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13 March 2018 Way of Doing Things UMW Training Centre Sdn. Bhd. CIP Office Continuous Improvement Program By En. Che Abdul Kadir Abdullah Head of Operations, UMW Training Centre Sdn. Bhd.
13

Way of Doing Things - MPC · ( 3 MPC QE/5S Certifcations ) UMW OILPIPE SERVICES (UOS) ( 1 Branch ) UOT (THAILAND) LTD - ( 2 Branches ) UMW CORPORATION SDN BHD ( 5 MPC QE/5S Certifcations

Jan 20, 2020

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Page 1: Way of Doing Things - MPC · ( 3 MPC QE/5S Certifcations ) UMW OILPIPE SERVICES (UOS) ( 1 Branch ) UOT (THAILAND) LTD - ( 2 Branches ) UMW CORPORATION SDN BHD ( 5 MPC QE/5S Certifcations

13 March 2018

Way of Doing Things

UMW Training Centre Sdn. Bhd.

CIP OfficeContinuous Improvement Program

By En. Che Abdul Kadir AbdullahHead of Operations, UMW Training Centre Sdn. Bhd.

Page 2: Way of Doing Things - MPC · ( 3 MPC QE/5S Certifcations ) UMW OILPIPE SERVICES (UOS) ( 1 Branch ) UOT (THAILAND) LTD - ( 2 Branches ) UMW CORPORATION SDN BHD ( 5 MPC QE/5S Certifcations

2UMW TRAINING CENTRE SDN BHD

UMW Holdings Berhad Business Divisions

Page 3: Way of Doing Things - MPC · ( 3 MPC QE/5S Certifcations ) UMW OILPIPE SERVICES (UOS) ( 1 Branch ) UOT (THAILAND) LTD - ( 2 Branches ) UMW CORPORATION SDN BHD ( 5 MPC QE/5S Certifcations

Sh

ort

- Incorporated Aug, 2015

- Aero RR focused

- Inclusion UTAc & CIP

- MARA Diploma Industry

Mid

- Inclusion of leadership program

- Business Excellence

- Expansion of Aerospace program

- Relocation to Serendah

- Seeking for JV partner

Lo

ng - Malaysian institute of

Industry 4.0

- Regulatory accredited institution

- COE for Aerospace

- Industry solution provider

- Talent Factory (skilled workforce)

UTC

ROADMAP

2015-2017

2018-20212022 - Onwards

Gearing to Industry 4.0

Continuous partnership with JPK ,MPC, APO etc

Collaboration with renowned organization ,CETIM, Harvard, INSEAD, MARA, etc

Page 4: Way of Doing Things - MPC · ( 3 MPC QE/5S Certifcations ) UMW OILPIPE SERVICES (UOS) ( 1 Branch ) UOT (THAILAND) LTD - ( 2 Branches ) UMW CORPORATION SDN BHD ( 5 MPC QE/5S Certifcations

HVCD was established to provide comprehensive services, ranging from competency development to training

assessment. HVCD program offers structured competencies development and monitoring to close the

competencies gap within the organization. HVCD focuses on fulfilling the work force and organizational

requirements that suit the high performance culture with complex and high level skills

High Value Capability Development (HVCD)

Page 5: Way of Doing Things - MPC · ( 3 MPC QE/5S Certifcations ) UMW OILPIPE SERVICES (UOS) ( 1 Branch ) UOT (THAILAND) LTD - ( 2 Branches ) UMW CORPORATION SDN BHD ( 5 MPC QE/5S Certifcations

5

5S

KOBETSU KAIZEN

TPM

LEAN MFG

UMW CIP Office Transformation Journey

UMW TRAINING CENTRE SDN BHD

Page 6: Way of Doing Things - MPC · ( 3 MPC QE/5S Certifcations ) UMW OILPIPE SERVICES (UOS) ( 1 Branch ) UOT (THAILAND) LTD - ( 2 Branches ) UMW CORPORATION SDN BHD ( 5 MPC QE/5S Certifcations

43

1

Re-Cert New Cert

6

Total MPC QE/5S Certifications = 44 Certifications

UMW Corporation Sdn Bhd 2017 MPC QE/5S Certification Summary

UMW TRAINING CENTRE SDN BHD

Page 7: Way of Doing Things - MPC · ( 3 MPC QE/5S Certifcations ) UMW OILPIPE SERVICES (UOS) ( 1 Branch ) UOT (THAILAND) LTD - ( 2 Branches ) UMW CORPORATION SDN BHD ( 5 MPC QE/5S Certifcations

7

Presence

in

4 countries

Myanmar Thailand

Malaysia

Singapore

UMW Division SBU / Company

UMW EQUIPMENT DIVISION

( 36 MPC QE/5S Certifcation )

+

UMW EQUIPMENT SDN. BHD.

( 5 Branches )

UMW (EAST MALAYSIA) SDN. BHD.

( 8 Branches )

UMW INDUSTRIES (1985) SDN. BHD.

( 16 Branches )

UMW INDUSTRIAL POWER SERVICES SDN. BHD.

( 6 Branches )

UMW EQUIPMENT & ENGINEERING PTE. LTD.

( 1 Branch )

UMW ENGINEERING & SERVICES LTD. MYANMAR

UMW OIL & GAS DIVISION

( 3 MPC QE/5S Certifcations )

UMW OILPIPE SERVICES (UOS)

( 1 Branch )

UOT (THAILAND) LTD - ( 2 Branches )

UMW CORPORATION SDN BHD

( 5 MPC QE/5S Certifcations )

GROUP HUMAN RESOURCE DIVISION (GHRD)

( 4 Departments / Business Unit )

UMW GROUP INTERNAL AUDIT DIVISION (GIAD)

UMW Corporation Sdn Bhd - MPC QE / 5S Certification Summary (2011 – 2017)

UMW TRAINING CENTRE SDN BHD

Page 8: Way of Doing Things - MPC · ( 3 MPC QE/5S Certifcations ) UMW OILPIPE SERVICES (UOS) ( 1 Branch ) UOT (THAILAND) LTD - ( 2 Branches ) UMW CORPORATION SDN BHD ( 5 MPC QE/5S Certifcations

8

UMW CIP Office Program Methodology

Training

Coaching

Assessment

The CIP Office program methodology follows

(3) three phases of implementation which are:

1. Training

2. Coaching

3. Assessment

The methodology ensures that the programs

implemented are effective and sustainable

UMW TRAINING CENTRE SDN BHD

Page 9: Way of Doing Things - MPC · ( 3 MPC QE/5S Certifcations ) UMW OILPIPE SERVICES (UOS) ( 1 Branch ) UOT (THAILAND) LTD - ( 2 Branches ) UMW CORPORATION SDN BHD ( 5 MPC QE/5S Certifcations

SECRET IN

BUILDING A CONTINUOUS

EXCELLENT CULTURE

IRISR

UMW TRAINING CENTRE SDN BHD

Page 10: Way of Doing Things - MPC · ( 3 MPC QE/5S Certifcations ) UMW OILPIPE SERVICES (UOS) ( 1 Branch ) UOT (THAILAND) LTD - ( 2 Branches ) UMW CORPORATION SDN BHD ( 5 MPC QE/5S Certifcations

Change Management Approach

Desired

Behaviour

Current

Behaviour

Changing Behaviour involves

supporting the transition at

individual and organisational

level

Unconscious

incompetence

AWARENESS

MOTIVATION

Page 11: Way of Doing Things - MPC · ( 3 MPC QE/5S Certifcations ) UMW OILPIPE SERVICES (UOS) ( 1 Branch ) UOT (THAILAND) LTD - ( 2 Branches ) UMW CORPORATION SDN BHD ( 5 MPC QE/5S Certifcations

11

UMW Quality Environment / 5S Program Approach & Methodology

INPUT

Quality Environment /

5S

Management

Commitment

Firm Decision

Motivation, Desire & Will

Clear

Objective

CRISIS

Need for Change

PROCESS / METHOD

SEIRI SEITON SEISO

SEIKETSUSHITSUKE

1.5 year

1 year

TRAINING COACHING ASSESSMENT

OUTCOME

Improve

Productivity

Improve

Quality

Improve

Delivery

Save

Cost

Improve

Safety

Increase

Morale

Establishment of 5S Program Impact Measurement

Provides the foundation for Kaizen program

UMW TRAINING CENTRE SDN BHD

Page 12: Way of Doing Things - MPC · ( 3 MPC QE/5S Certifcations ) UMW OILPIPE SERVICES (UOS) ( 1 Branch ) UOT (THAILAND) LTD - ( 2 Branches ) UMW CORPORATION SDN BHD ( 5 MPC QE/5S Certifcations

1.Firm & Unshakable Decision with Strong Determination

2. Commitment and Involvement from the Top Management

3. KPI Driven / OEE Centered

4. Effective Punish & Reward System

5. Enforcement of Continuous Training, Rapid Coaching & Assessment

6. Strong Training, Audit & Promotion Office with Forceful Change Agent

7. Ownership with Organizational Integration

8. Total Involvement from All Employees

9. Highly Motivated Workforce

10. Celebration of Success

SECRET RECIPE

UMW TRAINING CENTRE SDN BHD

Page 13: Way of Doing Things - MPC · ( 3 MPC QE/5S Certifcations ) UMW OILPIPE SERVICES (UOS) ( 1 Branch ) UOT (THAILAND) LTD - ( 2 Branches ) UMW CORPORATION SDN BHD ( 5 MPC QE/5S Certifcations

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