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Wind Turbine Noise and Vibration HANDOUT

Apr 06, 2018

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    Wind Turbine Noise and Vibration

    9/05/20083

    13

    Vibration

    Measured in terms of

    DisplacementVelocity

    Acceleration sometimes in terms of g (gravity)

    dB also used or

    absolute units on either a logarithmic or linear scale

    Be careful of units!

    All this and more covered in Part IIA 3C6 Vibrationand Part IIB 4C6 Advanced Linear Vibration

    Measuring Vibration 14Measuring sound and vibrationInstrumentation - vibration

    Conditioning amplifier

    Spectrum Analyser

    Accelerometer Strain gauge

    Laser vibrometer

    15

    Measuring sound and vibrationCalibration

    16

    Wind Turbine Noise

    17

    What generates the noise in wind

    turbines ?

    18

    Wind Turbine Noise1. Blades2. Rotor

    3. Pitch4. Brake5. Low speed shaft6. Gear box7. Generator8. Controller9. Anemometer

    13. Yaw drive14. Yaw Motor15. Tower

    10. Wind Vane11. Nacelle12. High speed shaft

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    Wind Turbine Noise and Vibration

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    Note, much larger gearbox andhence many more moving parts

    20

    Aerodynamic Noise

    Blade passes through turbulent, often gusty flow

    Blade motion causes turbulence

    Wing tip vortices

    cause turbulence

    Turbulence

    creates sound

    (broadband audible

    pressure perturbations)

    Turbulence higher as

    each blade passes tower

    Consider a 3 blade, 26 RPM rotor

    will have a BPF of 1.3 Hz

    21

    Aerodynamic Noise

    A 3 blade, 26 RPM rotor will have a tower BPF of

    1.3 Hz, or a periodic time of 0.77 seconds

    0.77s

    22

    23

    Shaft noise unbalancedbent shafts

    non-concentric alignment

    60)(

    RPMHzfrequency =

    24

    Shaft noise

    60)(

    RPMHzfrequency =

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    Wind Turbine Noise and Vibration

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    Shaft noise

    Frequency (Hz)

    Amplitude

    Varies with shaft speed

    60)(

    RPMHzfrequency =

    26

    Shaft noise

    27

    Gear Noise

    Frequency (Hz)

    Amplitude

    Vary with speed

    60)(

    RPMHzfrequencyShaft =

    60

    .)(RPM

    NHzfrequencyMesh = Gear with N teeth

    28

    Gear Noise

    Consider gear pairs with a simple ratio:2:1, 3:1 etc

    Periodically the same teeth will mesh

    At a frequency equal to the shaft frequency ofthe larger gear

    One full revolution of the large gear, also returns

    the small gear to the same place

    29

    Gear Noise

    Gears that share common multiples alsomesh the same two teeth periodically.

    Consider: a 40 tooth pinion anda 60 tooth sprocket,

    Turn the sprocket TWO FULL turns, moving120 teeth past a point.

    This moves 120 teeth on the pinion, drivingit THREE FULL turns.

    30

    Gear Noise

    This cyclic nature is known as the HUNTINGTOOTH.

    The frequency is equal to:Gear mesh frequency

    Lowest Common Tooth Multiple

    This causes uneven wear

    Choose tooth numbers that result in a highlowest common multiple to keep this

    frequency as low as possible

    This is why gears have apparently

    strange teeth numbers

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    Wind Turbine Noise and Vibration

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    Gear Noise

    F1

    F2Drive speed

    Probable 14 tooth

    gear issue

    32

    Gear Noise

    http://www.vibanalysis.co.uk/

    33

    Gear NoiseGear Box Failure

    34

    Normal spur gears cost effective

    Helical gears smoother mesh,more expensive, produce an axialforce component as well as a tangential

    Herring bone gears (far more expensive)realign the resultant force

    Gear Noise

    35

    Bearing Noise http://www.vibanalysis.co.uk/36Generator Noise

    A typical 3-phase generator will have

    3 pairs of (6) opposing wound coils

    4 rotating permanent magnets

    Producing 12 pulses per revolution

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    Wind Turbine Noise and Vibration

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    Wind turbines and sound: Review andbest practice guidelines. HGC Engi neering

    Acoustic model oftypical wind turbinesound propagation

    Examples44

    Noisy or quiet?

    0dB

    10dB

    20dB

    30dB

    40dB

    50dB

    60dB

    70dB

    80dB

    90dB

    100dB110dB

    120dB

    130dB

    140dB

    150dB

    20

    100

    1000

    100,000

    1,000,000

    10,000,000

    10,000

    100,000,000

    Pascals

    2

    2

    log10ref

    p

    pdB =

    pref= 20 x10-6 Pascals

    refp

    plog20=

    Hearing threshold

    Important to statedistance from source

    Pain

    350m away

    Machinery health monitoring

    Baseline measurementSubsequent measurement

    In-situ microphones,

    strain gauges andaccelerometers on

    Rotating machinery

    Critical structures

    46

    Many claim that the noise is worse at nightor in the early hours of the morning.

    Less masking(other noises

    covering it up)

    Physiological issues

    Meterological effects

    Noisy or quiet?

    47

    Noisy or quiet?

    Normal conditions

    48

    Warmer air thermal inversion layer

    One of a few meteorological effects

    Noisy or quiet?