!Length!
!Leader!Machine!Tools!
!01!No.!
!!
14’!Bed!Length!!
Simplex!Engg.!Works!!
01!No.!!
!8’!Bed!Length!
!Simplex/Leader!Machine!
Tool!!
02!Nos.!!
!6’!Bed!Length!
!Simplex!Engg.!Works! 01!No.!
!
02!!
!Planner!
!6’!Bed!Length!
!Simplex!Engg.!Works! 01!No.!
!
03!!
Overhead!Cranes!!
Capacity!:!10!Tones!!
!A*one!Material!Handling!
Equipment!P.!Ltd!!
01!No.!!
!04!!
!Band!Saw! Capacity!:!Dia!350!mm!
!LAXSON!
!02!Nos.!
05!
!!
Heat!Treatment!Furnace!
!4100!L!x!1200!W!x!700!MM!H!*10Ton!2100!L!x!1200!W!x!700!MM!H!*08Ton!Gas!Fired!&!Equipped!with!Recorder!
!
!!
Hitech!Engineers!
!01!No.!01!No.!
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A.V.STEEL FORGINGS P.LTD
Manufacturers of Heavy Steel Forgings (Shafts, Gear Blanks, Rings, Hubs, Flats, Flanges, Etc)
Factory & Regd. Add.: Plot No. 25, Savli GIDC Estate, Village- Manjusar, Tal: Savli Dist - Vadodara
Tel: 02667 – 264743 Telefax: 02667 – 264742 Email: [email protected] , [email protected] Website: www.avsf.co.in
!LIST!OF!TESTING!FACILITIES!
INHOUSE!Sr.!No.! Description!of!
Equipment! Size!,!Range,!Capacity! Model!and!Make! QTY.!
01.!!
!!
Universal!Testing!Machine!
Max!Capacity!:!40!Ton!2nd!Measuring!Resolution:!0.2!KN!upto!80!KN!Max.!Clearance!For!Tensile!Test:50*700!Max.!Clearance!For!Tensile!Test:0*700!
Ram!Stroke!:!500!
!Krystal!Equipment!
UTK*40E!
!01!No.!
02.!
!Impact!Testing!
Machine!
Energy!Range*Charpy=0*300,Izod=0*168!Max!permissible!by!friction!&!windage!etc:!0.50%!
OF!Impact!Energy!Min!Scale!Gaduation:2J!
!Krystal!Equipment!
KI*300!
!!
01!No.!
03.!
!!
Hardness!Tester!
Loads!(kgf):500to3000!in!stages!of!250!Pre!Load!(kgf):250!
Size!of!Base:!370!x!670!mm!Machine!Height!:!1125!mm!Max.!Test!Height!:410!mm!
!Krystal!Equipment!
KB!3000!H!
!01!No.!
04.!
!!
Ultrasonic!Testing!Machine!
Size!Approx:400L!X!280W!X!120!H!mm!Test!Range:!0*10!mm!Min.,!0*5!Mtr!Max.!Frequency!Range:1*4!MHZ!with!wide!band!Amplifire,99!Calibration!Data!set!Memory!Linearity!:!Horizontal*1%!&!Vertical!5%!
!EECI!!Microscan!
PX001!(with!Digital!Display)!
!!
01!No.!
05.!
!Portable!
Hardness!Tester!
!Shear!Pin!Hardness!Testing!Machine!
!Blue!Steel!Engineering!PVT.LTD.!
!01!No.!
!06.!
!Muffle!Furnace!
!5”!X!5”!X!10”! Sensewell! !
01!No.!!07.!
!DPT!
!For!Surface!Defect! Magnaflux! !
* !!
OUTSIDE!!NABL!APPROVED!AGENCY!!!
08.!
!!MPI!,!PHYSICAL,!CHEMICAL!(SPECTRO),!MECHANICAL!
!* Met!heat!Engineers!* Advance!Metal!Testing!* IXAR!Material!Testing!
!09.!
!UT!,!MPI!,!DPT!!
!* Unit!NDT!Service!
A.V.STEEL FORGINGS P.LTD
Manufacturers of Heavy Steel Forgings (Shafts, Gear Blanks, Rings, Hubs, Flats, Flanges, Etc)
Factory & Regd. Add.: Plot No. 25, Savli GIDC Estate, Village- Manjusar, Tal: Savli Dist - Vadodara
Tel: 02667 – 264743 Telefax: 02667 – 264742 Email: [email protected] , [email protected] Website: www.avsf.co.in
!PRODUCTS!DETAILS!!
!Sr.!No.! Item!Description! Capacity! Application!!
!!
01.!
!
!!
!D!Ø!–!450MM!!/!!L!–!4000!MM!
!WT!Upto!–!4!MT!
!
!!
MINING!/!CRUSHER!/!POWER!
!!
02.!
!
!!
!D!Ø!–!450MM!!/!!L!–!4000!MM!
!WT!Upto!–!4.5!MT!
!
!!
CEMENT!/!SUGAR!/!STEEL!PLANT!
!!!
03.!
!
!!
!D!Ø!400!MM!/!L!–!3000!MM!
!WT!Upto!–!3!MT!
!
!!
POWER!!/!SHIPPING!
!!
04.!
!
!!
!D!Ø!450!MM!/!L!–!4000!MM!
!WT!Upto–!4!MT!
!
!!
FAN!MANUFACTURER!
!!
05.!!
!
!!
!D!Ø!500!MM!/!L!–!2000!MM!
!WT!Upto–2!MT!
!!
MATERIAL!HANDLING!!/!MACHINE!EQUIPEMNT!
!!!!
A.V.STEEL FORGINGS P.LTD
Manufacturers of Heavy Steel Forgings (Shafts, Gear Blanks, Rings, Hubs, Flats, Flanges, Etc)
Factory & Regd. Add.: Plot No. 25, Savli GIDC Estate, Village- Manjusar, Tal: Savli Dist - Vadodara
Tel: 02667 – 264743 Telefax: 02667 – 264742 Email: [email protected] , [email protected] Website: www.avsf.co.in
!!!
Sr.!No.! Item!Description! Capacity! Application!!!!!
06.!!
!!
!ODØ!1150!MM!/!Thk!250MM!
ID!1000!MM!WT!Upto!\2!MT!
!RAILWAY!/!MATERIAL!HANDLING!/!GEARS!MANUFACTURERS!
!
!!
07.!
!!
!ODØ!500!MM!/!Thk!2000MM!
ID!400!MM!!
WT!Upto!\3!MT!!!
!OIL!&!GAS!/!
PETROCHEMICAL!/!PRESSURE!VESSEL!
!!
08.!!!!
!
!!
!D!Ø!1150!MM!/!Thk!!350!!MM!
!WT!Upto–!3!MT!
!MATERIAL!HANDLING!/!GEARS!MANUFACTURERS!
!
!!!
09.!!
!
!!!
!!
400!MM!x!200!MMx4000!MM!L!!
WT!UPTO!3!MT!!!
!!
PLASTIC!EXTRUSION!MACHINERY!MFGR!/!MATERIAL!HANDLING!
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A.V.STEEL FORGINGS P.LTD
Manufacturers of Heavy Steel Forgings (Shafts, Gear Blanks, Rings, Hubs, Flats, Flanges, Etc)
Factory & Regd. Add.: Plot No. 25, Savli GIDC Estate, Village- Manjusar, Tal: Savli Dist - Vadodara
Tel: 02667 – 264743 Telefax: 02667 – 264742 Email: [email protected] , [email protected] Website: www.avsf.co.in
!!
Sr.!No.! Flange!Description!! Pressure!! Size! Standard!
!!!
10.!
!
!!
!!
!!!!
150#!300#!600#!900#!1500#!2500#!
!!!!!!
!!!!!!
6”!–!36”!!
!!!!
!!!!!!!!!ANSI!B!16.5!ASME!B16.47!MSS!SP44!SERIES!A!&B!!API!605!
!!
11.!
!!
!!!
6”!–!60”!
!ANSI!B!16.5!ASME!B16.47!MSS!SP44!SERIES!A!&B!!
!!!!!
12.!!!!
!!
!!
!
!!!!!!!!!
6”!–!36”!
!!!!!!!!!
ANSI!B!16.5!!
!
A.V.STEEL FORGINGS P.LTD
Manufacturers of Heavy Steel Forgings (Shafts, Gear Blanks, Rings, Hubs, Flats, Flanges, Etc)
Factory & Regd. Add.: Plot No. 25, Savli GIDC Estate, Village- Manjusar, Tal: Savli Dist - Vadodara
Tel: 02667 – 264743 Telefax: 02667 – 264742 Email: [email protected] , [email protected] Website: www.avsf.co.in
!!
DETAILS!OF!GRADES!!
!CATEGORY!
!AISI!/!SAE!
!DIN!
!B.S.!
!IS!!
!LOW!CARBON!STEEL!
!1010,1015,1018!
1025,!!
!CK10,!!CK!15,!CK!25!
!EN2A,!!EN32B!
!
!CL!1A,!CL2A!
!
!MEDIUM!CARON!STEEL!
!1035,1045,1055,!
!CK!35,CK45,CK55,CK65!
!EN!8,!!EN!8A,!EN8D,!EN!9,EN43B,!EN43D!
!
!CL3,CL4,CL5,!
!CARBON!+!MN!STEEL!
!1541!
!12Mn6,!36Mn5!
!EN14A,EN14B!
!2062,!E!350BR!Etc.!
!!
LOW!CARBON!CHROME!+!NICKEL!
MOLYSTEEL!
!8620,!
!17CrNiM06,18CrNiMo615CrNiM06,16MnCr5,!
20MnCr5!!
!EN353,!EN354,!EN36C,!EN352!
!17Mn1Cr95,!20MnCr1!
15NiCr1Mo12,!15Ni2Cr1Mo15!
!CHROME!+!MOLYSTEEL!
!4130!4135!4140!
!25CrM04!34CrM04!42CrM04!
!
!EN19!/!709M40!
!
!40CrMo3!
!
!MEDIUM!CARBON!CHROME!+!NICKEL!+!
MOLYSTEEL!!
!4340!,!4320!
!34CrNiMo6!
!EN24!/!817M40!
!40Ni6Cr4Mo3!
!!
STAINLESS!STEELS!
!!
SS!304,!304L,304H,!316,!316L,!316!H!
!
!X2CrNi189,!X8CrNi1910,!X5CrNiMo1812!X2CrNiMo1812!
!
!!
58E,!58J,!
!!
04C418Ni10,!02Cr18Ni11!
04Cr1Ni12Mo2!!!
!Others!As!per!Customer!Specification/!Special!Requirements.!
!
!!
A.V.STEEL FORGINGS P.LTD
Manufacturers of Heavy Steel Forgings (Shafts, Gear Blanks, Rings, Hubs, Flats, Flanges, Etc)
Factory & Regd. Add.: Plot No. 25, Savli GIDC Estate, Village- Manjusar, Tal: Savli Dist - Vadodara
Tel: 02667 – 264743 Telefax: 02667 – 264742 Email: [email protected] , [email protected] Website: www.avsf.co.in
!!!
QUALITY!ASSURANCE!!Maintaining!quality!in!our!product!range!has!been!our!ultimate!aim!ever!since!our!inception.!Our!certification!of!ISO!9001:2008!is!a!perfect!testimony!to!our!spirit!advance!to!regulate!quality!in!each!of!products.!Our!quality!inspection!process!starts!right!from!the!very!first!stage!of!raw!material!procurement!till!the!time!they!are!ready!to!be!sold!in!the!market.!!We!have!set!up!our!own!in*house!testing!facilities,!which!are!manned!by!expert!quality!control!inspectors.!!
!
THIRD!PARTY!INSPECTION!
!Following!agencies!have!conducted!inspection!at!our!end!on!behalf!of!our!esteemed!clients.!! !
! •!!!!!!TUV!India!Limited!• Bureau!Veritas!Industrial!Services!!• Tata!Projects!Ltd.!(TPL)!!• DODSAL!! ! ! !!• L&T!!• IRS!!• Intertek!
!RAW!MATERIAL!SOURCE!
!We!source!our!basic!raw!material!from!direct!steel!manufacturers,!details!as!under.!!
• STEEL!AUTHORITY!OF!INDIA!LTD!(ASP)!!• JINDAL!(JSW/JSPL)!• RINL!• RMG!ALLOY!STEEL!LIMITED!(REMI)!!• GORADIA!SPECIAL!STEEL!AND!ALLOYS!!• CHAUDHARY!STEEL!!• KESRI!STEELS!LTD!!!!
A.V.STEEL FORGINGS P.LTD
Manufacturers of Heavy Steel Forgings (Shafts, Gear Blanks, Rings, Hubs, Flats, Flanges, Etc)
Factory & Regd. Add.: Plot No. 25, Savli GIDC Estate, Village- Manjusar, Tal: Savli Dist - Vadodara
Tel: 02667 – 264743 Telefax: 02667 – 264742 Email: [email protected] , [email protected] Website: www.avsf.co.in
!
TRADING!DIVISION!
!
We!are!also!stockiest!of!Hot!Rolled!material.!We!offer!a!wide!range!of!material!in!Round!Bars,!Hex!Bars!and!RCS.!We!source!our!material!from!major!Steel!Mills!like!JSW,!SAIL,!Visa!Steel,!Sun!Flag!etc.!which!produce!steel!through!blast!furnace!route!having!vacuum!degassing!facility!to!ensure!prime!quality!products.!
!
SECTION! SIZE!RANGE!
ROUND!25,!26,!27,!28!,!30,!32,!34,!36,!38,!40,!42,!45,!47,!50,!53!,!56,!58,!60,!63,!65,!70,!75,!80,!85,!90,!95,!100,!105,!110,!
120,!125,!130,!140,!150,!160,!170,!180!
HEXAGON! 23.5,!25.5,!28.5,!30,!32,!34,!38,!40,!43,!48,!52.5,!57.5!
RCS! 55,!63,!65,!75,!90,!100,!125,!240!
!
GRADES!
SAE!1018,!A105,!C*45,!EN*8,!EN*8D,!EN*9,!EN*1A,!12L14,!EN*8M,!16MnCr5,!20MnCr5,!EN*18,!41Cr4,!SAE!4130,!SAE!4140,!42CrMo4,!EN*19,!EN*353,!SAE!8620,!EN*24!
! !Others!As!per!Customer!Specification/!Special!Requirements.!
!!