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Mudguards (Kit P/N 715 001 208 )

The following symbols may be used in this document:

WARNINGIndicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION Indicates a hazard situation which, if not avoided, could result in minor or moderate injury.

NOTICE Indicates an instruction which, if not followed, could severely damage vehicle components or other property.

WARNING For safety reasons, this kit must be installed by an authorized BRP dealer.

This kit is designed for specific applicable models only (authorized BRP dealers will confirm model(s)). It is not rec-ommended for units other than the one (those) for which it was sold.

This instruction sheet MUST be given to the purchaser.

Should removal of a locking device (e.g. lock tabs, self-locking fasteners, etc.) be required when undergoing dis-assembly/assembly, always replace with a new one.

Torque wrench tightening specifications must strictly be adhered to.

Always wear EYE PROTECTION AND APPROPRIATE GLOVES when using power tools.

Unless otherwise specified, engine must be OFF when performing any operation on the vehicle.

Always be aware of parts that can move, such as wheels, transmission components, etc.

Some components may be HOT. Always wait for engine to cool down before performing work.

TORQUE TO BE USED WHEN TORQUES ARE NOT SPECIFIED IN TEXTFASTENERSIZE 5.8 GRADE 8.8 GRADE 10.9 GRADE 12.9 GRADE

M41.8 0.2 Nm(16 2 lbfin)

2.8 0.2 Nm(25 2 lbfin)

3.8 0.2 Nm(34 2 lbfin)

4.5 0.5 Nm(40 4 lbfin)

M53.3 0.2 Nm(29 2 lbfin)

5.0 0.5 Nm(44 4 lbfin)

7.8 0.7 Nm(69 6 lbfin)

9.0 1.0 Nm(80 9 lbfin)

M67.5 1.0 Nm(66 9 lbfin)

10.0 2.0 Nm(89 18 lbfin)

12.8 2.2 Nm(113 19 lbfin)

16.0 2.0 Nm(142 18 lbfin)

M815.3 1.7 Nm(135 15 lbfin)

24.5 3.5 Nm(18 3 lbfft)

31.5 3.5 Nm(23 3 lbfft)

40.0 5.0 Nm(30 4 lbfft)

M1029 3 Nm(21 2 lbfft)

48 6 Nm(35 4 lbfft)

61 9 Nm(45 7 lbfft)

73 7 Nm(54 5 lbfft)

M1252 6 Nm(38 4 lbfft)

85 10 Nm(63 7 lbfft)

105 15 Nm(77 11 lbfft)

128 17 Nm(94 13 lbfft)

M1485 10 Nm(63 7 lbfft)

135 15 Nm(100 11 lbfft)

170 20 Nm(125 15 lbfft)

200 25 Nm(148 18 lbfft)

M16126 14 Nm(93 10 lbfft)

205 25 Nm(151 18 lbfft)

255 30 Nm(188 22 lbfft)

305 35 Nm(225 26 lbfft)

M18170 20 Nm(125 15 lbfft)

273 32 Nm(201 24 lbfft)

330 25 Nm(243 18 lbfft)

413 47 Nm(305 35 lbfft)

NOTE: The illustrations in this document show typical construction of the different assemblies and maynot reproduce the full detail or exact shape of the parts; however, they represent parts that have thesame or similar function.Installation time is approximately 1.0 hour.

Printed in Canada. (vsi2012-003 en GJ)2011 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.

Instruction Sheet P/N 487 800 846 1 / 5 and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.

PARTS TO BE INSTALLED

PARTS TO BE INSTALLEDITEM DESCRIPTION P/N QTY

P1 Front LH Mudguard 705 004 367 1

P2 Front RH Mudguard 705 004 368 1

P3 Rear LH Mudguard 705 004 771 1

P4 Rear RH Mudguard 705 004 772 1

P5 M6 x 20 TORX screw 250 000 128 22

P6 M6 elastic flange nut 233 261 434 24

P7 LH Bracket 705 005 838 1

P8 RH Bracket 705 005 839 1

INSTALLATIONINSTRUCTIONSFront Mudguard InstallationNOTE: The following instruction can be used onRH and LH side.1. Lift the front of the vehicle and remove front

wheel.2. Remove and discard the screw and its nut that

retain the front fascia to fender.3. Remove the external screw and its nut securing

the bottom of the fender to footrest.

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1. Front fascia screw2. Footrest screw

4. Position the front mudguard [P1] or [P2] onfront fender.4.1 Secure the front of mudguard using the

previously removed M6 x 25 TORX screwand a new M6 elastic flange nut [P6].

2 / 5 Instruction Sheet P/N 487 800 846

INSTALLATION INSTRUCTIONS

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1. Mudguard [P1]2. Existing M6 x 25 TORX screw3. New M6 elastic flange nut [P6]

4.2 Secure the bottom of mudguard using anew M6 x 20 TORX screw [P5] and a newM6 elastic flange nut [P6].

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1. Mudguard [P1]2. New M6 x 20 TORX screw [P5]3. New M6 elastic flange nut [P6]

4.3 Tighten nuts to 2.5Nm 0.5Nm(22 lbfin 4 lbfin).

5. Press the mudguard against the fender. Verifythe fit between mudguard and fender.

6. Hold mudguard in this position and drill a6.35mm (1/4 in) hole through fender using themudguard hole as a template.

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FROM UNDERNEATH OF MUDGUARD1. Drill through this hole

7. Drill two other 6.35mm (1/4 in) hole throughfootrest.

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1. Use these holes as template

8. Secure the mudguard with new M6 x 20 TORXscrews [P5] and new M6 elastic flange nuts[P6].

9. Tighten nuts to 2.5Nm 0.5Nm(22 lbfin 4 lbfin).

10. Reinstall front wheel.11. Lower vehicle and tighten wheel lug nuts as

per the following table.

WHEEL LUG NUT TORQUE

Steel Wheel 70Nm 7Nm(52 lbfft 5 lbfft)

Aluminum Wheel 100Nm 10Nm(74 lbfft 7 lbfft)

Painted AluminumWheel

70Nm 10Nm(52 lbfft 7 lbfft)

Rear Mudguard InstallationNOTE: The following instruction can be used onRH and LH side.1. Lift the rear of the vehicle and remove rear

wheel.2. Remove and discard the external screw and

its nut securing the bottom of the fender tofootrest.

Instruction Sheet P/N 487 800 846 3 / 5

INSTALLATION INSTRUCTIONS

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1. Bottom of the fender to footrest screw

3. Remove and discard the screw and its nut thatretain the outside of the rear lights housing.

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1. Remove and discard this screw2. Rear lights housing

4. Position the rear mudguard [P3] or [P4] on rearfender.4.1 Secure the rear of mudguard using a new

M6 x 20 TORX screw [P5] and a new M6elastic flange nut [P6].

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1. Mudguard [P3]2. New M6 x 20 TORX screw [P5]

4.2 Secure the bottom of the mudguard usinga new M6 x 20 TORX screw [P5] and anew M6 elastic flange nut [P6].

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1. Mudguard [P3]2. New M6 x 20 TORX screw [P5]3. New M6 elastic flange nut [P6]

4.3 Install LH bracket [P7] with notch pointingupward, as illustrated.

NOTE: You will have to re-use two existingM8 X 50 Torx screws located close to shockmount to install LH bracket.

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1. M8 X 50 Torx screws to re-use2. LH bracket [P7]3. M6 x 20 TORX screw [P5] and M6 elastic flange nut [P6]

through mudguard4. LH bracket [P7] notch

4.4 Torque nuts and screws.

TORQUE

M8 X 50 Torx screws 23Nm 2Nm(17 lbfft 1 lbfft)

M6 elastic flange nuts 2.5Nm 0.5Nm(22 lbfin 4 lbfin)

5. Lean the mudguard against the fender. Verifythe fit between mudguard and fender.

6. Hold the mudguard in this position and drill a6.35mm (1/4 in) hole through fender using themudguard hole as a template.

4 / 5 Instruction Sheet P/N 487 800 846

INSTALLATION INSTRUCTIONS

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FROM UNDERNEATH OF MUDGUARD1. Drill through this hole

7. Drill two other 6.35mm (1/4 in) hole throughfootrest, using the mudguard holes as a tem-plate.

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1. Use these holes as template

8. Secure the mudguard with new M6 x 20 TORXscrews [P5] and new M6 elastic flange nuts[P6].

9. Tighten nuts to 2.5Nm 0.5Nm(22 lbfin 4 lbfin).

10. Reinstall rear wheel.11. Lower vehicle and tighten wheel lug nuts as

per the following table.

WHEEL LUG NUT TORQUE

Steel Wheel 70Nm 7Nm(52 lbfft 5 lbfft)

Aluminum Wheel 100Nm 10Nm(74 lbfft 7 lbfft)

Painted AluminumWheel

70Nm 10Nm(52 lbfft 7 lbfft)

NOTE: To order lateral reflectors separately, usethese part numbers.

DESCRIPTION P/N

LH lateral reflector (P/N 704 902 404)

RH lateral reflector (P/N 704 902 405)

Instruction Sheet P/N 487 800 846 5 / 5