WE KNOW BETTER,WHAT CUSTOMER NEEDS!en.blank.ecomondo.com/upload/Allegati_com_aziende/RIC15/005256… · WE KNOW BETTER,WHAT CUSTOMER NEEDS! Ele tr ic separators type EBS c ostat.

RUSSEPARATORRUSSEPARATORRUSSEPARATORRUSSEPARATORRUSSEPARATORRUSSEPARATORLIMITED LIABILITY COMPANY

PRODECOLOGIAPRODECOLOGIAPRODECOLOGIAPRODECOLOGIAPRODECOLOGIAPRODECOLOGIASCIENTIFIC AND MANUFACTURING FIRM

WE KNOW BETTER ,WHAT CUSTOMER NEEDS!

Ele tr ic separatorstype EBS

c ostat

2

Scientific and manufacturing firm "Prodecologia" was founded in July 1993. During its existence, the company has become a leader in the CIS and Eastern Europe in the field of designing and manufacturing of magnetic, electrostatic, eddy current separators, metal detectors and magnetic mud clarifiers.

The company's products are delivered to 21 countries, to the companies of specialized branches and 58 sub-sectors for the purpose of: enrichment of metallic and non-metallic materials; separation of metallurgical production slags, hard industrial and domestic wastes; extractions of metals from wastes of electrical cable, electronic and radio engineering, PCBS; separation of mixtures of polymers; preventing of metallic impurities contact with foodproducts during the production process; protection technological equipment from damage; enhancing of porcelain whiteness; improving the quality of tires, chipboard, cement, refractories, glass; industrial water purification.

PRODECOLOGIAPRODECOLOGIAPRODECOLOGIAPRODECOLOGIAPRODECOLOGIAPRODECOLOGIASCIENTIFIC AND MANUFACTURING FIRMSCIENTIFIC AND MANUFACTURING FIRM

3

High experience in the production in conjunction with focus on advanced global engineering technology and manufacturing of magnets, fitting of our company with modern equipment, use of components of the world leading manufacturers enables the production of reliable, high-quality, highly productive, efficient, energy-saving product simple in design and operation.

Unique scientific developments of the company, high level of engineering and design, co-operation with research institutes make it possible to compete with global producers of similar equipment.

Electrostatic separators type EBS production of SMF "Prodecologia" are certificated on the territory of European Union in accordance to Directives 2 0 0 6 / 4 2 / Е С , 2 0 0 4 / 9 5 / Е С , 2006/108/ЕС.

On state of 01.01.2015 the company received 90 patents for inventions and utility models in Ukraine, Russia, Belarus and Poland.

A new company business line is design, manufacture and supply of "turnkey" integrated lines for recycling of cullet, solid industrial and domestic waste, electronic boards, WEEE, etc.

In 2007 a certificate of scientific discovery was received.

The company is licensed to design, construction, installation and com-missioning.


Electrostatic separator type ЕBS (corona)

Destination

Intended for dry high-efficiency separation of materials, that differ in electric properties:

mixtures of plastics and metals on the pure assorted components, including shredded cables on metal (copper, aluminium) and non-conducting material (rubber, PVC and others);

mixtures of plastics (rubbers), under condition that one of the components has conducting characteristics;

WEEE (including PCB’s) on metal (aluminium, copper, nickel, bronze and other) and non-conducting material (plastic, including fiberglass, rubber),

and also for:separation of non-metal raw material

(feldspar, pegmatite, quartz sand), wastes of abrasive production, motor-car wastes (dash-boards, headlights);

enriching of drough concentrates of ores of rare and precious metals (titan-zirconia, tantalum-niobic, tin-tungsten, monazite).

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The product is separated into the components, depending on electroconductivity in the combined field of corona discharge with the electrostatic field.

The initial product is fed on the receiving electrode (drum), which rotates and is under a positive potential.

In interelectrode space all particles are charged with negative ions of air. Conductive particles going out from the zone of corona digit, are recharged, accept the sign of charge of receiving electrode and are pushed off from it.

Deflecting electrode, having the same potential as corona electrode, creates an uneven field, assists an earlier deviation of conductive fraction from receiving electrode and increasing the efficiency of the separation on the conducting and non-conducting products. Non-conductive particles having negative charge are held on the drum and are removed by cleaning roller.

SCHEME OF SEPARATOR OPERATION

Advantages

•;

• removing the smallest particles of metals;••

••

dry separation process (without using of separatingliquids)

high purity of recovered materials (> 98 - 99%);individual adjustment of parameters of the processfor specific material;low power consumption;easy to maintain and operate.

Principle of function

Productivity, kg/h ............................ 50-1500

Fraction of processed material

not more, mm ....................................... -8+0

Voltage on the high voltage s

regulated, kV........................................... 35

Diameter of the receiving drum, mm ......... 270

Length of the receiving drum, mm .. 600 - 2500

Power consumption, kW .................... 1,1 - 7,5

Overall dimensions,

mm, ..... 870х1650х2000 - 1600х3550х2000

, kg .................................. 800 - 3300

electrode ,

Weight

PRODUCTS WITH DIFFERENTELECTRICAL PROPERTIES

INITIALPRODUCT

4SCIENTIFIC AND MANUFACTURING FIRM

PRODECOLOGIAWe know better,

what customer needs!

Technical characteristics

Application of separator type EBS (corona)




Fraction,mm

The purity of received

product, %

The separationefficiency, %Product

№item

Composition, %

Shreddedcable

Shreddedcable

PVC + Al

PET + Al

PP + Al

PVC 93,34; Cu+Al 6 66– – ,

PET 98,00; Al 2 00– – ,

PP 83,00; Al 7 00– – ,

PVC 80,00; Сu 20– – ,00

PVC 97,00; Сu+Al 3– – ,00

PVC 99,84–

99,95Al – 48,55

PET –

99,10Al – 90,00PP –

PVC 97,60–

PET 97,32–

PP 94,70–

1

2

3

4

5

6

0–1

0–3

0 1–

0–8

2–5

Cu 99,03–

Metal 95,00PVC – 99,97

– Metal 96,70PVC – 98,80

–

Cu 96,20–

Crushed car tires (rubber crumb,

textile cord)0–5

Rubber 98,50Textile – 1,50

–Rubber – 99,90 Rubber – 75,00

Separatortype EBS

Shredded cablesPVC+Cu(Al)

Cu(Al)Purity – up to 98%

Crushed PCB’s

Metal concentrate(Cu + precious metals)Purity - up to 99,00%

PVCPurity – up to 99%

Glass fiberPurity - up to 99,98%

Results of electrostatic separation of particular materials

Cu + precious metals– 20,00;

glass fiber – 80,00

Cu + precious metals

– 99,00; glass fiber

– 99,98

Cu +precious metals

– 99,90; glass fiber

– 95,50

7 0–2Cu + precious metals +

glass fiber (crushed PCB’s)

SCHEME OF SEPARATOR OPERATION

Electrostatic separator type ЕBS (triboelectric)

Destination

Advantages

•

••

••

dry separation process (without using of separating liquids);

high purity of the recovered materials (> 98-99%);individual adjustment of parameters of process forspecific material;low power consumption;easy to maintain and operate.

Technical characteristics

Productivity, kg / hour ...................... 90-1300

Fraction of separated material, mm ...... -8 + 2

Purity of separation, % ...........................> 98

Drum diameter, mm ............................... 270

Drum width, mm ........................... 600-2500

Drum speed, rpm ................................ 30-80

Power consumption, kW ..................... 0.6-4.5

Voltage on electrodes, kV ......................... 35

Cleaning of the drum by cleaning

roll ............................................. automatic

Overall dimensions,

mm ..... 1200х1700х1300 - 1700х3600х1300

Weight, kg ................................... 400-2100

Principle of function

Two-component mixture of polymers (pre-chopped, dried and classified) is fed into the hopper, then the product falls into a special trybocharge device.

In tribocharge device particles of polymers mix, due to the numerous encounters with each other and the walls of the device get positive and negative charges and then sorted out by electrostatic field on the drum separator.

In accordance to the sign of charge, particles are attracted either to the receiving electrode (rotating drum) or to the static electrode connected to the high tension feed source.

Designed for dry separation* of polymer mixture (РЕТ + РVC, PVC + PE, PVC + rubber, PVC + glass, PS + PP, PS + PE, PP + PE, PS + ABS, PS + SAN, ABS + SAN, ABS + РVC, PA + POM + PVC) by their electrical properties.

* Under condition indoors with temperatures between 5 and 40°C, with humidity 40% and moisture content of the product no more than 0,5%.


PRODECOLOGIA

PRODUCTS WITH DIFFERENTELECTRICAL PROPERTIAS

INITIALPRODUCT

We know better, what customer needs!

PVC - 20; POM - 20;PA - 60

PS — 40; ABS — 60

PVC — 50; PE – 50

ABS — 73; SAN — 27

PS — 60; SAN — 40

PVC — 95; PET — 5PVC 0

0 - 97,8 ;

PET - 96,4

PE PP — 90; — 10

PS — 99,03

— 95,98; ABS

PVCPOM

PA

— 99,21; — 52,68;

— 98,38

PVCPOM

PA

— 94,00; — 96,20;

— 74,40

ABS — 97,10

PS — 98,57

— 99,67; SAN

PVCPET

— 99,00; — 99,90

PS — 98,30; ABS — 98,90

ABS — 90,10

PS — 99,00; SAN — 99,70

PVCPE

— 99,43; — 98,75

PVC 0PE

— 99,0 ; — 99,10

#

1

2

3

4

5

6

2–10

2 4–

2–4

2–4

2–4

2 4–

PE 0 — 99,2 ; PE — 92,00;

7 4–8

8

9

10

11

12

13

4–6

2 4–

4–6

2–6

2–8

2–8

PVC glass 1 — 90; – 0

PVC PP — 50; — 50

PA PS — 77; — 23

PVC — 78; rubber — 22

PE PP — 80; — 20

PS+ABS PA — 90; — 10 PS+ABS — 97,40 PS+ABS — 72,50

PVC — 99,90 PVC — 77,80

PVCPP

— 99,90; — 96,83

PAPS

— 98; — 85

PVC — 99,07

PE — 98,00

PVC 0PP

— 98,4 ; — 96,95

PA — 80,80; — 91,09PS

PVC — 80,60

PE — 89,40

Fraction,mm

The purity ofreceived

product, %

The separationefficiency, %Product Composition, %

PP+ PE(milled caps)

РЕТ+PVC granules

PS+SAN granules

ABS+SAN granules

PA+POM+PVC granules

PS+ABS granules

PVC+ PE

PVC+glass

PVC+PP

PS+PA

PVC+rubber

PP+ PE(extraction of pure PE)

Scrap of copymachines

* high separation efficiency is ensured by the sufficient difference in dielectric permittivity values.

PP PE

Mixture of polymersPP+PE

Application of separator type EBS (t riboelectric)

Results of triboelectric separation of particular materials*




433396, Russian FederationUlianovsk region, Sengileevskyy district

w.s. Krasnyy Gulyay, Mira str. 1-Btel. +7 (906) 147-02-93

e-mail: [email protected]

433396, Russian FederationUlianovsk region, Sengileevskyy district

w.s. Krasnyy Gulyay, Mira str. 1-Btel. +7 (906) 147-02-93


33024, U kraine, R ivne 32

tel. +38 (0362) 63-08-77tel./fax +38 (0362) 25-60-54

62-20-31, 62-20-39e-mail: [email protected]

www.prodecolog.com.ua

32tel. +38 (0362) 63-08-77

tel./fax +38 (0362) 25-60-5462-20-31, 62-20-39


33024, U kraine, R ivneMlynivska str.

RUSSEPARATORRUSSEPARATORRUSSEPARATORRUSSEPARATORRUSSEPARATORRUSSEPARATORLIMITED LIABILITY COMPANYLIMITED LIABILITY COMPANY


WE KNOW BETTER,WHAT CUSTOMER NEEDS!en.blank.ecomondo.com/upload/Allegati_com_aziende/RIC15/005256… · WE KNOW BETTER,WHAT CUSTOMER NEEDS! Ele tr ic separators type EBS c ostat.

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