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FLASH and FLASH PLUS Composite Plugs Improve Reliability and Increase Completion Efficiency
In North America, 75% of unconventional completions rely on composite plugs …Plug-and-perf completions with composite plugs are a popular choice among unconventional operators because they enable flexible stage placement and provide fullbore access after plug drillout.
In 2014, operators ran more than 400,000 composite plugs in North America. A single preset plug can set operations back several days and drive up completion costs and risks.
… but downhole impacts can cause presets—and unplanned interventions.Downhole debris, irregular casing, and even vibrations can
cause plugs to set prematurely before achieving target
depth. A preset plug must be drilled out before operations
can resume, resulting in additional days on location if coiled
tubing services and milling equipment are not already on site;
increased cost (up to USD 50,000, or more, per preset plug);
and unnecessary health, safety, and environmental risks.
The new FLASH™ composite frac plug features a robust,
impact-resistant design that significantly reduces the
risk of presetting, helping operators to avoid unplanned
interventions. And, for added efficiency, the plug can be
easily outfitted with a new, flow-activated valve to divert
fracture treatments without the need for frac balls.
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Improve reliability with a new, rugged designThe FLASH plug’s components are mechanically locked
in place for increased reliability—and a long, impact-
resistant cross-section enables fast run-in rates. When
downhole impacts occur, forces are distributed up
through the toolstring, rather than the slips, to protect
against obstruction-related presets. At depth, the plug
sets firmly in the casing and is held in place by tough
metal hybrid slips.
Increase efficiency with the FLASH PLUS configuration
To reduce completion times and costs, a specially
designed valve can be incorporated into the plug to
divert fracture treatments without having to pump
down frac balls, saving an average of 15 minutes and
150 barrels of water per stage. This optional FLASH
PLUS configuration reduces water requirements, making
it ideal for remote locations and areas where water is
scarce. The standard FLASH plug uses traditional frac
balls to divert treatments.
After fracturing, the FLASH plug’s specialized composite
material and hybrid metal slips are easily milled into
small pieces for quick, complete removal.
Ensure efficient, trouble-free completions. Run FLASH
and FLASH PLUS composite plugs on your next plug-
and-perf job to avoid unplanned interventions and to
accelerate your completions.
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The FLASH PLUS plug’s integral valve eliminates the time and water requirements associated with pumping frac balls from the surface.
Valve status: UNACTIVATED
When flow reaches a predetermined rate, the valve shuts, preventing fluid flow through the plug and redirecting the fracture treatment into the formation.
Valve status: ACTIVATED Frac treatment: DIVERTED
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© 2015 Baker Hughes Incorporated. All rights reserved. 43518 09/2015
Disclaimer of Liability: This information is provided for general information purposes only and is believed to be accurate as of the date hereof; however, Baker Hughes Incorporated and its affiliates do not make any warranties or representations of any kind regarding the information and disclaim all express and implied warranties or representations to the fullest extent permissible by law, including those of merchantability, fitness for a particular purpose or use, title, non-infringement, accuracy, correctness or completeness of the information provided herein. All information is furnished “as is” and without any license to distribute. The user agrees to assume all liabilities related to the use of or reliance on such information. BAKER HUGHES INCORPORATED AND ITS AFFILIATES SHALL NOT BE LIABLE FOR ANY DIRECT, INDIRECT, SPECIAL, PUNITIVE, EXEMPLARY OR CONSEQUENTIAL DAMAGES FROM ANY CAUSE WHATSOEVER INCLUDING BUT NOT LIMITED TO ITS NEGLIGENCE.
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