WARM GROUP COMPANIES WARM FORGINGS PVT LIMITED & WARM GEARS PVT LIMITED WELCOME
May 07, 2015
WARM GROUP COMPANIES
WARM FORGINGS PVT LIMITED
&
WARM GEARS PVT LIMITED
WELCOME
WARM GROUP OFFER GEAR BLANKING & SHAFTS FROM 100CC TO 1200 CC
WARM GROUP IS ALREADY SUPPLYING GEAR BLANKS FOR PREMIUM BIKES SINCE LAST SIX YEARS.
25% SALES COMES FROM BMW & BRP ROTEX
WARM GROUP IS READY FOR FUTURE GENERATION BLANKING FOR INDIAN MARKET
HOT FORGING HOT FORGING – PRESS – PRESS ROUTEROUTE
HOT FORGING HOT FORGING – HAMMER – HAMMER ROUTE ROUTE
WARM GROUP OF COMPANIES - FORGINGS FACILITIES
HOT FORGING -HOT FORGING -PRESS ROUTEPRESS ROUTE
COLD COLD FORGING – FORGING – CRANK CRANK PRESS PRESS ROUTE ROUTE
CNC MACHINING CNC MACHINING – CNC TURNING, – CNC TURNING, VMC, BROACHINGVMC, BROACHING
CNC MACHINING CNC MACHINING TURNING, VMC, TURNING, VMC, BROACHING, GUN BROACHING, GUN DRILLING, ROUGH DRILLING, ROUGH MACHININGMACHINING
WARM GROUP OF COMPANIES –MACHINING FACILITIES
CNC / VMC CNC / VMC MACHININGMACHINING
WARM FORGINGS PVT LTD, F71, RIICO INDUSTRIAL AREA, BHIWADI
FOUNDRY - FOUNDRY - INDUSTRIAL CASTINGINDUSTRIAL CASTING8 MT INDUCTION 8 MT INDUCTION FURNACE – 2NOS FURNACE – 2NOS
WARM GROUP OF COMPANIES FOUNDRY FACILITIES
FOUNDRY DIVISIONFOUNDRY DIVISIONAUTO COMP AUTO COMP CASTING,CASTING,KOYO LINE, APRA KOYO LINE, APRA LINE, SAND PLANT, LINE, SAND PLANT, MELT SHOPMELT SHOP
ORGANISATION CHART
WARM GROUP OF COMPANIES
WARM FORGING Pvt Ltd, PLANT -1
WARM FORGING Pvt Ltd, PLANT -1
Mr. Suraj Singh
Mr. Suraj Singh
AUTO COMPONENTS AUTO COMPONENTS
WARM WARM GROUPGROUPWARM WARM GROUPGROUPMR. AMIT RAJPUTMR. AMIT RAJPUT
WARM FORGING Pvt Ltd PLANT -2
WARM FORGING Pvt Ltd PLANT -2
Mr. Manoj Banga
Mr. Manoj Banga
WARM GEARS Pvt Ltd.
FORGING & MACHINING
WARM GEARS Pvt Ltd.
FORGING & MACHINING
Mr. Gulab Singh
Mr. Gulab Singh
STEEL STEEL INGOT INGOT MFG. MFG.
DIVISIONDIVISION
MAH IMPEX (Pvt) LTD.
MAH IMPEX (Pvt) LTD.
Mr. B L Siag
Mr. B L Siag
WARM Forgings Pvt. ltd – PLANT 5
WARM Forgings Pvt. ltd – PLANT 5
Mr. VK GautamMr. VK Gautam
WARM GEARS Pvt
Ltd - FOUNDRY
WARM GEARS Pvt
Ltd - FOUNDRY
Mr. SD SHARMA
Mr. SD SHARMA
AUTO AUTO COMP COMP
FOUNDRFOUNDRYY
Mr. VK GAUTAM MR
Mr. VK GAUTAM MR
The Facilities Available At Warm Group• Billet Cutting• Induction Billet Heating• Forgings Hot (Press & Hammer) & Cold Forgings• Heat Treatment (Continuous, Seal Quench & GCF)• Shot Blasting• Rough Turning• CNC Turning• Thread & Spline Rolling• VMC Drilling• Broaching • Gear Cutting• Gun Drilling• Grinding (Centre less & Profile Grinding)
WARM GROUP COMPANIES
The Billet Cutting Facilities
CNC Circular Band Saw - 4 No Band Saw - 11 No Chopper - 1 No Shearing Press - 3 No
WARM GROUP COMPANIES
The Hot Forging Facilities with Induction The Hot Forging Facilities with Induction Heater Heater
Presses Presses Press – 1000 Ton – Korean – 2 NoPress – 1000 Ton – Korean – 2 NoPress – 750 Ton – Korean – 1 NoPress – 750 Ton – Korean – 1 NoPress – 600 Ton – Korean – 1 NoPress – 600 Ton – Korean – 1 NoPress – 400 Ton – Indian – 2 NoPress – 400 Ton – Indian – 2 NoPress – 200 Ton – Indian – 2 NoPress – 200 Ton – Indian – 2 NoPress – 100 Ton - Indian – 1 No Press – 100 Ton - Indian – 1 No
WARM GROUP COMPANIESWARM GROUP COMPANIES
The Hot Forging Facilities - Hammer
Drop Hammer – 1.0 TonDrop Hammer – 1.5 Ton
Capacity Expansion
Drop Hammer – 2.0 Ton by Oct 2011Drop Hammer – 1.0 Ton by Oct 2011
Product – Bike Kicks
WARM GROUP COMPANIES
The Hot Forging Facilities
Installed Capacity – 1200 Ton Per MonthUtilized Capacity – 850 Ton Per Month
Spare Capacity – 350 Ton Per
Month
WARM GROUP COMPANIES
The Cold Forging FacilitiesPress 650 Ton – Korean – 1 No
Supported by semi automatic annealing & bonderizing facilities – 500 Kg Per hour
Installed Capacity – 12000Stroke Per DayUtilized Capacity – 5500Stroke Per DaySpare Capacity – 6500 StrokePer Day
WARM GROUP COMPANIES
The Heat Treatment Facilities
Continuous Furnace – Normalizing – 2 No
Continuous FurnaceHardening &Tempering – 1 No
GCF - 3 Sets
Total Heat Treatment Capacity – 55 Ton PerDay
WARM GROUP COMPANIES
The Tool Room Facilities Designing Software – Delcam, Unigraphic (Solid Edge & NX), CATIA,Q Form)
High Speed Machining Centre (Korean)CNC Turning CentrePrecision Turning LathesM1TREDM ZNC (Taiwan)Milling MachinesSurface GrindersTool Cutter Grinders
All the Forging tools and dies are manufactured inhouse for all type of components and all type offorgings.
WARM GROUP COMPANIES
The Machining FacilitiesCNC Turning Centre - 110 No(Indian & Korean)
VMC Drilling Centre - 26 No(Indian & Korean)
Broaching Machines - 4 No(Capacity 3 Ton To 16 Ton)
Gear Cutting - 4 No(CNC Hobbing & Shapers)
Grinding - 2 No(Centreless & Profile Grinders)
Thread & Spline Rolling - 2 No
WARM GROUP COMPANIES
WARM GROUP INSPECTION & TESTING FACILITIES
WARM GROUP COMPANIES
WARM GROUP INSPECTION & TESTING FACILITIES
WARM GROUP COMPANIES
WARM GROUP COMPANIES
Bussiness Growth in Lakhs
12500
10100
6500
35003000
2339
1244669
0
2000
4000
6000
8000
10000
12000
14000
2004-05 2005-06 2006-07 2007-08 2008-09 2009-10 2010-11 2011-12
Financial Year
Bu
sin
ess
in L
akh
s
Projected
WARM GROUP COMPANIES
BUSINESS SHARE: ESTEEMED CUSTOMERS(FY 2010-11)
YMIL8%
OTHERS6%
RACL7%
BAJAJ AUTO LTD5%
AVTEC LTD 3%
DENSO INDIA3%
MSIL25%
BMW & ROTEX 23%MAPL
20%
WARM GROUP EXCELLENCE : GPDNs
The First GPDN produced in year 2002 for Yamaha Motors.
Present Supply
GPDN KSP
GPDN Suzuki
GPDN KWSA
GPDN K YJA
GPDN KST
Current volume – 1,50,000 No Per Month
WARM GROUP EXCELLENCE IN FOUR WHEELER INDUSTRIES
WARM GROUP EXCELLENCE IN FOUR WHEELER INDUSTRIES
WARM GROUP EXCELLENCE IN PRECISION FORGING PARTS FOR TWO WHEELERS
WARM GROUP EXCELLENCE IN FORGING & PRECISION
MACHINING PARTS FOR BMW & HARLEY DAVIDSON (UPTO
1200 CC)
WARM FORGING PRIVATE LIMITED
WARM FORGING IN AUTO ELECTRICALS - MAGNETO
HUBS FOR TWO WHEELERS
WARM GROUP IN AUTO MOTIVE - AC PARTS
IN DEVELOPMENT WITH SRPC
WARM FORGE GROUP : NEW DEVELOPENTS FOR INDIAN OEs: PART : 3 ROLLER CLUTCH
DONGLIM PRECISION (I) PVT. LTD.
• Manufacturers & Suppliers of Precision• Sheet Metal Components & Sub – Assemblies.• Press Shop -10T TO 250T• Weld Shop – MIG Welding/Spot / Projection
Welding• Assembly line• In-House Design Facility & Tool Room
Supported By Korean Technology
WARM FORGING PRIVATE LIMITED
INDIA
DY METAL WORKSSOUTH KOREA,
SEOULCOLLABARATIO
N
VISION FOR COLLABARATIONTO DEVELOP AUTO ELECTRIC PARTS
OUR FOREIGN PARTNER
TOOLS FOR PRODUCTION OF BODY STARTER CLUTCH
WARM FORGING PRIVATE LIMITED
BODY STARTER CLUTCH
AS FORGED CONDITION
WARM FORGING PRIVATE LIMITED
OUTER STARTERCLUTCH - 6 ROLLERThrough Hot Forging
OUTER STARTER CLUTCH RING - 5 ROLLER
Through Cold Forging
WARM GROUP COMPANIES
1.SM05, SM15, ARMATURE SHAFT, SHAFT WITH COLD FORGE GEAR
2. CLUTCH SLEEVE & PINION
3.CORE ROTOR POLE IN COLD FORGING
AUTO ELECTRIC PARTS DEVELOPED THRU JOINT VENTURE