UMIYA ENGINEERING SOLUTION · 268 Suncity Paradise, B/H Vishwamitry Township, Manjalpur, Vadodara 390 011. PLANT ADDRESS 924/D, GIDC, Makarpura, Vadodara 390 010. [email protected]

UMIYA ENGINEERING SOLUTION

REGISTEREDOFFICEADDRESS

268SuncityParadise,

B/HVishwamitryTownship,

Manjalpur,Vadodara390011.

PLANTADDRESS

924/D,GIDC,Makarpura,Vadodara390010.

[email protected]

[email protected]

+91-9824002174

www.umiyaengineeringsolution.com

UmiyaEngineeringSolutionspecializesinOilandGasproduct

manufacturinglikeGasLiftValves(FlowControlDevice),

GasLiftMandrels,Packersanditsaccessories,APIcerti�ications

andQMSwithinternalauditor,ProcessValidationslike

HeatTreatment,Calibration,Welding,NDE&Phosphating

(Coating),Knowledgeofconventional&CNCmachining.

Apartfromabovemachinerywehavearound30

CNCturningandVMCinourgroup,ifyoucansupplyany

machiningworkthenwecangiveyouallcomponentwithfull

traceabilityfromRawMaterialstageto�inishpart.

UMIYA ENGINEERING SOLUTION

TobetheprovidingallengineeringsolutionTobecomethemosttrustedpartnerforQualityAssurance.

Our vision

Our Mission

Toexceedourcustomers’expectationswithinnovative

andbespokeAssurance,Testing,Inspectionand

Certi�icationservicesfortheiroperationsandsupplychain.

Globally.24/7.

Founder’s experience & Education Qualifications

SachinPanchal,13yearsofexperienceofOilandGasproduct

manufacturinglikeGasLiftValves

(FlowControlDevice),GasLiftMandrels,Packers

anditsaccessories,APIcerti�icationsandQMS

withinternalauditor,ProcessValidationslike

HeatTreatment,Calibration,Welding,

NDE&Phosphating(Coating),Knowledge

ofconventional&CNCmachining.

EducationMechanicalEngineerwithMBAinOperation

Management&MaterialsManagement

WorkExperience2003to2005JVSEngineersasa“QC-Incharge”

2005toFeb2016-Weatherford-Indiaasa“ManagerQA,MR,

AssemblyandTesting,PhosphateManager”TilldateIhave

handledmanufacturingofAPI19G2(Flowcontroldevice)

&API19G1(SidePocketMandrels)(FormerlyitwasAPI

11V1),API11D1(PackersandBridgePlugs),API5CT

(threader),API5B&5B1(TubingandCasingthread

inspection)

ApartfromaboveproductlinesIhavealsoexperienceof

manufacturingPBR(PolishedBoreReceptacle),Linerand

Hanger,Valvebody,casinghead,ringjointgasketsasper

API6A,ConventionalmandrelsandmanymoreOil&Gas

sector’sproducts.

services

ComplexMachining WaterJet Coating

Die&PressShop HeatTreatment MetalFinishing

PRODUCTS

UmiyaEngineeringoffersawidevarietyoflatchesforinstallingwirelineretrievabledevicesinsidepocketmandrels.TheseLatchesaremanufacturedtomeettherequirementsofAPI11V1.Theyarespeci�icallydesignedtolockinplacewhenlocatedineither180degreeor360degreelatchingpocketpro�ile.Toretrievealatchandattached�lowcontroldevice,upwardjarringofthetoolstringsheersthereleaseshearpinpermittingthelockingmechanismtodisengagefromthelatchlockingpro�ile.180degreelatchpocketpro�ilehaveaspringloadedringstylelatchingmechanism.AportedIDisincludedinsomedesignsforapplicationsrequiringacommunicationpathbetweenthelatchandtopoftheattached�lowcontroldevice.

Latches

Sidepocketmandrels(SPMs)giveyouthecost-effectiveedgeformaximizingyourproductionandrevenuewhileminimizingoreliminatingcostlyworkovers.PartofCamcogasliftsystems,thesemandrelsarethemostwidelyrecognizedandtechnologicallyadvancedonthemarket.Expandingontheinnovativeandindustry-originalSPMdesign,theG-seriesmandrelshaveanorientingsleeve,atooldiscriminator,andasolidpocketthatcanbeforgedormachined.CamcoSPMsaremanufacturedtothestrictestindustrystandards,andacompletelineoftypesandsizesisavailabletoaccommodateamultitudeofcompletionsandgasliftcon�igurations.TheseSPMscanbeusedwithawidevarietyofCamcoretrievablegasliftvalvesand�lowcontroldevicestooffercompletelife-of-the-welldesign�lexibility.

SidePocketMandrels

WecanmanufactureIPOValves(InjectionPressureOperated)andmainlycategoriesas“ConventionalValves”&“WirelineValvesalongwith“Latches”,asyouknowthereareonlytwosizesintheGasLiftValves,oneis1”andanotheris1-1/2”.MOCofvalvesismainlySS316LorMonel-400,wehaveasourceforboththematerialsandcanmanufacturethevalvesandthesevalveswillbeasperAPI19G2.The“Opening”&“Closing”ofvalveswillbeaspertheequationgivenintheAPI19G2.WecanmanufactureConventionalValves,WirelineRetrievableValves,Ori�iceValves,DummyValves,Water�loodValves,ChemicalInjectionValves,BackcheckValves(ReverseFlowCheckValves)

GasLiftValves

PolishedBoreReceptacle(PBR)Atthetopofthelinerhangerisapolishedborereceptacle(PBR)toacceptasealassembly.TheproductiontubingthatisusedhasbasicallythesameIDastheliner.Whenthecompletionisrun,asealassemblyisrunonthebottomoftheproductiontubingandlandedinthePBRWehaveanexperienceofmanufacturingoftwotypesofBPRwhichareasbelowinthesize&onlydifferenceinsizeisitslength.TheIDofPBRishonedwith0.8Ravalue.PolishedboreisrequiredtoeasymovementofsealstaginID.210.70mmMaxODx189mmID(+/-0.1mm)x3400mmlength210.70mmMaxODx189mmID(+/-0.1mm)x2600mmlength

BridgePlugsAdownholetoolthatislocatedandsettoisolatethelowerpartofthewellbore.Bridgeplugsmaybepermanentorretrievable,enablingthelowerwellboretobepermanentlysealedfromproductionortemporarilyisolatedfromatreatmentconductedonanupperzoneBridgePlugalsocoversunderAPI11D1.

ConventionalMandrels.Offeredmandrelsaredesignedbyourexpertprofessionalsforsingle-stringinstallations.Thesecomponentsaremainlyusedininjectionpressureoperatedtubing�lowapplicationsasthesehelptopassthegasintheproperdirection.Wearealsoabletoprovidecompleteplasticcoatingtoensurealongerservicelife.TheofferedConventionalMandrelsarequalitytestedandpackedinshockproofpackagestopreventdamageduringshipping.Features:DimensionallyaccurateEasyto�itDurablePressureresistant

ConventionalMandrels

PackersUmiyaEngineeringmanufacturespackerelementsfromspecialelastomer/rubbercompoundsusingcuttingedgemoldingmethods.ThePackerElementcompoundmustbeabletowithstandveryhostileenvironmentsandproducetherequiredisolationinOilwells.WhenPackerElementsaremanufacturedwiththerightmaterialsandinstalledproperly,thetoolsshouldperformatitsbest.ThePackerElementsmanufacturedbyUmiyaEngineeringoftenstayinOilWellsforlongperiodsofserviceandaftertheyareretrived,theylookasiftheycouldstillfunctionforafewmoredays.UmiyaEngineeringPackerElementsareproventogivethedesiredresultswhentheyareinsertedonpackersandputintothemosthostilewellenvironments.WithUmiyaEngineeringPackerElements,theoperationoftoolsintheWellbecomesworryfree.UmiyaEngineeringmanufacturespackerandothercomponentsto�itmostmanufacturespackers,bridgeplugs,tubinganchorsetc.SomeoftheOEMcompaniesincludeARROW,BAKER,ELDER,GUIBERSON,HALLIBURTONandothers.ContactusformoredetailedinformationonourPackerElements.

PRODUCTS

Buy-out Items for customers

ShearScrews:Everyshearscrewhasarangeofshearvalueandithastobebreakwithinthatrangeonly.Wecanprocuretheshearscrewaccordingtoyourmaterialspeci�icationandcanmachineandtestittogettheexactvaluewhichshouldfallundertheshearvaluerange.

Springs:WecansupplyalltypeofspringsusedinPackers.Alloyaswellasinconel

Dragblocksaremainlymanufactureincastingandmaterialisagain8620.Thisalsorequiresacasehardeningprocesstoperformitsfunctioninthewell.

DragBlocks:

Slips:SlipisaloadbarringcomponentinthePacker.MOCofSlipismainly8620;thismaterialissuitableforcasehardening.CasecarburizingisthemostcommonheattreatmentprocessfortheslipsasbyfunctionslipshastobitethecasingsoslipssurfaceshouldbeharderthanthecasingmaterialanditshouldwithstandtheimpactloadwhichnormallyslipsupposetobareduringPackersetoperation.SoSliphastohaveahardersurfacesoitmusthas56-62HRCsurfacehardnessandcoreshouldbesofttobareimpactload.Effectivecasedepthshouldbe0.8mmandtotalcasedepthshouldaround1.2mm.Otherthan8620material,slipsalsocanbeproducedin1026material.SlipscanalsobemanufacturedinGrayCastIronandDuctilecastiron;thesecastingmaterialsarerequiredtodoinductionhardeningasasurfacetreatment.

Buy-out Items for customers

CopperWashers:WemainlyproducethesecopperwasherfromECgradematerialwhichhas99.9%Cu.Wecanproduceaccordingtothecustomerrequirements.

ElastomerItems:WecansupplyElastomerslikeo-ring&packingelementsusedinPackerassembly.ElastomersmaterialcanbelikeNitrile,HNBR,Viton,A�las,Neoprene,MFT(Moly�illedGlassTe�lon),etc...Withdifferenthardness,Tensileandelongation.

PackingSolutionWearemanufacturingthesenetsshownabovewithdifferentsizewhichisveryeasypackingtoprotectsealsurface,threadingandcriticalmachiningarea.Thesenetsareavailablein25metlengthsonly&it’sMOQforeachsize.Thesenetsareavailablefrom5mmODto200mmOD.ThesenetsarestretchableinnaturewhichyoucandressonOD.

Wecanmanufacture2-3/8”to4-1/2”EU&NUthreadprotectorsfromvirginHighDensityPolyethylenematerialwhichcanwithstandtemp.from-10°Cto66°C.Pleasereferourwebsiteformoretypeofthreadprotectorswww.krishnapolymer.com

ThreadProtectors

TCSeat&Ball:TCseatandBallareusedinGasLiftValves(FlowControlDevice)andbothareveryimportanttoclosethevalveswithinpermissiblelimit.

TCSeat&Ball

Buy-out Items for customers

HighPressureTubeFittingsHighPressureEquipmentCompanyhasdevelopedalineofHighPressureproductstoassuresafeandeasyplumbingfor30,000,40,000and60,000psi.Theseneedlevalves,�ittings,line�ilters,checkvalves,safetyheads,rupturediscs,anti-vibrationglandassemblies,tubingandnipplesareengineeredtothehigheststandardsofrepeatablequality.ThereliableperformanceoftheseproductshasmadeHiPoneoftheworld’sleadingsuppliersofelevatedpressurecomponents.HighPressurecomponentsuseaconed-and-threadedconnectionwhichaccommodatesthehightemperaturesandpressurescommonintheseapplications.HighPressurevalvesareavailableinvarioustubingsizesandwithbodydesignstosatisfywidelyvariedrequirements.Alineof�ittingsisavailabletofacilitateadaptingtoTaperSeal,MediumPressure,orotherHighPressurethreadedpipesystems.

BrassFittingsWearemanufacturingthesenetsshownabovewithdifferentsizewhichisveryeasypackingtoprotectsealsurface,threadingandcriticalmachiningarea.Thesenetsareavailablein25metlengthsonly&it’sMOQforeachsize.Thesenetsareavailablefrom5mmODto200mmOD.ThesenetsarestretchableinnaturewhichyoucandressonOD.

MachinedengineeringplasticcomponentsConsultancycanbeprovidedtoconvertanyimportedpartswhichare�ittedintoassemblyorimportedtoolsormachineintoindigenousform.eg.Ori�iceofwaterjetmachinewhichwas�ittedandthenimportedfromGermanytokeepintostockasaspar.Theitemori�iceisapartwhichcontrolthejetofthewaterandsandandit’saconsumableasperthemanufactureranditori�icefoundtobedamagethenithastobereplacedbuteverytimeithastobeimportfromGermany.HereItriedtomanufactureasperthepartprovidedtome.Ididcompleteanalysisandthenmanufactureaspermyexperienceandthesamepartwhichearlierrunforonlyamonthorlessthanthatnowit’sworkingfor2to3months.Theanalysisincludesmaterialtesting(Tensile&Hardness)&microstructuretest.Icanalsoprovideheattreatmentsolutionalso

RingJointGasketsasperAPI6Aindifferentmaterialslike,SoftIron,Carbon&LowAlloySteel,StainlessSteel,NickelAlloyUNSN08825,otherCRAsmaterials.

RingJointGasket:Wearemanufacturing

Fittings

Buy-out Items for customers

SpecializedFastners

WemainlyproducethesecopperwasherfromECgradematerialwhichhas99.9%Cu.Wecanproduceaccordingtothecustomerrequirements.TCSeat&Ball:TCseatandBallareusedinGasLiftValves(FlowControlDevice)andbothareveryimportanttoclosethevalveswithinpermissiblelimit.

HighTensileFastnersWearemanufacturingthesenetsshownabovewithdifferentsizewhichisveryeasypackingtoprotectsealsurface,threadingandcriticalmachiningarea.Thesenetsareavailablein25metlengthsonly&it’sMOQforeachsize.Thesenetsareavailablefrom5mmODto200mmOD.ThesenetsarestretchableinnaturewhichyoucandressonOD.

A�langeisamethodofconnectingpipes,valves,pumpsandotherequipmenttoformapipingsystem.Italsoprovideseasyaccessforcleaning,inspectionormodi�ication.Flangesareusuallyweldedorscrewed.Flangedjointsaremadebyboltingtogethertwo�langeswithagasketbetweenthemtoprovideaseal.

Flanges

HighPressureForgedFittingsSinceourfoundingin1954,UmiyaEngineeringSolutionCompanyhasfocuseduponthevalves,�ittings&tubingmarketsegment,consistentlycommittingtheresourcesnecessarytobetheindustry'smostreliableandeconomicalsourceforqualityhighpressureproducts.Ourextensivelineofcomponentsandsystemsisdesignedtosatisfytheuniquerequirementsofelevatedpressureapplications,withacompleteproductlinethatincludesvalves,�ittings,tubing,gauges,safetydevices,pressurevessels,reactors,pumpingsystems,intensi�iers,gasboostersandpressuregeneratorsforuseatpressuresthrough150,000psi.

Fastners

RolledFastenersWemainlyproducethesecopperwasherfromECgradematerialwhichhas99.9%Cu.Wecanproduceaccordingtothecustomerrequirements.TCSeat&Ball:TCseatandBallareusedinGasLiftValves(FlowControlDevice)andbothareveryimportanttoclosethevalveswithinpermissiblelimit.

REGISTEREDOFFICEADDRESS

268SuncityParadise,B/HVishwamitryTownship,

Manjalpur,Vadodara390011.

PLANTADDRESS

924/D,GIDC,Makarpura,Vadodara390010.

[email protected]

[email protected]

www.umiyaengineeringsolution.com

+91-9824002174