165, GIDC, Makarpura, Vadodara - EILenlist.eil.co.in/userdata/enlist_docs/R201506027/Company_profile.pdf · CORPORATE OFFICE : 165, GIDC, Makarpura, Vadodara - 390 ... Email :...

CORPORATE OFFICE : 165, GIDC, Makarpura, Vadodara - 390 010.

Tel. : 2643550 / 2646021 Fax : 0265-2641054

Email : [email protected]

AN ISO 9001 - 2008 COMPANY

I N D E X

Sr. No. Description Page No.

01. Organisational Setup 02.

02. Our Product Range 06.

03. Manufacturing & Testing Facilities 08.

04. Our Valued Clientele 14.

05. On the Approved List of 19.

06. Details of Registration 20.

07. Manual for Quality Control System 24.

08. Standard Quality Control Plan for Thermocouples 29.

09. Standard Quality Control Plan for RTDs 31.

10. Standard Quality Control Plan for Thermowells 33.

11. Standard Quality Control Plan for Digital Instruments 34.

12. Standard Quality Plan for Two Wire Temp. Transmitter 35.

13. Standard Quality Plan for Pressure Gauge 36.

14. Standard Quality Plan for Mercury-in steel Dial Thermometer 37.

15. Standard Quality Plan for BI-METAL Dial Thermometer (BDT) 38.

16. Standard Quality Plan for Vapor Pressure Dial Thermometer (VPDT) 39.

17. Standard Quality Plan for Temp. Calibrator (Bath) 40.

A Word about us. . . “ALTOP” having Full fledge manufacturing units at Vadodara, is today one of the leaders in the field of

Process Control Instruments. Managed by a team of professionals and ably supported by efficient and dedicated workforce, we have taken rapid strides towards growth and success.

“ALTOP” today can boast of totally in house design and manufacturing facilities right from the manufacturing of Mineral Insulated Cables to highly advanced Micro Processor based control system.

“ALTOP” has a generously endowed Testing and Calibration Laboratory where all the instruments/equipments are certified by reputed testing agencies like NPL, IDEMI, ERDA, EQDC, STQC.

“ALTOP” has today a nationwide marketing and service network to cater to the growing demands of

industry. We take pride in having supplied our products to varied groups of Industries. Approved by all renowned Consultants and Turnkey Contractors such as EIL, UHDE, KPG and many more, we are confident of scaling new heights in the years to come. We have also great pleasure in informing that ALTOP is awarded ISO 9001 : 2008 accreditation. This is also a part of our efforts to offer you products and services of International Standards. All our offices are connected with Email and we also have our own Website www.altopindustries.com which are updated from time to time. Company is in process of setting up Training center for Industries manpower, Graduate Engineer and Technical right from Component Level to final stage of Testing and resetting of all Instruments and Equipment.

“ALTOP” recent time added one more feather in his cap by taking up overseas Turnkey Project for Supply and Installation / Commissioning of Instrumentation Package for Ammonia Project right from cable Tray. Cable laying till the DCS.

“ALTOP” Calibration Lab. is Granted NABL Accrediation w.e.f. 03/03/2014. It is our pleasure to share with you that our Laboratory has implemented Quality Management System in line with International Standard ISO/IEC 17025:2005 and is accredited by NABL in the Electrical, Temperature and Pressure Parameters.

1

YEAR OF ESTABLISHMENT

1981 ORGANISATIONAL SET UP

: NAME OF THE COMPANY:

: BRANCH, LAND AREA & POWER CONSUMPTION :

CORPORATE OFFICE

165, GIDC INDUSTRIAL ESTATE

MAKARPURA, VADODARA - 390 010.

PHONE NO. : 0265-2643550, 2646021

FAX NO. : 0265-2641054

E-MAIL : [email protected]

Website :www.altopindustries.com

WORKS UNIT - 392

392, GIDC INDUSTRIAL ESTATE,


PHONE NO.:0265 - 2658480

FAX NO.: 0265 - 2641054

E-mail: [email protected]

WORKS UNIT - 419/A

419/A, GIDC INDUSTRIAL ESTATE,


PHONE NO.:0265 - 2658480

FAX NO.: 0265 - 2641054

E-mail: [email protected]

MUMBAI OFFICE 5, TURAKHIA PARK BUILDING NO.1, NEXT TO CORPORATION BANK, M.G. ROAD, KANDIVALI (EAST), MUMBAI-400067 PHONE NO.022-2806 6032 / 2806 6036 FAX NO.:022-2862 9113

E-mail [email protected]

C. O. LAND BUILDING

LAND, BUILDING & POWER CONSUMPTION

543 Sq. Mtrs. (5844 Sq. Ft.)

Built up Area 499.62 Sq. Mtrs

(5377 Sq. Ft.)

Power : 20 H. P.

UNIT - 392 LAND BUILDING


882 Sq. Mtr. ( 9493 Sq. Ft.)

Built-up Area 520 Sq.Mtr. (

5597 Sq.Ft )

Office Area 92 Sq. Mtr.

( 990 Sq. Ft.)

Power : 45 H.P. (33.57 KW)

UNIT - 419/A LAND BUILDING


882 Sq.Mtr. ( 9493 Sq.Ft.)

Built Up Area 275

Sq.Mtrs. ( 2960 Sq.Ft.)

Power : 20 H. P.

KOCHI OFFICE

MANGATTU HOUSE,

MARTINPURAM,

MARADU,

P.O. VYTILLA,

KOCHI - 682 304

Email : [email protected]

2

ORGANISATIONAL SET UP 1) STATUS OF COMPANY :

2) PERMANENT I.T. NO. (PAN) :

3) IMPORT EXPORT CODE NO.(IEC) :

4) SALES TAX REGISTRATION(TIN) :

5) EXCISE CONTROL CODE NO. :

6) PLA NO. :

7) SERVICE TAX NO. :

8) EXCISE REGISTRATION NO. :

9) FACTORY LICENSE NO. :

SME (Small Scale Industry) Registration No. E. M. NO.24 019 12 00284 Dated 28-03-2007

Registered with N.S.I.C. No. NSIC/GP/ RS/PMT/GUJ/ A-130/2013-2014/A-289 Dated. 27-03-2014

AABCA9387N

3496003278 Dt. 09/03/11

VAT : 24191601583 Dated 16-09-2005 CST : 24691601583 Dated 16-09-2005

AABCA9387NXM001

4933/2000

AABCA9387NST001 Dated 30-03-09

AABCA9387NXM001

079456

10) CENTRAL PROVIDENT FUND NO. : GJ-14795

11) E.S.I.C. REGISTRATION NO. : 37-14756-67

12) TAX DEDUCTION ACCOUNT (TAN) : BRDA01385 G

13) CIN NO. : U91110GJ1993PLC018831

14) CAPACITY OF PLANT : 45,000 units

3

FINANCIAL 1. CAPITAL OUTLAY :

2. ANNUAL TURNOVER SALES : 3. NAME OF BANKERS :

Land & Building Rs. 95.00 Lacs Plant & Machinery Rs. 35.00 Lacs

YEAR 2010-2011 Rs.910.30 Lacs 2011-2012 Rs. 864.90 Lacs 2012-2013 RS. 853.47 Lacs 2013-2014 RS. 713.98 Lacs

BANK OF BARODA 28, G.I.D.C., Makarpura, VADODARA - 390 010. Ph. : (0265) 2643810 A/C. NO. 05730500000106

ICICI BANK LTD, LANDMARK, RACE COURSE CIRCLE, VADODARA - 390 007. A/C. NO. 0 0 0 3 0 5 0 0 2 4 7 4

4

ORGANISATION 1. CHAIRMAN &

MANAGING DIRECTOR : BABOO NAGARSHETH

2. CONTACT PERSON :

VADODARA : SUBHASH NAGARSHETH

VISHAL NAGARSHEH

SHRIPAD JOSHI

MUMBAI : BAKUL NAGARSHETH

VIZAG : SUNIL NAGARSHETH

3. WORK FORCE : Managerial : 04

Quality Control : 02

Marketing Field Staff : 08

Sales Support : 04

Commercial : 10

Production Eng. & Supervisor : 08

Skilled Workers : 10

Semiskilled Workers : 10

5

OUR PRODUCT RANGE SENSORS

R T D SENSOR ASSEMBLIES RESISTANCE TEMPERATURE DETECTORS ASSEMBLIES IN VARIOUS CONFIGURATIONS Comprising of Head, Inset, Terminal Block and Thermowells as per customer's requirements and specifications. Platinum, Nickel, Copper resistance elements like, Pt. 10, Pt46, Pt 50, Pt 100, Pt 200, Pt 500, Pt 1000 in DIN/JIS standard. NI-100, CU-53 as standard selection.

THERMOCOUPLE SENSOR ASSEMBLIES Thermocouple Assembly in various types such as J,K,T,E,R,S,B,N in various specifications as per the requirements of customers comprising of Head, Inset, Terminal Block as per ANSI or DIN standards.

THERMOWELLS For any temperature sensors thermowells are manufactured, standard designs are screwed as per API, MINERAL Insulated thermocouple in smallest dia of 1 mm is also offered. WELD ON WELLS or FLANGED WELL confirming to ANSI, NACE PTC 19.3, DIN, or JIS standards. Construction material for Thermowells include SS 304, SS 316, Brass, Copper, Aluminum, Monel, INCONEL 600, CRONAX, Teflon, Glass or any other material. Minimum dia ¼ inch and maximum length for BARSTOCK 2000 MM and 5400 MM for fabricated thermowells.

DIGITAL TEMP. GAUGES (“Digidial”, “Digisafe”, Digicon”) Digital Temperature Gauge spot reading as well as distant reading type having temperature range of 250°C to 800°C & -50°C to 1200°C. An ideal replacement for conventional type of dial Thermometers. DIGISAFE are flame proof housing CMRS approved for Explosion-proof application. DIGICON are Temperature Controller can be replace for filled or below type Temperature Switches or Thermostat.

INDUSTRIAL PRESSURE GAUGES Manufactured in various size of 2”, 2½”, 3”, 4”, 6” with accuracy of 0.25%, and 1%. The Product range include Standard Industrial Gauge, Sealed Diaphragm Gauge, Low Pressure

Diaphragm Gauge with Remote Seal unit. Ranges covered are 500 mm wc to 1400 Kg/Cm

DIGITAL PRESSURE GAUGE (DIGIBAR)

2

4” Ø size with rechargeable battery for vaccum, compound range up to 35 Kg & 0 to 400 Kg max pressure

DIAL THERMOMETERS (Temperature Gauges) Mercury filled, Gas filled and bimetallic type Dial Thermometer are manufactured in Rigid stem type and distance type (Capillary type) version. The Dial Size are 4” and 6” and Temp. Range -38°C to 600°C. Accuracy of Gauge are 1% FSD. Thermometer All Angle are also available for Mercury Filled and Bimetallic Version, Temperature Gauges are also provided with Electrical Contact 1 N/O, 1 N/C or both N/O or N/C slide type, Magnetic Type, micro switch.

6

OUR PRODUCT RANGE

Digital Temperature Instruments The range of Instruments are Temperature Indicator, Temperature Controller with ON/OFF, PD action Multipoint Temperature Scanner, Scanner Printer, Loop Indicator and Controller.

Two Wire Temperature Transmitter Head mounted / Rail mounted / Wall mounted Two Wire Temperature Transmitter, Link Scalable for the entire range. Isolated, Linearised, Exproof Version also offered. Products are guaranteed for 5 years.

Micro processor Based Instruments Micro processor & Micro Controller based Data Loggers, Loop Calibrators, Scanners, Data Acquisition Systems etc. Products are with highly precise technology to suit any type of working conditions. The instruments are custom built to give the large amount of flexibility to meet user needs. For the parameters like Temperature, Flow, Level, Pressure, etc.

CALIBRATION INSTRUMENTS / EQUIPMENTS A]“ ALTOP” Temperature Calibrators :-

Fluidless Temp. Calibrator Series

Fluidized Bed Temp. Calibrator Series

Tubecal Temp. Calibration Furnace Series

Precision Temp. Calibration Bath Series

Precision Low Temp. Calibrator “CRYOCAL” Series

Digital Master Thermometers “DIGIMASTER” Series

Master Reference Sensors, Series

Temperature Test Bench, Series

B] Pressure Calibration Instruments

Portable Pressure Pumps Series

Bench Top Comparison Test Pump Series

Test Gauges Series

Master Gauges Series

Calibration Manometer Glass Tube Type & Digital Series

Digital Master Pressure Gauge “DIGIBAR” Series

Pressure Test Bench Series

C] TAILOR MADE TEST BENCHES, series

ATCAL 1000

ATCAL 2000

ATCAL 3000

ATCAL 4000

ATCAL 5000

ATCAL 6000

ATCAL 7000

ATCAL 8000

APCAL 1000

(Low/Medium/High Pressure)

APCAL 2000

APCAL 3000

APCAL 4000

APCAL 5000

APCAL 6000

APCAL 8000

APCAL 8000

7

MANUFACTURING & TESTING FACILITIES

TEMPERATURE INSTRUMENT: Temperature Element : Thermocouple,RTD,Temperature Gauge,Temp. Switch,Digital Temp. Gauge & Temp. Transmitter.

MANUFACTURING SR. INSTRUMENT LOCATION

01. Electric Oven for 150˚C Welding Dept

02. Electric Oven for 400˚C Welding Dept

03. Junction machine Welding Dept

04. Tig Welding set Welding Dept

05. Arc Welding set Welding Dept

06. Butt Welding set Welding Dept

07. Spot Welding set Welding Dept

08. Oxy Acetylene Gas Welding set Welding Dept

09. Electric Hot Air Drier Welding Dept

10. Electric Hot Air Drier Welding Dept

11. Belt Polisher Welding Dept

12. Drill Machine (2 No.) Welding Dept

13. Bench Grinder Welding Dept.

14. Mercury filling Equipment T/G Dept.

15. Oxy Acetylene Gas Welding set T/G Dept.

16. Borden Bending Pressing Equipment T/G Dept.

17. Pento Graph for Dial Making T/G Dept. 8


PRODUCT WISE MANUFACTURING & TESTING FACILITIES. TEMPERATURE INSTRUMENT: Temperature Element : Thermocouple, RTD, Temperature Gauge, Temp. Switch, Digital Temp. Gauge & Temp. Transmitter

TESTING :- SR. INSTRUMENT LOCATION 18. Measuring Tape/Scale/Vernier. Welding Dept.

19. N2 Test Equipment for Junction Checking Welding Dept.

20. Insulation Tester Analog Welding Dept.

21 Continuity tester Welding Dept.

22. Measuring Scale/Vernier T/G Dept.

23. Refrigeration Bath -40 to 200˚C Testing Lab

24. Ice Ref. Point Apparatus Testing Lab

25. Water Temp. Bath 100˚C Testing Lab

26. Fluid less Temp. Bath 200˚C Testing Lab



29. Temp. Furnace 400 To 1200˚C Testing Lab

30. PT-100 RTD Sensor Master Testing Lab

31. CR/AL Thermocouple Master Testing Lab

32. 'R' Type Thermocouple Master Testing Lab

33. 4 x ½ Digital Multi meter Testing Lab

34. 6 x ½ Digital Multi meter Testing Lab 9

MANUFACTURING & TESTING FACILITIES SR. INSTRUMENT LOCATION 35. RTD Simulator Testing Lab

36. Transmitter Calibrator Testing Lab

37. Digital Insulation Tester Testing Lab

38. 4 ½” Digit Thermocouple Calibrator Testing Lab

39. D.C. Regulated Power Supply Testing Lab

40. H.V. Tester Testing Lab

41. Auto Clave Appratus Testing Lab

42. Response Time Test Appratus Testing Lab

43. Vernier Caliper Testing Lab

44. Dial Vernier Caliper Testing Lab

45. Micrometer Testing Lab

46. Digital Vernier Caliper Testing Lab

47. Measuring Scale Testing Lab

48. Test kit RTD/TC-K/TC-J Testing Lab

49. Clamp Meter Testing Lab

50. Universal Calibrator Testing Lab

10


PRODUCT WISE MANUFACTURING & TESTING FACILITIES. TEMPERATURE INSTRUMENT: Temperature Element : Thermocouple, RTD, Temperature Gauge, Temp. Switch, Digital Temp. Gauge & Temp. Transmitter.

MANUFACTURING :- SR. INSTRUMENT LOCATION

01. Measuring Tape/Scale/Vernier. P/G Dept.

02. Stress Relive Furnace P/G Dept.

03. Bourden pressing & Bending Machine P/G Dept.

04. socket Sloting Machine General Shop

TESTING :- SR. INSTRUMENT LOCATION

05. Pneumatic Pressure Test set P/G Division

06. Vaccume Test set P/G Division

07. Hydrolic Pressure Comparator 0-200 kg P/G Division

08. Hydrolic Pressure Comparator 0-400 kg P/G Division

09. Master Pressure Gauge 0-25kg/cm2 P/G Division

10. Master Pressure Gauge 0-160 kg/cm2 P/G Division

11. Master Vaccume Gauge 0-760 mmHg P/G Division


13. Master Test Pressure Gauge 0-103 BAR P/G Division



16. Digital Master Pressure/Vaccume Gauge (DIGIBAR) P/G Division

17. Pressure Cycling Test Equipment P/G Division

11


PRODUCT WISE MANUFACTURING & TESTING FACILITIES. Screwed Barstock Drilled Thermowell,Flange Thermowell,Fab. Flanged Thermowell,Built up Thermowell,Weld on well

MANUFACTURING SR. INSTRUMENT Qty. LOCATION

01. Measuring Tape/Scale/Vernier. P/G Dept.

01. Circular Huck Saw M/C 1 No. M/C Dept.

02. Lathe Machine 15'.0 1 No. M/C Dept.

03. Lathe Machine 6'.0 2 No. M/C Dept.

04. Lathe Machine 4'.6” 5 No. M/C Dept.

05. Lathe Machine 3'.0” 1 No. M/C Dept.

06. Bench Grinder 1 No. M/C Dept.

07. Fly Press 1 No. General Shop

08. Drill Machine 2 No. General Shop

09. Bench Buff M/C 2 No. General Shop

10. Ring/Pluge Gauge Set Store

TESTING :- SR. INSTRUMENT Qty. LOCATION

11. Vernier Caliper 5 No. M/C Dept.

12. Micrometer 1 No. M/C Dept.

13. Pulseco make Thickness Tester 1 No. M/C Dept.

14. Hydraulic Motorised Pump with 1 set General Shop Test Bench for 10 pcs Testing For internal/external testing of Thermowell

15. Hydraulic Hand Pump for 400 kg/Cm2 1No. Testing Lab

16. Hydraulic Hand Pump for 1000 kg/Cm2 1 No. Testing Lab

17. Pneumatic Hand Operated Pump for 20 Bar 1 No. Testing Lab

12


PRESSURE & TEMPERATURE INSTRUMENT CALIBRATION FACILITIES.

SR. INSTRUMENT LOCATION

01. Digital Temperature Gauge (1˚ C Resolution) Cal. Cell 02. Mulfunction Calibrator “AOIP”-France make(Accuracy 0.005%) Cal. Cell

MODEL PJ-6302

03. Universal Calibrator “AOIP”-France make(Accuracy 0.025%) Cal. Cell MODEL 6521 EX

04. Dead Weight Tester “SI PRESSURE” (U.K. make) MODEL:6000L Cal. Cell Range: 10 to 1000 m Bar having accuracy of ± 0.01%

05. Dead Weight Tester “SI PRESSURE” (U.K. make) MODEL : 9000 Cal. Cell Range: 1 to 1137 Kg/Cm2 having accuracy of ± 0.015%

06. Crystal : -0.8 to 210 Kg/cm2 Resolution 0.01 Kg/Cm2 Cal. Cell Accuracy ±(0.05% Rdg + 0.005% FS)

07. Crystal : 0 to 700 Bar 0.01 Bar Resolution ±0.1% Rdg. Cal. Cell 13

OUR VALUED CLIENTELE

POWER SECTOR

GEB - Gandhinagar,Wanakbori,,Dhuvaran,Sikka,Panendhro.

NALCO-CPP - Angul, Orissa.

GIPCL - Vadodara., Mangrol

NTPC'S - Rihand,Sonebhadra,Kawas,Jhanor, Ghaziabad,Kahalgaon,Korba.

NPCIL’S - Mumbai,Tarapur,Kakrapur, Kaiga

RAPS - Kota.

UPSEB’S - Panki,Anpara,Sonebhadra

MPEB - Chachai,Korba Sarni

MSEB - Chandrapur,Uran,Nashik

CHEMICAL SECTOR RELIANCE INDUSTRIES - Hazira,Surat

GACL - Dahej, Vadodara

TRANSPEK INDUSTRIES - Vadodara

NAVIN FLUORINE - Surat

DACL - Vadodara

BIRLA-VXL - Porbandar

PACL - Chandigarh

GODREJ SOAPS - Gwalior,Mumbai

HNPL - Jambusar

CADILLA CHEMICALS - Ankleshwar

UPL - Ankleshwar,Jhagadia,Vapi

TATA CHEMICALS - Mithapur

ASIAN PAINTS - Ankleshwar,Mumbai

ATUL LTD - Ankleshwar/ Valsad

ICI LTD. - Mumbai

DEEPAK NITRITE - Nandesari

DCM - Jhagadia,Bharuch

NIRMA LTD - Ahmedabad/Bhavnagar

NCPL - Bharuch 14


PETROLEUM SECTOR HPCL - Mumbai, Vishakapatnam BPCL - Mumbai MRPL - Mangalore IOCL - Barauni,Mathura,Vadodara,Panipat, Guwahati BRPL - Dhaligaon IPCL - Vadodara,Gandhar,Nagothane NRL - Numaligarh CRL - Kochin MRL - Chennai

METAL SECTOR ESSAR INDUSTRIES - Hazira, Surat FAG - Vadodara HZL - Chittorgarh, Vishakhaputanam NALCO - Angul SAIL - Rourkela,Bokaro REMI METALS - Jhaghadia, Bharuch JINDAL STEELS - Raigarh, Hissar PANCHMAHAL STEEL - Kalol, Gujarat INDIAN ALUMINUM CO. LTD. - Taloja - Mumbai

PHARMACEUTICAL SECTOR GLAXO WOCKHARDT BAYER INDIA RANBAXY HOECHST SEARLE ALEMBIC SARABHAI TORRENT GUJARAT SANDOZ LYKA LABS

ATOMIC SECTOR MRPU MRPU BARC HWP

- Ankleshwar, Mumbai - Ankleshwar, Kalol - Mumbai - Dewas,Mohali - Ankleshwar - Ankleshwar - Vadodara - Vadodara - Vadodara - Thane, Maharashtra - Ankleshwar

- Madras - Hyderabad - Mumbai - Vadodara, Kalpakam

15


TURNKEY CONTRACTORS LARSEN AND TOUBRO

FISHER-ROSEMOUNT

ABB

BELLS CONTROLS

INSTRUMENTATION LTD.

XICON INTERNATIONAL

PPCL

HINDUSTAN DORR OLIVER

ENCON ENGINEERS

CONTECH INDIA

SIEMENS

L & T NIRO LTD.

TATA HONEYWELL LTD.

- Mumbai/Vadodara/ Chennai

- Mumbai

- Vadodara

- Vadodara,Calcutta

- Mumbai

- Mumbai

- Vadodara

- Mumbai

- Vadodara

- Gandhinagar

- New Delhi, Mumbai

- Vadodara

- Pune

PLASTIC AND RUBBER SECTOR G.E. PLASTICS LTD.

GUJARAT APAR LTD.

SINTEX

BAYER ABS LTD.

SAFARI INDUSTRIES LTD.

ACRYSIL INDIA LTD.

NETLON LTD.

- Vadodara

- Valia

- Kalol

- Nandesari,Kalol,Mauxi

- Vadodara

- Bhavnagar

- Vadodara

MANMADE FIBER SECTOR J.K. SYNTHETICS - Kota

RELIANCE INDUSTRIES - Ahmedabad, Dadra, Patal Gangaa

INDIAN RAYON - Veraval

NIRLON - Mumbai

R.P.R.L. - Udaipur, Rajasthan

FERTILIZER SECTOR IFFCO - Kalol, Kandla, Phulpur

KRIBHCO - Hazira

GSFC - Vadodara, Sikka

GNFC - Bharuch

RCF - Thal, Mumbai

16


OIL AND NATURAL GAS SECTOR ONGC - Vadodara, Hazira, Mumbai, Uran. Rajahmundry

GAIL - Guna, Waghodia, Etawah, Jhambua, Auraiya. Lakwa

GUJARAT GAS - Surat

ELECTRICAL AND ELECTRONICS SECTOR BHEL

VIDEOCON

TEXTILE SECTOR ARVIND

MAFATLAL

RELIANCE

DINESH

VXL INDIA (DIGJAM)

- Bangalore; Hyderabad; Jhansi, Trichy, Mumbai

- Bharuch

- Ahmedabad

- Nadiad, Navsari

- Ahmedabad, Mumbai

- Vadodara

- Jamnagar

GLASS & CERAMIC SECTOR ALEMBIC GLASS

C.G. Glass

HALDYN GLASS

GUJARAT BOROSIL

GUJARAT GUARDIAN

- Vadodara

- Vadodara

- Mumbai, Vadodara

- Bharuch

- Bharuch

FOOD AND BEVERAGE SECTOR CADBORY - Thane

NDDB - Anand

AMUL Dairy - Anand

SUGAM Dairy - Vadodara

BARODA DAIRY - Vadodara

MEHASANA DAIRY - Mehsana 17


ORIGINAL EQUIPMENT MANUFACTURERS

INGERSOLL RAND - Ahmedabad

BHEL - Trichy, Bhopal, Jhansi, Vadodara, Mumbai

CETHAR VESSELS - Trichy

COEN-BHARAT - Mumbai

ADTRANZ - Vadodara

BLUE STAR - Mumbai, Vadodara

B.H.P.V. - Vizag

ADOR SAMIA - Pune

VICKERS - Pune

ABB - Vadodara, Mumbai, New Delhi

CEMENT SECTOR

AMBUJA CEMENT - Saurashtra

SIDDHI CEMENT - Saurashtra

CCGL - Saurashtra

L & T GUJARAT - Amreli, Gujarat

DIGVIJAY CEMENT - Jamnagar, Gujarat

Saurashtra Cement - Veraval, Gujarat

TYRE SECTOR

Appollo Tyres - Waghodia, Vadodara

CEAT Tyres - Nashik, Maharashtra

18

ON THE APPROVED LIST OF

01. Engineers India Ltd.

02. UHDE India Ltd.

03. Toyo Engineering India Ltd.

04. IDEA

05. Technimont ICB Ltd.

06. Larsen and Toubro Ltd.

07. Fichtner Consulting Engineers

08. Development Consultants Ltd.

09. Tata Honey Well Ltd.

10. IBI Chematur (Engg. and Consultants) Ltd.

11. Tata Consulting Engineers

12. Jackobs Humohreys and Glasgow Ltd.

13. Linde Process Technologies India Pvt. Ltd.

14. Dalal Consultants & Engineers Pvt. Ltd.

15. Process Control Technologies

16. Pipecon Consultants India Pvt. Ltd.

17. Kvaerner Powergas Pvt. Ltd.

18. Shroff and Associates (Engrs) Pvt. Ltd.

19. ATV Projects India Ltd.

20. Lele and Associates

21. Siemens Ltd.

22. Entech Consultants

23. Consultech Consultants

24. Bells Controls Ltd.

25. Stein Hartley

26. Hindustan Dorr Oliver Ltd.

27. NICCO Corporation

28. ABB Kent Taylors Ltd.

29. R.J. Associates Pvt. Ltd.

30. MECON

31. Chemtex Engineering India Ltd.

32. National Thermal Power Corporation Ltd.

33. Praj Consultants 19

DETAILS OF REGISTRATION

[01] ENGINEERS INDIA LTD. - NEW DELHI

REGISTRATION NO. 4994/PDD/1/RE/A-206 Dtd. 27/08/2012

[02] INDIAN DRUGS & PHARMACEUTICALS LTD.

REGISTRATION NO. MCC/REG/3-67/90

[03} BHARAT HEAVY ELECTRICALS LTD.-BARODA

REGISTRATION NO. BHEL/C&P/92/VEND/1216 Dtd. 06/08/1992

[04} OIL & NATURAL GAS COMMISSION

REGISTRATION NO. MAT/PMC/A-181/1772/NSIC Dtd. 30/01/1990

[05] GOVERNMENT OF INDIA, MINISTRY OF DEFENCE,

DGQA, [WARSHIP PROJECTS] BOMBAY

REGISTRATION NO. DDP-SS-DP-GDE-I-0305(A) Dtd. 18/10/2004

[06] NATIONAL SMALL INDUSTRIES CORPORATION LTD., AHMEDABAD

REGISTRATION NO. NSIC/GP/RS/PMT/GUJ/A-130/2013-14 / A-289 Dtd. 27/03/2014

[07] INDIAN FARMERS FERTILIZERS COOPERATIVE LTD. - ALLAHABAD

REGISTRATION NO. MA/1/13 Dtd. 06/07/1994

[08] WESTERN RAILWAYS, BOMBAY REGISTRATION NO. 55110

[09] BHARAT HEAVY ELECTRICALS LTD.BHOPAL TRIAL VENDOR CODE:A4002

REGISTRATION NO.MM/SDC/AC2364/A4002 Dtd, 20/05/2013

[10] BHARAT HEAVY ELECTRICALS LTD. BANGLORE VENDOR CODE : X39996

[11] BHARAT HEAVY ELECTRICALS LTD. HYDERABAD VENDOR CODE : G02579

[12] NAVAL SHIP REPAIR YARD (KARWAR)

REGISTRATION NO. : PMT-0122 Dtd. 11/04/2014

[13] METALLARGICAL & ENGINEERING CONSULTANTS (INDIA) LTD.

RANCHI - REGISTRATION NO. :CVDC39/A-95/V-2336 Dtd. 12/12/2004

20


[14] HINDUSTAN SHIPYARD LTD, VISAKHAPATNAM

REGISTRATION NO. MP / REGN / A112 / 2186 / 2010 Dtd. 06/11/2002

[15] CHENNAI PETROLEUM CORPORATION LIMITED, NAGORE

REGISTRATION NO. CBR/MM/A20024 Dtd. 06/09/2002

[16] CHIEF INSPECTORS OF STEAM BOILERS & SMOKE NUISANCES,A'BAD

REGISTRATION NO. Tech/14913/2002 Dtd. 19/09/2002

[17] MAZAGON DOCK LIMITED, MUMBAI

REGISTRATION NO. GM(M)/SR &R/SS/34/2012/1002411 Dtd. 03/04/2012

[18] NAVAL DOCKYARD MUMBAI

REGISTRATION NO. MS - 0768 - L Dtd. 25/05/2012

[19] DEFENCE RESEARCH & DEVELOPMENT LAB. HYDERABAD

REGISTRATION NO. : ALT7082X Dtd. 05/06/2003

[20] ISO 9001:2008 (NIMBUS CERTIFICATION PVT. LTD. - MUMBAI.)

REGISTRATION NO. : GUJ. / Q-1214 / C1 Dtd. 02/07/2012

[21] CENTRAL RAILWAY MUMBAI, REGISTRATION.NO. S.280 A 10667 Dtd. 20/01/2010

[22] BHARAT DYNAMICS LTD,BHANPUR.

REGISTRATION NO. : BDL/K/IMM-2004 Dtd. 22/02/2004

[23] DEFENCE RESEARCH & DEVELOPMENT LABORATORY HYDERABAD

REGISTRATION NO. ALT7082 X Dtd. 05/06/2003

[24] BHARAT HEAVY ELECTRICALS LTD. TRICHIRAPPALLI

REGN.NO BHEL/SDC/ALTOP/2009-10 VENDOR CODE:12563 Dtd. 12/11/2009

[25] THE INDIAN IRON & STEEL CO. LTD. BURNPUR

REGISTRATION NO.REQ/NEW/610 Dtd. 30/03/2004

21


[26] MINISTRY OF DEFENCE NAVAL MATERIAL RESEARCH LAB Dtd. 31/01/2004

AMBERNATH THANE REG.NO.290/20032004

[27] AVANT GRADE ENGINEERS & CONSULTANTS(P) LTD.

CHENNAI, REGISTRATION NO. : KRN/PORTAL/1525 Dtd. 18-01-2012

[28] NAVAL DOCKYARD VISAKHAPATNAM

REGISTRATION NO.: ND(V)/VEN/0399/M/S(L) Dtd. 07-01-2015

[29] HINDUSTAN AERONAUTICS LTD, NASHIK

REGISTRATION NO.MFP1410252 Dtd. 15/10/2013

[30] MECON LIMITED-RANCHI REGN.NO. 11.74. 9181/CVDC / 39 /

A-95 / V - 2336 Dtd. 27/09/2013

[31] PROJECTS & DEVELOPMENT INDIA LIMITED,NOIDA

REGISTRATION NO.PNMM/REGN/P3184 Dtd. 30/11/2005

[32] SOUTH CENTRAL RAILWAY,SECUNDERABAD

REGISTRATION NO. 5558 VENDOR CODE NO. 10164 Dtd. 14/07/2006

[33] GOVT.OF INDIA,MINISTRY OF DEFENCE,ORDANCE FACTORY

BHANDARA-441906 REGISTRATION NO. AP34NGPR06 Dtd. 13/10/2006

[34] GOA SHIPYARD LTD, GOA VENDOR CODE A00236

REGISTRATION NO. 020/LVR /V.R. Dtd. 08/12/2006

[35] RESEARCH CENTRE IMARAT, HYDERABAD

REGISTRATION NO. RCI/DCMM/VR/0454 Dtd. 17/05/2007

[36] NUCLEAR POWER CORPORATION LIMITED, SURAT

REGISTRATION NO. KAPS/CMM/REGN/103 Dtd. 18/07/2007

[37] GARDEN REACH SHIP BUILDERS & ENGG. LTD,

KOLKATA REGISTRATION NO. VR/160/12084-50002051/468 Dtd. 29/01/2013

[38] STEEL AUTHORITY OF INDIA LTD DURGAPUR

REGISTRATION NO. R/0130733058 Dtd. 27/06/2012

22


(39) GOVT. OF INDIA,MINISTRY OF DEFENCE(DGQA),

NEW DELHI REGISTRATION NO. SS-DP-GDE-I-0542(A) Dtd. 14/08/2007

(40) NEELACHAL ISPAT NIGAM LIMITED Dtd. 11/01/2008

DUBURI-755026, ORISSA REGISTRATION NO. 80025

(41) SOUTHERN NAVAL COMMAND,NAVAL SHIP YARD,KOCHI

REGISTRATION NO. L/041/P Dtd. 30/05/2008

(42) CONSTRUCTION INDUSTRY DEVELOPMENT COUNCIL

/ONGC, DELHI REGISTRATION NO. : CIDC/ONGC/04011 Dtd. 24-10-2011

(43) DRDO,SHIP BUILDING CENTRE, VISAKHAPATNAM

REGISTRATION NO. : NSTL/MD/VRC/10-11/1144 Dtd. 13-02-2010

(44) TOYO ENGINERRING INDIA LTD. (MUMBAI)

PRC/908/IST-118/4007 Dtd. 14/01/2013

45) R & B (Baroda Electrical Division,) VADODARA.

REGISTRATION NO. AB / Reg. / 31 / 2010. Dtd. 05/01/2010

46) HINDUSTAN ORGANIC CHEMICALS LIMITED. (MUMBAI.)

REGISTRATION NO. A6293. Dtd. 26/02/2010

47) CE MARKING (NIMBUS CERTIFICATION PVT. LTD. - MUMBAI.)

Registration No. : GUJ/C-3052/C1 Dtd.22/11/2013

48) ATEX CERTIFICATE (NIMBUS CERTIFICATION PVT. LTD. - MUMBAI.)

Registration No. : GUJ / EX – 1009/C1 Dtd.22/11/2013

49) COAST GUARD REGION (WEST) - MUMBAI

Registration No. : RHQ(W) / SR / 050 / 2012 Dtd.10/05/2012 50) INDIAN FORMERS FERTILISER COOPERATIVE LTD, KALOL Dtd. 09-07-2013 Registration No. PUR/VENDORREGN/2012/2142(VEODOR CODE 225251)

23

MANUAL FOR QUALITY CONTROL SYSTEM 1. Receiving inspections of raw materials & standard parts. 2. In process and stage inspection of components made to drawings.

(Other than standard parts purchased as per specifications & descriptions, size etc.) 3.

Final Inspection & Tests (Routine & Type Tests)

RESPONSIBILITIES AND FUNCTIONS OF Q C DEPT. & COMMITTEE 1. The committee comprising of Chief Executive, Technical Executive & Operational

Executive will decide the specifications to be followed and consider approval of any change, modifications, alterations in specifications, sizes, drawings of any parts, raw materials, finished products, test methods etc. whether for problem saving, salvage improvements, new products etc. as per relevant standards.

2. Recommend and establish quality control objectives, plans procedures. 3. Recommend and establish organisational structure, define the functions,

responsibilities, authority and accountability of each position. 4. Select and train personals. 5. Control Limit Operations by cooperating in establishing performance standards,

appraising performance against standards and taking corrective actions. 6. Assure adherence to established policies 7. Review new designs for adequacy from the quality stand point and approve where

appropriate. 8. Establish inspection and test methods, specification and procedure to issue insure

uniform methods of maintenance of quality. 9. Coordinate with purchase department to establish vendor-consumer relationship that will

ensure purchased materials that meet specifications. a. Providing rating sheet of vendors w.r.t. quality b. Promote inspection and certification, statistical quality control for bulk materials by

vendors with respect to quality. 10. Providing manufacturing group with statistical quality performance. 11. To analyze and report inspection data.

24

MANUAL FOR QUALITY CONTROL SYSTEM

12. Conduct quality appraisal of final product to assure maintenance of quality standard. 13. Conduct type tests and life tests on products. 14. Gather and analyze complaint/data from field to measure customer satisfactions/suggestion. 15. Design experiment with Engineering Department to obtain maximum data from minimum cost. 16. Educate all groups, quality circles, in methods of accomplishing quality production. 17. Improve and effect quality mindedness at all levels in all sections. 18. Establish quality specifications and inspection plan (sampling bulk quantity items) for purchase and piece parts. 19. Review and approve tools, dies, measuring instruments, gauges and recommended improvements. 20. Conduct packaging and handling tests to ensure that the final products will arrive in the customer's hands in a satisfactory conditions.

21. Observe closely all pilot runs and analyses results to serve as basis for making quality improvements. 22. Where quality difficulties occur in the factory, recommend changes and improvements in design, materials, methods to respective person in charge of the functions preferably in a joint quality circle meeting. 23. Obtain necessary data by means of chemical, metallurgical and physical test to ensure proper control of material properties for both purchased and processed items. 24. Procure and maintain inspection and testing equipments to meet plant production requirements. 25. Prepare test and inspection reports as required in procedure column of this manual.

25

P RO C E D U R E

DESIGN AND ALTERATION

New designs or any changes in any specification, size, tolerances, allowances, material

grade etc. should be approved first by the committee before any implementation.

MATERIAL SPECIFICATIONS

Company standards are prepared by Q C with approval of the committee (standardisation and quality coordination committee) for all groups of materials like Carbon steel, Bright Bars, SS Bars, SS Tubes, Brass Bars, Machine Screws, Washers, cables, castings, etc.

The size and varieties will be first reduced to bear minimum for economy in purchase inventory reductions etc.

Test procedures, special processing methods etc also shall be standardised after approval of the committee.

INSPECTION OF MATERIALS

All incoming materials should be inspected immediately on receiving as per standard specifications mentioned in P.O. / Indents.

All o.k. material should be color coded and critical material should be tagged and identified with batch no. heat/cast no., receiving inspectino report no., receiving register no., etc. should also be mentioned on job cards for only important critical materiasl like thermocouple wires, MI cables, RTD elements etc. as per details on specifications.

One test piece should be drawn from each bar, tube length, strip coil, sheet wire bobbin etc.

All tests must be performed in laboratory including chemical, metallurgical, physical tests and visual tests as laid down in our company's standard for each material.

For visual check magnifying glass should be used as sound materials without cracks, flaws, laminations etc are important for bulbs, sheaths, protecting tubes, bourden, springs, extensions, stem connections etc.

ALTOP COLOUR CODES

AISI 304 GREEN AISI 316 RED AISI 310 DARK BLUE M S YELLOW BRASS COLOUR LESS

NO MARKINGS

26

P RO C E D U R E

SAMPLING PLAN FOR BULK QUANTITY MATERIALS

LOT SIZE SAMPLE SIZE FOR TESTING (NO. OF PCS IN LOT)

50 AND UNDER 2

51 TO 500 3

OVER 501 3 + 1 PER 1000 PCS OR 1 PER CHANGE

Lot should be of uniform quality from a single heat/batch. If certificates and markings of

heat/cast numbers are not there on raw materials, 1 (one) sample test piece may be drawn

from each coil, bar, tube length, bundle, bobbin/spool.

POST TEST PROCEDURE FOR RAW MATERIALS

Important materials like capillary are immediately got zinc plated after closing both the ends to

prevent any oxidation.

Materials like stainless Steel 304 & 316 which are likely to get mixed up are both colour coded

and tagged. For testing SS 316 presence of Molybdenum is chemically spot checked by test

method.

PROCEDURE FOR IN PROCESS INSPECTION

Use drawing for making & inspections. For every new batch/set first piece inspection must be

done by production and inspector also. Piece is offered to inspection after checking up by

operative/setter/foreman/supervisor.

Inspector will inspect the first piece and will prepare a report. The report no. will be mentioned on

the job cards. If the piece is not satisfactory even after 1/2 trials the inspector write stop the

operation on the reports, and helps production to locate the root cause of the problem.

Information on such stoppage is given to Chief Executive immediately.

Patrolling inspection is done periodically depending on stability of processes & precision

level, importance etc.

For bulbs, protection tubes and sheath bore should be checked visually for concentricity. High

pressure Nitrogen gas test is done. Wall thickness minimum is checked specially. For

capillary free flaw test is done to check whether there is any blockage. Also visual inspection is

27

P RO C E D U R E

done to detect any unsound portion/flaw defects etc. All threaded parts shall be checked as per thread gauges (Go-No-Go). All welding extensions will

be checked for alignments. For Bare thermocouples welded junctions will be checked & mV

output checked. All test pieces will be checked specially. For MI thermocouples/RTDs, N2 test is

to be conducted for checking the junction integrity.

FEEDBACK FOR FIELD

To write the customer and collect the feed back and if required installations to be visited by

the Q.C./CHIEF EXECUTIVE.

PRODUCT CHECKING OF GAUGES

Metrology Instruments (Vernier, Micrometers, Testing Instruments, milli volt meters etc.)

invariably tested at least once a year at the time of stock checking.

Keep a record in register.Progress of measurements is progress of science 28

STANDARD QUALITY CONTROL PLAN FOR THERMOCOUPLES

STANDARDS FOLLOWED : ANSI-MC-96.1-1982/IS 7358-1984/ASME E 220 - 1986

RAW MATERIAL INPUT

SR. NO.

ITEM

PARAMETER METHOD REPORT EXTENT REFERENCE

FORMAT

01 MI Cable / EMF output Temperature/Mv Random ANSI / IS Inspection

T/C Wire Simulation Report

Dimensions Measurement Random P.O. Spec. Inspection

Report

Chemical Analysis Sample P.O. Spec. Party Test

Property /Lab. Report

02 Enclose Dimensions Measurement 100% P.O. Spec. Inspection

Report

03 Lag. Extension Dimensions Measurement 100% P.O. Spec. Inspection

(Nipple/Union) Report

FINISHED PRODUCT (ROUTINE TESTS) SR. NO.

ITEM PARAMETER

METHOD EXTENT

REPORT

REFERENCE FORMAT

01 Thermocouple Junction Nitrogen Test 100% ALTOP QA Inspection

Assembly Integrity Plan Report

Dimension Measurement 100% P.O. Spec. Inspection

Report

IR at room Ohm measurement 100% ANSI / IS Inspection

Temperature by megger Report

Calibration MV / Temperature 100% ANSI / IS Inspection

measurement at 3pts. Report

29

STANDARD QUALITY CONTROL PLAN FOR THERMOCOUPLES

STANDARDS FOLLOWED : ANSI-MC-96.1-1982/IS 7358-1984/ASME E 220 - 1986

FINISHED PRODUCT (TYPE TESTS-UPON SPECIFIC REQUEST AND IF CONFIRMED BY ALTOP)

SR. NO.

ITEM


FORMAT

01 Thermocouple Sheath Integrity Auto Clave Test Random ANSI / IS Inspection

Assembly Report

HOT IR Maigre Test Random ANSI / IS Inspection

Report

Response Time mV and Time Random ANSI / IS Inspection

Measurement Report

Loop Resis. Ohm Measurement Random ANSI / IS Inspection

Report

Temperature mV Measurement Random ANSI / IS Inspection

Cycling Report

Vibration Frequency Random ANSI / IS Inspection

Measurement Report

30

STANDARD QUALITY CONTROL PLAN FOR RTDs

STANDARDS FOLLOWED : DIN 43760/BS 1904-1984/IEC 751-1983/IS 2848-1986

RAW MATERIAL INPUT

SR. NO.

ITEM

PARAMETER METHOD REPORT

EXTENT REFERENCE FORMAT

01 RTD Element Accuracy Termperature/+ Random DIN / ANSI / IS Inspection

Simulation Report

02 MI Cable Ext. Lead res. Measurement 100% DIN / ANSI / IS Inspection

Report

03 Protection Chemical Analysis Sample P. O. Spec. Party Test/

Sheath Property Lab.

Report

Dimensions Measurement 100 % P. O. Spec. Inspection

Report

04 Enclosure Dimensions Measurement 100% P. O. Spec. Inspection

Report

05 Lag Extension Dimensions Measurement 100% P. O. Spec. Inspection

Report

FINISHED PRODUCT (ROUTINE TESTS)

SR. NO.

ITEM PARAMETER

METHOD EXTENT REPORT REFERENCE FORMAT

01 RTD Element Junction Nitrogen Test 100% ALTOP QA Inspection

Integrity Plan Report

Dimension Measurement 100% P. O. Spec. Inspection

Report

IR at room Ohm Measurement 100% BS / IEC / IS Inspection

temperature by Meager Report

Calibration + /Temperature 100% DIN / IEC / IS Inspection

measurement at Report

3 pts.

31

STANDARD QUALITY CONTROL PLAN FOR RTDs

STANDARDS FOLLOWED : DIN 43760/BS 1904-1984/IEC 751-1983/IS 2848-1986

FINISHED PRODUCT (TYPE TESTS-UPON SPECIFIC REQUEST AND IF CONFIRMED BY ALTOP)

SR. NO.

ITEM

PARAMETER METHOD REPORT

EXTENT REFERENCE FORMAT

01 Thermocouple Sheath Integrity Auto Clave Test Random BS / IEC / IS Inspection

Assembly Report

HOT IR Meager Test Random BS / IEC / IS Inspection

Report

Response Time + and Time Random BS / IEC / IS Inspection

Self Heating Measurement Random BS / IEC / IS Report

Test + Measurement Inspection

Report

Immersion + and Length Random BS / IEC / IS Inspection

Error Test Measurement Report

Limiting Temp. + Measurement Random BS / IEC / IS Inspection

Test Report

Temp. Cycling + Measurement Random BS / IEC / IS Inspection

Test Report

Drop Test Visual / IR / + Random BS / IEC / IS Inspection

Measurement Report

Vibration Test Frequency Random BS / IEC / IS Inspection

Measurement Report

Pressure Test + Measurement Random BS / IEC / IS Inspection

Report

Lead Pullout By applying Weight Random BS / IEC / IS Inspection

Test Report

32

STANDARD QUALITY CONTROL PLAN FOR THERMOWELLS

STANDARD QUALITY CONTROL PLAN FOR THERMOWELLS

STANDARD FOLLOWED: ASME-PTC-19.3(ANSI-PTC-19.3-1985) IS 7358-1984/ANSI-MC-96.1-1982(FOR FABRICATED THERMOWELLS)

RAW MATERIAL INPUT

SR. NO.

ITEM


FORMAT

01 Bar / Hex / Dimension Measurement 100% P. O. Spec. / Inspection

Flange / Pipe Simulation Sub. Vendor TC Report

Chemical Analysis Sample P. O. Spec. Part Test

Property /Lab. Report

Physical Physical Test Random IS/ ASTM Party Insp.

Property Report

Internal Quality Ultrasonic Test Random / ALTOP QA Inspection

100% Manual Report


SR. NO.

ITEM PARAMETER


01 Complete Dimensions Measurement 100% P. O. Spec. Inspection

Report

Bore Ultrasonic Test / 100% P. O. Spec. Inspection

Concentricity X - Ray Report

Leak Proofness Hydraulic Test 100% P. O. Spec. Inspection

Int. to External Report

Ext. to Internal

Welded Joints Die Penetration 100% P. O. Spec. Inspection

Report


SR. NO.

ITEM PARAMETER


01 Complete Wake Freq. Freq. Measurement/ Random ASME Inspection

Assembly Calculation Calculation PTC19.3 Report

33

STANDARD QUALITY CONTROL PLAN FOR DIGITAL INSTRUMENTS

STANDARD QUALITY CONTROL PLAN FOR DIGITAL INSTRUMENTS STANDARD FOLLOWED : IS 90000 SERIES / JSS PENTA 5

RAW MATERIAL INPUT

SR. NO.

ITEM PARAMETER


01 Printed Circuit Finish Visual 100% ALTOP STD. Inspection Reprot

Dimensions Measurement 100% ALTOP STD. Inspection

Report

Surface Finish Visual 100% ALTOP STD. Inspection

Report


SR. NO.

ITEM


FORMAT

01 Digital Dimensions Measurement 100% P. O. Spec. Inspection

Instrument Report

Calibration at mV/ + mA 100% P. O. Spec. Inspection

5 Points Simulation Report

Oven Test Oven Heating 100% ALTOP STD. Inspection

Report

Control mv / + /mA 100% P. O. Spec. Inspection

Accuracy* Simulation Report

Repeatability mv /+/mA 100% P. O. Spec. Inspection

Simulation Report

Power Supply Voltage Variation 100% ALTOP STD. Inspection

Test Report

Isolation* Simulation and + 100% ALTOP STD. Inspection

Measurement Report

FINISHED PRODUCT (TYPE TESTS - UPON SPECIFIC REQUEST AND IF CONFORMED BY ALTOP)

SR. NO.

ITEM PARAMETER


01 Digital High Voltage Measurement Sample P. O. Spec. Inspection

Instrument Test Calculation Report

* If Applicable

34

TWO WIRE TEMPERATURE TRANSMITTER

STANDARD QUALITY CONTROL PLAN FOR TWO WIRE TEMPERATURE TRANSMITTERS

STANDARD FOLLOWED : IS 90000 SERIES / JSS PENTA 5


SR. NO.

ITEM


FORMAT

01 Digital Calibration mV/+ 100% P. O. Spec. Inspection

5 Points Simulation ALTOP STD. Report

Permissible Variation of DC 100% P. O. Sec. Inspection

Load at Various supply from 10-36 V ALTOP STD. Report

Supply Voltage DC

Loop Continuity mA Measurement 100% P. O. Spec. Inspection

Test on removal ALTOP STD. Report

of Local Meter*

Repeatability mV /+ Simulation 100% P. O. Spec. Inspection

mA Measurement ALTOP STD. Report

Open Sensor Loss of Signal & mA 100% P. O. Spec. Inspection

Test Measurement ALTOP STD. Report

* If Applicable

35

Q. A. PLAN FOR PRESSURE GAUGES

392, GIDC, MAKARPURA, BARODA - 390 010. Phone : 2658480 / 2635602

FAX : 641054 Email : [email protected]

QUALITY ASSURANCE PLAN FOR PRESSURE GAUGES ALTOP REF. & DATE P.O. NO. & DATE CLIENT

CONSULTANT PROJECT JOB NO. :

PAGE : Sr. No.

Quantum of Parameter Type of Check check for

ALTOP

Quantum of check for

Reference Report format Customer/ TPI

I. Quantity Tag Wise 100% 100% (W) P.O. Spec. Inspection Report

II. Dimension Measurement 100% 10% (W) P.O. Spec. Inspection Report

III. Accuracy Pressure Measurement 100% 10% (W) P.O. Spec. Calibration Report

Abbreviation R = Review W = Witness TPI = Third Party Inspection P.O. = Purchase Orger Spec. = Specification

For

(Incharge Planning)

36

Q. A. PLAN FOR MERCURY-IN-STEEL DIAL THERMOMETER



QUALITY ASSURANCE PLAN FOR MERCURY-IN-STEEL DIAL THERMOMETER

ALTOP REF. & DATE P.O. NO. & DATE

CONSULTANT PROJECT

CLIENT

JOB NO. :

PAGE :

Sr. No.


ALTOP



I. Quantity Tag Wise 100% 100% (W) P.O. Spec. Inspection Report

II. Dimension Measurement 100% 10% (W) P.O. Spec. Inspection Report

III. Accuracy Temp. Measurement 100% 10% (W) P.O. Spec. Calibration Report


For

(Incharge Planning)

37

Q. A. PLAN FOR BI-METAL DIAL THERMOMETER (BDT)



QUALITY ASSURANCE PLAN FOR BI-METAL DIAL THERMOMETERS (BDT)


CONSULTANT PROJECT

CLIENT

JOB NO. :

PAGE : Sr. No.

Item

Parameter

Type of Check

Quantum of check

for ALTOP

Quantum of check

for Reference Report format Customer/ TPI

01 Raw Material

a) Pipe a) Dimensions Measure 100% 100% (R) P. O. Spec. HR (A14QC10)

b) Chemical Property Verification Lot 10% (R) Material Sub. Contractor's Handbook Test Report

02 Finished Product a) Quantity Tag Wise 100% 10% (W) P. O. Spec. Calibration Report (A14PD13)

b) Dimensions Measure 100% 10% (W) P. O. Spec. Dimension Report (A14PD22)

c) Accuracy Temp. Measure 100% 10% (W) P. O. Spec. Calibration Report (A14PD13)

Abbreviation

R = Review W = Witness TPI = Third Party Inspection P.O. = Purchase Orger Spec. = Specification

HR = Incoming Inspection Plan & Report

For (Incharge Planning)

38

VAPOUR PRESSURE DIAL THERMOMETER (VPDT)



QUALITY ASSURANCE PLAN FOR VAPOUR PRESSURE DIAL THERMOMETERS (VPDT)


CONSULTANT PROJECT

CLIENT

JOB NO. :

PAGE : Sr. No.

Item

Parameter

Type of Check

Quantum of check

for ALTOP

Quantum of check

for Reference Report format Customer/ TPI

01 Raw Material

a) Brass Rod a) Dimensions Measurement 100% 10% (R) P. O. Spec. IIR (A14QC10)

b) Chemical Property Verification Lot 10% (R) Material Sub. Contractor's Handbook Test Report

02 Finished Product a) Quantity Tag Wise 100% 10% (W) P. O. Spec. Calibration Report (A14PD13)

b) Dimensions Measure 100% 10% (W) P. O. Spec. Dimension Report (A14PD22)

c) Accuracy Temp. Measure 100% 10% (W) P. O. Spec. Calibration Report (A14PD13)

d) Contact NO / NC 100% 10% (W) P. O. Spec. Calibration Report (A14PD13)


HR = Incoming Inspection Plan & Report

For (Incharge Planning)

39

TEMPERATURE CALIBRATOR (BATH)



QUALITY ASSURANCE PLAN FOR TEMPERATURE CALIBRATOR (BATH)


CONSULTANT PROJECT

CLIENT

JOB NO. :

PAGE :

Sr. No.


ALTOP



I. Block Hole

Diameter

Measure 100% Inspection Report 100% (W) P.O. Spec.

of TPI

II. Calibration Measure Temp.

III. Cycling Measure Temp.

100% 10% (W) P.O. Spec.

1 Cycle 10% (W) P.O. Spec.

Calibration Report (A14PD16)

Calibration Report (A14PD16)


Temp = Temperature For

(Incharge Planning)

40

165, GIDC, Makarpura, Vadodara - EILenlist.eil.co.in/userdata/enlist_docs/R201506027/Company_profile.pdf · CORPORATE OFFICE : 165, GIDC, Makarpura, Vadodara - 390 ... Email :...

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