www.stationary-workholding.com
2 | OML
Vice
Self-centering | Double Clamping | Fixed
OML | 3
0
16
18
18
26
4
12 20
28
30
14
Vice
Self-centering | Double Clamping | Fixed
IMG Vice
■ Self-centering■ Double Clamping■ Fixed
IMG Accessories■ Riser■ Alu Pyramid■ Triangular tombstone■ Tombstone
CLAK System Accessories
IMG ■ Spare parts
IMG Self-centering | Double Clamping | Fixed
■ IMG 125 - 220
IMG Self-centering | Double Clamping | Fixed
■ IMG 125 - 320
IMG Accessories
Clamping Pins Accessories
■ For APS 140 and APS 190
Page
Page
Page
Page
Page
Page
Page
Page
IMG Self-centering | Double Clamping | Fixed
■ IMG 160 - 270
IMG Self-centering | Double Clamping | Fixed
■ IMG 160 - 420
Page
Page
4 | OML
SinterGrip
SinterGrip jaws:Reversible jaws for minimum clamping
depth and without pre-machining
SinterGrip jaws
Mechanical clampingTotally protected with patented telescopic system.
The large power transmission allows high performance in the manufacturing process
Wide clamping rangeMaximum flexibility
For external and internal clamping
InterfaceFor Zero Point clamping systems and mounting
holes as standard
Self-centering vice | Double Clamping | Fixed
OML | 5
0
Double clamping jaw(for double clamping)
Retainer plate(for fixed clamping)
Totally protectedWith patented telescopic system
Through holesFor frontal clamping
IdealFor automation and palletizing systems
Very largedrainage slots for coolant and chips
Self-centering
DoubleClamping
Fixed
Treated and precision ground guidesfor maximum accuracy and repeatability
Parallelswith quick change Clak System
Flexible mounting on machine tool pallet using clamps (optional)
Self-centering vice | Double Clamping | Fixed
6 | OML
PATENTED PROTECTED SCREW
IMG vices have a fully protected operating screw with a patented telescopic system.
This innovation makes it possible to avoid having to remove the jaws in order to find the clamping position. In fact, normally, vices with protected screws use the
slide-way as a protection.
This type of solution forces continuous displacement of the jaws in the appropriate seat.IMG, on the contrary, while keeping the screw completely protected, allows the continuous movement of opening and closing of the vice.
Vice
Self-centering | Double Clamping | Fixed
Max stroke 80mm
OML | 7
0
Patented protected screw
Open
Close
Closing
Opening
8 | OML
MODULAR
The IMG self-centering vices can be easily transformed into fixed vices or double clamping vices.
The double clamping vices have a completely compensating mechanism (until zero), therefore it is possible to clamp 2 pieces of different sizes.
Self-centering
Double Clamping
Fixed
Vice
Self-centering | Double Clamping | Fixed
OML | 9
0
IN
IN
IN
OUT
OUT
Modular
Self-centering
Double Clamping
Fixed
10 | OML
1 OP.
2 OP.
HIGH CLAMPING PERFORMANCE
IMG vices clamp up to 50 Kn.The clamping force combined with the patented SinterGrip system guarantees high performance.
Vice
Self-centering | Double Clamping | Fixed
OML | 11
0
30 mm
3,5 mm
Our new patented product SinterGrip is born to satisfy the current need to clamp a workpiece for very few millimeters (with SinterGrip 3,5 mm clamping surface), and this for the following reasons:
1) In order to machine the workpiece completely in a single operation (especially for 5 axis machines);
2) In order to save money for the raw materials, especially when they have a big impact on the price (aluminum, titanium, etc.)
Indirectly to these reasons, and in order to improve the performance of the machine tool and the tools
higher cutting speed +higher feed rate =
bigger volume of metal removed = less time to machine the workpiece
the market requires safe clamping, which could at the same time possibly avoid the deformations of the piece itself.
Only 3,5 mm clamping surface, no need of pre-machining the workpiece, clamping stability, higher cutting rate: SinterGrip brings only advantages compared to the traditional systems.
On the contrary, traditional systems need, for the clamping of the workpiece, a bigger clamping surface, with the result of waste of raw materials and greater possibility of deformation of the workpiece.
SinterGrip method
Conventional method
12 | OML
77583511 15 Kg
77583512 15 Kg
77583513 15 Kg
IMG 125 - 220
Applications / Customer Benefits• Highly precise self-centering clamping with maximum repeatability• Totally protected• Compact design for better accessibility and very large drainage slots• Jaws with SinterGrip clamping inserts for minimum workpiece clamping depth without
pre-machining• Wide clamping range• Ideal for OP 10 and OP 20
Technical features• Self-centering clamping• Clamping force up to 40 kN (70 Nm)• Jaw width 125 mm• Interface for zero point systems APS / WPS and Lang 96 mm as standard
Standard equipmentWrench, jaws, Sintergrip inserts.
Type Id. No. Weight
IMG 125 - 220 with SinterGrip jaws STD
IMG 125 - 220 with SinterGrip jaws ALU
IMG 125 - 220 with SinterGrip jaws HRC
Self-centering vice | Double Clamping | Fixed
■Patented protected screw
(260)
30
12 H7
12
H7
140 = =
96 LANG = =
96
=
=
B
B
C
C
=
=
124
= = 220
A
A
45
33,
5 1
00,5
16
M10
6
15
52
67
± 0.
01
SECTION C-C
OML | 13
0IMG 125 - 220
0 - 997 - 105
97 - 195103 - 201
7 - 390 - 33
7 - 1050 - 99
38 - 8732 - 81
103 - 201 97 - 195
Self-centering vice | Double Clamping | Fixed
■Patented protected screw
Self-centering
Double Clamping
Fixed
14 | OML
77583521 20 Kg
77583522 20 Kg
77583523 20 Kg
IMG 125 - 320
Applications / Customer Benefits• Highly precise self-centering clamping with maximum repeatability• Totally protected• Compact design for better accessibility and very large drainage slots• Jaws with SinterGrip clamping inserts for minimum workpiece clamping depth
without pre-machining• Wide clamping range• Ideal for OP 10 and OP 20
Technical features• Self-centering clamping• Clamping force up to 40 kN (70 Nm)• Jaw width 125 mm• Interface for zero point systems APS / WPS and Lang 96 mm as standard
Standard equipmentWrench, jaws, Sintergrip inserts.
Self-centering vice | Double Clamping | Fixed
■Patented protected screw
Type Id. No. Weight
IMG 125 - 320 with SinterGrip jaws STD
IMG 125 - 320 with SinterGrip jaws ALU
IMG 125 - 320 with SinterGrip jaws HRC
12
H7
12
H7
A
A
150 = =
96 LANG = =B C
=
=
96
ø 1
6
6
M10
(362)
320
124
100,
533
,5
45
=
==
=
SECTION C-C
67
± 0.
01
OML | 15
0
7 - 1650 - 159
163 - 322157 - 315
0 - 63 7 - 69
7 - 165
0 - 159
62 - 141 68.5 - 147
164 - 322157 - 315
IMG 125 - 320Self-centering vice | Double Clamping | Fixed
■Patented protected screw
Self-centering
Double Clamping
Fixed
16 | OML
77583611 22 Kg
77583612 22 Kg
77583613 22 Kg
IMG 160 - 270 Self-centering vice | Double Clamping | Fixed
■Patented protected screw
Applications / Customer Benefits• Highly precise self-centering clamping with maximum repeatability• Totally protected• Compact design for better accessibility and very large drainage slots• Jaws with SinterGrip clamping inserts for minimum workpiece clamping depth
without pre-machining• Wide clamping range• Ideal for OP 10 and OP 20
Technical features• Self-centering clamping• Clamping force up to 40 kN (70 Nm)• Jaw width 160 mm• Interface for zero point systems APS / WPS and Lang 96 mm as standard
Standard equipmentWrench, jaws, Sintergrip inserts.
Type Id. No. Weight
IMG 160 - 270 with SinterGrip jaws STD
IMG 160 - 270 with SinterGrip jaws ALU
IMG 160 - 270 with SinterGrip jaws HRC
140= =
=
=
96 LANG
110,
5
4443
,5
40
6
96
126
= =
= =
B C
B C
12
H7
12 H7
=
=
M10
ø16
(312)
270
159
A
==
SECTION C-C
67
± 0.
01
OML | 17
0IMG 160 - 270
7 - 1350 - 129
130 - 257
125 - 251
0 - 48 7 - 54
7 - 1350 - 129
48 - 108 54 - 115
130 - 257125 - 251
Self-centering vice | Double Clamping | Fixed
■Patented protected screw
Fixed
Self-centering
Double Clamping
18 | OML
77583621 32 Kg
77583622 32 Kg
77583623 32 Kg
IMG 160 - 420 Self-centering vice | Double Clamping | Fixed
■Patented protected screw
Applications / Customer Benefits• Highly precise self-centering clamping with maximum repeatability• Totally protected• Compact design for better accessibility and very large drainage slots• Jaws with SinterGrip clamping inserts for minimum workpiece clamping depth
without pre-machining• Wide clamping range• Ideal for OP 10 and OP 20
Technical features• Self-centering clamping• Clamping force up to 40 kN (70 Nm)• Jaw width 160 mm• Interface for zero point systems APS / WPS and Lang 96 mm as standard
Standard equipmentWrench, jaws, Sintergrip inserts.
Type Id. No. Weight
IMG 160 - 420 with SinterGrip jaws STD
IMG 160 - 420 with SinterGrip jaws ALU
IMG 160 - 420 with SinterGrip jaws HRC
96
96 126
110,
5
4443
,5
6
M10
ø16
96 LANG
200
(462)
420
A
A
40
96= =
= =
=16
0=
=
=
=
=
12 H7
B C
SECTION C-C
67
± 0.
01
OML | 19
0
7 - 2150 - 209
208 - 415 201 - 409
7 - 94 0 - 87
7 - 2150 - 209
91 - 194 85 - 187
208 - 415201 - 409
IMG 160 - 420Self-centering vice | Double Clamping | Fixed
■Patented protected screw
Self-centering
Double Clamping
Fixed
20 | OML
IMG
min-MAX
min-MAX 3,5
0
A
B
D
E
C
P1 P
2 P1
A A
B
D
min-MAX
E
C
F
IMG 125 58351719
IMG 160 58361719
IMG 125 58351019
IMG 160 58361019
A B C D E F min. max.IMG 125 ALU 58351619 65 40 123,5 107 20 44 0 86 (125x220) / 186 (125x320)
IMG 125 Fe 58351629 65 40 123,5 107 20 44 0 86 (125x220) / 186 (125x320)
IMG 160 ALU 58361619 85 50 158.5 117 25 52 0 141-147 (160x270) / 221-227 (160x420)
IMG 160 Fe 58361629 85 50 158.5 117 25 52 0 141-147 (160x270) / 221-227 (160x420)
A B C E D p1 p2 min. max.IMG 125x220 58351519 49 33.5 80 100.5 123.5 22.25 17.5 0-7 99-105
IMG 125x320 49 33.5 80 100.5 123.5 22.25 17.5 0-7 159-165
IMG 160x270 58361519 73 43.5 90 110.5 158.5 18 18 0-7 129-135
IMG 160x420 73 43.5 90 110.5 158.5 18 18 0-7 209-215
Pair of soft jaws (soft steel – ALU)
Double clamping jaw - SinterGrip not included, to be specified at the moment of the order
Type Id. No.
Retainer plate
Type Id. No.
Accessories
Pair of reduced jaws - SinterGrip not included, to be specified at the moment of the order
Type Id. No.
Type Id. No.
OML | 21
0IMG
A B C D E F G H I L MIMG 125 ALU 58359519 65 40 123,5 107 20 44 10 15 60 25 11
IMG 125 Fe 58359619 65 40 123,5 107 20 44 10 15 60 25 11
IMG 160 ALU 58369519 85 50 158.5 117 25 52 16.5 15 60 35 28
IMG 160 Fe 58369619 85 50 158.5 117 25 52 16.5 15 60 35 28
C
B
A I A
D
E
H G
F
L
M
Set of soft jaws for double clamping
Type Id. No.
Accessories
Application example
22 | OML
IMG
H1 H2 A
58352018 60 127 220 10 Kg
58352028 100 147 220 15 Kg
58352019 60 127 320 15 Kg
58352029 100 147 320 21 Kg
58362018 60 127 - 17 Kg
58362028 100 167 - 25 Kg
H1
A
H2
125
K
42 56 42 30
25 H7
12 H7 (4x)
270
H1 H
2
29
45
45
200 = =
25
H7
(3x) 12 H7
(4x)
160
12 H7 (4x)
200
40 25 H7
(2x)
ACCESSORIES
Riser
For IMG 125
Application example
For IMG 160
Type Id. No. Weight
For IMG 125
For IMG 125
For IMG 125
For IMG 125
For IMG 160
For IMG 160
Applications / Customer Benefits• Ideal for 5 axis machines• Compact design• Possibility to be mounted directly on machine tools with T slots• Possibility to be mounted directly on single plate or DUO APS (pitch 200)
Technical features• Material: steel
Standard equipmentOn request: Positioning keys for IMG / APS pins / Positioning keys for machine tool
OML | 23
0IMG
58353210 55 Kg
180
86,
7
55°
383
120°
R250
60°
18
H7
(2x)
130 45°
40
200
1
60
R14
0
ACCESSORIES
Alu pyramid for IMG 120-220
Application example
Type Id. No. Weight
Alu Pyramid for IMG 125-220
Applications / Customer Benefits• Ideal for 5 axis machines • Compact design• Possibility to be mounted directly on machine tools with radial slots at 45 / 60 degrees• Possibility to be mounted directly on single plate or DUO APS (pitch 200)
Technical features• Material: ALU
Standard equipmentOn request: Positioning keys for IMG / APS pins / Positioning keys for machine tool
24 | OML
IMG
198 4
10
15
17
17 26
40 40
300
160
40
M12 (3X)
429
410
40
160
198
160
3
00
124
Application example
58353010 74 Kg
ACCESSORIES
Triangular tombstone for IMG125-320
Type Id. No. Weight
Triangular tombstone for IMG 125-320
Applications / Customer Benefits• Ideal for 5 axis machines• Ideal for horizonal machines• Compact design• Wide clamping range
Technical features• Material: steel
Standard equipmentSteel tombstone
OML | 25
0IMG
550
539
195
195
4
0
421
4
00
160
2
00
400
200
80
80
80
80
80 80 80 80
550
55 55
25 M12
(3x)
40
Application example
58363120 140 Kg
ACCESSORIES
Tombstone for IMG 160-420
Applications / Customer Benefits• Ideal for horizonal machines• Compact design• Wide clamping range
Technical features• Material: steel
Standard equipmentSteel tombstone
Type Id. No. Weight
Tombstone for IMG 160-420
26 | OML
ISO 4762 M10x45
M12 46162355 46162356 0.3 Kg
IMG
ISO 4762 M10x4530
50
M8
9
40 H5
5035
M6D
D
79,5
40 h
6
328
50
M8 6,
5
2515
30
40 H5
9
M16
M12
27,5
M8
15 25
6,550
E
E
79,5
40 h
6
8 32
50
M8
25
15
6,5
20
M16
25
27,5
9
50M16
40 H5 M6
M8
50
M12
25 H5
6
M10M6
35
56
30
G
G
25 h
6
5 32
6,5
56
26
M12
12 20
79,5 35
Application/customer benefits• Fixation and positioning on the clamping systems APS 140 • Wear-resistant due to an extra hard protective coating• Large entry radii of the clamping pins for easy and safe loading
Technical features • Centering pin Type A (Standard)• Sword pin Type B (Positioning pin)
Standard equipment Clamping pin with mounting screw M10x45
Thread Type A Type B Weight
Clamping pins APS 140
ACCESSORIES
Clamping pins
Tipo Acentering pin
Tipo Breference pin
Application/customer benefits• Fixation and positioning on the clamping systems APS 190 • Large entry radii of the clamping pins for easy and safe loading
Technical features• Centering pin Type A (Standard)
Standard equipment Clamping pin with mounting screw M8x40 (6 pieces)
Clamping pins APS 140
Clamping pins APS 190
Id. No. Type Weight46 16 26 35 A Ø 25 = at pin APS-140 M12 0,85Kg
OML | 27
0IMG
IMG 125
IMG 160
46162333
46162356
46162355
46162355
46162635
ACCESSORIES
Clamping pins
Application examples
Id. No.
Id. No.
Id. No.
Id. No. for APS 140
Id. No. for APS 190
28 | OML
IMG
B A C
58455115 15 124 4
58455120 20 124 4
58455125 25 124 4
58455315 15 159 4
58455325 25 159 4
58455335 35 159 4
A
B
C
CLAK
CLAK SYSTEM
ACCESSORIES
Quick change modular parallels
Type Id. No.
For IMG 125
For IMG 125
For IMG 125
For IMG 160
For IMG 160
For IMG 160
Application example
OML | 29
0
mm 12 - h6 mm 14 - h6 mm 16 - h6 mm 18 - h6 mm 20 - h6 mm 22 - h658351392 58351393 58351394 58351395 58351396 58351397
IMG
mm 12 mm 14 mm 16 mm 18 mm 20 mm 2258022792 58022793 58022794 58022795 58022796 58022797
IMG 125 51501021
IMG 160 51501022
APS 140 / 190 46162333
Codice 58315020
Type Id. No.
Type Id. No.
Type Id. No.
Accessories
Pair of positioning keys for T Slot
Id. No.
Key for APS for single use
Pair of Clamps
Id. No.
Torque Wrench
Workstop
30 | OML
IMG
58 45 01 19
58 45 01 29
58 45 01 39
58 45 02 19
58 45 05 19
SinterGrip
Spare parts
Id. No. Description
Set of 10 SinterGrip insertsSTD for steel
set of 10 SinterGrip insertsHRC for hardened steel / titanium until 50-54 HRC
Set of 10 SinterGrip insertsfor ALU
Kit 10VTX30 for inserts SINTERGRIP
Kit 10 protection insertsin aluminum
OML | 31
0IMG
IMG 125 58351219
IMG 160 58361219
IMG 125 58351910
IMG 160 58361910
Spare parts
Pair of SINTERGRIP jaws
Wrench
Type Id. No.
Type Id. No.
32 | OML
IMG
Description Description Description
31 Retainer plate 19 SINTERGRIP jaw 9 Snap ring
30 Double clamping jaw 18 Key 8 o-ring
27 ALU plug for support 17 Rubber 7 o-ring
26 Screw TCEI 16 Plug 6 Right bushing
25 Screw TCEI 15 Stop ring 5 Left bushing
24 ALU plug for base 14 Seeger ring 4 Operating screw
23 Screw TCEI 13 Upper support 3 Right slide way
22 Screw TCEIBAS 12 Screw STEI 2 Left slide way
21 SINTERGRIP screw 11 Screw stop 1 IMG base
20 SINTERGRIP insert 10 Snap ring
Self-centering vice | Double Clamping | Fixed
■Patented protected screw
Exploded
OML | 33
0NOTES
34 | OML
NOTES
Technical characteristics and dimensions are not obliged. OML S.r.l. may give in every time some modifications
Postfach 1151 • D-88070 MeckenbeurenWiesentalstraße 28 • D-88074 MeckenbeurenTel. +49 (0) 7542 - 405 - 0 Vertrieb Inland: Fax +49 (0) 7542 - 3886E-mail � [email protected] Sales International: Fax: +49 (0) 7542 - 405 - 181E-mail � [email protected]
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SMW-AUTOBLOK (Shanghai) Work Holding Co.,Ltd.Building 6, No.72, JinWen Road, KongGangIndustrial Zone, ZhuQiao Town, Pudong District201323, Shanghai P.R. ChinaTel. +86 21 - 5810 - 6396Fax +86 21 - 5810 - 6395E-mail � [email protected]
Via Duca D‘Aosta n.24Fraz.NovarettoI-10040 Caprie - TorinoTel. +39 011 - 9638411Tel. +39 011 - 9632020Fax +39 011 - 9632288E-mail � [email protected]
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SMW-AUTOBLOK17, Avenue des Frères Montgolfier - Z.I Mi-PlaineF-69680 ChassieuTel. +33 (0) 4 - 727 - 918 18Fax +33 (0) 4 - 727 - 918 19E-mail � [email protected]
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AUTOBLOK Company Ltd.NO.6, SHUYI RD., SOUTH DIST.,TAICHUNG, TAIWAN Tel. +886 4-226 10826Fax +886 4-226 12109E-mail � [email protected]
SMW-AUTOBLOK s.r.o.Merhautova 20CZ - 613 00 BRNOTel. +420 513 034 157Fax +420 513 034 158E-mail � [email protected]
SMW-AUTOBLOK Scandinavia AB Kasernvägen 2SE - 281 35 HässleholmTel. +46 (0) 761 420 111E-mail � [email protected]
SMW-AUTOBLOK KOREA CO., LTD.1108 ho, Baeksang Startower 1st, 65, Digital-ro 9-gil, Geumcheon-guSeoul, ROK-08511, KoreaTel. +82 2 6267 9505Fax +82 2 6267 9507E-mail � [email protected]
SMW-AUTOBLOK IBERICA, S.L.Ursalto 10 - Nave 2, Pol. 27 - Mateo Gaina20014 San Sebastián (Guipúzcoa) (Spain)Tel. +34 943 - 225 079Fax +34 943 - 225 074E-mail � [email protected]
Mexico
Argentina
India
China
Japan
U.S.A.
Brazil
SMW-AUTOBLOK Spannsysteme GmbH
Spain
France
Great Britain
Russia
Taiwan
Czech Republic / Slovakia
Sweden / Norway
Korea
AUTOBLOK s.p.a.
www.stationary-workholding.com
CODE
107
0588
3 -
prin
ted
July
201
9