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Siemens, I CS LS LD GRM - Confidential -Page 1 of 17 - Company Profile - Release1 - 201
Motor Repair Partner !Company Profile
Survey for
Siemens AGIndustry Sector
Customer Service DivisionI CS LS LD GRM
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Content
No Topic Page
e
1 Company detai!s "
# $usiness Information %&'
2"1 #$rno%er and n$m&er of repairs 2"2 Repair Capa&ility 2"' Company (rea 2" Sto)* 2"+ Repair #ime 2" #e)ni)al S$pport and .ot Line +2"7 .o$rly-rates +2"/ Reporting +2" $siness o$rs +2"10 C$stomerReferen)es +2"11 Competitors +2"12 Strategi) partnersips )ooperation +
" (mp!oyees and )no*!edge +'"1 3mployees '"2 4$alifi)ation of staff '"' 4$alifi)ation for 35 motors
% ,ua!ity -"1 4$ality )ertifi)ate IS6 000ff" /"2 Certifi)ate for 3n%ironmental Management System a))ording DI 3 IS6 1001 /"' 6ter (ppro%alsCertifi)ations /" 4$ality in prod$)tion /
"+ Do)$mentation /" #est e8$ipment /"/ Standards and reg$lations /
' (.uipment /&11+"1 Me)ani)al 9or*sop +"2 Competen)ies in :inding and ins$lation te)nology 10+"' 6n-Site e8$ipment and ser%i)es 10+" #est e8$ipment 11
+ Service Portfo!io 1#
0 Liai!ity 1"
- 2t3er specia! (.uipment 1"
Siemens, I CS LS LD GRM - Confidential -Page 2 of 17 - Company Profile - Release1 - 201
C2MPAN4 PR25IL( AND IN52RMATI2N
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1 Company detai!s
Company;
ame of )ompanySantos Ma8$inaria 3l<)tri)a S"L"
3sta&lised in te year;17
Manager 3%aristo Santos 3l%ira
#elepone o"=' 1 / '+ 00
3-maildire))ion>santosma8$inaria"es
Street, o"Calle Sindi)alismo 1'-1+-17, P"I" Los 6li%os
?ip Code, City2/0-Getafe-Madrid
Co$ntrySpain
ame of responsi&le personfor ser%i)e )oordination
(ntonio Castillo P<re@
#elepone o"
ser%i)e )oordination
=' 1 / '+ 00
Mo&ile=' '2 20
Aa5 o=' 1 7 0 +
3-mail)omer)ial>santosma8$inaria"es
9e&site:::"santosma8$inaria"es
Important; It is )r$)ial tat ea) motor repair partner identify :at :or* is done at teir fa)ility and
:at type of :or* is o$t-so$r)ed" (ll :or* tat is o$t-so$r)ed sall &e identified in tis s$r%ey
Siemens, I CS LS LD GRM - Confidential -Page of 17 - Company Profile - Release1 - 201
#e information pro%ided in tis 8$estionnaire :ill &e $sed e5)l$si%ely :itin teC$stomer Ser%i)es department and oter rele%ant departments Be"g" de%elopment,8$ality, design of Siemens" Ailling in te form :ill elp raise te profile of yo$r)ompany"
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No Tas6 Specification Notice
# $usiness Information2"1 #otal t$rno%er and n$m&er of repairs per ear #$rno%er total; '"+0"/1
#$rno%er e: Motors; +"27+
#$rno%er Repairs Ser%i)es; 2"12'"+2+#$rno%er Spare parts; 11"'2
$m&er of repairs Siemens Prod$)ts $m&er of repairs total; '
6nsite-repairs; 1
In-o$se-repairs; 1+
2"2 Repair Capai!ity
o
LE (C motors BF1000Eo .E (C motors B1000E
o DC motor
o Generators
o Geared motors
o Ser%o motors
o Slipring motors
o 3M((3M( motors
o 35plosion proofed motors
o Permanent magnet syn)rono$s motors
o Gear $nit repairs
o Syn)rono$s motors
o #ra)tion mas)ines
yesyes
yes
yes
yes
yes
yes
yes
no
yes
yes
yes
yes
$p to 10"000 *9
$p to 1000 mm I3C Arame Si@e
$p to 1'"/ *E
$p to 1 tons of :eigt
$p to +00 *9 00 *E(
o 6ter a)ti%ities yes :at *ind L"E #ransformers and Rel$)tan)emotors"
2"' Company (rea ;
S8$are meter of :areo$sesto)*;
S8$are meter of :or*sop;
S8$are meter of offi)e;
mH
mH
mH
1200
1000
00
2" Sto)*
$m&er of motors on sto)*;
(re spare parts on sto)*
1200
yes
List of motor &rands on sto)*
Siemens
(3G
Siemens
2"+ (%erage repair time for lo: %oltage motor,-J200 *9;Repair time for a Knormal repair o Me)ani)al repair Be"g" &earing e5)ange
o 3le)tri)al repair Be"g" re:inding
Repair time for an e5press repair o Me)ani)al repair Be"g" &earing e5)ange
o 3le)tri)al repair Be"g" re:inding
+ days
days
' days
days
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Aield ser%i)e;.o: fast )an yo$ &e at )$stomer site forregional o&s F'00 NM
(%erage fig$res for arri%al at site after )all;0 O same day100 O ne5t day100 O day after ne5t day
2" Do yo$ offer #e)ni)al S$pport and
.otline for )$stomers
yes
yes
3-mail address; te)ni)o>santosma8$inaria"es
#el; =' 1 / '+ 00
2"7 La&or-rate and )$rren)y
.o$rly rate for a normal repair
.o$rly rate for an e5press repair
.o$rly rate for an on-site repair or diagnosis
System 3ngineer
Spe)ialist
9or*er
Do yo$ a%e a pri)e list
If yes, please atta) to te 8$estionnaire
C$stomer rate
3QR
3QR
3QR
3QR
3QR
yes
Spe)ial rate for Siemens
7"+ 3QR
/" 3QR
"/ 3QR
+7"07 3QR
"7 3QR
2"/ Reporting in 3nglis or German
3 Please atta) a sample report
2" $siness o$rs and a%aila&ilityormal &$siness o$rs
2 Monday to Ariday
2 '+ days
oter
from / to 1/
no
no
2"10 Main C$stomerreferen)es; BCompany ame, Lo)ation, &ran)&$siness area
Please gi%e ere a &rief o%er%ie: of at least ' referen)es
1 Dor@a; Ser%i)es )ompany lo)ated in #er$el-Spain as &ig )ost$mers in ele)tri) po:er generation
2 Siemens-Spain
' 33L"-Spain; 6ne of te most &ig :ind generation )ompany in te :orld"
2"11 Referen)es in Motor ser%i)e; BCompany ame, Lo)ation, &ran)&$siness area
Please gi%e ere a &rief o%er%ie: of at least ' referen)es
1 Siemens-Spain
2 Alo: ser%e-Spain; ig )ompany in%ol%ed in ind$strial plants and :ater plant )ostr$)tion"
' R3A3-Spain; Maor rail train transport )ompany
2"12 Strategi) partnersips )ooperation
Repair sop is also partner of follo:ing Man$fa)t$rers
Do yo$ ma*e :arrantyde)ision for tem
Man$fa)t$rer ame Ser%i)e Sales Sales%ol$me
9arranty de)ision
3LI yes no yes
SC.6RC. yes no yes
(3G yes yes 0"+O yes
M(R3LLI yes no yes
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No Tas6 Specification Notice
" (mp!oyees and )no*!edge
'"1 Tota! Numer of (mp!oyees at your faci!ity
ereof ;
o Management
o 3ngineering
- ele)tri)al
- me)ani)al
o Ser%i)e sop and Prod$)tion
- ele)tri)al
- me)ani)al
o C$stomer Ser%i)e f$n)tion Be"g" .otline,
te)" S$pport, et)"
o Controller
Do yo$ a%e an organi7ation c3art
2+
2
1
1
1
1
1
yes
tota!
General manager no Sop 6perations no,
4M-Manager no C$stomer Ser%i)e no,
If yes, please atta) to te 8$estionnaire
'"2 ,ua!ification of personne!
3nglis *no:ledge
Nno:ledge a&o$t f$n)tionality and operation of )on%erters and speed )ontrol of ' paseasyn)rono$s motors
Des)ri&e any training programs, internal ore5ternal, tat yo$ pro%ide for yo$r employees
List any Trade Organizations or Associations
that you participate in. ( i.e. EASA)
Ei&ration )ondition monitoring and diagnosti)sof ele)tri)al ma)ines ! training and)ertifi)ation of personnel
Ei&ration analyst regarding IS6 1/'-2 Borsimilar)ompara&le to IS6 standard
yes
yes
no
Nno:ledge in oter lang$ages o
SNA Certified re&$ilding Program
3(S(-SNA
#ype of 8$alifi)ation Le%elCategory
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No Tas6 Specification Notice
'"' ,ua!ification for
(8 Motors9
If yes, please ans:er 8$estion on page 7
nofor explosion proofed motors IEC60079-19 (Electricapparatus for explosive gas atmospheres – art 19!"epair and overhaul for apparatus used in explosiveatmospheres (other than mines or explosives##or national standards
'"'"1 9i) re8$irements in te rele%ant nationallegislation go%ern te repair or o%era$l ofe5plosion prote)ted e8$ipment
no
please atta) )opy of )ertifi)ateBs
(re tese re8$irements o&ser%ed
'"'"2 #e repair organisation m$st appoint oneperson in te management ,:it tene)essary *no:ledge and )ompeten)e, :o)ompletely a))epts te responsi&ility for te
repair :or* &eing :itin te re8$irements ofte standards and te range of te )ertifi)ate
ame;
'"'"' Do te responsi&le people *no: te rele%antstandards for repair, espe)ially I3C 0 07 ff"and part 1
no
no (re tese standards filed and $pdated
'"'" Aill in te names of te :or*ers tat areespe)ially ed$)ated in te repair of e5plosionprote)ted motors and tat are allo:ed only toperform te repair of e5plosion prote)ted
motors
ame;
.o: often is tis training repeated
9i) is te )ontent of tis training
'"'"+ (re o& reports s$&mitted to te $ser)ontaining te information re8$ired in I3C007-1
no
please atta) )opy of reportBs
(re fa)ility reports retained &y te repairfa)ility )ontaining te information re8$ired inI3C 007-1
no please atta) )opy of reportBs
'"'" Is te mar*ing as re8$ired &y (nne5 ( of I3C007-1
no So: a )opy of te plates
Siemens, I CS LS LD GRM - Confidential -Page of 17 - Company Profile - Release1 - 201
Pages 0 are topics on!y for e8p!osion proofed motor repair or over3au!
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No Tas6 Specification Notice
'"'"7 9i) re)lamation te)ni8$es B:elding,plating ,metal spaying, are $sed
Please e5plain des)ri&e
.o: are te operators of tese re)lamationte)ni8$es 8$alified
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No Tas6 Specification Notice
% ,ua!ity
"1 ,ua!ity Management certificates
IS6 001 )ertifi)ate"
If not, oter 8$ality management system
esta&lised6ter 4M )ertifi)ates a%aila&le
If so, :i) *ind
yes
no
no
please atta) )opy of )ertifi)ateBs
"2 (nvironnementa! Management certificatsDI 3 IS6 1001 Certifi)at
If not, oter en%ironmental managementsystem esta&lised
no
no
please atta) )opy of )ertifi)ateBs
"' 2t3er Approva!s:Certification;QLCS(
I3C 35
(#3T
S 6.S(S 1/001
Partner (greement :it oter SiemensDi%isions
no
no
no
no
no
no
please atta) )opy of )ertifi)ateBs
" 4$ality in Prod$)tion Ser%i)e sop;
o Pro)ed$res and :or*ing instr$)tions
a%aila&le
o 4$ality ass$ran)e in te )ase of pro)ess
errors Bin-pro)ess inspe)tion, )e)*-o$t
o #ra)ea&ility of prod$)ts and do)$ments
o #esting plans and testing instr$)tions
a%aila&le
yes
yes
yes
yes
"+ Do)$mentation of
o Inspe)tion or test &efore repair
BIn%estigation of fail$re root )a$se
o
Intermediate test d$ring repair o Ainal test after repair
yes
yes
yes
" Meas$rement #est 38$ipment;
o Reg$lar )ali&ration of test e8$ipment
o Mar*ing of )ali&ration on test e8$ipment
yes
yes
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No Tas6 Specification Notice
"7 ational and international standards andreg$lations
(re te rele%ant standards and reg$lations forte operation of ele)tri)al systems Be"g" safetystandards *no:n and o&ser%ed
yes
' (.uipment
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No Tas6 Specification Notice
+"1 Mec3anica! ;or6s3opo (ngine Lat3es
o $a!ancing mac3ine
o <ori7onta! Mi!!
o =ertica! Mi!!
o <ori7onta! $oring Mi!!
o =ertica! $oring Mi!!
o Surface Grinding mac3ine
o =ertica! press
o =ertica! dri!!ing mac3ine
o $ra7ing> so!dering and *e!dinge.uipment
o Surface p!ate
o Rotor remova! too!
o c!eaning : degreasing at3
o Comp!ete sets of too!s for mac3inery
and e!ectrica! e.uipment
o Too!s for dismant!ing :assem!ing
- #or8$e :ren)
- P$lling de%i)e for )o$pling
fansea%espro)*et- earing Installation p$lling
e8$ipment
- .ydra$li) &earing p$lling
fi5t$res
o Drying : Curing oven
o $urn&2ut ?C3arring@ oven
o ;arming oven for earings or
inductive 3eating device
o Laser A!ignment e.uipment
o niversa! sand !aster:ead !aster
o
o DC& commutator repair
- Comm$tator Qnder)$tting Ma)ine
- Comm$tator Spin Seasoning Ma)ine
- ($tomati) anding Ma)ine
- 9inding Conne)tion C$t-6ff-Sa:
yes
no
yes
no
no
no
no
no
yes
yes
yes
no
yes
yes
no
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
no
no
yes
no
no
no
)apa)ity 0"+ tons,
si@e; 9 1100 T D +00 T . +00
)apa)ity tons,
si@e; 9 T D T .
#ype; .ori@ontal-)ardan
)apa)ity + tons, si@e
)apa)ity tons, si@e
)apa)ity tons, si@e
)apa)ity tons, si@e
)apa)ity tons, si@e
)apa)ity 100 tons, si@e
)apa)ity tons, si@e
)apa)ity tons, si@e
)apa)ity tons, si@e
)apa)ity tons, si@e
)apa)ity tons, si@e
)apa)ity tons, si@e
)apa)ity tons, si@e
m
)apa)ity tons, si@e
)apa)ity tons, si@e
)apa)ity tons, si@e
)apa)ity tons, si@e
$p to 1/0 degrees Celsi$s,
si@e; 9 2000 T D 2000 T . 2000
$p to 00 degrees Celsi$s,
si@e; 9 1+00 T D 2000 T . 12+0
$p to 120 degrees Celsi$s,
si@e; 9 T D 00 T .
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No Tas6 Specification Notice
+"2 Competencies in *inding and insu!ationtec3no!ogy up to9
& L= up to 1BBB= ?inverter& fed@
& <= 1BBB up to ++BB=
& <= ++BB up to 1" -BB=
(re )oils man$fa)t$red at yo$r fa)ility or &y an
e5ternal s$pplier Pro%ide ame"
Measurement and Test (.uipment ?MT(@
Des)ri&e yo$r Meas$rement and #est
38$ipment )ali&ration program" If )ali&rations
are performed e5ternally, do yo$ a$dit te
)ali&ration %endor ?
o ,ua!ity Testing Inspection
Coi! test9
- S$& )ond$)tor test
- Polari@ation inde5 test
- Ins$lation resistan)e test
Routine Standard test;
- .E test
- S$rge )omparison test
- .ig Eoltage fre8$en)y test B#$rn-to-
#$rn
-#an delta test-Dimensional )e)*ing
Stator rotor core test9
- Inter laminar ins$lation test
- Core less e%al$ation
- 3L CID test
- Corona pro&e
- 9ater immersion test
o Pro%ide te follo:ing information on yo$r
standard stator ins$lation system for Glo&al
EPI :inding- Gro$nd:all Ins$lation
- Slot 9edges
- Lead Ca&le
- Series Coil Conne)tion
Ins$lation
- Strand #$rn Ins$lation
o ;itc3 Insu!ation system do you use9
- .ot presses resin ri)
- Qn-pressed resin ri)
- Ea)$$m Press$re Impregnation BEPI
o =PI& (.uipment
- Si@e of Impregnation %essel
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
no
no
no
yes
yes
no
Nen )oil-Part@
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No Tas6 Specification Notice
+"'o Au8i!iary test e.uipment
- 3n)oder test e8$ipment
' pase a$5iliary %oltage so$r)e
Additiona! motor test and ana!y7ere.uipment
- oise test
- #emperat$re re)order )annels
- #ermo )amera
- Ei&ration analy@ing
- PdM(
- Stro&e ligt
-
yes
yes
yes
no
no
no
no
no
yes
no
Des)ription;
#ypeBs;
Eoltage; E Are8$en)y .@
$p to mm BArame Si@e
from m rpm Bma5 speed
to m rpm Bma5 tor8$e
from m rpm Bma5 speed
to m rpm Bma5 tor8$e
o No&!oad test
- Dyno 1
- Dyno 2
- Dyno '
- Test on converter
o Slotted test &ed :it isolated lo:-
%i&ration fo$ndation
- Clamping plate :it #-slot
o Load test
o DC !oad testU tor8$e speed range;
o AC !oad testU tor8$e speed range;
o Loo6ed rotor test
no
no
no
no
no
yes
no
no
no
no
no
Range;
Con%erter typeBs;
Si@e; m T m
Ma5 motor :eigt; *g
Si@e; + m T + m
Ma5 motor :eigt; *g
rom m rpm Bma5 speed
to m rpm Bma5 tor8$e
from m rpm Bma5 speed
to m rpm Bma5 tor8$e
Range;
List te appro5imate s8$are meters and lift )apa)ity
for ea) department in yo$r fa)ility
Area ? s.mtrs@
Lift Capacity ?Tons
List si@e of Paint Spray &ootBs" Is all painting
performed s$) tat o%er-spray is )ontrolled
Q C I n s p e c t i o n
/ T e s t
A r e a W
i n d i n g
I n s t a
l l a t i o n
L a r g e
M o t o r
A s s e m
b l y
S m a
l l M o t o r
R e p a
i r s
P a r t s
C o n
d i t i o n
i n g
M a c
h i n e
S h o p
W e
l d i n g
/ F a
b S h o p
A r e a
+0 100 100 +0 2+ 2+ 2+
1 + 1 + + + +
1+ #otal si@e
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No Tas6 Specification Notice
+ Services Portfo!io
o In&3ouse repair and
re*inding:over3au!
o 2n&site inspection and repair
o 5ie!d diagnostic: trou!es3ooting
o Insta!!ation and Commissioning
o 2n&site re*inding
o 2n&site mac3iningo Motor Storage Maintenance
o In&3ouse coi! manufacturing
o Parts manufacturing
o Pic6up de!ivery services
o Repair training ?interna!@
o Specia! investigation:RCA
o Predictive Maintenance
- Ei&ration analysis
-6il analysis
- Infrared termograpy
- Partial dis)arge testing
- C$rrent analysis trending
- Qltrasoni) testing
- Po:er fa)tor test
- Syn)rono$s rotor diagnosti)s
- Motor effi)ien)y testing
- Saft laser alignment
o Preventive Maintenance
-Laser alignment
- Cryogeni) dry i)e )leaning
- L$&ri)ation programs
- 38$ipment inspe)tions
- Ailter repla)ements
- 6n-site alan)ing
- Comm$ni)ator and slip ring
ser%i)e
- MotorGenerator In-sit$
inspe)tion
yes
yes
yes
yes
yes
yes
noyes
yes
yes
yes
yes
yes
yes
yes
yes
yesno
no
no
yes
yes
no
yes
yes
noyes
yes
yes
no
yes
yes
Range
Qp to 10 m9
Qp to +0 m9
any
any
Qp to +0 m9
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No Tas6 Specification Notice
+ Do yo$ maintain s$ffi)ient lia&ility ins$ran)e )o%ering possi&le )laims for damages res$ltingfrom non-)onforming repairs
yes
please atta) )opy
0 2t3er specia! repair e.uipment
tec3no!ogy
- Laser )$tting
- Laser :elding
- 9elding repair
- #ermal spray )oating and
ard fa)ing
- Saft straigtening
-
no
no
no
yes
no
no
no
please des)ri&e
I )ertify tat te afore- mentioned is tr$e and )orre)t to te &est of my *no:ledge
Pla)e, Date
Signat$re
Printed ame
#itle