CleanTrax Profilgate®
Helping Create Clean & Safe Floors
For Pedestrians
For Vehicles
Smart Facilities, Delivered.™
Denver
Los Angeles
Boston
CardiffLondon
Zurich
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Rome
Sydney
Toronto
New YorkColumbus
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At Unisan, we help our clients to create clean, safe & productiveworkplaces, by providing a total facility resource with provenhygiene & environmental solutions
Our innovation through research & development with uncompromisingreliability & effectiveness provides us the foundation for future growth.
Because of our global presence, we adhere to international best practiceswith local and industry specific expertise. It's our responsibility to providethe correct solutions that will best fit your needs
Our Mission
• To help create clean, safe & productive workplaces and protect theenvironment
CleanTrax Profilgate® is used by many blue-chip organisations around theWorld, to help prevent dirt and moisture spreading throughout theirworkplace floors
We look forward to working with you soon
The Unisan Team
UK: Jaguar Landrover, BMW & Mini, Toyota,Federal Mogul, Weetabix, McVities (UnitedBiscuits), British Sugar, DS Smith Packaging,Greencore, General Mills and more
Europe: BMW, Audi, Mercedes-Benz,Porsche, VW, Rolls Royce, Bosch, Michelin,Siemens, Coca-cola, Nestle, Wrigley’s,Unilever, Proctor & Gamble and more
Watch the CleanTraxProfilGate® video onour website -www.unisanuk.com
Companies already benefitting from CleanTrax ProfilGate®:
Smart Facilities, Delivered.™
Smart Facilities, Delivered TM
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DO YOU HAVE...?
• Problems with dirty, dustyor slippery floors?
• High cleaning &maintenance costs?
• Risk of contamination?
Solution
We have the solution…
Stop dirt in its tracks with CleanTrax ProfilGate®
What is CleanTrax ProfilGate®?•CleanTrax ProfilGate® is a veryeffective brush system for cleaningtyres and soles of footwear
•Helps reduce risk of slippery floors
•Helps reduce the amount of dirtcoming into your workplace by up to 90% Contact us on 0845 0700 624
or at [email protected]
Problem
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The benefits to your company• Reduce slip/trip potential by
improving floor co-efficient friction• Lessens the risk of slippery floors.
Helps reduce the amount of watercoming in when it’s raining
• Reduces potential civil claims and lost time accidents
• Contains the dirt, foreign matter &moisture at the doorway entrances –stops it from spreading
• Drastically reduce cleaning costs andimprove hygiene
• Helps prevent risk of contamination toproducts and their packaging
• Improves your technical standards• No power supply needed – totally
mechanical brushing action
The contamination taking place in workplace facilitiesthrough the entry and spreading of dirt, via the wheels offork trucks, trolleys and footwear is often underestimated.It typically starts at the doorway entrances and spreads intothe workplace presenting a significant risk of contamination
CleanTrax Profilgate® is designed to solve the problem ofdirt and dust coming into warehouses on fork truck wheels.The robust design will withstand hundreds of movementsper hour and effectively clean kilograms of dirt and reducemoisture from wheels of fork trucks, pallets trucks andtrolleys
Cleans automatically...works 24/7,no bearings, no motors, no hassle, keep clean
Dirt is collected in the trays and can beremoved easily
The tyres are cleaned automatically when drivingover the CleanTrax ProfilGate® system
Smart Facilities, Delivered TM
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BristlesThe bristles of the CleanTrax ProfilGate® brush strips have beenoptimised to ensure the best possible cleaning performance. Thepatented angle of the nylon brushes ensures the best possible cleaningeffect by brushing the dirt mechanically, as soon as a weight is applied.The irregular length bristle-ends brush deeply into the profiles and cleanthem thoroughly
Roof-shaped bodyThe upper part of the brush strip body has the shape of an angled roof.This allows liquids and dirt particles to run off to the sides and drop downeasily into the stainless collection tray
With a width of only 22mm, dirt particles up to 8mm can drop downdirectly into the tray, instead of remaining on top of the brushes
Profiled bodyThe brush strip bodies have a unique shape, which ensures that large dirtparticles or small stones can drop into the stainless collection tray
The combination of the slim brush strips with their inherent tension andthe patented angle of the brushes helps to effectively clean any surfacethat passes over them
MaterialThe new brush strips are co-extruded from hard and soft PVC. The rigidPVC ensures that the brush strips always have the same tension, in orderto press the bristles against the profiles. The additional use of plasticisedPVC, in the upper part of the brush strips, help to reduce noise whendriving over the grates
Brush stripThe brush strips have an inherent tension that pushes the brush stripsabove the top of the grate by up to 8mm. This tension, in combinationwith the inclined brushes, makes them vibrate when vehicles drive over it. The vibration makes the dirt fall into the stainless collection trayunderneath. To protect the brushes, especially under heavy loads, theyautomatically retract downwards below the grate
The details make the difference!
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For Vehicles
While it is normal to clean one’s footwear before enteringany type of building, the dirt brought into industrial facilitiesvia tyres or wheels has often been underestimated
Up to now, the only way to stop this from happening wasto clean the dirty floors afterwards, which is very time-consuming and inefficient
With CleanTrax ProfilGate,® dirt problems can largely beeliminated at the entrance where up to 90% of thetransported dirt can be removed and contained
CleanTrax ProfilGate® b65Offers additional dirt collection capacity, which makes it the perfectsolution for high traffic areas
Consists of a deeper capturing tray (65mm) compared to CleanTraxProfilGate® b55 (55mm)
This reduces the frequency and cost of emptying the traysignificantly. We recommend CleanTrax ProfilGate® b65 for areaswith more than 100 movements per day or those with highvolumes of dirt ingress
+10mm
Smart Facilities, Delivered TM
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Good cleaning efficiency and flexibility
When retrofitted at ground level,only the floor finish needs to beremoved and the topmost layer ofconcrete milled
This solution can be used for areaswith up to 100 movements per day. Forhigher frequencies we recommend theCleanTrax ProfilGate® b65
CleanTrax ProfilGate®
AquaFor disinfection of wheels andsoles of footwear
Ideal for areas which requiremechanical cleaning action,combined with a sanitiser or disinfectant that not only cleans butsignificantly reduces the risk of crosscontamination
These stainless steel grates are perfect for usewith any sanitiser or disinfectant and allow theliquid to be filled 3mm below the top of thetray. The capillary action ensures that the tyresare disinfected without becoming too wet,while a constant liquid level is maintained by anoverflow drain
CleanTrax ProfilGate®
DryZoneHelps ensure dry floors
For use in areas where moistureon the floors is especiallyundesirable or where it isprohibited due to accidentprevention and workplace safety
The special open mesh grate is coveredwith the unique DryPad
When driven on, this high performance fleece absorbsfluids such as water, emulsions, oils and more, providingreliable drying performance on the running surfaces oftyres, rollers or wheels
The DryPad is an inexpensive consumable and should bereplaced regularly
Smoothalso
available
CleanTrax ProfilGate® b55 for less frequent traffic
CleanTrax ProfilGate® Aqua for disinfection
CleanTrax ProfilGate® DryZone for drying smaller wheels
CleanTrax ProfilGate® b55
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For Pedestrians
CleanTrax ProfilGate® GO was designed especiallyfor the effective cleaning of soles of footwear withinindustrial environments
The bristles of CleanTrax ProfilGate® GO are 2mm longerthan those within the other models. This ensures that thebristles reach deep into the profiles of the soles of safetyshoes
When stepping onto the cleaning grate the angled brusheseffectively brush off the dirt. When set into the ground, thissystem can also be used with trolleys and pallet trucks. Thegrey bristles blend into most industrial floors
NEW
Smart Facilities, Delivered TM
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Effective sole cleaning solutionfor light and moderate dirtcontamination. Accessible via special ramps
Segments: 2 x 5 + ramps
Floor Space Covered: approx. 1,436 x 5,400mm (incl. ramps)
Ground level installation foreffective cleaning of verydirty soles
Segments: 2 x 5
Floor Space Covered: approx. 1,436 x 4,900mm
Effective cleaning solution for soles with regularcontamination.
The special ramps allow aboveground installation withoutconsuming too much space
Segments: 1 x 5 + ramps
Floor Space Covered: approx. 1,218 x 5,342mm (incl. ramps)
CleanTrax ProfilGate® GO can also beused in combination with other models
CleanTrax ProfilGate® GO with specialramps for above ground
The ramps of CleanTrax ProfilGate®
GO can also be accessed withlightweight trolleys and pallettrucks (<100kg)
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Contact us on 0845 0700 624or at [email protected]
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CleanTrax ProfilGate® b65 CleanTrax ProfilGate® b55
Effective cleaning and drying forforklifts with medium sized wheels
Model: CleanTrax ProfilGate® b65 /DryZone b65
Segments: 3 x 4 + 3 x 2 DryZone b65
Floor Space Covered: approx. 2,145 x 5,880mm
Very good cleaning for wheel diameter < 310mm
Good cleaning for wheel diameter < 410mm
Effective cleaning for heavyequipment, large forklifts andlorries
Model: CleanTrax ProfilGate® b65
Segments: 5 x 8
Floor Space Covered: approx. 3,575 x 7,840mm
Very good cleaning for wheeldiameter < 620mm
Good cleaning for wheel diameter < 830mm
Mplus
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Effective cleaning for forkliftswith medium sized wheels
Model: ProfilGate® b55
Segments: 3 x 4
Floor Space Covered: approx. 2,154 x 3,920mm
Very good cleaning for wheeldiameter < 310mm
Good cleaning for wheel diameter < 410mm
M M
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Effective cleaning with rampaccess for forklifts withsmaller sized wheels
Model: ProfilGate® b55
Segments: 3 x 3 + ramps
Floor Space Covered: approx. 2,154 x 5,340mm + ramps
Very good cleaning for wheeldiameter < 230mm
Good cleaning for wheeldiameter < 310mm
M M
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Smart Facilities, Delivered TM
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Good reasons to useCleanTrax ProfilGate®
The patented system The patented system removes dirtfrom tyres, wheels and soles just bywalking or driving over the grates
No electricity, no motors, nohassle...keep clean and safe
When movement passes over thebrush strips they vibrate and brushagainst the wheel or footwear
Easy to cleanThe system consists of metal grates(corrosion-protected) with patentedbrush strips and stainless steelcapturing trays that automaticallycollect the dirt when the vehicles passover it. The grates can be removedeasily for cleaning. The collected dirtcan be removed easily by using anindustrial vacuum cleaner or brush
Modular system fitsvarious sizesDue to the modular system anddifferent combinations, an optimumsolution is available for each area
For an optimum cleaning result,we recommend a system lengththat will allow 3-4 revolutions ofthe wheel
Surface mounted or setin the floorThe system can either be accessed viaramps, but the most effective solutionis to install into the floor
By placing the system in strategicareas where the majority of trafficmoves, it creates a dirt collectionpoint where dirt is constantlycollected
High load-bearingcapacityThe standard maximum load bearingcapacity is 10 tonne per axis. Withadditional strengthening bars this canbe increased to 20 tonnes
Longevity guaranteedWe offer a lifetime warranty* on thecollection trays and grates!
The brushes are also robust and willlast for over 100,000 vehiclemovements. By rotating the brushstrips, they will easily last up to500,000 movements
* Warranty applies only for grates and trays
Combinable assembly system The CleanTrax ProfilGate® range consists of various modelsfor different applications which can be easily combined
This enables you to install the optimum configuration
• For cleaning tyres and soles of footwear, as well asdisinfection or drying
• Install into the floor or surface mount with ramps
• For dry or wet cleaning
WA
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Spill Control &Containment Solutions
Skin Care &Hygiene Systems
Bins & Waste Recycling Systems
Scan with your phoneto visit our website
Specialist Hygiene and Environmental Solutionsfor a Clean, Safe and Productive Workplace
Request our 186-page Catalogue
T. 0845 0700 624 | [email protected]
Anti-slip PropertiesSeveral friction evaluation methodsproved that our CleanTraxProfilGate® models have a low sliprisk and are suitable for use as ananti-slip floor covering
Food SafetyOur high-quality CleanTraxProfilGate® brushes are incompliance with the FDA, whichregulates the contact of plasticmaterials with food
CleanTrax Profilgate Technical Specificationsmodel width length height weight smooth permissible anti-slip
grate(s) running total weight property
CleanTrax 718mm 980mm 65mm 2 x 30kg ✓ 40t R12ProfilGate® b65
Ramp b65 718mm 1,500mm 65mm 36kg
CleanTrax DryZone b65 718mm 980mm 65mm 2 x 22kg ✓✓✓ 40t
CleanTrax 718mm 980mm 55mm 44kg ✓ 20t R12ProfilGate® b55
CleanTrax DryZone b55 718mm 976mm 55mm 30kg ✓✓✓ 20t
Ramp b55 718mm 1,200mm 55mm 32kg 20t
CleanTrax 682mm 976mm 45mm 41kg ✓✓ 10t R11ProfilGate® smooth
CleanTrax DryZone 682mm 976mm 45mm 31kg ✓✓✓ 10t smooth
1,352mm 1,940mm 45mm 4 x 41kg ✓✓ 10tCleanTrax
2,024mm 1,940mm 45mm 6 x 41kg ✓✓ 10t R11ProfilGate® Aqua
2,024mm 3,870mm 45mm 12 x 41kg ✓✓ 10t
CleanTrax 1,352mm 976mm 45mm 2 x 31kg ✓✓✓ 10tDryZone Aqua
2,024mm 976mm 45mm 3 x 31kg ✓✓✓ 10t
CleanTrax 718mm 980mm 55mm 42kg ✓ 20t R12ProfilGate® b55 GO!
Ramp S* ca. 250mm 981mm 55mm ca. 6.6kg 0.1t
Ramp F* ca. 250mm 719mm 55mm ca. 4.9kg 0.1t
Ramp C* ca. 250mm 250mm 55mm ca. 1.2kg 0.1t
*see also configurations (page 9)
DINEN ISO 13287
DIN51130
DIN51131