The future of waste disposal systems - Ecomondoen.blank.ecomondo.com/upload/Allegati_com_aziende/RIC15/...paper, PET and tins and can be fitted with all conventional emptying systems.

The future of waste disposal systems


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DESIGN

SOLUTIONS

PRODUCTION

VILLIGER ENTSORGUNGSSYSTEME AG

SERVICE

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Creating innovations, from good to bet-ter, providing customized, individual and comprehensive solutions.

What began with the idea of a tin press in the garage at home, found its

continuation time and again with new innovations in the years ahead.

Contributing to this, for example, was the first underground disposal

system, the Sub-Vil System, which could be presented to the astonished

experts in 1991.

These were and still are the many innovations “Made in Switzerland”,

which have made the Villiger Entsorgungssysteme AG the absolute pi-

oneer and quality brand in the industry. In Switzerland and throughout

Europe.

The Villiger Entsorgungssysteme AG is an owner-operated family busi-

ness and currently employs around 60 highly motivated employees.

The production site CH-5647 Oberrüti was acquired in1991 and extended

in 2012 with a second, modern factory building.

The Villiger Entsorgungssysteme AG has its own engineering department

that can also implement special-purpose solutions for you. With the

new production plant the company is able to manufacture all production

stages on the premises. Villiger guarantees you first-class quality “Made

in Switzerland”.

Pioneering spirit, commitment and the will to always be one step

ahead with more innovations shape the present and the future of the

Villiger Entsorgungssysteme AG.

We look forward to getting to know you and are eager to know

how we can solve your disposal problems.

Paul Villiger

CEO

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Waste disposal system Sub-Vil with Lugano throw-in column

Clean appearance thanks to retractable container in the ground

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Sub-Vil:The elegant underground system Profile

Clean appearance

Collection volume: 3-5 m³

Very maintenance and user friendly

Reduction of the emptying costs

Low odour and emission

Suitable for collecting:Residual waste, glass, tins, plastic, paper/cardboard, PET, coffee capsules and batteries.

The Sub-Vil underground system proven a thousand

times over offers the possibility of integrating the

waste concept into the environment and of making

this attractive. Furthermore, the user can dispose

of the waste around the clock. Overfilled containers

and uncontrolled build-up of waste are a thing of the

past. Costs for the emptying trips can be reduced

considerably thanks to the centralization of the coll-

ection sites.

The pioneering underground waste disposal con-

cept has proved itself extensively in municipalities

and cities all across Europe. It is well on the way

to replacing conventional waste disposal practices.

Sub-Vil waste disposal system with Lugano 120 throw-in columns

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Sub-Vil underground system


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Speed-Waste-Lifter crane system while emptying a Sub-Vil waste disposal system with Baléro throw-in column

Arriving at the bottom

The rubbish sacks are piled up at the roadside and

the containers are standing on the pavement full to

the brim. Our pioneering solution for this problem is

the Sub-Vil underground system.

The rubbish is thrown in through stylish columns

and collected in underground containers. Thus, the

rubbish arrives right at the bottom. It is no longer an

eyesore, the pungent smell is reduced and it can be

disposed of at any time.

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In the Norwegian market, the Lugano throw-in column enjoys a high level of accept-

ance. Thanks to its versatile and sturdy construction, it withstands even the most sever

weather conditions easily, and with its simple design can be integrated perfectly into any

environment. Already more than 2000 installed systems speak for themselves. Of those

systems with Lugano underground containers, 80% have an electronic access system

as well as a level measurement system that can be operated with solar panels inde-

pendently of the electricity grid.

Lugano in Norway


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Our aim is to develop innovative solutions together with the customer and to put our

many years of acquired and proven expertise into practice at any time. Our high-quality

products with an attractive design are proven in daily use and at a surprisingly affordable

price. The positive dynamics of our business have enabled us to attain the market leader-

ship of modern and contemporary disposal systems.

Building rewarding bridges

Sub-Vil waste disposal system with Lugano 65 Top throw-in columns

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Clever collection concept - Better living environment

With an aesthetic design, the underground collection points conquer historical places, inner cities and residential com-

plexes. Architects and landscape planners are delighted to integrate these aesthetically functional waste disposal sys-

tems into their planning. The bring-and-dispose concept provides time-gaining benefits for citizens by enabling pleas-

ant waste disposal at any time.

Sub-Vil waste disposal system with Baléro throw-in column

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Vilaro

With its extra large throw-in opening (up to 110l), the Vilaro throw-in column provides a high degree of comfort for

the collection of residual waste sacks. The column can be used for collecting all kinds of recyclable materials and

provides an access system and weighing system that enables individual billing.

Marino

In addition to the standard throw-in columns for glass, tins and paper, the Marino throw-in column also offers a unique

safety system with a drum or double-barrelled drum that denies non-authorized persons access to the collection container.

Compatibility with all conventional emptying systems is assured with the Marino throw-in column.

Sub-Vil waste disposal system with Marino throw-in column

Sub-Vil waste disposal system with Vilaro throw-in column

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The Terrano throw-in column offers a compact and sleek design. The high grade outer sheath is available in electro-

polished chromium steel or painted steel. The Terrano column is particularly suitable for the collection of glass,

paper, PET and tins and can be fitted with all conventional emptying systems.

Terrano

Sub-Vil waste disposal system with Terrano throw-in columns

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The Caslano column offers multiple application possibilities for a variety of electronic systems. It can be fitted with

the complete Vident system (incl. solar panel) and is suitable for Lift-o-Mat and Swing-o-Mat. In addition, the column

has a large throw-in opening with a stainless chrome steel lid.

Caslano

Swing-o-Mat waste disposal system with Caslano throw-in column

Rotondo

The Rotondo underground waste disposal system is a modified version of the Sub-Vil system. The difference lies

within the round pavement platform and round containers. The Rotondo can be combined in versatile ways and used

for all kinds of disposal tasks thanks to the flexible modular system.

Rotondo waste disposal system with Baléro throw-in column

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Arriving at the top

The Securomat safety platform seals the concrete

pit automatically while the container is being emp-

tied and ensures the highest level of safety during

the emptying process.

Securomat safety platform after removal of the container

Profile

Seals the concrete pit automatically once the container is removed.

Permanently installed, complete unit

With counterweights made from concrete or steel

Max. load-bearing capacity 170kg

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Rubbish can now be disposed of so elegantly today


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The Swing-o-Mat system is also suitable for

smaller crane systems with less lifting pow-

er and height. Since the pavement platform

can be tilted, only the Big-Bag collection sack

or steel container has to be lifted out from

the concrete element. In the throw-in column

of the Swing-o-Mat, electronic installations, such as

access and weighing systems, can be implemented.

All kinds of recyclable materials can be collected

with the Swing-o-Mat waste disposal system.

Swing-o-Mat: The easy-to-han-dle solution for refuse vehicles Profile

Tidy appearance



Reduction of emptying costs

Easy-to-handle emptying

Suitable for the collection of: residual waste, glass, tins, plastic, paper/cardboard, coffee capsules and batteries.


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The flexible all-rounder amongst the waste disposal systems

Cupola waste disposal system with mushroom system

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Cupola: The flexible all-rounder Profile


Reduction of emptying costs


Very sturdy and robust


Suitable for the collection of: residual waste, glass, tins, plastic, paper/cardboard and PET

Cupola waste disposal system with mushroom system

The Cupola semi-underground system impresses

through a sturdy design and user-friendly disposal

height. Thanks to the trouble-free operation, it is par-

ticularly suitable for mountainous areas and winter

sports regions even in the case of large quantities of

snow. Cupola is suitable for all kinds of disposal tasks

and is compatible with conventional emptying systems.

The modular system consists of a concrete element, a

steel container or Big-Bag sack and a domed roof with

throw-in slot.

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Because there are more beautiful things to see than huge waste containers

Lift-o-Mat waste disposal system with Baléro throw-in column

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The Lift-o-Mat system is the ideal solution for the

most confined spaces. The existing 4-wheel con-

tainers can be placed elegantly underground using

a hydraulically-driven lift and emptied using a con-

ventional emptying vehicle. Its Lift-o-Mat can be fit-

ted with up to five throw-in columns.

Lift-o-Mat: The flexible system for the most confined spaces Profile

Clean and tidy appearance

Collection volume: max. 5 containers each with a capacity of 1100 litres


Low odour

Top optical solution for conventional waste containers

Suitable for the collection of: residual and bio-waste, paper/cardboard, PET and textiles


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The the giant amongst the waste disposal systems

Quadromat waste disposal system opened for removing the press container

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With the Quadromat system, you can place a com-

mercial press container with up to 20 m³ filling vol-

ume underground. With this impressive lift system,

the costs and CO2 emission can be reduced signifi-

cantly for disposal trips by compressing the waste

in the press container. The Quadromat system is

particularly suitable for larger residential buildings

as well as waste collection points.

Quadromat: The giant Profile

Clean appearance for densely populated regions

Collection volume: 12-20 m³ press container

Significant reduction of emptying costs



Suitable for the collection of: residual waste, paper/cardboard

Quadromat waste disposal system with Caslano throw-in column

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Quadromat waste disposal system with Caslano throw-in column

Quadromat waste disposal system with Lugano throw-in column

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Quadromat waste disposal system while changing the press container

Quadromat waste disposal system with Baléro throw-in column

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The time-tested classic in waste disposal

City-Line above ground waste disposal system with glass insertion panels

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The popular City-Line above ground system meets

the diverse requirements of our customers. The

containers can be placed modularly and allow effi-

cient emptying. Furthermore, a City-Line container

is versatile and can be used in all regions. All con-

ventional emptying systems are compatible with the

container.

City-Line: The classic Profile

Modular system

Collection volume: 1.0-5.8m³

Class 1 sound insulation for glass containers

Long product lifetime

Galvanized or painted metal parts

Suitable for the collection of: glass, tins, paper/card-board, PET and textiles.

City-Line above ground waste disposal system with glass insertion panels

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C-Modell: The Pioneer

The sturdy above ground C-Modell system can be

placed modularly and allows efficient emptying.

Furthermore, the C-Modell is versatile and can be

used in all regions. All conventional emptying sys-

tems are compatible with the container.

Profile

Sturdy and durable

Size: 1.5m3 to 4.6m3

Trouble-free emptying by means of half shell bottom

High user and service friendliness

Long product lifetime

A wide range of designs available

Compatible with Villiger tin press

C-Modell above ground waste disposal system with glass insertion panels

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The Industriecontainer is particularly suitable for

the collection of building rubble and commercial

waste. The system has an extremely sturdy design

and impresses by a long product lifetime. All con-

ventional emptying systems are compatible with the

container.

Industriecontainer: The flexible system for large filling volumes Profile

Sturdy and durable

Size: 2.5m3 to 5.8m3

Large throw-in openings

Can be used as a trolley

Throw-in lid can be locked

Industriecontainer above ground waste disposal system with large throw-in flap

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Efficient and exact installation by our team

Installation of a concrete element for the Quadromat

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Our motivated and highly qualified team install your

disposal station within a very short time and with

great precision. Our modern vehicle fleet enables

our team to place the preassembled systems di-

rectly on site. Our own crane vehicle makes it pos-

sible to carry out removal work even within confined

spaces.

Mounting:A professional installation Profile

Professional installation by our own installation team

Our own lorry with 85 metric ton crane

Entire logistics from a single source

Direct delivery of pre-assembled systems

Qualified product training after installation

Moved Sub-Vil systems with Baléro throw-in column

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Moving concrete elements with our own 85 metric ton crane

Inserting a Sub-Vil system container with Baléro throw-in column

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Moving concrete elements with our own 85 metric ton crane

Inserted concrete element in prepared excavation pit with strip foundation

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Long product lifetime thanks to professional maintenance

Cleaning a Baléro throw-in column with high pressure cleaner

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Our installation and service team ensures that

your disposal system is mounted, maintained

and repaired professionally from installation

through to maintenance.

Our modern vehicle fleet guarantees a short inter-

vention time in the event of any possible repair or

maintenance work. Replacement parts for all con-

ventional models are available at any time. We will

gladly advise you personally regarding your cus-

tomized service package.

Services: All from one source Profile

Professional installation by our own installation team

Modern vehicle fleet

Short intervention time and maintenance work

Annual system maintenance possible

Replacement parts for all conventional models are available at any time and deliverable at short notice

Our service vehicle with complete service trailer

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Even a collection point can be intelligent

Caslano throw-in column with Vident access system, weighing system as well as level measurement system

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Vident: Intelligentdisposal management Profile

Access and weighing systems

Level measurement

Colour detection sensors

Management software

Cost optimisation through efficient trip planning

Vident Basic access system

The electronic Vident system allows you to design

your disposal system intelligently. Different throw-

in columns can be fitted with access systems,

weighing systems, level measurement systems or

colour detection sensor systems.

Vident access system

We offer you a simple access system to protect your

disposal station from other waste. With the Vident

Basic access system, access to your disposal sta-

tion can be regulated, managed and integrated into

your building access system easily. A compact sys-

tem that can be operated autonomously thanks to

the integrated battery.

The Vident access system is fitted with a mod-

ern terminal ensuring access control by

means of a personalised RFID card. The sys-

tem communicates online with a server so that

the latest data is always available. Using Vi-

dent access system as a basis, additional op-

tions, such as a Vident weighing system or the

Vident Coloris, can be integrated.

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The system can be operated in two ways:

Volume detection: The Coloris system detects the vol-

ume of the refuse bags by means of a colour code. In

conjunction with the Villiger access system it is possi-

ble to integrate originator-oriented charging without a

weighing scale or volume limitation.

Control function: The Coloris system checks wheth-

er the obligatory refuse bags of their municipality are

used. If a wrong refuse bag is used, this is registered to

the person concerned.

Vident Coloris

Vident weighing system

To ensure independent power supply, we can pro-

vide a solar power system optimally aligned to the

requirements and location.

Solar energy

A Vident weighing system is indispensable to en-

sure originator-oriented charging that is fair. After

the user has logged on using the RFID card and thrown

in his waste, it is weighed and assigned to the corre-

sponding user/household automatically.

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The Vident software offers you a wide range of pos-

sibilities for optimally managing your collection

point and users. For example, the planning of your

disposal trips can be simplified considerably and

thus reduce the costs for disposal trips as well. The

level of the container is measured by a level sensor,

and once the set level is reached, you receive a mes-

sage. With the Vident software you can also control

the level of the plant manually, generate evaluations

and invoices as well as update and manage master

data.

Vident software

Process of the data transmission

1. Measurement 2. Data transmission

4. Selective emptying 3. Displaying the data

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The way to maximum efficiency

Speed-Waste-Lifter and Speed Gripper while emptying a Sub-Vil container

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Profile

Automatic and semiautomatic emptying process

Crane type 1: Reach 2.5t / 7m - 1.7t / 10m

Crane type 2: Reach 1.7t / 7m - 1.2t / 10m

Significant timesaving of the emptying process

Reduction of operating costs

Efficient and material-friendly operational sequences

The driver can calmly follow how the Speed-Waste-Lifter empties the disposal station

The way to maximum efficiency:Speed-Waste-Lifter

All our practical experience has been integrated

uncompromisingly into the new crane system to en-

able the optimization potential of a rational contai-

ner management system. The result is a crane

system that enables fast and automated processes

while additionally protecting the container and in-

creasing the general safety.

The link for automating the container emptying

process is the Speed-Waste-Lifter crane system.

Underground containers are prevented from til-

ting thanks to the tower that runs in parallel to the

container. Since the arm of the crane does not have

to be retracted, the disposal time is reduced signifi-

cantly. The disposal costs are reduced, the drivers’

nerves are spared and the risk of damage to the

container and vehicle is reduced considerably.

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Sub-Vil Cupola

C-Modell

Industriecontainer

City-LineSpeed-Waste-Lifter & Speed GripperThe way to maximum efficiency

Enjoy the benefits of this ingenious integrated system and

empty all containers easily, safely and gently with the mush-

room system.

Nowadays, drivers are subjected to continuous

stress. They have to struggle through constantly in-

creasing traffic, and when operating the crane, any

minor mistakes can have a considerable impact.

wouldn’t it be nice if the crane could take over some

of the work?

We have made this possible with the Speed-Waste-

Lifter. The crane memorises the way to the dis-

posal station automatically or semiautomatically,

depending on requirements, and as soon as you

have positioned the Speed Gripper and removed the

mushroom post, moves back over the container of

the lorry automatically in order to empty the dispos-

al station. When doing so, you can choose whether

it should be unloaded in the first, second or third

areas of the container.

Thus, you can calmly control how the crane empties

the disposal station and then returns it back to its

place. In this way, drivers can save energy and gain

time.

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Speed Gripper

Mobile cleaning unit forWaste container

Waste container

Telescopic jets forinside cleaning

Washing chamber

Tank for waste water (2500l)

Tank with clean water (2500l)

Machine room

Control platform

Profile

Lorry with mounting for cleaning containers

Outside and inside cleaning of the container within 6 minutes

Outside cleaning with washing brushes

Inside cleaning with high pressure telescopic jet

Professional disposal of waste water

Washing brushes

Profile

More safety by means of a locking mechanism

No twisting of the container thanks to clamping device

Efficient and gentle operational sequences

Compatible with all conventional crane systems

Short installation length of just 980mm

The Speed Gripper mounting device allows you

to grip a mushroom mounting system on all

commercial recycling containers up to a total

weight of 3t. Thanks to the controlled gripping,

optimum power transmission as well as align-

ment of the container is possible. They achieve

an optimum level of safety and efficiency. The

Speed Gripper can also be used with a conventional

crane. In conjunction with the Speed-Waste-Lifter,

they are perfectly coordinated with each other for

utilising the potential from both systems in perfect

synergy.

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All process stepsfrom a single source

Many of the component parts that we need for the disposal stations are manufactured in Oberrüti

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Profile

Express Service

Lasering, punching & bevelling

200-ton sheet metal warehouse

Welding

Rounding

Galvanising and coating

Engineering

CAD drawing

Production:From the receipt of the order to the final stage of delivery

From the development of the idea to the final pro-

duct inspection, the Villiger Entsorgungssysteme

AG can offer you all process steps from a single

source.

Our wealth of experience gathered over many ye-

ars as well as our expertise in the metalworking

industry gives us the opportunity to manufacture

everything under one roof. As a result, we are ab-

solutely flexible concerning your requests and are

able to fulfil these quickly, precisely and efficiently.

This work is carried out directly in Oberrüti:

We work with the high-quality TruMatic 6000 punch-laser machine

Lasering Punching Bevelling

Welding Rounding Coating

Galvanising Developing Constructing

CAD drawing mounting Service

A high level of flexibility, compliance with short de-

livery times and the demand for the highest quali-

ty standards together with high innovativeness are

among our strengths.

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To ensure that we can continue to remain at the top level

and offer our customers perfect solutions, we have our

own in-house construction department. This enables us

to respond to changes quickly and flexibly and to continue

developing our existing products.

Profile

Ongoing development of existing products

Planning and implementation of new products

Customer-specific adaptations

Feasibility studies of a product

CAD drawing

Checking and evaluating the technical drawing

Construction

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To keep the delivery time of the ordered disposal stations

as short as possible, we produce a large portion of the

concrete elements directly in Oberrüti. These products are

then prepared ready for delivery. As a result, we are able to

guarantee extremely short assembly times.

Profile

Fast response time in the case of short-term orders

Consistently high concrete quality

Cost-effective production

Custom adjustments possible

Concrete production

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Closer to the customer with our own production

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We mould traineesinto masters

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Our company has been paying great attention to

vocational training for years. The Villiger Ent-

sorgungssysteme AG can offer a total of eight young

people a training vacancy in the following profes-

sions:

Apprenticeships:Giving the youth a future Profile

We currently offer vacancies in the following profes-sions: • Plant and equipment engineer (m/f) EFZ

• Designer (m/f) EFZ

• Mechanical practitioner (m/f) EBA

• Businessman (m/f) EFZ

• Production mechanic (m(f) EFZ

Businessman (m/f) EFZDesigner (m/f) EFZ

Plant and equipment engineer (m/f) EFZ

Business people work in the office of a company.

Their most important tasks include information

processing, communication by email and phone as

well as checking and performing payment transac-

tions.

Designers design and construct component parts

and subassemblies for devices, machines and pro-

duction plants. They develop construction drawings

on the computer and compile technical documents.

Plant and equipment engineers manufacture individu-

al machines from metal as well as entire systems and

plants. They manufacture the component parts and

assemble them. They are often in charge of a product

from the planning stage until the final assembly.

Mechanical practitioner (m/f) EBA

Mechanical practitioners EBA work in mechani-

cal engineering, in metalworking and in plant and

equipment engineering. They perform more simple

tasks in production and know how to handle manu-

al tools, understand technical equipment as well as

measuring and testing instruments.

Production mechanic (m/f) EFZ

Production mechanics work in mechanical-tech-

nical workshops. Here, they process metals, sheet

metals and components. They assemble the com-

ponents into devices, apparatus and machines. For

this purpose they read production documents and

technical drawings

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Many countries already benefit from our disposal stations

Villiger Entsorgungssysteme AGThe vehicle fleet of the Villiger Entsorgungssysteme AG

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“We attach great importance to a sustainable innovation policy that meets the needs of our customers”

Quote Paul Villiger, CEO

Our locations

We have been contributing towards a cleaner envi-

ronment daily for over twenty years.

As a pioneer in the development and production of

disposal system solutions, we focus on the further

development of disposal systems. With more than

50,000 installed systems in Switzerland and inter-

nationally we are one of the leading companies in

our field.

Profile

Villiger Entsorgungssysteme AG I CH - Oberrüti

Villiger Entsorgungssysteme GmbH I DE - Ilsenburg

Villiger Public-Systems I CH - Oberrüti

Production and office space: 5800 m2

Factory area covers 10,000m2

Number of employees: approx. 60 persons

Number of trainees: 8 persons

Year of establishment: 1991

CEO: Paul Villiger

Sales and Production

Villiger Entsorgungssysteme AGBahnhofstrasse 13CH - 5647 Oberrüti

Tel. +41 (0)41 784 23 23Fax +41 (0)41 784 23 33

[email protected]

Crane & support systems

Villiger Public-SystemsBahnhofstrasse 13CH - 5647 Oberrüti

Tel. +41 (0)41 788 07 10Fax +41 (0)41 788 07 18

[email protected]

Sales

Villiger Entsorgungssysteme GmbHBuchbergstrasse 17DE- 38871 Ilsenburg

Tel: +49 39 45 280 90 85 Fax: +49 39 45 28 98 55

[email protected]

Lenzburg

Aarau

Zürich

Zug

Luzern

Muri

Oberrüti

WohlenOltenHannover

Braunschweig

Magdeburg

Bernburg

Leipzig

Ilsenburg

Holle

Göttingen Sangerhausen

Villiger Entsorgungssysteme AG I Bahnhofstrasse 13 I CH - 5647 OberrütiTel. +41 (0)41 784 23 23 I [email protected] I www.villiger.com


The future of waste disposal systems - Ecomondoen.blank.ecomondo.com/upload/Allegati_com_aziende/RIC15/...paper, PET and tins and can be fitted with all conventional emptying systems.

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