1 | Page Creative Forge Private Limited Survey No. 257, Plot No. 1, Shapar (Veraval), Dist. Rajkot, Pin: 360024 Ph./Fax: +91 2827 253110 E-Mail: [email protected] 1. http://www.CreativeForgeIndia.com
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CreativeForgePrivateLimited
SurveyNo.257,PlotNo.1,Shapar(Veraval),
Dist.Rajkot,Pin:360024Ph./Fax:+912827253110
E-Mail:[email protected]. http://www.CreativeForgeIndia.com
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2. IntroductionMasterpiecesaretypicallyRaccordementofExcellence,BusinessPerception,Deliveringit all Together.Creative Forge P. Ltd is a Private Limited, an ISO 9001:2008 certifiedcompanywithexpertiseinforgingproductstocountlesssectorslikeAutomotive,DieselEngines,Petrochemical,AgricultureEquipment,RockDrilling,Pumps,Fitting,HydraulicJacks,Hardwareetc.The company the state-of-theart manufacturing facilities and techniques atShapar(Veraval), Dist-Rajkot, Gujarat, since 2005, with forging production capacity of5600MTPAapart fromforgedcomponentswealsodoprecisionmachinedcomponentsthroughopenandcloseddieforging.Company has a well-equipped Forge-Shop with Belt Drop Hammer, Die-Shop, Heat-Treatment Shop, Machining Facilities, Laboratory, Quality Control & Test Facilities,ManagedbywellQualified&ExperiencedPersonnelOur workforce consists of extremely skilled, experience, certified engineers havingabundant experience and expertise. At Creative Forge Pvt. Ltd., we try to deliver andimproveourqualityeverydaytoprovehighestqualityforgingswhichisformedtodeliverbestfinishedproducttoenduser.Rightfrombeginingwestrictlycomplywithcustomer'srequirementswithminutedetailsandmeethighqualitystandardsbeforedelivering..CreativeForgePrivateLimitedisafastestgrowingforgingcompanybringingvaluetoitscustomersbymanufacturinghighestqualityproducts.WeareidentifiedforourpotentialtosupplyextensivearrayofForgingProducts.
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3. CompanyDataNameofDirector’s
:
ChandulalVasani(Mob:+919879511404)VinodraiDhaduk(Mob:+919825411303)AshwinVasani(Mob:+919879521101)LaljibhaiDhaduk(Mob:+919979511606)
YearofEstablishment : March2005
Area : 2975.65SQM
ProductRange : 1Kg.to25kg.apieceSize:250mmOD&450mmLength
InstalledCapacity 5600MT/Year
Manpower :
7-OficeStaff3-Engineer6-Supervisor45-SkilledWorker70-TotalStrength
Bankers : HDFCBankLtd.
SSIRegistrationNo. : EM22400912103149
FactoryActLicenseNo. : 017643
E.P.FRegistationNo. : GJ/RJT/76650
G.P.C.B.ConsentOrderNo. : AW-16419
Importer-ExporterCode : 2406003647,Date:22.09.2006
RegistrarofcompanyCINNo. : U-28910FJ2004PTC44506(23.07.2004)
ISO9001:2008RegistrationNo. : 9910002181
NSICRegistrationNo. : NTSC/RAJ/GP/RS/GUJ/C-127
D&BD-U-N-SNumber : 65-084-9750
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4. Products
o Automobile- CrankShaft,ConnectingRods,ConnectingRodCap,CamShaft,HalfPiston,
Universaljoints,RockerArm,LongFork,Steering,Idler&suspensionarm.
o Agriculture- UJCross,TubeYoke,Stub-Axle,HammerBlade,TrolleyHook,BallPin,Trunnion
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o Petrochemical- ValveBody,valvesheet,PistonCore,CompressorBlade,ValveBodybonnet,
forgingball.
o MachineTools- ToolHolder,DruckTeller,Gears
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o Hardware,Construction&othervariousSector- Sledgehammer,LiftingHook,UniversalClamp,DrillBits,Writchlever,Safetydoor
Hinge.
o Flanges- WeldNeck,Threaded,SAE,SocketWeld,Slipon,Plate,Blind
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5. MissionVision&ValueAddedStrengthMissionStatement
"Throughqualityassuranceandstringentevaluations,provideourcustomerswithaccuratefinished, quality forged products and enhance a supplier-customer relationship based onopencommunication,mutualtrustandrespect”VisionStatement
“TobecomeBestintheIndustrybybeingtheOneStopDestinationforForging&MachinedForging”ValueAddedStrength
o QualityEachandeveryoutwardismeasuredwithbestqualitytoensuretheproductsforgedareaspercustomerspecification.AtCreativeForge,itdenotesacommitmenttoexcellenceand superior outcomes, and is reflected in our products, services, employees, andbusinesspractices.
o IntegrityAtCreativeForge,wesaywhatwemeananddowhatwesay.Weactwithunconditionalhonesty,respect,andcourtesyatalltimes.
o AccountabilityWebelieveinacceptingresponsibilityandtheconsequences,andtakingownershipwhileembracingcommongoals,teamwork,andcollaborativedecision-making.
o TeamWorkWe work in a collaborative environment where team's success takes precedence overspecificachievementandwherewemotivatenewideasandpracticeswithout judgmentor criticism. Our success will come from focused strategic growth with a team andstrategicpartnersthatshareourvalues.
o ContinuousImprovementWearepersistent inourquesttocreatively, intelligently,andsystematically improveineverythingwe do. From our business practices and technology, to our commitment topersonalandprofessionalemployeedevelopment.
o RelationshipAboveall,byholdingtruetoourcorevaluesandthroughdevotedcustomerappreciationand respect, we will earn our customers trust, and thereby develop the long standingbusinessrelationshipsthataretheheartofourcompanydevelopment.
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6. Structureo OrginazationChart
o ProductionProcess
Thestructureoftheplanthasbeendesignedinsuchawaysothatallthemanufacturingactivitiesareunderoneroof.thematerialprocessedatonestageeasilyflowstoanextstageofprocessingtherebyreducingextramanpowertohandlethematerialfromoneplacetoanotherandavoidwaitingtimeforthenextprocess.The production process shop is equipped with EOT cranes to shift the material fromplacetoplace.
ManagingDirector
Marke.ng Finance&Accounts Produc.on
ForgeShopIn-Charge
DieShopIn-Charge
HeatTreatment
ShotBlas8ng
MachineShop
Purchase
Store
H.R.Department
QualityAssurance
Laboratory QualityInspector
Laboratory
Storage
Cutting
Heating
Forging
DieShop
HeatTreatment
ShotBlasting
FinalInspection
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7. InfrastructureWebeliveinprovidingcompletesolutionstoourclints,ourfacilityiswellequippedwithbackwardaswellasforwardintegration.wehavefacilitiesfordiemanufacturing,forging,machingoperaionswithgoodinspectionfacilities.Creativeforgehasamaterialmanufacturerangefrom1Kg.to25kg./piecewithSize250mmOD&450mmLength.Wehaveamanufacturingcapacityof5400MTPAandreservecapacityof850MTofCarbon,alloy,CopperandStainlesssteelrawmaterial.ForgingmanufacturingrelatedEquipmentlistisasFollows:
ForgeShopParticulars CapacityBeltDropHammer 1.5M.TonBeltDropHammer 1.0M.TonPowerPress 150M.TonPowerPress 250M.TonGasFireFurnacewithAutometedBurner 7M.TonGasFireFurnacewithAutometedBurner 12M.TonNormalizingFurnace 3M.TonOverHeadCranes 10M.TonShotBlastingMachine 750KgsAirCompressor 500CFMAirCompressor 7.50Hp.BenchGrinder ---WeldingMachine 250AMPSWeldingMachine 400AMPSCoolingTower ---Die/MachineShopParticulars CapacityMillingMachine–Vertical No.2MillingMachine–Vertical No.4ShapingMachine 30”LatheMachine 18”X6.5”LatheMachine 9”X7.5”RadialDrillingMachine 1¼Ø
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MaterialCuttingParticulars CapacityShearingMachine Ø90mmShearingMachine Ø100mmHacksawMachines Ø160mmHacksawMachines Ø250mmBendsawMachine Ø175mmMeasuring&TestingFacilityParticulars RangeRackWellHardnessTester Upto450HBRawMaterialTestingbyChemicalAnalysis ---HeightGauge 600mmHeightGaugeDigital 450mmVernierDial 200to1000mmVernierDigital 300mmBoreGuage 50to150mmDialGuage 0.001mmMicroMeter 0to150mmDepthMicroMeter 0to100mmRadiusGaugeSet 1to25mmInside&OutsideCaliper 4”to6”RadiusDepthGauge 2”to6”DegreeProtector 0ºto180ºSteelV-Blocks 150x100x100mmMagneticV-Block 150x100x100mmUtilityParticulars CapacityInstalledPower 180KVAFuelGas(GSPC) 1400SCMDFuelStorageTank 20,000Ltr.Transportation TractorwithTrolly(8M.Ton)
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8. QualityControlQuality forms thebottom lineof theendeavorsatCreative forge.The teamofCreativeForgeisstronglycommittedtoqualityandtotalcustomersatisfaction.Weachievethisbyimplementingofproactiveresponsetoqualityissues,embracingcutedgetechnologyandpricecompetitiveness.Thestagewise inspectionofmanufacturingvariousproductshasenabledustoproducequalityproducts.The various step wise quality check procedures followed by Creative forge aresummarizedasfollows-
o Rawmaterialtestingo Processinginspectiono Finalinspection
Stringentpolicyofusingonlytheworldclasssteel,carbonsteelandalloysteelasinputsfor the production of forged products has earned us both the trust of our esteemedcustomersandthemarketvaluethroughtheyearsofestablishment.The companyhas set variousquality checkdepartments to ensure removalof even theminutestdefectfromthefinisheddefect.Randomtestsarecarriedoutoneachlotafterdying, cutting, forging and heat treatment to confirm hardness, microstructure, grainsize,smoothfinishingandshineofthefinishedproductasperthecustomerdemandandsatisfaction.Finally the dimensional checks and visual inspection are checked and verified againstcustomer’sdrawing.CreativeForgebelievesandendeavorstowards:
o Flawlessproductmanufacturingo Minimalvariationinprocessingo Continuousimprovementusinglatesttechnicalmethodologies
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9. OurClient
TirthAgroTechnologyPvt.Ltd.–BhunavaYorkTransportEquipment(India)PvtLtd-PuneRadhikaHyudraulic-RajkotLiftwellHydraulic–RajkotMosdorferIndiaPvt.Ltd.-NasikGunneboIndiaPvt.Ltd.-HalolJ.K.Files&Tools-MumbaiSudarshanElastomerPvt.Ltd.-SuratEverestKantoCylinderLimited–GandhidhamSaraswatiAutoPvt.Ltd.-AurangabadCaptainTractorsPvt.Ltd.–RajkotMasterTechnology–RajkotD&HEngineering(India)Pvt.Ltd.–Chikhali&U.K.EppingerToolongAsiaPvt.Ltd.–ChennaiTwentyFirstCenturyCastingPvt.Ltd.–VitthalUdhyognagarGovernmentSupply(Defence,Railway,etc.)