PROJECT NO. C-560
MINERA CHINALCO PERU S.A.
TOROMOCHO PROJECT
Document No. 000-GD-P-007
Piping Material Classes
Aker Solutions Owner Approval: J.F. Wigle
333 E. Wetmore Rd., Ste. 600
Tucson, Arizona 85705 Date: 08/16/08
REV DATE BY CHK APPROVAL DESCRIPTION
A 02/14/08 DC JBS Issued for Internal Review B 06/24/08 RLD CGB AIH Issued for Client Approval C 08/07/08 RLD CGB JBS/AIH Reissued for Client Approval D 08/18/08 RLD CGB JBS/AIH Issued for Design E 12/04/08 AJY JMR JL/AIB Issued for Cost Estimate F 04/07/09 HB CGB EH/JO/AF Re-issued for Design G 8/20/09 AJY RLD JHL/RC Re-issued for Design 0 6/21/10 CED AJY JBS/RC Issued for Design 1 8/29/11 BS AJY RC General Update
DISTRIBUTION A B C D E F G 0 1 2 3 4 5 6 Client 6/25 8/9 8/21 Procurement Field
Internal 02/14 8/21 12-10 04-07 8/24 6/24
AK Toronto Note: Signed originals on file
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev 1
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TABLE OF CONTENTS
REVISION CONTROL
GENERAL NOTES
PIPING SERVICE AND MATERIAL CLASS TABLE
MATERIAL CLASSES MATRIX
PIPING MATERIAL CLASSES
GD07 VASI - VALVES AND SPECIALTY ITEMS
GD07 VALVES TABLE II TAILINGS BALL VALVES
GD07 VALVES TABLE III TAILINGS KNIFE GATE VALVES
GD07 FIG H FLANGE ADAPTER FOR BUTTERFLY VALVES
SD-P-102R, PIPE BRANCH REINFORCEMENT
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev 1
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SPECIFICATION GD-07 REVISION CONTROL Note: Revisions shown at right are the controlling revisions for the entire Spec. GD-07
A B C D E F G 0 1
Section Description Section Revision No.
Note: Revisions shown below are for each Section of GD-07. If no changes were made, the Sections last revision is retained for each subsequent issue of the entire GD-07. At Rev 0, each Sections revision is advanced to Rev 0 and shall remain as such until changes are made, for each subsequent issues of GD-07.
General Notes A B C D E F G G 1
Piping Services and Material Class Table A B C D E F G 0 1
Material Classes Matrix A B C D E F G 0 1
Class A1 A B C D E F G 0 1 Class A3 A B C D E F G 0 1 Class A5 A B C D E F G 0 0 Class B1 A B C D E F G G G Class F1 A B C D E F G G 0 Class F5 - - - - E F G 0 1 Class H1 A B C D - F G 0 1 Class H2 - - - - - - - - 0 Class J3 - - - - E F G 0 1 Class L1 - - - - E F G 0 1 Class L1B A B C D E F G 0 1 Class L1C - - - - - - - A 0 Class L2V A B C D E F G 0 1 Class L2W A B C D E F G 0 1
Class L3 - - - - E F G 0 1
Class L4 A B C D E F G 0 1
Class L5 A B C D E F G 0 1
Class L6 A B C D E F G 0 1
Class L8B A B C D E F G 0 1
Class L9 A B C D E F G 0 1
Class L10 A B C D E F G 0 1
Class L13 A B C D E F G 0 1
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev 1
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SPECIFICATION GD-07 REVISION CONTROL Note: Revisions shown at right are the controlling revisions for the entire Spec. GD-07
A B C D E F G 0 1
Section Description Section Revision No.
Class L18 (BEI) - - - - - - - D 0 Class L19 (BEI) - - - - - - - D 0 Class L20 (BEI) - - - - - - - D 0 Class L25 A B C D E F G G 0
Class M1 - - - - E F G G 0
Class M2 A B C D E F G G 0
Class M3 A B C D E F G G 0
Class P1 A B C D E F G G 0
Class P2 A B C D E F G G 0
Class P4 - - - - E F G 0 1
Class P6 A B C D E F G 0 1
Class P7 A B C D E F G 0 1
Class P8 - - - - E F G 0 1
Class P12 A B C D E F G 0 1
Class P13 A B C D E F G 0 1
Class P14 A B C D E F G 0 1
Class P16 A B C D E F G G 0
Class PL8 (BEI) - - - - - - - D 0 Class PL9 (BEI) - - - - - - - D 0 Class R1 - - - - - F G 0 1
Class R2 A B C D E F G 0 1
Class S1 A B C D E F G 0 1
Class S2 A B C D E F G 0 1
Class S3 A B C D E F G 0 1
Class S6 - - - - E F G 0 1
Class S8 A B C D E F G 0 1
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev 1
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SPECIFICATION GD-07 REVISION CONTROL Note: Revisions shown at right are the controlling revisions for the entire Spec. GD-07
A B C D E F G 0 1
Section Description Section Revision No.
Class S9 A B C D E F G 0 0
Class S9A - - - - E - G 0 1
Class S10 A B C D E F G 0 0
Class S11 - - - - E F G 0 1
Class S12B - - - - E F G 0 1
Class S14 - - - - - F G G G
Class S15 - - - - - F G G 0
Class T6 A B C D E F G 0 1
Class T26 A B C D E F G 0 1
Valves and Specialty Items A B C D E F G 0 1
SD-P-102R, Pipe Branch Reinforcement 0 0 0 0 0 F G G G
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev 1
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Revision 1 Description
Note: Revisions shown below are the actual updates of each Section of Spec. GD-07. Revision indicated above is the Revision issue of the entire Spec. GD-07
SECTION REV. DESCRIPTION Piping Service & Material Class Table
1 General update; added SX Process Solution
Material Classes Matrix 1 General update
Class A1 1 Added Ammoniated Vent (AMV), Process Drains (PD), Neutral Slurry (SLN); changed valve from A-3 (Thrd) to A-6 (SW) Class A3 1 Added Anhydrous Ammonia (AHA) service
Class A5 0 No change; corrected revision from G to 0
Class B1 G No change
Class F1 1 Update commodity services; added valves, A-15A, C-23A, E-18A, K-5, & P-1
Class F5 1 Updated commodity services; added D-1, C-42A
Class H1 1 Replaced valve code A-4 to A-15
Class H2 0 Added for Sodium Hydrosulfide (NaHS) service
Class J3 1 Replaced valve code A-30F-GO with A-29-GO (2 to 8 size range). Class L1 1 Deleted Carbon Eluant Solution (CES) on service block. Revised Branch Reinforcement Table.
Class L1B 1 Updated commodity services; adjusted valve size range; added Valve Code B-2-H; replaced Valve Code U-4 to U-4A and U-4-GO to U-4A-GO; modified Note 4 and Branch Reinforcement table.
Class L1C 1 Added Valve Code D-1
Class L2V 1 Added service abbreviation (PW) and DW; revised pipe Sch. from 40 to 80 for pipe size to 2. Class L2W 1 Changed Fitting ratings to CL300 malleable iron (was CL150).
Class L3 1 Added Fuel Oil Service (FO) and revised Waste Anti Freeze abbreviation to (WF); modified Design Pressure; added A-61 and A-61-GO for HP Fuel oil transfer.
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev 1
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Revision 1 Description
Note: Revisions shown below are the actual updates of each Section of Spec. GD-07. Revision indicated above is the Revision issue of the entire Spec. GD-07
SECTION REV. DESCRIPTION
Class L4 1 Updated commodity services; added Fuel Oil Underground (FOU) service; added Note 8. Class L5 1 Updated commodity services; adjusted valve size range; added U-4A, C-91, K-4-H, K-5 Class L6 1 Updated commodity services.
Class L8B 1 Updated commodity services; ;increased size range for U-4A; added A-16A. Modified Branch Reinforcement Table
Class L9 1 Added Gate Valve G-14.
Class L10 1 Added Valve code G-16, A-38, and N-4. Modified note 4 and Branch Reinforcement Table.
Class L13 0 Updated commodity services.
Class L18 0 Added Notes for Valves (BEI Spec) Class L19 0 Added Notes for Valves (BEI Spec) Class L20 0 Removed HOLD on the Branch Reinforcement Table
Class M1 0 No Change, raised to Rev 0
Class M2 0 No Change, raised to Rev 0
Class M2 0 No Change, raised to Rev 0
Class P1 0 Update commodity services; added B-16 for AMV)
Class P2 0 No Change; raised to Rev 0. Not used
Class P4 1 Added K-1-P, K-4-GO
Class P6 1 Updated commodity services; modified valve types and ranges
Class P7 1 Updated commodity services, flange adapter description; added Note 10 & A-15A/A-15A-GO. Class P8 1 Update flange adapter description. MC not used.
Class P12 1 Updated flange adapter description
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev 1
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Revision 1 Description
Note: Revisions shown below are the actual updates of each Section of Spec. GD-07. Revision indicated above is the Revision issue of the entire Spec. GD-07
SECTION REV. DESCRIPTION Class P13 1 Updated Flange Adapter descriptions
Class P14 1 Updated Flange Adapter descriptions
Class P16 0 No change: raised to Revision 0
Class PL8 0 Updated pipe description and added Note for valve description
Class PL9 0 Updated pipe description and added Note for valve description
Class R1 1 Modified Knife gate valves description and added Tag Nos.
Class R2 1 Updated valves type and size range.
Class S1 1 Updated commodity users; added flat faced flanges, A-15A, A-15A-GO; extended E-18 size to 4; added Note 7.
Class S2 1 Updated commodity services; added C-21, A-15A & A-15A-GO; revised 5D to 3D
Class S3 1 Update commodity services; added flat faced flanges option; adjusted valve size range. Class S6 1 Added ASLL
Class S8 1 Limited size range to 12 NPS; added bore notes to elbolets, weldolets, and WN flanges; corrected A-29-GO to A-30-GO
Class S9 0 No change; raised to Rev 0 only
Class S9A 1 Added commodities ACH, N, A-24, SPH-24; changed gasket rating to CL 600
Class S10 0 No change; raised to Rev 0 only.
Class S11 1 Corrected Notes 2 & 3 regarding oxygen service; added Class 300 flange, gasket, bolting to match ACL feed pumps discharge flange.
Class S12B 0 Changed commodity service to high pressure gaseous oxygen (GOXH); updated valves for oxygen service Class S14 0 No change; raised to Rev 0 only
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev 1
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Revision 1 Description
Note: Revisions shown below are the actual updates of each Section of Spec. GD-07. Revision indicated above is the Revision issue of the entire Spec. GD-07
SECTION REV. DESCRIPTION
Class S15 0 Updated commodity services.
Class T6 1 Revised pipe wall 8 to 12 for Class 600 service; updated flanges from CL300 to CL600
Class T26 1 Updated Titanium material to Grade 12; adjusted 24 NPS to 1.25 wall; spec not used
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev 1
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Revision 1 Description
Note: Revisions shown below are the actual updates of each Section of Spec. GD-07. Revision indicated above is the Revision issue of the entire Spec. GD-07
Valves and Specialty Items: SECTION REV. DESCRIPTION Ball Valves 1 Revised as noted on VASI
Butterfly Valves 1 Revised as noted on VASI Check Valves 1 Revised as noted on VASI Diaphragm Valves 1 No Change
Globe Valves 1 Revised as noted on VASI Gate Valves 1 Revised as noted on VASI Hydrants 1 No Change
Knife Gate Valves 1 Revised as noted on VASI
Needle Valves 1 No Change
Pinch Valves 1 No Change
Plug Valves 1 No Change
Dole Valves 1 No Change
Specialty Items 1 No changes
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev 1
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General Notes G1 This specification is a part of General Specification 000-GD-P-006 Piping Design
Criteria and it includes the materials required for each piping class and the branch connection requirements
G2 Branch connections shall be made in accordance with Standard Drawing SD-P-102R (attached) and branch reinforcement tables as referenced in the Piping Material Classes.
G4 Valves, requiring Gear Operators (not supplied as standard), are identified with "GO" after the valve code designation on piping and instrument diagrams, and drawings.
G5 Underground carbon steel pipe shall be PLS X-TRU-COAT or Equal plastic coated (30 mil minimum thickness). Fittings, joints and coating damage shall be single wrapped (half overlap) in the field with yellow polyethylene corrosion protection tape Polyken No. 900 or equal. Wrapped surfaces shall be primed with Polyken No. 927 Pipeline Primer.
G6 Minimum size for yard underground piping shall be 2 inches. G7 Hydrostatic test pressures shall be a minimum of 1.5 times the design pressures
except as noted otherwise. The design pressures are shown in the Piping Line List. G8 Lubricating oil, gear oil, and hydraulic oil lines shall be chemically cleaned per
General Specification 000-GC-P-009 requirements. Use factory annealed and pickled stainless steel tubing and tube fittings in order to minimize or to eliminate field pickling of carbon steel piping.
G9 Material Specification ASTM A106 Gr. B is an acceptable material substitution to ASTM A53 Gr. B seamless or ERW, but not vice versa.
G10 Alloy stud bolts ASTM A193 Gr. B7 may be used in lieu of ASTM A307 Gr. B machine bolt, but not vice versa.
G11 References to Manufacturer/Model numbers of Valves and Specialty items shall be "or Approved Equal" basis.
G12 Sizes of pneumatic or hydraulic actuated valves shall be as specified on the Valves & Specialty Items.
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SERVICE COMMODITY SYMBOL MATERIAL CLASS
CONCENTRATOR Concentrate CO L5 / P6 / P7 / R2 Cyclone Feed (SAG Mill Area) SL L5 / R1 (ceramic-lined) Cyclone Overflow (SAG Mill Area) SL L5 / R1 (ceramic-lined) Cyclone Underflow (SAG Mill Area) SL L5 / R1 (ceramic-lined) Filtrate SL L5 / R2 Regrind Cyclone Feed SL L5 / R2 Flotation Tails TA L5 / R2 / P16 / P7 Tailings Thickener Underflow TA L1/L1B/L5/L18/L19/L20/P4/P7/PL
8/PL9/R2 Thickener Overflow TO L1B / L5 / P4 / P7 / R2
WATER, UNDERGROUND/ON GRADE
Cooling Water Return CWRU P6 Cooling Water Supply CWSU P6 Cooling Water (Medium Pressure) CWU L13 / P14 Fresh Water FRWU L13 / P7 / P14 Fire Protection Water FWU P12 Gland Seal Water GSWU L13 Process Water (Mill Water) PRU L13 / P6 / P7 / P14 Potable Water (Domestic Water) PWU P13 Raw Water (Low Pressure) RWU P6 Raw Water (Medium Pressure) RWU P14 Raw Water (High Pressure) RWU L10
WATER, ABOVEGROUND
Autoclave Seal Water ASW L1 / S9A Cooling Water Return CWR L1 / L9/S1 Cooling Water Supply CWS L1/L9/P1/S1/S15 Fire Protection Water FPW L9 Fresh Water FRW L1/L1B/L8B/P1/P7/P14/S1 Gland Seal Water (Low Pressure;
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SERVICE COMMODITY SYMBOL MATERIAL CLASS
ACID SOLUTIONS AND REAGENTS Ammonia (Aqueous) AA L6/F5 Alum AL L1B/P6/P19/S1 Ammonia Solution (concentrated NH4OH) AQA L6/S1 Anti-Scalant NaSH AS L1B Acid Solution High (+10 g/L) ASH F1/F5/P7/S3 Acid Solution Low (-10 g/L) ASL F1/P4/P7/S1 Chemical Feed (for boiler) CF S1 Diluent DL S1 Flocculant FL L1B / P6 / P7 MIBC (Frother) MB L1/L1B/L4/P19 Milk of Lime ML L5/P6/P7/R2 Sodium Hydrosulfide (NaHS) NA H2/L1B/S1 Nitric Acid NAS F5 / S1 Potassium Amyl Xanthate PAX L4/P6/P7/P19 Aerofloat AF4-238 (secondary collector) RAF L1B/L4/P19 Sodium Silicate, Aluminum Silicate RSS L4/S1 Sulfuric Acid, Concentrated SAC H1 Caustic (sodium hydroxide) SH A1/S1 Zinc Cyanide ZC L4
HYDROCARBONS
Anti Freeze AF L1B/L3 Carbon Eluant Solution CES F5 / L1 Fuel Oil (diesel oil #2) (primary collector) FO L4/P19 Gasoline GAS L4 Grease GR L3 / L25 / S14 / S15 Hydraulic Oil,Low Pressure HOL L3 / L25/S14 Hydraulic Oil, High Pressure HOH L25 / S14 / S15 Lube Oil, High Pressure LOH L25 / S1/S14 / S15 Lube Oil, Low Pressure (Mill Return) LOL L3 / L6 / S2 Lube Oil, Low Pressure Pressure LOL L3 / L6 Natural Gas NG L6 Propane Gas PG L6 Waste Anti Freeze WF L3 Waste Oil WO L3
SEWERS & DRAINS
Chemical Waste and Vent CWV M3 Process Drain (gravity) PD F1/F5 P1 / P4 /P7/ S1/S3
(corrosive) Process Drain (gravity) PD A1 / L1 (non-corrosive only) / Process Vents PV (same as connected process )/S3 Sanitary Waste and Vent SS M1 Sanitary Sewer (Underground) SSU M2 / P6 Storm Drain ST P4 Non- Corrosive Vents VT H2/L1B
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SERVICE COMMODITY SYMBOL MATERIAL CLASS
PROCESS SLURRIES Slurry, Ammonium Dimolybdate ADM L1/S1/S2
Slurry, Acidic High Acid (+10 g/L) ASLH F1/F5 / P4/P7/S1/S2/S3 (L.P.) / S6 (H.P.)/S10 Slurry, Acidic Low Acid (-10 g/L) ASLL F1/P6/P7/ S1/S2 (L.P.) / S6 (H.P.) / S10 Slurry, Spent Carbon CS F5 / P6 Slurry, Ammoniated Moly SAM S1/S2 Slurry, Concentrate Low Pressure SL L5 / P7 / S2 Slurry, Acidic SLA S2
Slurry, Cold Autoclave Feed (H.P., Acidic) SLAC S11 (@ Autoclave interface) / S12B (@pump discharge to autoclave)/T6
Slurry, Pressure Leach Flash SLAF S3/S10 Slurry, Pressure Leach, Low Pressure Hot (not at PLV) SLAH S2 / S10 / T6 Slurry, Pressure Leach, High Pressure Hot (at PLV only) SLAH T6 Slurry, Gypsum SLG F1/L5/P7 Slurry, Neutral SLN A1/F1/L1C/L5/P7 Slurry, Residue (Tailings) SLT S2 / P7 (non-acidic) Slurry, Neutral (intermittent service - floor sumps) SU F5/L4/L5 / P1 / R2 / P7
PROCESS VENTS
Ammoniated Vent AMV A1/F1/L6/P1/S1 Ammonia Vent (NH3) PV F1/L1/L8B/P1/S1 Hydrogen Sulfide Vent (H2S) PV F1 Sulfuric Acid Vent (H2SO4) PV F1 Autoclave Vent PVA S1/S3 / S9A /T6 (@ PLV vent, Class 600) /
STEAM & CONDENSATE
Boiler Blowdown, Low Pressure LBD A1 Condensate, Low Pressure LCD A1/A3/L1/L6/S1 Boiler Feed water, Low Pressure LPF A1 Steam, Low Pressure (103 kPag to 1241 kPag) LPS A1/S1 Boiler Blowdown, Medium Pressure MBD A3 / A5 Condensate, Medium Pressure MPC A3 Boiler Feed Water, Medium Pressure MPF A3 / A5 Steam, Medium Pressure (above 1241 to 3447 kPag) MPS A1/A3/S1/S3/S8/S11
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SERVICE COMMODITY SYMBOL MATERIAL CLASS
PROCESS SOLUTIONS
Acidic Barren Solution ABS F5 / P4/P7/S1
Autoclave Coolant (High Pressure) ACH S9 (H.P. to PLV) / S11(PLV) / S12B Ammonium Condensate ACO A1/L6/S1 Autoclave Coolant (Low Pressure,
Project C-560General Spcification 000-GD-007
Piping Material ClassesRev.1
1/2" - 2" 2 1/2" - 24"
A1 150 RF B31.1 1897 343 See spec. A53B Black CS Sch 80 SW (2.5 - 6) Sch40 BW(8 - 24) Std.Wt BW 1.6 See material class for details.
A3 300 RF B31.1 3448 399 See Spec A106B Black CS Sch 80 SW Sch 40 BW 1.6 See material class for details.
A5 600 RF B31.1 4724 343 See spec. A106B Black CS Sch 80 SW Sch 40 BW 1.6 See material class for details.
B1 150 FF B31.3 1379 38 See spec. Copper Type L, ASTM B88 NONE Potable (Domestic) Water
F1 150 FF B31.3 See Spec 93 See Spec D2997 FRP (Vinyl Ester) NONEMisc acid solutions & VentsSee spec for details.
F5 150 FF B31.3 See Spec 93 See Spec D2997 FRP (Vinyl Ester) NONEMisc acid solutions & VentsSee spec for details.
H1 150 RF B31.3 1965 38 1655 @ 93 A53B Black 1 & 1-1/2 XH SW 2" - 24" XH BW 3.2 Concentrated H2SO4
J3 300 RF B31.3 4138 38 See spec.A106B CS
Prepared for Oxygen Service
1/2" to 3/4" Sch 160 PE1 to 2 Sch 80 PE Std Wt. BW 1.6
HP Gaseous Oxygen; Prepared for Oxygen Service
L1 150 FF B31.3 1034 121 See spec. A53B Black CS Sch 80 T&C Std Wt. BW 1.6 Misc. Water & Solutions
L1B 150 FF B31.3 1035 38 See spec. A53B Black CS Sch 40 T&C Std Wt. BW 1.6 Misc. Water & Solutions
L1C 150 FF B31.3 1035 38 See spec. A53B Black CS (1 - 2) Std Wt. PE (3 - 6) Std Wt. BW 1.6 Slurry Neutral
L2V 150 FF B31.3 1035 121 862 @ 121 A53B C.S. Galvanized Sch 40 T&C Std. Wt. Cut-Grvd Ends 0 Potable/Domestic Water
L2W 150 FF B31.3 862 121 862 @ 121 (1/2" - 2") A53B CS Galv. (3" - 24") A53B Black CS Sch 40 T&C Std Wt. BW 0 Instrument Air
1/2" to 3"
1" to 14" Socket Cement
1" to 14" Socket Cement
Wall Thickness /EndPreparation
MATERIAL CLASSES RATING MATRIX
Class PressureClass
DesignPresskPag
ANSICode
DesignTemp
C
Press/TempRating
kPag/C
MaterialASTM Notes
C.A.mm
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Project C-560General Spcification 000-GD-007
Piping Material ClassesRev.1
1/2" - 2" 2 1/2" - 24"
Wall Thickness /EndPreparation
MATERIAL CLASSES RATING MATRIX
Class PressureClass
DesignPresskPag
ANSICode
DesignTemp
C
Press/TempRating
kPag/C
MaterialASTM Notes
C.A.mm
300 RF B31.3 2587 149 2070@191 A53 B Black CS Sch 80 PE Std Wt. BW 1.6 LP Lube Oil, Waste Oil, Anti- Freeze, Grease.
300 RF B31.3 4715 149 See spec. A53 B Black CS Sch 80 PE Std Wt. BW 1.6 Pressure rating is for high pressure overland fuel oil transfer only.
L4 150 RF B31.3 1896 149 See spec. A53B. Black CS Sch 40 SW Std BW 1.6 Fuel Oil, Diesel Oil, Reagents.
L5 150 FF B31.3 1034 121 See spec. A53B. Black CS Sch 40 T&CCut-Groove Ends
^Std Wt. (up to 20")XH (22" to 24")
1.6 Concentrate/Neutral Slurries, Overflows & Underflows
L6 150 RF B31.3 1895 38 See spec. A53B. Black CS Sch 40 PE Std BW 1.6 Natural Gas, Propane, Ammonia Solution, ammoniated Vent
L8B 150 FF B31.3 1034 149 See spec. A53B Black CS Sch 80 T&C
Butt WeldingStd. Wt. (3" to 24")Sch 10 (26" To 36")Std Wt (42" to 48")
1.6 PA, BA, LPA, MPA
L9 150 FF B31.3 1207 38 862 @ 121 A53B BlackCS Sch 40 T&C Std. Wt. Grvd Ends 1.6 Fire Protection (A/G)
L10 300 RF B31.3 3200 38 See spec. CS, API 5L Gr X56 Sch 80 T&C See Spec. 1.6 Raw Water ( High Pressure)
L13 150 FF B31.3 1034 24 See spec. A53B CS with external coating. 1.6 Water (Underground)
L18 900 RF B31.11 11000 20 15000@38 API 5L X52(Unlined) 0 Tailings, Thickener Underflow
L19 600 RF B31.11 7000 20 15300@38 API 5L X52 0 Tailings, Thickener Underflow
L20 900 RF B31.11 11000 20 15300@38 A53B Black CS 0 Tailing, Thickener, Underflow, Process Drain, Process Vent
L3
Std Wt BW
See Spec L18
See Spec L19
Std. Wt. BW(1" to 12")
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Project C-560General Spcification 000-GD-007
Piping Material ClassesRev.1
1/2" - 2" 2 1/2" - 24"
Wall Thickness /EndPreparation
MATERIAL CLASSES RATING MATRIX
Class PressureClass
DesignPresskPag
ANSICode
DesignTemp
C
Press/TempRating
kPag/C
MaterialASTM Notes
C.A.mm
L25 2500 RF B31.3 40414 38 36414@100 A53 B Black CS XXH, PE(1/2" to 2") 0.8 HP Hydraulic Oil, grease
M1 Atm UPC Gravity Ambient GRAVITY/AMBIENTDrain: Cast IronVent: CS, Galv.
Drain: No-hub CI Serv. Wt.; Vent: Std. Wt. T&C
Drain: No-hub CI Serv. Wt.; Vent: Std. Wt. T&C 0 Inside buildings, above ground
M2 Atm UPC Gravity Ambient GRAVITY/AMBIENT PVC, SDR35 --4" - 15" Bell x Spigot with
rubber ring gaskets 0 Outside buildings, buried/underground
M3 Atm UPC Gravity Ambient GRAVITY/AMBIENT PP, Sch40 -- 1-1/2" - 6" Fusion weld 0 Corrosive chemical waste and vents
P1 150 FF B31.3 1034 93 See spec. CPVC 0 RO water, Slurry Floor Sump, CWS, CWR, Tank Oflows.
P2 150 FF B31.3 1034 60 See spec. PVC 0 Corrosive drains, effluents
P4 150 B31.3 448 23 See spec. HDPE, PE3408 per ASTM D3350 0 Storm & Process Drains
P6 150 FF B31.3 690 23 414@60 HDPE, PE3408 per ASTM D3350 0Filtrate, Process Water, Cooling Water Supply & Return
P7 150 RF B31.3 1103 23 552 @ 60 HDPE, PE3408 per ASTM D3350 0Concentrate, Cyclone Feed, Thickener OFlow, water
P8 150 B31.3 1379 23 1379 @ 23 HDPE, PE3408 per ASTM D3350 0 High pressure clear solutions
P12 150 B31.3 NFPA 24 1034 23 1034 @ 23 FM Approved HDPE Class
150 per ASTM D3350 0 Fire Protection Water (U/G)
P13 150 FF B31.3 1034 23 1034@23 Sch 80 PVC; HDPE per ASTM D3350 2 Sch 80 PVC, SC3 to 24 HDPE Class 150
BF 0 Underground Potable Water
See Spec
See Spec
4 to 24 HDPE Class 150 BF
Sch. 80
Sch. 80
See Spec
See Spec
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Project C-560General Spcification 000-GD-007
Piping Material ClassesRev.1
1/2" - 2" 2 1/2" - 24"
Wall Thickness /EndPreparation
MATERIAL CLASSES RATING MATRIX
Class PressureClass
DesignPresskPag
ANSICode
DesignTemp
C
Press/TempRating
kPag/C
MaterialASTM Notes
C.A.mm
P14 150 RF B31.3 1034 23 See spec. HDPE, PE3408 per ASTM D3350 - 3 to 24 HDPE SDR11 BF 0Process Water, Fresh Water,Raw water, Cooling Water (Med. Pressure)
P16 AWWAC207 B31.3 1379 23 See spec.HDPE, PE3408 per ASTM
D3350 0 Tailings Thickener UFlow
PL8 12 B31.11 600 20 1035@38 A53 B Black CS Sch 80 T&C (1" to 1.5")(Unlined)Std. Wt. (2" to 26")
Flanged Ends, Polyurethane Lined
0 Tailing, Thickener, Underflow
PL9 900 RF B31.11 11000 20 15300@38 API 5L X52Polyurethane Lined 0 Tailing, Thickener, Underflow
R1 150 FF B31.3 1035 60 1035 @ 60 A53B / API 5L CS
Natural Rubber-LinedCeramic-Lined
0 Cyclone FeedCS Ceramic-lined x Flanged Ends
R2 150 FF B31.3 1035 60 1035 @ 60 A53B CS Rubber-Lined 0 Straight pipe: Victaulic Grooved End x Flanged End
S1 150RF B31.3 See spec 38 1207 @ 149 A312 TP316LSS Sch 40S SW Sch 10S BW 0.8 Misc. acidic & basic solutions
S2 150 RF B31.3 1586 38 1586 @ 381207 @ 149 A312 TP316LSS 1.6 Misc Process Slurries
S3 150 RF B31.3 See spec 38 862 @ 149 Alloy 20 per ASTM B464 ( 1 ) Sch 40S SW (2 24) Sch 10S BW 0.8Acidic Scrubber Effluents, Corrosive Vents; High acidic solutions; Sulfuric Acid
S6 300 RF B31.3 4137 38 See spec. Alloy 20 per ASTM B464 Sch 80S SW Sch 40S 2.5-12; 0.25 wall to 24BW 1.6High pressure Acidic solution, Autoclave Coolant.
S8 300 RF B31.3 4138 40 4138 @ 38 A312 TP316L SS 0.8 High Pressure Gaseous Oxygen
S9 300 RF B31.3 4138 38 See spec. A312, TP316L SS Sch 80S -- 0.8Pressure Leach Vessel Agitator Seal Water, Gland Water Solution, Autoclave Coolant (high pressure)
3" to 14" Rubber-Lined16" to 42" Ceramic-Lined
(See Spec for Lining Thickness)1" to 1-1/2" Threaded
2" to 36" Rubber-Lined Grooved Ends or Grooved x Flanged Ends
2" to 30" SDR 9 BF
Flanged Ends(See Spec)
Sch 40S BW (1"12) Sch 20 BW (12" to 24")
1/2 to 12 Sch40S BW
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Project C-560General Spcification 000-GD-007
Piping Material ClassesRev.1
1/2" - 2" 2 1/2" - 24"
Wall Thickness /EndPreparation
MATERIAL CLASSES RATING MATRIX
Class PressureClass
DesignPresskPag
ANSICode
DesignTemp
C
Press/TempRating
kPag/C
MaterialASTM Notes
C.A.mm
S9A 600 RF B31.3 4138 38 See spec. A312, TP316L SS 0.8Misc. Clear Acidic Solutions, Pressure Leach Vessel Agitator Seal Water, Gland Water Solution
S10 150 RF B31.3 1034 121 1517 @ 121 A790 Gr. S32205 Duplex SS to 1
Sch 80S SW2 to 12
Sch 40S BW 3.2Acidic Slurry (high & low acid), Hot Autoclave Slurry, Pressure Leach Flash Slurry
S11 600 RF B31.3 4500 255 6986 @ 260 Duplex Stainless Steel ASTM A790 Gr. S32550 3.2High Pressure, Acidic, Cold Autoclave Feed Slurry at Autoclave interface only
S12B 600 RF B31.3 4310 38 4800 @ 38 A312, Gr. TP316L SS Sch 160S (1/2 to 3/4) Sch 80S (1 to 1-1/2) (2-12) Sch 80S BW 3.2
High Pressure, Acidic, Cold Autoclave Feed Slurry
S14 21 MP 36.19 21 90 31500 @ 90 A312, Gr. TP316L SS SEE SPEC SEE SPEC 0 S.S. tubing for Grease, Hydraulic Oil, and Lube Oil High Pressure
S15 35 MP 36.19 35 90 52500 @ 90 A312, Gr. TP316L SS SEE SPEC SEE SPEC 0 S.S. tubing for Grease, Hydraulic Oil, and Lube Oil High Pressure
T6 600 RF B31.3 4300 255 4485 @ 260 Titanium per ASTM B862 Gr. 12 EFW 3.2Autoclave Flash Vessel Vent, H.P. Hot Autoclave Slurry,Pressure Leach HP Hot Slurry
T26 600 RF B31.3 3792 221 See spec. Titanium per ASTM B862 Gr. 12 EFW 2.38 Autoclave Hot, Acidic slurry service
See Spec
See Spec
( 12) Sch 80S
Sch 160S SW ( )Sch 80S (1-12)
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Project C-560General Spcification 000-GD-007
Piping Material ClassesRev. 0
Symbol Description Notes Symbol Description Notes
BF BUTT FUSION
B & S BELL AND SPIGOT
BW BUTT WELDING
CF COMPRESSION FITTINGS
FLG FLANGED
FW FUSION WELD
SC SOLVENT CEMENT
SJ SOLDER JOINT
SW SOCKET WELDING
THD THREADED
CONNECTIONS LEGEND
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Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev 1
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Page 1 of 4
CLASS REV
PIPING MATERIAL CLASSES A1 1 Sheet 1 of 4 SERVICE: Corr Allow.: 1.6 mm Design Code: ANSI B31.1
Design Press./Temp. Press./Temp. Rating (Note 1) Press., kPag Temp., C Press., kPag Temp., C
1897 343 1897 -29 to 38
1172 260
Ammoniated Vent (AMV) Ammonium Condensate (ACO) Caustic-Sodium Hydroxide (SH) Low Pressure (LBD) Low Pressure Feedwater (LPF) Low Pressure Condensate, (LCD) Low Pressure Steam, (LPS),103 kPag to 1241 kPag Process Drains (PD) Slurry, Neutral (SLN)
862 343 (Max)
Nominal Pipe Size, Inches
1/2 3/4 1 11/2 2 21/2 3 4 6 8 10 12 14 16 18 20 24
CONSTRUCTION Socket-weld joints - pipe, fittings, and valves. Flanged and S.W. specialty items
Butt weld joints - pipe and fittings. Flanged valves and specialty items.
C.S. ASTM A53 Gr. B, Seamless C.S. ASTM A53 Gr. B, ERW PIPE
Sch. 80, P.E. Sch. 40, B.E. Std. Wt., B.E. NIPPLE Use Pipe
FITTINGS Class 3000 ANSI B16.11 Socket weld, C.S. ASTM A105
Butt welding fittings, ANSI B16.9, C.S. ASTM A234 Gr. WPB, (Sch. same as pipe), B.E.
UNION Class 3000 ANSI B16.11 Socket weld, C.S. ASTM A105, Steel to steel seats
Use Flanges
BRANCH CONNECTION See Branch Reinforcement Table BR-A1.
SOCKOLET ELBOLET S.W. LATROLET S.W.
C.S. ASTM A105 3000#
WELDOLET ELBOLET B.W.
C.S. ASTM A105, Std. Wt. x (Branch pipe Sch.) Bore
ANSI B16.5, C.S. ASTM A105
Blind Flange, Class 150 R.F. Class 150 R.F. Slip-on
Class 150 Lap Joint
FLANGES (Note 2)
Class 150 R.F. Socket Weld Weld neck, Class 150 R.F. (Class 300 R.F. for Orifice Flanges), (Sch.
same as Pipe) bore. STUB END (Note 2) C.S. ASTM A234 WPB, Sch. (Same as pipe), ANSI B16.9, Short Pattern
BOLTING Alloy stud bolts ASTM A193 Gr. B7 with heavy hex nuts ASTM A194 Gr. 2H
GASKETS For services above 149C saturated steam and any temperature superheated steam: Ring type, Spiral Wound Compression gasket (4.4 mm nom. thk.) 316 S.S. with mica paper filler. GARLOCK Guardian Style 556 or Equal. Pressure class to suit flange.
CHECK VALVE C-5 C-15
GLOBE VALVE E-4 E-12
GATE VALVE G-4 G-12 G-12-GO
BALL VALVE A-6 A-16
Nominal Pipe Size Inches 1/2 3/4 1 11/2 2 21/2 3 4 6 8 10 12 14 16 18 20 24
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev 1
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CLASS REV
PIPING MATERIAL CLASSES A1 1 Continuation Sheet Sheet 2 of 4
Nominal Pipe Size Inches 1/2 3/4 1 11/2 2 21/2 3 4 6 8 10 12 14 16 18 20 24
SAMPLE VALVE
Y-STRAINER SPY-1 SPY-2
SIMPLEX BASKET STRAINER SPY-28
SPECTACLE BLIND C.S. ASTM A515 Gr. 70, Class 150 ANSI B16.5, 0.0625" C.A. ANSI B31.1
TRAPS SPT-1 SPT-2
Nominal Pipe Size, Inches 1/2 3/4 1 11/2 2 21/2 3 4 6 8 10 12 14 16 18 20 24 Notes: 1. Pressure ratings shown on the pressure and temperature ratings are limited by:
a) Steel Valves per ANSI B16.34. b) Flanges per ANSI B16.5.
2. For services 149C and under, slip on flanges are preferred except when adjacent to welding fittings. 3. For services above 149C, weld neck flanges shall be used. Use weld neck flanges when adjacent to welding fittings on all services. Use Lap joint flanges only when necessary.
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev 1
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CLASS REV
PIPING MATERIAL CLASSES A1 1 Sheet 3 of 4 SERVICE: Corr. Allow.: 1.6 mm Design Code: ANSI B31.1 See Sheet 1 Design Press./Temp. Press./Temp. Rating (Note 1) Press., kPag Temp., C Temp., C Press., kPag 862 343 -28.9 to 38 1965 260 1172 343 (Max) 1896
Nominal Pipe Size Inches 26 28 30 36 42
CONSTRUCTION Butt weld joints - pipe and fittings. Flanged valves and specialty items.
C.S. EFW Pipe ASTM A672 Gr. B60, Class 23, B. E. PIPE
Std. Wt. XH
NIPPLE Use Pipe
FITTINGS Butt welding fittings, ANSI B16.9, C.S. ASTM A234 Gr. WPB, (Sch. same as pipe), B.E. UNION Use Flanges
BRANCH CONNECTION See Branch Reinforcement Table BR-A1.
SOCKOLET ELBOLET S.W. LATROLET S.W.
C.S. ASTM A105 WELDOLET ELBOLET B.W. Std Wt. x Std Wt. Bore
XH x Bore to match pipe
ANSI B16.47 Type Series A (MSS-SP-44), C.S. ASTM A105
Blind Flange, Class 150 FLANGES (Note 2)
Weld neck, Class 150 R.F. (Class 300 R.F. for Orifice Flanges), (Same as Pipe) bore.
STUB END N/A
BOLTING Alloy stud bolts ASTM A193 Gr. B7 with heavy hex nuts ASTM A194 Gr. 2H
For services above 149C saturated steam and any temperature superheated steam: Ring type, Spiral Wound Compression gasket (4.4 mm nom. thick.) 316 S.S. with mica paper filler. GARLOCK Guardian Style 556 or Equal. Pressure class to suit flange.
GASKETS For services up to 149C saturated steam; others to 343C: 1.6 mm thick Non-Asbestos Composition, GARLOCK BLUE-GARD Style 3000. Pressure Class to suit flange.
CHECK VALVE C-15
GATE VALVE G-12-GO
Nominal Pipe Size Inches 26 28 30 36 42
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev 0
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Page 4 of 4
BRANCH REINFORCEMENT TABLE BR-A1
PIPE SIZE
HEADER
Inches
2 &
Under
2
3
4
6
8
10
12
14
16
18
20
24
26
28
30
36
42
2 &
Under
T
W
W
W
W
W
W
W
W
W
W
W
W
W
W
W
W
W
2
T
T
10
10
10
10
10
10
13
16
16
25
25
25
25
25
25
3
T
T
10
10
10
10
10
13
16
19
25
25
25
38
38
38
4
T
T
10
10
10
10
16
19
25
38
25
38
38
38
38
6
T
T
10
10
10
16
25
38
50
38
50
64
50
64
8
T
T
10
13
19
38
50
75
64
75
89
38
89
B
10
T
T
13
25
38
38
89
75
89
100
75
100
R
12
T
T
25
50
75
114
89
100
125
89
125
A
14
T
T
64
75
125
100
114
140
100
140
N
16
T
T
89
140
114
140
165
114
165
C
18
T
T
165
125
150
178
125
190
H
20
Dimensions in mm
T
T
150
178
200
150
200
24
T
T
W
240
190
250
26
T
T
W
190
280
28
T
T
216
292
30
T
T
318
36
T
T
42
T
NOTES: For details see Aker Solutions Standard Dwg. SD-P-102R; dimensions are in mm.
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev. 1
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REV
PIPING MATERIAL CLASSES
CLASS
A3 1 Sheet 1 of 2
Corr. Allow.: 1.6 mm Design Code: ANSI B31.1
Design Press./Temp. Press./Temp. Rating (Note 1)
Press., kPag Temp., C Press., kPag Temp., C
5103 (up to 8)
4828(10 to 16)
4724(18 to 24)
-29 to 38
SERVICE: Anhydrous Ammonia (AHA Boiler Blowdown, Medium Pressure (MBD) Condensate, Medium Pressure (MPC) Steam, Medium Pressure (abv 1241 to 3447 kPag) (MPS) Boiler Feedwater, Medium Pressure (MPF)
3448 399
4138 260
Design Pressure 5172 kPag (max)
Nominal Pipe Size, Inches 1 11/2 2 21/2 3 4 6 8 10 12 14 16 18 20 24
CONSTRUCTION Socket-weld joints - pipe, fittings, and valves. Flanged and S.W. specialty items
Butt weld joints - pipe and fittings. Flanged valves and specialty items.
C.S. ASTM A106 Gr. B, Seamless PIPE
Sch. 80, P.E. Sch. 40, B.E.
NIPPLE Use Pipe
FITTINGS Class 3000 ANSI B16.11 Socket weld, C.S. ASTM A105
Butt welding fittings, ANSI B16.9, C.S. ASTM A234 Gr. WPB, (Sch. same as pipe), B.E.
UNION Class 3000 NSS-SP-83 Socket weld, C.S. ASTM A105, Steel to steel seats
Use Flanges
BRANCH CONNECTION See Branch Reinforcement Table BR-A3. SOCKOLET ELBOLET S.W. LATROLET S.W.
C.S. ASTM A105 3000#
WELDOLET ELBOLET B.W. C.S. ASTM A105, Sch. 40 x (Branch pipe Sch.) Bore
ANSI B16.5, C.S. ASTM A105
Blind Flange, Class 300 R.F.
Class 300 R.F. Slip-On or Lap Joint Class 300 FLANGES (Note 2)
Class 300 R.F. Socket Weld Weld Neck, Class 300 R.F., (Sch. same as Pipe) bore.
C.S. ASTM A234 , Sch. (Same as pipe), ANSI B16.9 STUB END (note 2)
Short Pattern Long Pattern
BOLTING Alloy stud bolts ASTM A193 Gr. B7 with heavy hex nuts ASTM A194 Gr. 2H
GASKETS For services above 149 saturated steam and any temperature superheated steam: Ring type, Spiral Wound Compression gasket (4.4 mm nom. thick.) 316 S.S. with mica paper filler. GARLOCK style RW 316L / VC or Equal, ANSI Class 300 R.F. Flange.
CHECK VALVE C-5 C-17
GLOBE VALVE E-4 E-13 E-13-GO
Nominal Pipe Size, Inches 1 11/2 2 21/2 3 4 6 8 10
12 14 16 18 20 24
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev. 1
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REV
PIPING MATERIAL CLASSES
CLASS
A3 1 Continuation Sheet Sheet 2 of 2
Nominal Pipe Size, Inches 1 11/2 2 21/2 3 4 6 8 10 12 14 16 18 20 24
GATE VALVE G-4 G-16 G-16-GO
Y-STRAINER SPY-1 SPY-3
SPECTACLE BLIND C.S. ASTM A515 Gr. 70, Class 300 ANSI B16.5, 1.6 mm C.A. ANSI B31.1 Paddle Blank Paddle Spacer TRAPS SPT-7
AIR VENTS SPV-2
Nominal Pipe Size, Inches 1 11/2 2 21/2 3 4 6 8 10 12 14 16 18 20 24
Notes: 1. Pressure ratings shown on the pressure and temperature ratings are limited by:
a) Steel Valves per ANSI B16.34. b) Flanges per ANSI B16.5.
2. For services 149C and under, slip on flanges are preferred except when adjacent to welding fittings. For services above 149C,
weld neck flanges shall be used. Use weld neck flanges when adjacent to welding fittings on all services. Use Lap joint flanges only when necessary.
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev. 1
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PIPING MATERIAL SPECIFICATION A3 - FITTINGS
Socketweld Buttweld
Caps X Caps X Coupling X Concentric Swage BLE X PSE X Reducing Coupling X - Optional Eccentric Swage BLE X PSE X Union X Concentric Swage BLE X TSE X Plug Threaded X - Optional Eccentric Swage BLE X TSE X Concentric Swage PE X - Default Concentric Reducer X Eccentric Swage PE X Eccentric Reducer X Concentric Swage PLE X TSE X 90 Degree Elbow X Eccentric Swage PLE X TSE X 45 Degree Elbow X 90 Degree Elbow X Tee X 45 Degree Elbow X Reducing Tee X Tee X Lateral X Reducing Tee X Lateral X Pipe Nipples X
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev. 1
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Page 4 of 4
BRANCH REINFORCEMENT TABLE BR-A3
PIPE SIZEInches 2 & under 2 3 4 6 8 10 12 14 16 18 20 24
2 & Under T W W W W W W W W W W W W
2 T T W W W W W W W W W W 3 T T W W W W W W W W W 4 T T W W W W W W W W 6 T T W W W W W W W 8 T T W W W W W W
10 T T W W W W W 12 T T W W W W 14 T T W W W 16 T T W W 18 T T W 20 T T
BRANCH
24 T
NOTES: For details see Aker Solutions Standard Drawing SD-P-102R.
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev. 1
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PIPING MATERIAL CLASSES
CLASS
A5
REV
0 Sheet 1 of 2
Corr. Allow.: 1.6 mm Design Code: ANSI B31.1
Design Press./Temp. Press./Temp. Rating (Note 1)
Press., kPag Temp., C Press., kPag Temp., C
SERVICE: Boiler Blowdown, Medium Pressure (MBD) Boiler Feedwater, Medium Pressure (MPF)
4724 343 4.724 3.483 -29 to 343 399 (Max)
Nominal Pipe Size, Inches 1 1 2 2 3 4 6 8 10 12 14 16 18 20 24
CONSTRUCTION Socket weld joints - pipe, fittings, and valves. Flanged and S.W. specialty items
Butt weld joints - pipe, fittings and valves. Flanged specialty items.
C.S. ASTM A106 Gr. B, Seamless PIPE
Sch. 80, P.E. Sch. 40, B.E.
NIPPLE Use Pipe
FITTINGS Class 3000 ANSI B16.11 Socket weld, C.S. ASTM A105
Butt welding fittings, ANSI B16.9, C.S. ASTM A234 Gr. WPB, (Sch. same as pipe), B.E.
UNION Class 3000 MSS-SP-83 Socket weld, C.S. ASTM A105, Steel to steel seats
Use Flanges
BRANCH CONNECTION See Branch Reinforcement Table BR-A5. SOCKOLET ELBOLET S.W. LATROLET S.W.
C.S. ASTM A105 3000#
WELDOLET ELBOLET B.W. C.S. ASTM A105, Sch. 40 x (Branch pipe Sch.) Bore
ANSI B16.5, C.S. ASTM A105
Blind Flange, Class 600 R.F. FLANGES
Class 600 R.F. Socket Weld Weld Neck, Class 600 R.F., (Sch. same as Pipe) bore.
STUB END
BOLTING Alloy stud bolts ASTM A193 Gr. B7 with heavy hex nuts ASTM A194 Gr. 2H
GASKETS Ring type, Spiral Wound Compression gasket (4.4 mm nom. thick.) 316 S.S. with mica paper filler. GARLOCK style RW 316L / VC or Equal, ANSI Class 600 R.F. Flange.
CHECK VALVE C-5 C-18 (Sch. 40 Bore)
GLOBE VALVE E-4, E-9, E-10 E-14 E-14-GO GLOBE STOP-CHECK (NON-RETURN) VALVE
E-26A (Sch 40 Bore) E-26 (Sch 40 Bore)
GATE VALVE G-4 G-17 G-17-GO (Sch 40 Bore)
Y-STRAINER SPY-1 SPY-4
SPECTACLE BLIND C.S. ASTM A515 Gr. 70, CLASS 600 ANSI B16.5, 0.0625" C.A., ANSI B31.1 Paddle Spacer, Blind Paddle
TRAPS SPT-3
Nominal Pipe Size, Inches 1 1 2 2 3 4 6 8 10 12 14 16 18 20 24
Continuation Sheet Sheet 2 of 2
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev. 1
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PIPING MATERIAL CLASSES
CLASS
A5
REV
0 Nominal Pipe Size, Inches 1 1 2 2 3 4 6 8 10 12 14 16 18 20 24
Notes: 1. Pressure ratings shown on the pressure and temperature ratings are limited by: a) Steel Valves per ANSI B16.34, or pipe, whichever is lower b) Flanges per ANSI B16.5, or pipe, whichever is lower.
Project C-560 General Specification 000-GD-P-007
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PIPING MATERIAL SPECIFICATION A5 - FITTINGS
Socketweld Buttweld
Caps X Caps X Coupling X Concentric Swage BLE X PSE X Reducing Coupling X - Optional Eccentric Swage BLE X PSE X Union X Concentric Swage BLE X TSE X Plug - Threaded X - Optional Eccentric Swage BLE X TSE X Concentric Swage PE X - Default Concentric Reducer X Eccentric Swage PE X Eccentric Reducer X Concentric Swage PLE X TSE X 90 Degree Elbow X Eccentric Swage PLE X TSE X 45 Degree Elbow X 90 Degree Elbow X Tee X 45 Degree Elbow X Reducing Tee X Tee X Lateral X Reducing Tee X Lateral X Pipe Nipples X
Project C-560 General Specification 000-GD-P-007
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BRANCH REINFORCEMENT TABLE BR-A5
HEADER PIPE SIZE
Inches 2 & Under 2 3 4 6 8 10 12 14 16 18 20 24
2 & Under T W W W W W W W W W W W W
2 T T W W W W W W W W W W
3 T T W W W W W W W W W
4 T T W W W W W W W W
6 T T W W W W W W W
8 T T W W W W W W
10 T T W W W W W
12 T T W W W W
14 T T W W W
16 T T W W
18 T T W
20 T T
BRANCH
24 T
NOTES: For details see Aker Solutions Standard Drawing SD-P-102R.
Project C-560 General Specification 000-GD-P-007
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Page 1 of 1
REV CLASS
B1 G
PIPING MATERIAL CLASSES Sheet 1 of 1
Corrosion Allow.: 0.00 mm
Design Code: ANSI B31.3
Design Press. /Temp.
Press. /Temp. Rating
Press., kPag
Temp., C
Press., kPag
Temp., C
1379
-29 to 38
SERVICE: Potable Water (Cold or Hot) (Domestic Water) (PW) Water treatment indoor (WT)
1379
38
1034 121 (Max) NOMINAL PIPE SIZE, IN.
1
1
2
2
3
CONSTRUCTION
Solder joints - pipe, fittings, and valves. Flanged and threaded joint specialty items and equipment connections. Use 95-5 tin-antimony solder. Solder flux shall be non-toxic & in paste form.
TUBE
Water tube copper, ASTM B88 Type L Hard Temper
NIPPLES
Use Tube
FITTINGS
ANSI B16.22 Solder joint, Copper, ASTM B88 ANSI B16.22 Solder joint, Brass, ground joint.
UNION
Dielectric Union- Screwed FPT Galvanized iron body, solder joint copper tail-piece, dielectric insulating sleeve. (Used at steel piping interface).
BRANCH CONNECTION
Use Fittings ANSI B16.24, Class 150, bronze, ASTM B62 UNS C83600, or ASTM B61 UNS C92200 BLIND, Flat faced
FLANGES
SCREWED, Flat faced
BOLTING
Carbon Steel steel machine bolts per ASTM B307 Gr. B., hexagonal. head with heavy hexagonal nuts.
GASKETS
1.6 mm thick non-asbestos composition, GARLOCK BLUE-GARD Style 3000, Class 150 Full Face
CHECK VALVE
C-2
GLOBE VALVE
E-1
GATE VALVE
G-1
STRAINER
SPY-8
SPY-9
AIR VENTS
SPV-1
BACKFLOW PREVENTER
SPZ-8 SPZ-7
NOMINAL PIPE SIZE, IN.
1
1
2
2
3
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev. 1
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PIPING MATERIAL CLASSES
CLASS
F1
REV
0 Sheet 1 of 2
Corr. Allow.: 0.000 mm Design Code: ANSI B31.3
Design Press./Temp. Press./Temp. Rating (Note1)
Press., kPag Temp., C Press., kPag Temp., C
Design Pressure -29 to38
SERVICE: (For Acid Services): Ammoniated Vent (AMV) Acid Solution, High (ASH), (+10 g/L) Acidic Slurry, High Acid (ASHL), (+10 g/L) Acidic Slurry, Low Acid (ASLL) (-10 g/L) Process Condensate (PCO) Process Drain (PD) Ammonia Vent (PV) Hydrogen Sulfide Vent (H2S) (PV) Sulfuric Acid Vent (H2SO4) (PV) Slurry, Gypsum (SLG) Slurry, Neutral (SLN)
1034 (1" to 10") 690 (12" to 14") 93
Design Pressure 80 (Max) (Note 3)
Nominal Pipe Size Inches 1 1 2 2 3 4 6 8 10 12 14
CONSTRUCTION Vinyl Ester-polyester adhesive socket cement joints except at flanged valve and equipment connections.
PIPE (Note 4)
Fiberglass Reinforced Polyester pipe, manufactured from vinyl ester resin by centrifugal casting process, inner corrosion barrier of 100 mil minimum thickness, and a 10 mil resin rich external corrosion barrier with ultraviolet (UV) inhibitor. Standard Specification per ASTM D2997. Fiber Glass Systems/Smith Fibercast Centricast Plus CL-2030 Piping Systems or Approved Equal.
NIPPLE (Note 4) Use Pipe
FITTINGS (Note 4)
Socket Cement Ends, Fiberglass Reinforced Polyester Vinyl Ester Fittings compatible with pipe, manufactured either by compression molding or contact molding. Standard Specification per ASTM D5685. Fiber Glass Systems/Smith Fibercast Centricast Plus CL-2030 Piping Systems or Approved Equal.
UNION Use Flange
BRANCH CONNECTION Straight Tee: Use Tee Fitting Reducing: Use Saddle
Blind Flange: ANSI B16.5 Class 150 FF bolt hole patterns, Fiberglass Reinforced Vinyl Ester polyester. FLANGES Socket Cement Ends: ANSI B16.5 Class 150 FF bolt hole patterns. Fiberglass Reinforced Vinyl Ester polyester.
BOLTING Stainless Steel Type 316 stud bolts, ASTM A193 Gr. B8M with S.S. Type 316 heavy hex nuts ASTM A194 Gr. 8M.
3.2 mm thick Neoprene Rubber gasket, 60 Shore A Durometer hardness, GARLOCK Style #7986 or Equal, Class 150 F.F. (For fluids compatible with Neoprene)
GASKETS
3.2 mm thick Garlock Stress Saver 100% pure PTFE bonded to EPDM elastomer, Class 150 F.F., Class 150 F.F. (For fluids not compatible with Neoprene but compatible with PTFE).
BALL VALVE (Note 2) A-85 / A-15A
A-85-GO
BUTTERFLY VALVE (Note 2) B-35-GO (FRP) or B-4-GO (SS)
CHECK VALVE C-10 C-23A
Nominal Pipe Size inches 1 1 2 2
3 4 6 8 10 12 14
Continuation Sheet Sheet 2 of 2
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PIPING MATERIAL CLASSES
CLASS
F1
REV
0
Nominal Pipe Size inches 1 1 2 2
3 4 6 8 10 12 14
GLOBE VALVE E-18A
KNIFE GATE VALVE K-5 K-5-GO
PINCH VALVE P-1
SPECTACLE BLIND ASTM A240, Grade 316, Class 150 F.F. ANSI B16.5 Paddle Spacer, Blind Paddle Notes: 1. Pressure ratings shown on the pressure and temperature ratings are limited by FRP pipe for cyclic conditions. 2. Do not use Butterfly Valves for sludge service. Use Ball Valves. 3. Maximum operating temperature shall be limited by the specific application, which shall be in accordance with the FRP
manufacturers recommendations. Refer to the manufacturers application guide to establish the maximum operating temperature. The maximum operating temperature per manufacturers recommendation shall be stated in service section if different from the maximum specified in the pressure/temperature rating.
4. Minimum available pipe size for Fiber Glass System Centricast Plus CL-2030 FRP is 1.
PIPING MATERIAL SPECIFICATION F1 - FITTINGS
Socket Cement Welded Caps X Coupling X Eccentric Reducer Concentric Reducer X 90 Degree Elbow X 45 Degree Elbow X Tee X Reducing Tee X Lateral X Saddle X Pipe Nipples
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev. 1
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PIPING MATERIAL CLASSES
CLASS
F5
REV
1 Sheet 1 of 2
Corr. Allow.: 0.000 mm Design Code: ANSI B31.3
Design Press./Temp. Press./Temp. Rating (Note1)
Press., kPag Temp., C Press., kPag Temp., C
Design Pressure -29 to38
SERVICE: (For high acid services): Acid Solution, High (+10 g/L) (ASH) Slurry, Acidic High Acid (+10 g/L) (L.P.) (ASLH) Process Condensate (PCO) Slurry, Neutral (SU), (floor sumps) ----------------------------------------------------------------------- Acidic Barren Solution (ABS) Slurry Spent Carbon (CS) Process Drain (Corrosive), (PD) Pregnant Solution (High Acid), (PSH) Sulfuric Acid Dilute (
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev. 1
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PIPING MATERIAL CLASSES
CLASS
F5
REV
1
Nominal Pipe Size Inches 1 1 2 2 3 4 6 8 10 12 14
SPECTACLE BLIND Alloy 20; ASTM B463 Gr. A20, Class 150 F.F. ANSI B16.5, ANSI B31.3. Paddle Spacer, Blind Paddle DIAPHRAGM D-1 Notes: 1. Pressure ratings shown on the pressure and temperature ratings are limited by FRP pipe for cyclic conditions. 2. Do not use Butterfly Valves for sludge service. Use Ball Valves. 3. Maximum operating temperature shall be limited by the specific application, which shall be in accordance with the FRP
manufacturers recommendations. Refer to the manufacturers application guide to establish the maximum operating temperature. The maximum operating temperature per manufacturers recommendation shall be stated in service section if different from the maximum specified in the pressure/temperature rating.
4. Minimum available pipe size for Fiber Glass System Centricast Plus CL-2030 FRP is 1. 5. When handling Slurries, such as ASLH, use two 45o Elbows instead of one 90o Elbow.
PIPING MATERIAL SPECIFICATION F5 - FITTINGS
Socket Cement Welded Caps X Coupling X Eccentric Reducer Concentric Reducer X 90 Degree Elbow X 45 Degree Elbow X Tee X Reducing Tee X Lateral X Saddle X Pipe Nipples
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev. 1
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REV PIPING MATERIAL CLASSES
CLASS
H1 1 Sheet 1 of 2
Corr. Allow.: 3.2 mm Design Code: ANSI B31.3 Design Press. /Temp. Press. /Temp. Rating (Note 1)
Press., kPag Temp., C Press., kPag Temp., C SERVICE: Concentrated Sulfuric Acid, 93% to 98% (AMB. TEMP.) (SAC)
1965 38
1965
-29 to 38
Nominal Pipe Size, Inches 1 1 2 3 4 6 8 10 12 14 16 18 20 24
CONSTRUCTION Socket weld joints pipe, & fittings. Flanged valves & specialty items. (Note 6)
Butt weld joints - pipe and fittings. Flanged valves and specialty items.
PIPE (Note 2) C.S. SCH XH P.E. Carbon Steel, ASTM A53B Seamless, Extra Heavy, B.E. NIPPLE Use Pipe
FITTINGS Socket Weld Fittings, Class 3000 ANSI B16.11. Butt welding fittings, ANSI B16.9, C.S. ASTM A234 WPB, Extra Heavy,
B.E. UNION Use Flanges
BRANCH CONNECTION Use Fittings Use Tees for full size and one size reduction. Use weldolets for smaller branch reduction. SOCKOLET ELBOLET S.W. LATROLET S.W.
C.S. ASTM 105 3000#
WELDOLET ELBOLET B.W. C.S. ASTM A105, Extra Heavy x (Branch pipe Sch.) Bore
ANSI B16.5, C.S. ASTM A105 Blind Flange, Class 150 R.F. FLANGES
Socket Weld, Class 150 R.F. Weld Neck, Class 150 R.F., Extra Heavy
BOLTING S.S. Type 316 stud bolts, ASTM A193 Gr. B8M with S.S. Type 316 heavy hex nuts ASTM A194 Gr. 8M.
GASKET 1.6 mm thick restructured fluorocarbon, GARLOCK BLUE GYLON Style 3504 or equal, ANSI Class 150 R.F. flange. BALL VALVE (Note 3) A-15 CHECK VALVE C-8A C-42 GLOBE VALVE E-7 GATE VALVE (Note 3) G-6 G-6-GO FLANGE SAFETY SHIELD (Note 5) Flange: SPZ-4A Valve Bonnet: SPZ-4B
Nominal Pipe Size, in 1 1 2 3 4 6 8 10 12 14 16 18 20 24
Project C-560 General Specification 000-GD-P-007
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REV PIPING MATERIAL CLASSES
CLASS
H1 1 Continuation Sheet Sheet 2 of 2
Notes:
1. Pressure ratings shown on the pressure and temperature ratings are limited by: a) Valves per ANSI B16.34 b) Flanges per ANSI B16.5.
2. Minimum allowable pipe size for this material class is 25 mm (1"). For smaller piping use Material Class S3, Alloy 20. Transition joint between S3 and H1 shall be 25 mm (1") Alloy 20 flange.
3. Use Ball Valve at loading and unloading stations.
4. Observe maximum allowable velocities for concentrated sulfuric acid as follows: Pipe Size Maximum Velocity Up to 50 mm (2") 0.601 m/s Above 50 mm (2") 1.219 m/s 5. Provide flange shield at all flanged joints and at valve bonnets.
6. Screwed connections are permissible only for services 345 kPag & under. Where equipment connections are available only in screwed connection and the pressure is expected to be more than 345 kPag, the threaded connection must be made up dry (no thread dressing) and the joint be seal welded to avoid potential leakage.
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev. 1
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PIPING MATERIAL SPECIFICATION H1 - FITTINGS
Socketweld Buttweld Caps X Caps X Caps - Optional threaded X Lateral X Coupling X Concentric Swage BLE x PSE X Reducing Coupling X Eccentric Swage BLE x PSE X Union X Concentric Swage BLE x TSE X Plug - Threaded X - Optional Eccentric Swage BLE x TSE X Concentric Swage PE X - Default Concentric Reducer X Eccentric Swage PE X Eccentric Reducer X Concentric Swage PLE x TSE X 90 Degree Elbow X Eccentric Swage PLE x TSE X 45 Degree Elbow X 90 Degree Elbow X Tee X 45 Degree Elbow X Reducing Tee X Tee X Reducing Tee X Lateral X Pipe Nipples X
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev. 1
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REV PIPING MATERIAL CLASSES
CLASS
H2 0 Sheet 1 of 2
Corr. Allow.: 3.2 mm Design Code: ANSI B31.3
Design Press. /Temp. Press. /Temp. Rating (Note 1)
Press., kPag Temp., C Press., kPag Temp., C SERVICE: Sodium Hydrosulfide (NaHS) (NA) (See Note 4)
1035 38
1035
-29 to 38
Nominal Pipe Size, Inches 1 1 2 3 4 6 8 10
CONSTRUCTION Socket weld joints pipe, & fittings. Flanged valves & specialty items. (Note 6)
Butt weld joints - pipe and fittings. Flanged valves and specialty items.
PIPE (Note 2) C.S. SCH 80 P.E. Carbon Steel, ASTM A53B Seamless, Sch 80, B.E.
NIPPLE Use Pipe
FITTINGS Socket Weld Fittings, Class 3000 ANSI B16.11. Butt welding fittings, ANSI B16.9, C.S. ASTM A234 WPB, (Sch. Same
as pipe), B.E. UNION Use Flanges
BRANCH CONNECTION Use Fittings Use Tees for full size and one size reduction. Use weldolets for smaller branch reduction. SOCKOLET ELBOLET S.W. LATROLET S.W.
C.S. ASTM 105 3000#
WELDOLET ELBOLET B.W. C.S. ASTM A105, Extra Heavy x (Branch pipe Sch.) Bore
ANSI B16.5, C.S. ASTM A105
Blind Flange, Class 150 R.F. FLANGES
Socket Weld, Class 150 R.F. Weld Neck, Class 150 R.F., Extra Heavy
BOLTING S.S. Type 316 stud bolts, ASTM A193 Gr. B8M with S.S. Type 316 heavy hex nuts ASTM A194 Gr. 8M.
GASKET 1.6 mm thick restructured fluorocarbon, GARLOCK BLUE GYLON Style 3504 or equal, ANSI Class 150 R.F. flange. BALL VALVE (Note 2) A-15 A-15-GO
BALL VALVE (Note 5) A-37 for
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev. 1
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PIPING MATERIAL SPECIFICATION H2 - FITTINGS
Socketweld Buttweld
Caps X Caps X Caps - Optional threaded X Lateral X Coupling X Concentric Swage BLE x PSE X Reducing Coupling X Eccentric Swage BLE x PSE X Union X Concentric Swage BLE x TSE X Plug - Threaded X - Optional Eccentric Swage BLE x TSE X Concentric Swage PE X - Default Concentric Reducer X Eccentric Swage PE X Eccentric Reducer X Concentric Swage PLE x TSE X 90 Degree Elbow X Eccentric Swage PLE x TSE X 45 Degree Elbow X 90 Degree Elbow X Tee X 45 Degree Elbow X Reducing Tee X Tee X Reducing Tee X Lateral X Pipe Nipples X
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev. 1
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PIPING MATERIAL CLASSES
CLASS
J3
REV
1 Sheet 1 of 4
Corr. Allow.: 1.6 mm Design Code: ANSI B31.3
Design Press./Temp. Press./Temp. Rating (Note 1)
Press., kPag Temp., C Press., kPag Temp., C
Design Pressure -29 to 38
Service: High Pressure Gaseous Oxygen GOXH (See Note 3) 4138
(Max) 38
(Max) 3483 93 (Max)
Nominal Pipe Size, Inches 1/2 3/4 1 11/2 2 21/2 3 4 6 8 10 12 14 16 18 20 24
CONSTRUCTION Socket weld joints - pipe, fittings, and valves. Flanged and S.W. specialty items
Butt weld joints - pipe and fittings. Flanged valves and specialty items.
C.S. ASTM A106 Gr. B, Seamless, Prepared for Oxygen service (Note 3) PIPE Sch. 160,
P.E. Sch. 80, P.E. Std. Wt., B.E.
NIPPLE Use Pipe
FITTINGS Class 3000 ANSI B16.11 Socket weld, C.S. ASTM A105, Prepared for Oxygen service (Note 3)
Butt welding fittings, ANSI B16.9, C.S. ASTM A234 Gr. WPB, (Sch. same as pipe), B.E., Prepared for Oxygen service (Note 3)
UNION
Class 3000 MSS-SP-83 Socket weld, C.S. ASTM A105, Steel to steel seats, Prepared for Oxygen service (Note 3)
Use Flanges
BRANCH CONNECTION See Branch Reinforcement Table BR-J3. SOCKOLET ELBOLET S.W. LATROLET S.W.
C.S. ASTM A105 3000#, Prepared for Oxygen service (Note 3)
WELDOLET ELBOLET B.W.
C.S. ASTM A105, Std. Wt. x (Branch pipe Sch.) Bore Prepared for Oxygen service (Note 3)
ANSI B16.5, C.S. ASTM A105, Prepared for Oxygen service (Note 3)
Blind Flange, Class 300 R.F.
Class 300 R.F. Slip-On
Class 300 Lap Joint
FLANGES (Note 2)
Class 300 R.F. Socket Weld
Weld Neck, Class 300 R.F., (Sch. same as Pipe bore). C.S. ASTM A234 , Sch. (Same as pipe) ANSI B16.9, Prepared for
Oxygen service (Note 3) STUB END (Note 2) Short Pattern Long Pattern
BOLTING Alloy stud bolts ASTM A193 Gr. B7 with heavy hex nuts ASTM A194 Gr. 2H
GASKETS Ring type, Spiral Wound Compression gasket (3.2 mm nom. thick.) 316L S.S. with mica paper filler, ANSI Class 300. GARLOCK Style RWI 316L / VC or Equal, Prepared for Oxygen service (Note 3)
BALL VALVE (Note 5) A-29
A-29-GO
CHECK VALVE C-25 C-35
Nominal Pipe Size, Inches 1/2 3/4 1 11/2 2 21/2 3 4 6 8 10 12 14 16 18 20 24
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Project C-560 General Specification 000-GD-P-007
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PIPING MATERIAL CLASSES
CLASS
J3
REV
1 Continuation Sheet Sheet 2 of 4
Nominal Pipe Size, Inches 1/2 3/4 1 11/2 2 21/2 3 4 6 8 10 12 14 16 18 20 24
GLOBE VALVE (Note 4) E-41 E-42
SPECTACLE BLIND C.S. ASTM A515 Gr. 70, Class 300 ANSI B16.5, 0.0625 C.A. ANSI B31.3, Prepared for Oxygen service (Note 3) Paddle Blank, Paddle Spacer, Prepared for Oxygen service
(Note 3) Notes: 1. Pressure ratings shown on the pressure and temperature ratings are limited by: a) Steel Valves per ANSI B16.34, or the pipe, whichever is lower. b) Flanges per ANSI B16.5 or the pipe, whichever is lower. 2. For services 149C and under, slip on flanges are preferred except when adjacent to welding fittings. For services above 300F, weld
neck flanges shall be used. Use weld neck flanges when adjacent to welding fittings on all services. Use Lap joint flanges only when necessary.
3. All piping materials for oxygen service shall be thoroughly cleaned, degreased and protected to prevent contamination. See Piping
Installation General Specification No. GC-09.
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PIPING MATERIAL SPECIFICATION J3 - FITTINGS
Socketweld Buttweld
Caps X Caps X Coupling X Concentric Swage BLE X PSE X Reducing Coupling X - Optional Eccentric Swage BLE X PSE X Union X Concentric Swage BLE X TSE X Plug - Threaded X - Optional Eccentric Swage BLE X TSE X Concentric Swage PE X - Default Concentric Reducer X Eccentric Swage PE X Eccentric Reducer X Concentric Swage PLE X TSE X 90 Degree Elbow X Eccentric Swage PLE X TSE X 45 Degree Elbow X 90 Degree Elbow X Tee X 45 Degree Elbow X Reducing Tee X Tee X Lateral X Reducing Tee X Lateral X Pipe Nipples X
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BRANCH REINFORCEMENT
TABLE BR-J3
HEADER PIPE SIZEInches 2 &
under 2 3 4 6 8 10 12 14 16 18 20 24
2 & Under T W W W W W W W W W W W W
2 T T W W W W W W W W W W 3 T T W W W W W W W W W 4 T T W W W W W W W W 6 T T W W W W W W W 8 T T W W W W W W
10 T T W W W W W 12 T T W W W W 14 T T W W W 16 T T W W 18 T T W 20 T T
B R A N C H
24 T NOTES: For details see Aker Solutions Standard Drawing. SD-P-102R.
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PIPING MATERIAL CLASSES
CLASS
L1
REV
1
Sheet 1 of 3
Corr. Allow.: 1.6 mm Design Code: ANSI B31.3
Design Press./Temp. Press./Temp. Rating (Note 1)
Press., kPag Temp., C Press., kPag Temp., C
1034 -29F to 66
SERVICE: Above Ground: Autoclave Seal Water (L.P.) (ASW) Cooling Water Supply (CWS) Cooling Water Return (CWR) Fresh Water, (FRW) Gland Seal Water (L.P.) (GSW) Process Drain (non-corrosive) (PD)
1034 121
862 121 Max
Nominal Pipe Size Inches
1/2 3/4 1 11/2 2 21/2 3 4 6 8 10 12 14 16 18 20 24
CONSTRUCTION Threaded joints - pipe, fittings, and valves. Flanged and threaded specialty items
Butt weld joints - pipe and fittings. Flanged valves and specialty items.
C.S. ASTM A53 Gr. B, Seamless C.S. ASTM A53 Gr. B, ERW PIPE
Sch. 80, T & C Std. Wt., B.E.
NIPPLE Use Pipe
FITTINGS Class 300 ANSI B16.3, Threaded, Malleable Iron, Black, ASTM A197
Butt welding fittings, ANSI B16.9, C.S. ASTM A234 Gr. WPB, (Sch. same as pipe), B.E.
UNION Class 300 ANSI B16.39, Threaded, Malleable Iron, Black, ASTM A197
Use Flanges
BRANCH CONNECTION See Branch Reinforcement Table BR-L1. THREADOLET ELBOLET THREADED LATROLET THREADED
C.S. ASTM A105, 3000#
WELDOLET ELBOLET B.W. C.S. ASTM A105, STD. WT. x (Branch pipe Sch.) Bore
ANSI B16.5, C.S. ASTM A105
Blind Flange, Class 150 F.F.
Slip-on, Class 150 F.F. FLANGES (Note 2)
Class 150 F.F. Threaded Weld neck, Class 150 F.F. (Class 300 R.F. for ANSI B16.36 Orifice Flanges), (Sch. same as Pipe) bore.
BOLTING Machine bolts ASTM A307 Gr. B, Hex. head with heavy hex nuts
GASKETS 1/16 in. thick Non-Asbestos Composition, GARLOCK BLUE-GARD Style 3000. Pressure Class to suit flange rating and facing. BALL VALVE A-3
BUTTERFLY VALVE B-13 B-13-GO
CHECK VALVE C-1 C-13
GLOBE VALVE E-2 E-11
GATE VALVE G-2 G-11 G-11-GO
Nominal Pipe Size Inches
1/2 3/4 1 11/2 2 21/2 3 4 6 8 10 12 14 16 18 20 24
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PIPING MATERIAL CLASSES
CLASS
L1
REV
1
Continuation Sheet Sheet 2 of 3
Nominal Pipe Size Inches
1/2 3/4 1 11/2 2 21/2 3 4 6 8 10 12 14 16 18 20 24
Y-STRAINER SPY-10 SPY-11 SPY-13 HOSE (Note 4) SPH-3
HOSE SPH-1 SIMPLEX BASKET STRAINER
DOUBLE BASKET STRAINER SPY-21 SPY-23
SPECTACLE BLIND C.S. ASTM A515 Gr. 70, Class 150 ANSI B16.5, 0.0625 C.A. ,ANSI B31.3
AIR VENTS SPV-1 SPV-5A Notes: 1. Pressure ratings shown on the pressure and temperature ratings are limited by: a) C.I. Valves per ANSI B16.1 and Steel Valves per ANSI B16.34. b) Flanges per ANSI B16.5. c) Temperature limitations based on soft seated valve trims (butterfly valves). Maximum temperature for EPDM seats is
121C. 2. Slip-on flanges are preferred, except when adjacent to welding fittings. Use weld neck flanges when adjacent to welding fittings. 3. Hot Water lines required insulation for personnel protection. 4. Gland seal water line to pump connections only.
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev. 1
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Page 3 of 3
BRANCH REINFORCEMENT TABLE BR-L1
HEADER PIPE SIZE
Inches 2 & Under 2 3 4 6 8 10 12 14 16 18 20 24 26 28 30 36 42 48
2 & Under
T W W W W W W W W W W W W W W W W W W
2 T 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 13 16 3 T 10 10 10 10 10 10 10 10 10 10 10 10 10 10 16 19 4 T 10 10 10 10 10 10 10 10 10 10 10 10 10 16 25 6 T 10 10 10 10 10 10 10 10 10 10 10 13 25 25 8 T 10 10 10 10 10 10 10 10 10 10 13 25 38
10 T 10 10 10 10 10 10 10 10 10 13 25 50 12 T 10 10 10 10 10 10 10 10 16 38 64 14 T 10 10 10 10 10 10 10 19 38 76 16 T 10 10 10 10 10 10 25 50 89 18 T 10 10 10 10 10 25 64 100 20 T 10 10 10 10 25 64 100 24 Dimensions in mm. T 10 10 10 38 89 127 26 T 10 10 38 89 140 28 T 10 50 100 150 30 T 50 115 165 36 T 140 200 42 T 250
BRANCH
48 T NOTES: For details see Aker Solutions Standard Drawing SD-P-102R.
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev. 1
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CLASS REV
PIPING MATERIAL CLASSES L1B 1 Sheet 1 of 4 SERVICE:
Corrosion Allow.: 1.6 mm
Design Code: ANSI B31.3
Design Press. /Temp.
Press. / Temp. Rating (Note 1)
Press., kPag
Temp., C
Press., kPag
Temp., C
1035
38
1035
-29 to 38
Above Ground: Flocculant (FL) Fresh Water, AGround (FRW) Gland Seal Water (L.P.) (GSW) MIBC (Frother) (MB) Process Water (MPressure) (Mill Water) (PRW) Aerofloat AF-238 (Secondary Collector) (RAF) Raw Water (L.P)(AGround) (RW) Non Corrosive Vents (VT) ---------------------------------------------------------------------------- Anti-Scalant (NaSH) (AS) Sodium Silicate (RSS) Aluminum Silicate (RSS), R.O. Water, AGround (RO) Tailings Thickener Overflow (TO)
862 100 (Max)
Nominal Pipe Size, in 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 14 16 18 20 24 30-36
CONSTRUCTION Threaded joints - pipe, fittings, and valves. Flanged and threaded specialty items
Butt weld joints - pipe and fittings. Flanged valves and specialty items.
C.S. ASTM A53 Gr. B, ERW, B36.10, Longitudinal Weld PIPE Sch. 40, T & C Std. Wt., B. E.
NIPPLE Use Pipe
FITTINGS Class 300 ANSI B16.3, Threaded, Malleable Iron, Black, ASTM A197
Butt welding fittings, ANSI B16.9, C.S. ASTM A234 Gr. WPB, (Sch. same as pipe), B.E.
UNION Class 300 ANSI B16.3, Threaded, Malleable Iron, Black, ASTM A197
Use Flanges
COUPLING Coupling Victaulic 77 Flex, Grd-A536
BRANCH CONNECTION See Branch Reinforcement Table BR-L1B.
THREADOLET ELBOLET THREADED LATROLET THREADED
C.S. ASTM A105 3000#
Elbolet, C.S. ASTM A105 3000#
WELDOLET ELBOLET (B.W.)
C.S. ASTM A105, STD. WT. x (Branch pipe Sch.) Bore ANSI B16.5, C.S. ASTM A105 FLANGES Blind Flange, Class 150 F.F
(Note 2) Class 150 F.F. Threaded Slip-on, Class 150 F.F.
Weld neck, Class 150 F.F. (Class 300 R.F. for Orifice Flanges), (Sch. same as Pipe) bore.
BOLTING Machine bolts ASTM A307 Gr. B, Hex. head with heavy hex nuts
GASKETS 1.6 mm thick Non-Asbestos Composition, GARLOCK BLUE-GARD Style 3000. Pressure Class to suit flange rating and facing.
Nominal Pipe Size, in 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 14 16 18 20 24 30
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev. 1
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CLASS REV
PIPING MATERIAL CLASSES L1B 1
Continuation Sheet Sheet 2 of 4 NOMINAL PIPE SIZE, IN 1/2 3/4 1 1.5 2 3 4 6 8 10 12 14 16 18 20 24
BALL VALVES A-3
BALL VALVES A-16
BALL VALVES A-16A A-16A-GO
BUTTERFLY VALVES B-2-GO (Note 1c) B-2-H B-2-GO CHECK VALVE C-41 C-22
DIAPHRAGM VALVE D-2
GLOBE VALVE E-31 E-32
GATE VALVE G-31 G-32 G-32-GO
PLUG VALVE U-4A U-4A-GO
SPRAY NOZZLES SPN-8, SPN-9, SPN-11
Y-STRAINER SPY-10 SPY-11 SPY-13 SIMPLEX BASKET STRAINER
DOUBLE BASKET STRAINER SPY-21 SPY-23
SPECTACLE BLIND C.S. ASTM A515 Gr. 70, Class 150 ANSI B16.5, 1.6 mm C.A., ANSI B31.3
AIR VENTS SPV-1 SPV-4 SPV-3
Nominal Pipe Size, in 1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 14 16 18 20 24
Notes: 1. Pressure ratings shown on the pressure and temperature ratings are limited by: a) C.I. Valves per ANSI B16.1 and Steel Valves per ANSI B16.34. b) Flanges per ANSI B16.5 c) Temperature limitations based on soft seated valve trims (butterfly valves). Maximum temperature for Filled Teflon seats is 127C 2. For services 149C and under, slip on flanges are preferred except when adjacent to welding fittings. For services above 149C, Weld neck flanges shall be used. Use weld neck flanges when adjacent to welding fittings on all services 3. This Material Class is composed of non copper bearing materials, and is intended for fluid services that contains caustic or cyanide, which copper bearing alloys are not suitable. 4. Mitered Fittings for size 54 shall be extra heavy () wall thickness per ASTM A515 gr.70, fully radiograph.
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev. 1
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REV PIPING MATERIAL CLASSES
CLASS
L1B 1 Continuation Sheet Sheet 3 of 4
Corrosion Allow.: 1.6 mm Design Code: ANSI B31.3
Design Press. /Temp. Press. /Temp. Rating (Note 1)
Press., kPag Temp., C Press., kPag Temp., C
SERVICE: See Sheet 1
See Sheet 1 See Sheet 1 Nominal Pipe Size, Inches 26 28 30 32 34 36 42 48 54
CONSTRUCTION Butt weld joints - pipe and fittings. Flanged valves and specialty items.
C.S. API 5L Gr. B, Type E, B. E. PIPE
Std. Wt. XH
NIPPLE Use Pipe
FITTINGS Butt welding fittings, ANSI B16.9, C.S. ASTM A234 Gr. WPB, (Schedule same as pipe), B.E. Mitered Fittings Note 4
UNION Use Flanges
BRANCH CONNECTION See Branch Reinforcement Table BR-L1B. THREADOLET ELBOLET THREADED LATROLET THREADED
WELDOLET STD. WT. C.S. ASTM A105
Slip-on, AWWA C207 Class E (ANSI B16.1 Class 125), F.F., ASTM A181 Class 70 Ring Type
Blind Flange, AWWA C207 Class E (ANSI B16.1, Class 125), F.F., ASTM A515 Gr. 70 Slip on, hub type, AWWA C207 Class E (ANSI B16.1 Class 125), F.F., C.S. ASTM A181 Cl. 70, (Same as Pipe) bore.
FLANGES (Note 2)
Weld Neck, AWWA C207 Class E (ANSI B16.1 Class 125), F.F., C.S. ASTM A181 Cl. 70, (Same as Pipe) bore.
STUB END N/A
BOLTING Alloy stud bolts ASTM A193 Gr. B7 with heavy hex nuts ASTM A194 Gr. 2H
GASKETS 1.6mm thick Non-Asbestos Composition, GARLOCK BLUE-GARD Style 3000. Pressure Class to suit flange. BUTTERFLY VALVE B-2-GO- (Note 1c)
BUTTERFLY VALVE B-2-H
CHECK VALVE C-22 SIMPLEX BASKET STRAINER
DOUBLE BASKET STRAINER
SPECTACLE BLIND C.S. ASTM A515 Gr. 70, Class 150 ANSI B16.47, Series A, 1.6 mm C.A. ANSI B31.3
Nominal Pipe Size, in 26 28 30 32 34 36 42 48 54
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev. 1
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BRANCH REINFORCEMENT TABLE BR-L1B
PIPE SIZE
HEADER
in 2 & Under
2
3
4
6
8
10
12
14
16
18
20
22
24
26
30
36
42
48
54
2 & Under
T W W W W W W W W W W W W W W W W W W W
2
T
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
13 16 10
3
T
10
10
10
10
10
10
10
10
10
10
10
10
10
10
16 20 10
4
T
10
10
10
10
10
10
10
10
10
10
10
10
10
16 26 10
6
T
10
10
10
10
10
10
10
10
10
10
10
13
26 26 10
8
T
10
10
10
10
10
10
10
10
10
10
13
26 39 10
10
T
10
10
10
10
10
10
10
10
10
13
26 51 10
B
12
T
10
10
10
10
10
10
10
10
16
39 64 12
R
14
T
10
10
10
10
10
10
10
20
39 77 14
A
16
T
10
10
10
10
10
10
26
51 89 16
N
18
T
10
10
10
10
10
26
64 102 18
C
20
T
10
10
10
10
26
64 102 20
H
22
Dimension: mm
T
10
10
10
39
89 127 22
24
T
10
10
39
89 140 24
26
T
10
51
102 153 25
30
T
51
115 165 27
36
T
140 204 37
42
T 254 47
48
T 57
54
T
NOTE: For details see Aker Solution Standard Dwg. SD-P-102R.
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev. 1
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CLASS REV
PIPING MATERIAL CLASSES L1C 0 Sheet 1 of 3 SERVICE:
Corrosion Allow.: 1.6 mm
Design Code: ANSI B31.3
Design Press. /Temp.
Press. / Temp. Rating (Note 1)
Press., kPag
Temp., C
Press., kPag
Temp., C
1035
38
1035
-29 to 38
Above Ground: Slurry Neutral (SLN)
862 100 (Max) Nominal Pipe Size, in
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
CONSTRUCTION
Socket-weld joints - pipe, fittings and valves.
Butt weld joints - pipe and fittings. Flanged valves and specialty items.
PIPE
Std. Wt., P. E. C.S. ASTM A53 Gr. B,
ERW
C.S. ASTM A53 Gr. B, ERW
Std. Wt., B. E.
NIPPLE
Use Pipe
FITTINGS Socket Weld Fittings,
Class 3000 dim to ANSI B16.11
Butt welding fittings, ANSI B16.9, C.S. ASTM A234 Gr. WPB, (Sch. same as
pipe), B.E.
UNION
Use Flanges
BRANCH CONNECTION See Branch Reinforcement Table BR-L1C.
THREADOLET ELBOLET
THREADED LATROLET THREADED
WELDOLET ELBOLET B.W.
Blind Flange, Class 150 F.F
Slip-on, Class 150 F.F.
FLANGES
(Note 2)
Socket Weld, Class 150
R.F
Weld neck, Class 150 F.F., (Sch. same as Pipe) bore.
BOLTING Machine bolts ASTM A307 Gr. B, Hex. head with heavy hex nuts
GASKETS
1.6 mm thick Non-Asbestos Composition, GARLOCK BLUE-GARD Style 3000. Pressure Class to suit flange rating and facing.
BALL VALVES
A-16A
BUTTERFLY VALVES
CHECK VALVE
Nominal Pipe Size, in
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev. 1
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CLASS REV
PIPING MATERIAL CLASSES L1C 0
Continuation Sheet Sheet 2 of 3
NOMINAL PIPE SIZE, IN
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
DIAPHRAGM VALVE D-1
GLOBE
GATE VALVE
PLUG VALVE SPRAY
NOZZLES
Y-STRAINER
SIMPLEX BASKET
STRAINER
DOUBLE BASKET
STRAINER
SPECTACLE
BLIND
C.S. ASTM A515 Gr. 70, Class 150 ANSI B16.5, 1.6 mm C.A., ANSI B31.3
AIR VENTS
Nominal Pipe Size, in
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
Notes: 1. Pressure ratings shown on the pressure and temperature ratings are limited by: a) C.I. Valves per ANSI B16.1 and Steel Valves per ANSI B16.34. b) Flanges per ANSI B16.5 c) Temperature limitations based on soft seated valve trims (butterfly valves). Maximum temperature for Filled Teflon seats is 127C 2. For services 149C and under, slip on flanges are preferred except when adjacent to welding fittings. For services above 149C, weldneck flanges shall be used. Use weld neck flanges when adjacent to welding fittings on all services 3. This Material Class is composed of non copper bearing materials, and is intended for slurry services that contains caustic or cyanide, which copper bearing alloys are not suitable.
Project C-560 General Specification 000-GD-P-007
Piping Material Classes Rev. 1
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