Working instructions Translation - Widostechnologywidostechnology.com/widos/wp-content/uploads/2016/09/... · 2016-09-03 · Translation socket welding machine WIDOS 3600 keep for

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WIDOS Einsteinstraße 5 Phone +49 (0) 71 52 / 99 39 - 0

W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen Fax +49 (0) 71 52 / 99 39 - 40

[email protected] Internet: http://www.widos.de

Sitz der Gesellschaft: D-71254 Ditzingen-Heimerdingen Amtsgericht Stuttgart HRB 200973 Geschäftsführer: Dieter Dommer

Working instructions

Translation

socket welding machine

WIDOS 3600

keep for further use !


product idendification

working instructions WIDOS 3600 page 2

type: WIDOS 3600

year of construction: see type plate

inserts of customer

inventory-no.:

place of working:

Order of Spare Parts and After Sales Service:

Address of Manufacturer WIDOS

W. Dommer Söhne GmbH

Einsteinstr. 5

D-71254 Ditzingen-Heimerdingen

Phone: +49 (0) 71 52 99 39 - 0

Telefax: +49 (0) 71 52 99 39 - 40

[email protected]

http://www.widos.de

Address of the Subsidiary Companies:

WIDOS

WIDOS GmbH W. Dommer Söhne AG

An der Wiesenmühle 15 St. Gallerstr. 93

D-09224 Grüna / Sachsen CH-9201 Gossau

Phone: ++49 371 / 8 15 73 - 0 Phone: ++41 71 / 3 88 89 79

Fax: ++49 371 / 8 15 73 - 20 Fax: ++41 71 / 3 88 89 73


description production


purpose of the document

These working instructions give you information about all important questions which

refer to the construction and the safe working of your machine.

Just as we are you are obliged to engage in this working instruction, as well.

Not only to run your machine economically but also to avoid damages and injuries.

Should questions arise, contact our advisers in the factory or in our subsidiary

companies.

We will help you with pleasure.

According to our interest to make our products and working instructions continuously better,

we kindly ask you to inform us about problems and defects which occur in exercise.

Thank you.

design of the working instructions

This manual is arranged in chapters, which belong to the different using phases of the

machine. Therefore the searched informations can be found easily.

08.07.2010 WIDOS

W. Dommer Söhne GmbH

Einsteinstraße 5


All rights reserved

Reprinting only allowed with permission of the corporation


introduction


1. DESCRIPTION OF PRODUCT .............................................................................. 6

1.1. application and prescribed use .......................................................................................................................6

1.2. safety measure ..................................................................................................................................................6

1.3. conformity .........................................................................................................................................................6

1.4. designation of product .....................................................................................................................................7 1.4.1. technical data..............................................................................................................................................7

1.4.1.1. WIDOS 3600 general data...............................................................................................................7 1.4.1.2. WIDOS 3600 heating element .........................................................................................................7

1.5. accessories:........................................................................................................................................................8

2. SAFETY RULES.................................................................................................... 9

2.1. explanation of the different symbols..............................................................................................................9

2.2. obligations of the owner ..................................................................................................................................9

2.3. obligations of the worker...............................................................................................................................10

2.4. nonproductive arrangement .........................................................................................................................10

2.5. dangers while handling the machine............................................................................................................10

2.6. dangers caused by electrical energy ............................................................................................................11

2.7. special dangers................................................................................................................................................11 2.7.1. danger of burning at the heating element and welding area ...................................................................11 2.7.2. danger of stumbling over electro wires...................................................................................................11 2.7.3. danger of being squeezed by the support.................................................................................................11

2.8. structural modifications on the machine.....................................................................................................12

2.9. warranty and liability .....................................................................................................................................12

3. WELDING PROCESS.......................................................................................... 13

4. ELEMENTS FOR OPERATING THE MACHINE ................................................. 14

4.1. elements at the front ......................................................................................................................................14

4.2. elements at the back ......................................................................................................................................15

4.3. support for fitting............................................................................................................................................16

5. STARTING AND OPERATING ............................................................................ 17

5.1. starting .............................................................................................................................................................17

5.2. welding process...............................................................................................................................................18


introduction


6. WELDING LOG AND WELDING RECORD......................................................... 21

6.1. table for PP .....................................................................................................................................................21

6.2. table for PVDF ...............................................................................................................................................21

6.3. table for PB (Polybuten) ...............................................................................................................................22

6.4. table for PEHD...............................................................................................................................................22

6.5. welding record.................................................................................................................................................23

7. MAINTENANCE / STORING / TRANSPORT....................................................... 24

7.1. maintenance ....................................................................................................................................................24

7.2. storing...............................................................................................................................................................24

7.3. transport ..........................................................................................................................................................24

8. SPARE PART LIST ............................................................................................. 25

8.1. basic machine..................................................................................................................................................25

8.2. heating element...............................................................................................................................................27

8.3. prism gripping tool..........................................................................................................................................29

9. DECLARATION OF CONFORMITY..................................................................... 32






1. description of product

1.1. application and prescribed use

The WIDOS 3600 is made for heating element socket welding of pipes and fittings

out of PE, PP, PB and PVDF with a diameter range of Ø = 110 mm, 4 a. 6“.

The movement for socket welding is regulated via a transport wheel and a

gear rack.

All use going beyond is not prescribed.

The manufacturer is not responsible for damages caused by misuse.

The risk is held only by the user.

Prescribed use also means:

• Taking notice of all remarks in this manual

• Performing of repair work.

1.2. safety measure

In case of wrong use, wrong operation or wrong maintenance, the machine itself or

products standing near by can be damaged or destroyed.

Persons who stay in the danger area may suffer injuries.

Therefore the working instructions on hand are to be read thoroughly and the

corresponding safety instructions are to be observed by all means.

1.3. conformity

The machine corresponds in its construction to the valid recommendations of the

European Community as well as to the according European standard specifications.

The development, manufacturing and mounting of the machine were made very

carefully.


description of product


1.4. designation of product

The product is designated by a sign at the frame.

It contains the type of the machine, the serial number and the year of construction.

1.4.1. technical data

1.4.1.1. WIDOS 3600 general data

materials: PP, PEHD, PVDF, PB

diameter: ∅ outside = 110 mm, 4 u. 6 Zoll

weight (without accessories): ca. 30 kg

emissions - When using the named pipe materials

and when welding below 260° C or

500° Fahrenheit no toxicant damp

arises.

environment - keep the workshop clean ! (especially

the welding area must be clean)

- do not weld below 5° C or 41° Fahren-

heit, if necessary heat-up before

welding

- avoid humidity, if necessary put up a

tent

- avoid strong sun beams

- if it is windy shut the pipe ends

1.4.1.2. WIDOS 3600 heating element

power: 1200 Watt

voltage: 230 V (+/- 10%)

current: 5,2 A (+/- 10%)

wire cross section: 1,5 mm²

frequency: 50 Hz

elements: - electronic temperature control

- control lamp

- connecting cable with shock-proof

plug

weight: ca. 5 kg


description of product


1.5. accessories:

1 Werkzeugrolltasche

1 hexagon socket screw key: size3

1 hexagon socket screw key: size4 - to screw off the heating

element

1 hexagon socket screw key with T-grip: size 5 - to screw in the

heating element inserts

1 hexagon socket screw key: size 6 - to loosen the side

shear

1 Socketspanner size 16

1 Srew driver size 6

1 each fork wrench: size 22; 24, 36 (adjusting nut, reverse nut)

1 each heating socket, heating spigot: 3″ 4″; 6″ (option)






2. Safety rules

A basic premise for working safely and without disturbances is the knowledge of the safety

signs and safety rules.

• This manual provides you with the most important information to run the machine safely.

• The safety information must be read by all those who work at the machine.

2.1. explanation of the different symbols

The manual has the following signs for certain situations:

This symbol signifies a possible dangerous situation.

• Ignoring these symbols can lead to little injuries or damages on the

product.

From this symbol you receive tips and useful information.

• It helps you use all functions in an optimal way and facilitates the

work.

• The regulations for prevention of accidents is allowed (UVV).

2.2. obligations of the owner

The owner is obliged only to let persons work at the machine, who

• know about basic safety and accident prevention rules and are instructed in the handling of

the machine

• the worker also must have read and understood the safety chapter of this manual

The operator must be provided with the necessary safety equipment.


safety rules


2.3. obligations of the worker

All persons who are to work at the machine undertake before working:

• to take care of the basic safety and accident protections rules.

• to have read and understood the safety chapter and the warnings in this

manual.

• to inform themselves about the functions of the machine before using it.

2.4. nonproductive arrangement

• the necessary personal protection equipment is to be provided by the runner.

• All available safety equipment is to be inspected regularly.

• The working instructions are to be permanently kept at the place of use of the machine.

They are to be at the operators disposal at any time and without effort.

• Every time the machine changes hands or is being rent to third persons, the working

instructions are to be sent alongwith and their importance is to be emphasized.

2.5. dangers while handling the machine

The machine WIDOS 3600 is constructed according to the actual technical standard and the

acknowledged technical safety rules.

However, dangers for the operator or other persons standing nearby may occur. Also damages

to the machine itself or to other things are possible.

The machine must only be used

• according to the prescription

• in safety technical impeccable status

Disturbances, which may affect the safety of the machine must be cleared immediately


safety rules


2.6. dangers caused by electrical energy

Only skilled labours are allowed to work at electrical appliances.

• The electrical equipment of the machine has to be checked regularly.

Loose connections and damaged cables have to be replaced immediately.

• Protect the machine from humidity.

Put up a welding tent.

• For working at the building site use a current distributor with a FI-security protective

switch.

2.7. special dangers

2.7.1. danger of burning at the heating element and welding area

You can burn yourself, inflammable materials can be ignited !

The heating element temperature gets over 260° C or 500° Fahrenheit!

⇒ do not touch the surface of the heating element

⇒ do not let the machine stand without supervised

⇒ make sure there is enough safety distance to inflammable materials

⇒ wear safety gloves

⇒ When cleaning the hot heating element with detergents (spirit) there is a danger

of inflammation. Therefore please make sure that the flash point is above the

actual temperature of the heating element and do not bring any source of fire

(e.g. cigarettes) near.

2.7.2. danger of stumbling over electro wires

⇒ make sure that no person must step over the wires

⇒ lay the wire favourably so that the danger is minimized.

2.7.3. danger of being squeezed by the support

You may suffer serious bruises: between the inner clamps or between the outer

clamp and the end of the taper gib.

⇒ do not grip between the clamped pipe endings

⇒ do not grip the guiding rods.


safety rules


2.8. structural modifications on the machine

• No modifications, extensions or reconstructions may be made on the machine without

permission of the manufacturer.

• Machine parts that are not in perfect condition are to be replaced immediately.

• only use original WIDOS spare and wear parts.

• In case of purchase orders please always state the machine number and version number !

2.9. warranty and liability

Fundamentally our „general sales and delivery conditions“ are valid.

The buyer received them before making the contract.

Guarantee and liability demands referring to damages of persons or things are suspended

if they are caused by one or several of the following reasons:

• not using the machine according to the prescription

• Inexpert transport, building-up, taking apart, starting and operating the machine and

maintenance

• running the machine with defective or not orderly mounted safety appliances

• ignoring the information given in this manual

• structural changes at the machine without permission

• unsatisfactory checking of parts of the machine, which are worn out

• inexpert performed repairs

• in case of catastrophes and force majeure






3. welding process

In principle the international and national guidelines are to be observed.

First of all, the two workpieces to be welded are put into the clamping device, the fitting is

clamped at the stop of the clamping device.

Then the zero offset is effected and the pipe can be clamped in such a way that both

workpieces can be heated up at the same time (heat-up time) to welding temperature with the

help of a socket or spigot-shaped heating element.

After swinging out the heating element (change-over time) the workpieces are pushed into

each other and cooled down (cool-down time).

The pipe end, heating element and fitting socket are to match each other in size in such a way

that a joining pressure will build up during joining.

At the end of the cool-down time the welded joint can be unclamped, the welding process is

finished.

picture 1 principle of heating element socket welding:

fitting

heat-up time

spigot

permanent joint

pipe heating element

socket






4. elements for operating the machine

4.1. elements at the front

no. name / function

1 clamping tool for the pipe

2 clamping tool for the fitting

3 knurled screw adjusting the length of heating

4 knurled screw for fitting - gripping tool

5 handle for fixed position

6 fixing device for middle position, press the button, move the support

forward until it is stopped by a bolt inside. Then clamp the pipe so that

its foreport is close to the fitting

7 / 8 heating socket, heating spigot (screw at the heating element)

9 turning handle for support, both sides of the support are moving

10 knurled screw for gripping tool / pipe

11 preform support to clamp the fitting

7 8

9 10

1 2

3 4 5 6

11


elements for operating the machine


4.2. elements at the back

no. name function

12 control lamp green - There are three statuses:

• light is out: if the desired temperature is lower

than the actual temperature the heating element

cools down to the desired temperature

• light is regularly blinking: the adjusted

temperature is obtained

• light is on: the heating element is heated up

because ut has not reached the desired

temperature

13 control switch - adjust the desired temperature with a screwdriver

14 switch on/off with lamp - if the heating element is connected to the mains

supply and switched on, the lamp lightens and the

heating element is heated up

14

13 12


elements of operating the machine


4.3. support for fitting

The support for clamping the fittings can be mounted in varied ways (see illustration).






5. starting and operating

The statements of this chapter should help you operate the machine. It also should lead you to

start the machine appropriately. This comprises:

• operating the machine safely

• making use of the possibilities offered

• running the machine economically

5.1. starting

The machine may be operated by trained and authorized persons only.

For qualification a plastic welder examination according to DVS and

DVGW can be taken.

• If dangers occur unplug the machine immediately.

• After completion of the welding work and during breaks the machine is to be switched off

and the legitimacy card is to be removed. Furthermore, you have to make sure that no

unauthorized persons have access to the machine.

• Protect the machine from wetness and moisture !

• For working at the building site use a current distributor with a FI-security protective

switch.

• Screw the cleaned and grease-free heating socket / spigot with the appropriate diameter

onto the heating element (heating socket on the left / heating spigot on the right).

• Screw on the prismatic clamping tools which correspond to the diameter range (on the

right-hand side there must be the fitting stops to clamp the fitting).

• Connect the heating element to the power supply system (230 V / 50 Hz).

• Environment:

− do not weld below 5° C or 41° Fahrenheit, if necessary heat up before welding

− avoid humidity, if necessary put up a tent

• In case of ambient temperatures under 5° C or 41° Fahrenheit the following measures have

to be taken:

− If need be, put up a welding tent and heat up the pipe ends

• Take measures against rain, wind and dust.


starting and operating


5.2. welding process

In principle, the valid welding regulations (ISO/CEN/DVS...) are to be observed.

Put on safety gloves to protect you from being burned !

• A Stop-watch is to be available in order to be able to register the actual times for heating up

and cooling down.

• A table is to be available from which you can read the parameters that are prescribed by the

welding regulation for the pipe dimension to be welded.

• The heating element socket / spigot are to be clean and, above all, free from grease.

Therefore they are to be cleaned with non-fraying paper and detergent (e.g. spirit) before

every welding or if they are dirty.

The anti-stick coating of the heating element is to be undamaged in the working area.

• The workpieces (fitting and pipe) to be welded are to be clean, too. If need be, clean them

with detergent and non-fraying paper.

• The pipe end is to be chamfered to approximately 15°.

approx. 15°

2-3 mm

• Switch on the heating element and adjust the necessary welding temperature (guide value

PEHD: 260° C or 500° Fahrenheit) at the adjustment screw at the handle.

- If the control lamp flashes, the nominal temperature has been reached and is kept

constant by means of a defined pulse-pause ratio.

Retrieve the values for heat-up, change-over and cool-down time from the table.




• Press the fitting in the right-hand clamping tool to the stop, clamp it tightly and

counterclamp with the support (see point 4.3.).

• Open the machine, press the push-button (6) and keep it pressed. Close the machine until it

reaches the stop (zero position).

If need be, secure the position with the help of the lever handle for arresting (5).

• Put in the chamfered pipe so that the end face is adjacent to the fitting.

• Clamp the pipe tightly.

Since the heating element is not arrested after being swung in and remains movable

upwards, no vertical alignment check needs to be carried out.

illustration 2: clamping tool for fitting

illustration 3: putting the pipe next to the fitting

fitting stop

fitting pipe




Clamping tools may be moved in lateral axis (max. 10 mm).

For that purpose, loosen the hexagonal fixing screw (size 5) and turn round the adjusting nut

(size 32) to the right position. Screw down the fixing screw again.

fig. 4

• Loosen the lever handle and open the machine.

• Set the diameter stop to the diameter to be processed.

• Swing in the heating element that has been brought to temperature (flashing control lamp).

• Slowly move the support together ba applying little force until pipe and fitting are

completely inserted (both workpiece are to touch the heating socket / spigot at the same

time).

illustration 5

• Press the stop-watch; the change-over time starts at the end of the heat-up time:

Open the machine swiftly, swing out the heating element and slowly move the supports

together by applying little forve until pipe and fitting are completely inserted (change-over

time) and secure it against re-opening by means of the arresting lever.

• Now the cool-down time begins.

The welding process is finished at the end of the cool-down time.

Loosen the arresting lever and unclamp and take out the pieces.

knurled screw for clamping the pipe

adjusting nut size 32

fixing screw size 5

stop depth at the heating

spigot am Heizdorn

clamping screw to clamp the screw-

in connection piece






6. welding log and welding record

Recommended values for the heated tool socket welding of pipeline components at an

ambient temperature of 20° C or 68° Fahrenheit and a moderate air flow (time requirements)

Welding temperature for all procedures: 250 - 270 °C / 482 - 518 °F

6.1. table for PP

outside

diameter of

pipe

[mm]

min. wall

thickness of

pipe

[mm]

heat-up time

[s]

change-over

time

[s]

cool-down

time

[min]

63 3,6 24 8 6

75 4,3 30 8 6

90 5,1 40 8 6

110 6,3 50 10 8

125* 7,2 57 10 8

140* 8,0 64 10 8

160* 9,1 73 10 8

168* 9,6 76 10 8

6.2. table for PVDF

outside

diameter of

pipe

[mm]

min. wall

thickness of

pipe

[mm]

heat-up time

[s]

change-over

time

[s]

cool-down time

clamped altogether

[s] [min]

63 3,0 20 6 18 2

75 3,0 22 6 18 4

90 3,0 25 6 18 6

110 3,0 30 10 24 8

125* 4,0 35 12 24 8

140* 4,0 40 13 30 8

160* 4,5 45 15 32 8

168* 4,5 45 15 32 8


welding log and welding record

08.07.2010 working instructions WIDOS 3600 page 22

6.3. table for PB (Polybuten)

outside

diameter of

pipe

[mm]

min. wall

thickness of

pipe

[mm]

heat-up time

[s]

holding time

(under

pressure)

[s]

cool-down

time

[min]

63 5,8 22 30 6

75 6,8 26 60 6

90 8,2 30 75 6

110 10,0 35 90 6

125* 11,4 40 104 7

140* 12,7 44 116 7

160* 14,5 51 133 8

168* 15,3 53 135 8

6.4. table for PEHD

outside

diameter of

pipe

[mm]

heat-up time

for PN 10 for PN 6

SDR 11 SDR 17,6

[s] [s]

change-over

time (max.)

[s]

cool-down time

clamped altogether

[s] [min]

63 24 **) 8 30 6

75 30 15 8 30 6

90 40 22 8 40 6

110 50 30 10 50 8

125 60 35 10 60 8

140* 67 39 10 67 8

160* 75 44 10 75 8

168* 76 45 10 76 8

* The values have been interpolated.

Apart from that, the welding guide values from the plastic pipe or fitting manufacturer

are valid.


welding log and welding record


6.5. welding record






7. maintenance / storing / transport

7.1. maintenance

• Replace damaged parts immediately, be particulary cautions with electrical parts-dirt and

wetness are very good current conductors.

• Only use original WIDOS spare parts.

The prescribed maintenance and inspection work is to be carried out within the

period stipulated. DVS recommends inspection work after 1 year. In the case of

machines that are extremely much in use the inspection cycle should be shorter.

The work is to be carried out at WIDOS GmbH or at an authorized dealer.

7.2. storing

• Guide rods, gear racks, gear wheel and trapezoidal spindles are to be kept free from dirt and

covered with a thin oil film.

• Cover the machine if not in use.

• Keep the machine dry.

7.3. transport

• Pay attention that the cable of the heating element is not squeezed.

⇒ Protect it from heavy vibrations and shocks.

⇒ Make sure that the box cover is correctly locked.

• The machine is to be handled carefully.


WIDOS Einsteinstr. 5 Telefon (0 71 52) 99 39 - 0

W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen Telefax (0 71 52) 99 39 - 40

info @ widos.de http://www.widos.de

working instructions WIDOS 3600 WIDOS 3600 page 25

8. spare part list 8.1. basic machine

11

6

5

4

12 / 13

14 / 15 16

17

18 - 23

39

40 / 41

24 / 25 26 - 31

36

37 / 38

1 / 2

3

7

8 - 10

32 - 34

42

43 / 44 45 46 / 47 48 / 49 50 / 51

52 - 54

55 / 56

57 - 61


spare parts list

basic machine WIDOS 3600

pos. name piece order no.

1 rack, up 2 373105

2 pan head screw M 6x20 DIN 912 4 0912F020

3 long face pinon 1 373108

4 straight pin 6x20 DIN 6325 2 6325F020


6 bearing for long face pinion 1 373109

7 support, left 1 373102

8 limit stop 1 373114

9 flat head screw M 5x12 DIN 7991 3 7991E012

10 straight pin 5x18 DIN 6325 2 6325E018

11 basic mount 1 373104

12 turning handle 1 BM10024

13 headless pin M 8x16 DIN 913 1 0913H016

14 bushing 1 373110


16 straight pin 6x30 DIN 6325 2 6325F030


18 spacer bock for shell 1 373124

19 shell for adjusting shaft 1 372112

21 headless pin M 6x10 DIN 913 1 0913F010

22 pressure spring 0,5x4x10 1 FE014

23 pressure piece 1 370120

24 bit stop shaft 1 on request **

25 snap ring 32 DIN 471 2 0471ßB

26 NP-bush 1 373123

27 NP-tappet 1 373122

28 NP-pressure spring 1 BD615

29 NP-disk 1 371006

30 flat head screw M 5x10 DIN 7991 2 7991E010

31 shifting square 1 372117

32 clamping lever 1 BM1230

33 shaft for support clamping 1 373125

34 chop of the vice for support clamping 1 373126


37 support, right 1 373101

38 pan head screw M 5x10 DIN 912 8 0912E010

39 headless pin M 5x10 DIN 913 1 0913E010

40 holding fork for handlebar 1 373115

41 pan head screw M 5x16 DIN 912 2 0912E016

42 holder for guide shaft 2 373119

08.07.2010 Working instructions WIDOS 3600 page 26 / 1


spare parts list

basic machine WIDOS 3600


43 pan head screw M 8x30 DIN 912 4 0912H030

44 disk M 8 DIN 125 4 0125H

45 guide shaft 1 373121

46 holder for heating element 1 373120

47 slide bush 2 L2015PAP

48 notch fork for heating element 1 373118



51 disk M 8 DIN 125 2 0125H

52 linear guide 4 L20500


54 carriage for linear guide 8 L20CLZ

55 pillow block for motor shaft 1 373107


57 rack, down 2 373106

58 distance bock 1 373126


60 limit stop for rack down 1 373127


** Please indicate dimension when ordering

08.07.2010 Working instructions WIDOS 3600 page 26 / 2


spare parts list


8.2. heating element

100

101

102

103

108

109

110

112

113

114 - 117

108

121

123 - 126

128

129 - 131

132 139

133

134 / 135

136 - 138

142

106 / 107

118


spare parts list

heating element WIDOS 3600


100 BM-grip 1 H0205

101 handlebar 1 373504

102 holder for handlebar 1 373505

103 hexagon nut M12 DIN 934 1 0934L

108 heating socket + spigot (3") 1 HD300NS

heating socket + spigot (4") 1 HD400NS

heating socket + spigot (6") 1 HD600NS


110 Cable guide 1 373506

112 pan head screw M 4x65 DIN 912 2 0912D065

113 switch on/off with control lamp, red 1 H0903

114 window cap, black 1 H0907C1

115 window white for 1 H09072

116 scale 180°-280°, d33 1 H09073

117 control cnob with groove 1 H09075

118 control lamp, green (with low voltage glow lamp) 1 H2105


122 acceptance for heating plate 1 373507


124 disk M 6 DIN 125 8 0125F

125 conical spring washer M 6 DIN 127 4 0127F

126 hexagon nut M 6 DIN 934 4 0934F

128 heating element holder 1 373503

129 pan head screw M 4x70 DIN 912 1 0912D070

130 disk M 4 DIN 125 1 0125D

131 hexagon nut M 4 DIN 934 1 0934D

132 teflon-conical nipple for heating element 1 371514

133 cylinder sheet metal screw M 3,5x13 DIN 7983 2 7983B013

134 cable bushing 1 EVK1109

135 connecting cable with plug 1 EK3220

136 grip shell 1 H09077

137 electronic control GZ4 without sensing element 1 H0918220

138 sensing element PT 1000 1 H09082

139 triac wit heat sink 1 H09081

142 heating plate 1 373501

08.07.2010 Working instructions WIDOS 3600 page 28


spare parts list


8.3. prism gripping tool

150

151

152

153

154 155

156

157

158 / 159

159 / 160

161

162

163

165

166

164

167

168


spare parts list


169

170 172

171

176

175

174

173

177

178

180

179

181


Spare parts list

prism gripping tool WIDOS 3600


150 gripping tool (pipe side) left, 160 mm, 4" + 6" 2 373723

151 gripping tool (pipe side) right, 160mm, 4" + 6" 2 373724

152 flat head screw M 10x30 DIN 7991 4 7991J030

153 straight pin 8x30 DIN 6325 8 6325H030

154 distance support 4 373721

155 side cheek in front 2 373702

156 flat head screw M 8x40 DIN 7991 12 7991H040


158 guide block (pipe side) 2 373706

159 threaded insert M 10 24 GEW-M10

160 guide block (fitting side) 2 373705



163 gripping tool (fitting side) left, DA 160mm, 4" + 6" 1 373721

164 gripping tool (fitting side) right, DA 160mm, 4" + 6" 1 373722

165 limit stop for gripping tool 4 372729

166 flat head screw M 4x10 DIN 7991 12 7991D010


168 straight pin 8x30 DIN 6325 4 6325H030

169 pan head screw M 10x50 DIN 912 2 0912J050

170 preform support 2 373730

171 holder support 2 373731


173 screwed socket 2 373712

174 snap ring 18 DIN 471 2 0471R


176 handwheel for spindle 2 373714

177 side cheek aft 2 373703

178 shaft for guide block 4 373713

179 slide bush 16 L3020PAP

180 threated rod for guide shaft 2 373711


182 adaptor, left 3 373718

183 adaptor, right 3 373719

184 cylinder pin 6x20 DIN 6325 12 6325F020

185 gripping tool for pipe, left, DA 63-110 2 372727

186 gripping tool for pipe, right, DA 63-110 2 372728

187 gripping tool for fiting, left, DA 63-110 1 372725

188 gripping tool for fitting, righte DA 63-110 1 372726

189 flat-head screw M8x25 DIN 7991 18 7991H025

08.07.2010 Working instructions WIDOS 3600 page 31






9. declaration of conformity

in the sense of the EC-guideline, EG-MRL 2006/42/EG

corporation

WIDOS GmbH

Einsteinstr. 5


declares that the product

plastic welding machine

WIDOS 3600

has been designed in compliance with:

1. DIN EN ISO 12100 – 1 and 2 (replacement for DIN EN 292 part 1 and 2)

safety of machines

2. DIN EN 60204.1

electrical equipment of industrial machines

3. EN 60555, EN 50082, EN 55014

electromagnetic compatibility (EMC)

the technical ducumentation is completly existing.

The working unstructions in the mother language of the user is available

Ditzingen-Heimerdingen, 08.07.2010

Dieter Dommer (manager)

Working instructions Translation - Widostechnologywidostechnology.com/widos/wp-content/uploads/2016/09/... · 2016-09-03 · Translation socket welding machine WIDOS 3600 keep for

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