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COPY CONTROLLED DOCUMENTNot to be distributed without permission
from Ultramax
INDEX
NOTE: 1. Special pricing can be negotiated on large projects – subject to quantities
required.
2. Prices are nett unless specified and authorised. Prices exclude GST. Prices in Australian dollars.
3. Whilst large stocks of most items are available, all prices shown are subject to availability at time of ordering.
4. Prices, although fixed at time of printing, may vary without prior notification.
5. This document is copyright and is not to be copied, circulated, distributed or disclosed to anyone other than the distributor without the expressed permission of Ultramax Systems.
6. All sales subject to our standard terms and conditions – available on request.
7. Please ensure the appropriate product specifications for your specific application.
8. Installation service available if required.
9. While great strides have been taken to ensure the data provided here is as accurate as possible, it’s accuracy is not guaranteed. Data is provided as is. Use this data at your own risk. There are no warranties, either expressed or implied.
UltraAir Piping Systems Overview . . . . . 4
System Setup . . . . . . . . . . . . . . 12
Metric Compression Fittings . . . . . . . 14
Terminal Blocks - Compression . . . . . . 20
Socket Fusion Fittings . . . . . . . . . . 22
Terminal Blocks - Socket Fusion . . . . . 26
Electrofusion Fittings . . . . . . . . . . . 28
Terminal Blocks - Electrofusion . . . . . . 36
Stub Flange Kits . . . . . . . . . . . . . 38
Bolt Sets . . . . . . . . . . . . . . . . 40
Valves & Flanges . . . . . . . . . . . . 41
Installation Tools . . . . . . . . . . . . . 42
Continuous Support Channel . . . . . . . 46
Clips & Fixings . . . . . . . . . . . . . 48
Filter / Regulator / Lubricator . . . . . . . 56
Timed Solenoid Drains . . . . . . . . . . 59
Condensate Drains . . . . . . . . . . . 62
Mufflers . . . . . . . . . . . . . . . . 64
Pressure Gauges . . . . . . . . . . . . 68
Safety Relief Valves . . . . . . . . . . . 70
Brass Fittings . . . . . . . . . . . . . . 71
Thread Sealing Products . . . . . . . . . 75
Ball Valves . . . . . . . . . . . . . . . 76
Compressed Air Quick Couplers . . . . . 80
Hose Reels . . . . . . . . . . . . . . . 85
UltraAir Flexi Hoses . . . . . . . . . . . 86
Air Hose . . . . . . . . . . . . . . . . 88
Pneumatic Tube Fittings . . . . . . . . . 89
G Series Filters . . . . . . . . . . . . . 90
Water Separators . . . . . . . . . . . . 94
Technical & Installation Guide . . . . . . . 96
Terms & Conditions of Sale. . . . . . . 104
1
TO THE W ORLD
EXPORTING
Our Vision P To bring the quality and functionality of every product to every customer.
P Our products will be distinguished by their quality and dependability.
P Our customers will rely on our products and services as key to their business
Our StoryUltramax Systems is a privately owned Australian company that specialises in providing state-of-the-art and top quality products to the industrial sector.
Since 1997, Ultramax has developed and is proven as a specialist innovator, manufacturer, and distributor of pipeline and filtration products.
The company’s extensive product and service offering includes pipeline and filtration products to suit every industry with competitive pricing founded on a dedication to quality, operational reliability, and excellent customer care.
To those of you that are already familiar and trading with Ultramax Systems, I’d like to say, ‘Thank you for your support’, and to anyone who is yet to experience the Ultramax success story I say, ‘Welcome, I look forward to hearing from you’
Matt Morren Ultramax Systems Chief Executive Officer
The UltraAir Pipe has been evaluated by an independent manufacturers test laboratory
against the requirements of AS4130 Pressure Piping, based on performance testing for
certification to the relevant parts of this standard.
Result testing to this standard demonstrates that the UltraAir Pipe is able to comply with the
requirements of AS4130 Pressure Piping. UltraAir complies with AS4131, the requirements
for Polyethylene (PE) compounds for pressure pipes and fittings.
The UltraAir Pipe is colour coded with base identification colour in accordance with AS1345:
Identification of the contents of pipes, conduits and ducts.
AIR–15–3–REP–4130/AS4131–1
UltraAir Piping System
Polyethylene Piping Range
Matt Morren
Ultramax Systems
Australian StandardsAS 4130 AS 4131AS 1345
2 3
DSFilt-David
UltraAir Piping SystemsWhy use UltraAir Compressed Air Poly Pipe?
The UltraAir Poly Pipe system is built from PE100 grade plastic, a durable and economical material renowned for its strength and quality. A product of advanced material engineering it is ideally suited for a range of industries and out preforms many traditional systems in a host of capabilities including air pressure, air flow, corrosion resistance and many more. Additionally it has a high degree of compatibility with compressor oils and is easily and quickly installed and maintained on site.
Supporting the UltraAir Poly Pipe system is a range of robust fittings (including Compression, Socket and Fusion Welding options), tools, fittings and fixtures – offering a complete and flexible compressed air solution. Below are a range of key factors to consider when considering our poly pipe system:
Rust Proof & Corrosion Resistant A inherit disadvantage in galvanized steel piping systems is the natural process of corrosion, which subsequently leads to problems of air supply contamination, damaged tools, increased friction, overall lose of efficiency and increased need for component repair and replacement. UltraAir’s poly-pipe system eliminates these corrosion-based issues whilst providing a material highly resistant to external damage.
Broad Chemical Resistance UltraAir PE poses excellent natural chemical resistance and is ideally suited for use in harsh, highly corrosive environments. Offering both Socket and Electro Fusion fitting options, it offers both a high degree of safety. UltraAir is ideal for use in a highly corrosive environment such as mineral processing and perfect for underground installations.
Strong, Light Weight & Non-Conductive UltraAir Poly-Pipe Systems are both lightweight and strong, further aiding in quick and easy installation and offer an increased range of installation options, such as being able to fix into or onto cable trays or secured with pipe clips or cable ties where suitable. Additionally as plastics do not readily conduct electricity, UltraAir Poly Piping is considered non-conductive.
Fully Welded SystemThe fusion jointing process is the joining of the two components by melting two aligned interfaces; merging the melts, and solidifying the unified melt by cooling under pressure, giving a truly leak proof joint. UltraAir Poly Pipe uses socket fusion and electrofusion fittings to create a cost effective, fully welded, leak proof solution that proves invaluable for use in compressed air systems where capital, electricity and maintenance are significant production cost factors.
Quick, Clean & Simple Installation Traditional piping systems can often be cumbersome and restrictive, with tedious, time consuming installation processes. The UltraAir Poly-Pipe system can be up to 2-5 times faster to install, due to its ease of being cut by hand, overall light weight and its robust range of fitting options which allows for hot tapping into a live system for alteration and additions with no need for system wide shut-downs.
UltraAir Piping Systems
Ultramax’s UltraAir Co-extruded pipe is designed for use indoors and outdoors, above ground and below ground installations.
Our PE100 pipe is manufactured with a highly reflective blue external skin which reduces heat absorption. During manufacturing the blue outer layer is co-extruded with the inner black pipe wall and forms an integral part of the pipe giving the pipe qualities that are ideally suited for use in full sunlight installations. Testing has proved that heat absorption is reduced, whilst maintaining UV stability.
Co-extrusion is the process of pressing two or more materials through the same die to produce a single piece. In standard extrusion, solid plastic pellets are gravity fed into a forming mechanism, where jacketed compression screws melt and feed the materials into a die. By contrast, co-extrusion involves multiple extruders forming layered pipes.
Unlike ordinary plastic mixing, each individual plastic retains its original properties, but is combined into a compound-material part. This material also contains UV stabilisers enabling pipe to be used outdoors for up to 100 Years in direct sunlight.
As with all the pipe in our PE100 range, our co-extruded blue is manufactured to meet or exceed the specifications of AS/NZS 4130: PE Pipes for Pressure Applications.
UltraAir Co-Extrusion Technology
Co-extruded reflecting light & reduces heat absorption. Suitable for use in direct sunlight
Back inner core impedes UV penetration
Food Grade MaterialUltraAir pipe and fittings do not support micro-organisms or bacterial growth and conform with AS2070.1 making them safe for use within such facilities as food processing plants, dairies etc. Furthermore, UltraAir compression fittings similarly conform to AS4120, BS6920 standards.
Low Noise & Vibration TransmissionVibrations can cause problems in compressed air systems, loosening fittings and fixtures, causing leaks, lower system efficiency and generate unwanted noise. UltraAir Poly-Pipes are inherently flexible and act as shock absorbers, reducing transmission vibrations.
AUSTRALIAN TOUGH
Designed & Built for Harsh Australian
ConditionsMADE IN AUSTRALIA
4 5
DSFilt-David
UltraAir Piping Systems UltraAir Piping SystemsAi
r Com
pres
sor
WS
Wat
er S
epar
ator
High
Pre
ssur
eFi
lter H
ousi
ng
Refri
gera
tion
Drye
r
DRAINAGE LINE (WATER AND OIL)
Oil /
Wat
er S
epar
ator
Filter Regulator Lubricator
AutoDrain
MX MY
Pre
Filte
r
Fina
l Filt
er
Air R
ecei
ver
Bypass Valves
Compression Fittings
Socket FusionFittings
Under PressureTapping Saddle
ElectrofusionFittings
Threaded Twin Take Off Saddles
Airhose Reel
Flange Adaptor
� Simple, fast and easy to install vs traditional systems
� Light Weight & Strong Food Grade Material
� Rust Proof, Non-conductive and Corrosion Resistant
� Chemical and Fracture Resistance
� Suitable for Breathing Air Systems
� Easy to Alter or Adapt Under-pressure
� PE100 Grade – Impact & Vibration Absorbent
� Built to ISO9001 and AS4130 / AS4141 Standards.
� Wide Range of Sizes Inc. 20mm – 160mm
� Extensive Range of Fittings Inc. Compression, Socket & Electro-fusion
� 50 Year Warranty
Key FeaturesAustralian Standards UltraAir Piping Systems meets Australian Standards AS4130 & AS4131 and made in Australia under strict ISO 9001:2008 Certified Quality Systems. UltraAir PE 100 is the highest grade of PE in Australian Standard AS4131 and is coloured blue to assist in identification and colour coding without painting. (Australian Standards require marking/colour coding).
Guarantee UltraAir PE 100 pipe is manufactured in accordance to AS 4130 / AS 4131 and is accordingly guaranteed for 50 years provided recommended design, installation and operation practices are adopted. As established from long term testing, PE 100 may be operated continuously under pressure for up to 100 years at 20 deg°C.
AS/
NZ4130 STANDARD
QU
ALITY GUARANTEE
50YEAR
ISO 9001 QUALITY
TM
6 7
UltraAir Piping Systems UltraAir Piping Systems
Designed for Australian Standards Ultramax UltraAir HDPE Pipe Meets Australian Standards AS4130 & AS4131 and is made in Australia under strict ISO 9002 Certified Quality Systems. UltraAir PE 100 is the highest grade of PE available in the Australian Standards (AS4131). Its Blue base colour is designed to assists in identification and colour coding without the need for painting and is a requirement of Australian Standards colour coding AS1345.
Ultramax UltraAir HDPE Pipe is colour coded with a base colour in accordance with Australian standards AS 1345. The importance of pipe labelling should not be overlooked, having a successful pipe identification program helps both employees and external contractors quickly and effortlessly distinguish between pipes during maintenance, and also enhances and facilitates traceability for repairs, saving you time and money. In time critical emergencies, pipe markers aid emergency responders in the quick identification of pipes’ contents, and can make a difference between life and death.
Production BatchAU / NZ Standard MarkingPipe Size Brand Name
Product Code Compressed Air Marking
Pressure Rating
Compressed Air Pipe Markings - AS 1345
Condensation within air systems occurs naturally and can often undermine the efficiency of an otherwise excellent air solution setup and potentially lead to damaged equipment. Solutions are often found through the use of cumbersome swan-neck setups and costly drainage points.
The UltraAir range of innovative anti-condensation fittings alleviates this issue. Through the use of efficient internal system designs, fluid is trapped within the ring main, preventing it from reaching and damaging any connected equipment. This condensation can then be drained off conveniently at one main drainage point.
Our range of condensation fittings also function as reducing tees for drop leg setups and components, removing the need for further fittings, and can be used both horizontally and vertically with 360-degree rotation.
� Stops condensate from reaching and damaging equipment
� Eliminates the need for a conventional swan neck fitting
� Automatically reduces pipe size from ring main to drop leg
� Can be used vertically or horizontally (360° rotation)
UltraAir Anti-Condensation Systems
Key Features
Twin Outlet Couplings Branch SaddleSaddle Single Outlet
If you have ever wanted to be able to tee-in or modify an existing compressed air system on the fly, without the need for a complete shut down, then the UltraAir Hot Tap saddles are just what you need. Designed around an innovative live drilling system, installers are able to safely and efficiently drill into a compressed air piping system whilst under full working pressure and fit a host of connections and droppers.
Our quick and easy Hot Tap process can be carried out in minutes by utilizing our purpose built drill kits, which not only allow installation and drilling under full pressure but also integrates an exhaust chamber system, which traps particles and debris. This catchment system ensures that no contamination enters the piping, maintaining the system’s integrity and efficiency throughout the installation. See our technical section for full details.
¡ Systems need not be de-pressurized for Hot Tap Saddle installation
¡ Hot Tap Saddles are hinged, making installation fast and easy
¡ Hot Tap Saddles are also Anti-condensation fittings, preventing water condensation from reaching equipment
¡ Installation tool design prevents particles & debris from entering the system during installation
¡ Can be utilized anywhere along a compatible air line
¡ Available for a range of pipe and connection sizes
¡ Unique spacer system allows only two coupling sizes to fit 6 pipe diameters
UltraAir – Under Pressure Hot Tap System
Australian StandardsAS 4130 AS 4131AS 1345
H20
H20
8 9
DSFilt-David
UltraAir Poly Piping Systems Compressed Air Fittings
Socket Fusion Reducing Coupling
Socket Fusion Reducing Tee
Compression Fitting Universal Adaptor
Clips & Fittings
Compression Fitting Equal Tee
Electrofusion 90° Elbow
Compression Fitting End Cap
Terminal Block
Socket Fusion Threaded Tee - Female
Twin Off Take Saddle
Electrofusion Reducing Tee
Compression Fitting 90° Elbow
Socket Fusion 90° Elbow
Tapping Saddle
10 11
UltraAir System Setup
Select outlet filtration, regulation, lubrication and quick couplings, hoses, etc. vto suit your requirements.
A pipe size should be selected using the chart that allows for maximum compressor output Free Air Delivery (F.A.D.) at the required operating pressure and allow an additional margin for long distance and future expansion. In practice we recommend a minimum reserve margin of 30%. Larger pipe provides reserve capacity for peak demands.
Electro Fusion Weld Fittings are assembled by hand and an electric current is applied via an Electro Fusion Welder. This makes the installation of large bore pipework extremely quick and simple.
STEP ONE: Select Pipe Size
STEP TWO: Select Fittings
Socket Fusion Weld Fittings are joined quickly and easily using a welding tool and results in a fully fused joint of highest integrity which is leak free, tamper proof and visually pleasing.
Metric Compression Fittingsare joined quickly and easily by hand and offer the advantage of being removable and reusable.
Flow Chart for Pipe over Distance
CFMDistance from Compressor to Furthest Outlet (meters)
To learn about the full range of benefits that our Under Pressure Hot Tap system offers, see page 8. For individual components see page 20 for Metric Compression and pages 26 and 36 for Socket Fusion and Electrofusion respectively.
44 45PIPING & FITTINGS PIPING & FITTINGS
Continuous Support ChannelContinuous Support Channel
Dripleg Drains ¡ Large port size and path for particles and rust to
pass through.
¡ Special anti-corrosion coatings made to withstand acid and alkali without any corrosion occurring.
¡ Large volume fi ltered dirt storing compartment can fi lter and store more rust and dirt than other common automatic drain valves.
¡ Large size water collecting bowl can store and drain more water, which can reduce the draining time and increase the service life of automatic drain valve.
¡ High quality VITON rubber O-Rings can endure abrasion without leakage. Its service time is ten times longer than NBR rubber.
Drip leg drains are best installed at low points in your piping system and at the far end of the distribution network where water is likely to accumulate.A ball valve is recommended and should be installed above the drain so that the Dripleg Drain can be isolated for recommended periodic maintenance required for the unit.
The air line drops are taken from the top of the main line, preventing any condensate which forms in the main line from following into the branch lines.
Dripleg Drains are ideal where there is no power socket available or no electrical equipment is permitted, such as zone zero areas.
Mechanical Condensate Drains for Receiver Tanks and Drip Legs HED402-04 ½” Drain Trap
Discharge per operation: 50 mL.Maximum 25 operations / minute. Height: 155 mmDiameter: 75 mmTemperature Range: 1 ˚C to 60 ˚C
Not suitable for volatile environments where thinners, trichloroethylene may be present.Keep out of direct sunlight.
These muffl er/fi lters are ideal for silencing compressed air exhausting from such devices as air valves, air motors and impact air tools. In addition, they also prevent valve orifi ces from being contaminated by outside impurities.
Features ¡ Effi cient noise ¡ Compact ¡ Low fl ow restriction ¡ Lightweight ¡ Long life
Muf� er / Filters Plastic Moulded Type
Product Code SizeMax.
Press.Temp. Range
Silencing Effect
Flow(L/min) $ Price
PMSU08 ¼”
0 - 1.0(MPa)
5 - 60(˚C)
> 30 db
2,600 9.82
PMSU15 ½” 5,050 12.92
PMSU20 ¾” 8,640 16.40
PMSU25 1” 24.92
Flow Rate at: inlet 0.6 MPa, Outlet to atmosphere
High Flow Pneumatic SilencersQuick, inexpensive method for reducing work area noise. At the same time, pneumatic silencers protect the inside of the valve from contamination through the exhaust ports.
Features ¡ Tough, compact and ideally
suited for use where space is limited
¡ High fl ow capacity ¡ Minimal back pressure ¡ Designed with a precise
distribution of peripheral openings, the silencers softly disperse exhaust air uniformly over a 360˚ pattern to provide eff ective reduction of air exhaust noise
¡ Constructed of a corrosion-resistant metal to withstand shock and continuous heavy-duty use under many conditions
Construction ¡ Zinc plated Steel ¡ Brass screen
Applications ¡ Ideally suited for use on exhaust ports of valves
single acting cylinders and air tools ¡ In addition to reducing noise levels, they may also
be used to keep out foreign material
Speci� cationsMaximum Working Pressure: 125 psiWorking Temperature Range: 4 ˚C to 149 ˚C
High Flow Pneumatic Silencers
Prod. No Thread BSPTOverall Length
(mm)”Air Flow SCFM
@ 90 psi $ Price
PSHF06 ⅛” 35 44 15.23
PSHF08 ¼” 45 96 15.23
PSHF10 ⅜” 58 200 19.45
PSHF15 ½” 70 304 21.20
PSHF20 ¾” 80 560 30.78
PSHF25 1” 98 800 40.68
PSHF32 1¼” 112 1,500 68.15
PSHF40 1½” 125 2,000 79.50
PSHF50 2” 137 2,300 98.75
Muf� ers
Call us today 08 9458 4477
297MUFFLERS
High Pressure, High Flow Pneumatic SilencersFeatures
¡ Compact
¡ Corrosion-resistant Aluminium
¡ High fl ow capacity
¡ Slotted body permits rapid discharge of air without undesirable back pressure
Construction ¡ Aluminium
Applications ¡ Ideally suited for use on exhaust ports of valves
and air tools
¡ In addition to reducing noise levels, they may also be used to keep out foreign material
Speci� cationsMaximum Working Pressure: 300 psiWorking Temperature Range: 4 ˚C to 149 ˚C
Prod. No Thread BSPTOverall Length
(mm)Air Flow
SCFM @ 90 psi $ Price
PSHF06HP ⅛” 48 40 17.80
PSHF08HP ¼” 48 86 17.80
PSHF010HP ⅜” 86 180 22.80
PSHF15HP ½” 86 274 37.42
PSHF20HP ¾” 118 504 58.50
PSHF25HP 1” 118 720 66.50
Muf� ers
PSHF
04HP
PSHF
25HP
PSHF25
PSHF
15
296 MUFFLERS64 65MUFFLERS MUFFLERS
Muf� ersStainless Steel Silencer
Maximum Working Pressure: 116 psi
Working Temperature:-10 ˚C to 250 ˚C
Product Code Port Size $ Price
SS06 ⅛” 13.00
SS08 ¼” 19.41
SS10 ⅜” 29.02
SS15 ½” 45.23
SS20 ¾” 75.32
SS25 1” 118.41
Stainless Steel Silencer Flat
Maximum Working Pressure: 116 psi
Working Temperature:-10 ˚C to 250 ˚C
Product Code Port Size $ Price
SSV06 ⅛” 10.15
SSV08 ¼” 17.27
SSV10 ⅜” 23.68
SSV15 ½” 36.68
SSV20 ¾” 62.50
SSV25 1” 96.87
Stainless Steel Exhaust Regulator/Silencer
Maximum Working Pressure: 145 psi
Working Temperature:0 ˚C to 149 ˚C
Product Code Port Size $ Price
SSER06 ⅛” 47.36
SSER08 ¼” 60.36
SSER10 ⅜” 77.64
SSER15 ½” 103.45
SSER20 ¾” 129.27
SSER15 1” 206.73
Brass Silencer Flat
Maximum Working Pressure: 116 psi
Working Temperature:-10 ˚C to 250 ˚C
Product Code Port Size $ Price
BSS06 ⅛” 1.96
BSS08 ¼” 2.85
BSS10 ⅜” 4.99
BSS15 ½” 6.94
BSS20 ¾” 11.93
BSS25 1” 21.55
BSS32 1¼” 81.91
BSS40 1½” 105.59
BSS50 2” 161.50
Brass Exhaust Regulator/Silencer
Maximum Working Pressure: 116 psi
Working Temperature:-10 ˚C to 250 ˚C
Product Code Port Size $ Price
BERS06 ⅛” 6.05
BERS08 ¼” 8.01
BERS10 ⅜” 13.00
BERS15 ½” 19.23
BERS20 ¾” 37.75
BERS25 1” 60.36
Brass Silencer
Maximum Working Pressure: 116 psi
Working Temperature:-10 ˚C to 250 ˚C
Product Code Port Size $ Price
BRAS06 ⅛” 2.31
BRAS08 ¼” 3.92
BRAS10 ⅜” 6.41
BRAS15 ½” 9.08
BRAS20 ¾” 16.20
BRAS25 1” 36.68
BRAS32 1¼” 96.87
BRAS40 1½” 129.27
BRAS50 2” 189.64
Call us today 08 9458 4477
298 MUFFLERS
Standard SeriesRecommended for general purpose air exhaust applications for pressuresup to 125 psi (8.6 bar).
Standard Series Air Exhaust Muf� ers
Product Code
PortSize
Flow(scfm
@ 90psi)$ Price(each)
U121002 ¼” 84 57
U121000 ⅜” 192 79
U121005 ½” 256 85
U121007 ¾” 544 103
U121010 1” 800 113
U121012 1¼” 1,360 120
U121015 1½” 2,080 183
U121020 2” 3,200 235
U121030 * 3” 7,200 853
U121040 * 4” 14,000 937
U121060 * 6” 36,000 1,405
* 4 Elements required per unitAvailable in NPT also.
Standard Serieswith Relief Valve
Recommended for general purpose air exhaust applications for pressures up to 175 psi (12 bar).
Standard Series Air Exhaust Muf� ers with Relief Valve
Product Code
PortSize
Flow(scfm
@ 90psi)$ Price(each)
U322002 ¼” 84 79.17
U322000 ⅜” 192 109.72
U322005 ½” 256 118.06
U322007 ¾” 544 143.06
U322010 1” 800 157.00
U322012 1¼” 1,360 166.67
U322015 1½” 2,080 254.17
U322020 2” 3,200 285.00
U322030 * 3” 7,200 1,040.24
U322040 * 4” 14,000 1,142.68
U322060 * 6” 36,000 1,713.41
* 4 Elements required per unitAvailable in NPT also.
High Pressure SeriesRecommended for general purpose air exhaust applications for pressures exceeding 150 psi (10.3 bar)
High Pressure Series Air Exhaust Muf� ers with Relief Valve
Product Code
PortSize
Flow(scfm
@ 90psi)$ Price(each)
U326002 ¼”
Variable
116.33
U326000 ⅜” 161.22
U326005 ½” 173.47
U326007 ¾” 210.20
U326010 1” 230.61
U326012 1¼” 244.90
U326015 1½” 373.47
U326020 2” 479.59
U326030 * 3” 1,740.82
U326040 * 4” 1,912.24
U326060 * 6” 2,867.35
* 4 Elements required per unit. Available in NPT also.
� Pressure and fl ow details required for these to be ordered and manufactured to suit specifi c requirements.
� Alternative brass safety relief valves maybe fi tted at set pressures.
Muf� ers
Replacement Element
3” Muf� er¼”, ½”, 1” Muf� ers
Did you know?Standard Series Muf� ers can be used as tank breathers!
294 MUFFLERS
Mufflers
66 67MUFFLERS MUFFLERS
Pressure Gauges
Can’t � nd the gauge you want?
We have many other gauges available.Give our friendly team a call 08 9458 4477
Construction:Seat, Cap & Piston: ASTM B16 Brass.Spring: 17-7 Stainless Steel.Seal: Silicone (standard) / Viton (on request).
NOTES:
Operating Temperature Range: -50 ˚C to 200 ˚C We can supply other pressure settings to order. Batch Certifi cates can be supplied. All Safety Valves can be recertifi ed. Silicon Seal Max Temperature: 120 ˚C. Viton Seal Max Temperature: 230 ˚C.
Heavy Duty Air reel model AWHD121 0 fi tted with EPDM Rubber hose.
Ideal for air applications in fabrication areas where welding spatter adversely aff ects standard hoses.
Product Code Hose ID Hose Length Max PSI $ Price Inlet Fitting Male Outlet Fitting Temp Range WeightAWHD1210 12mm 10m 240 566 ½” BSPF ½” BSPM -5ºC to 65ºC 12Kg
Spiral Hose and tool not included.This is an EXAMPLE only
Breathing Air Hose ReelsMedia Breathing airMinimum temp -5˚cMaximum temp 60˚cMax PSI 240*Fitting type BSP**Weight 12kg
*Maximum working pressure of the hose is based on 30 ˚C.**NPT, JIC, JIS and Metric threads available on request.
BD Series Breathing Air Hose Reel
Code Description $ Price
BD820 8mm BD Series Breathing Air Hose Reel, ⅜” BSPF, 20m 755
BD1020 10mm BD Series Breathing Air Hose Reel, ⅜” BSPF, 20m 755
BD SERIES
Model Hose ID Hose Length Inlet Fitting Outlet Fitting
BD820 8mm 20m ⅜ BSPF ⅜ BSPM
BD1020 10mm 20m ⅜ NPTF ⅜ BSPM
329HOSE
Female Threaded Plug
Product Code Size $ Price
JP31F2 ⅛” BSP 5.30
JP31F4 ¼” BSP 5.30
JP31F6 ⅜” BSP 7.90
Male Threaded Plug
Product Code Size $ Price
JP31M2 ⅛” BSP 4.00
JP31M4 ¼” BSP 4.30
JP31M6 ⅜” BSP 6.30
Hose Plug
Product Code Size $ Price JP31T4 ¼” 4.40
JP31T6 ⅜” 4.40
JP31T8 ½” 5.90
Hose Assemblies
Crimped hose fi tted with Nitto 200 Series socket and plug.Meets AS2554 Class B. Lightweight, Non-Conductive and Non-Marking advanced hose. UV Stabilised.Cuplas made in Japan, Hose made in USA.
Tube Size OD & ID (mm) $ PriceHA0803 2m 8 × 5 86.47
HA0805 4m 8 × 5 96.50
HA0808 6m 8 × 5 112.17
HA0810 8m 8 × 5 123.30
HA1003 2m 10 × 6.5 90.87
HA1005 4m 10 × 6.5 105.73
HA1008 6m 10 × 6.5 131.30
HA1010 8m 10 × 6.5 148.37
HA1203 2m 12 × 8 105.73
HA1205 4m 12 × 8 121.40
HA1208 6m 12 × 8 154.30
HA1210 8m 12 × 8 178.13
Spiral Hose (Self Store Hoses)
Includes ¼” BSP Threaded Male fi tting - Add your own quick coupler.
Product CodeWorking Length
Tube Size OD & ID (mm) $ PriceHA0803 2m 8 × 5 46.53
HA0805 4m 8 × 5 56.40
HA0808 6m 8 × 5 72.07
HA0810 8m 8 × 5 83.03
HA1003 2m 10 × 6.5 51.70
HA1005 4m 10 × 6.5 66.57
HA1008 6m 10 × 6.5 92.13
HA1010 8m 10 × 6.5 109.20
HA1203 2m 12 × 8 71.27
HA1205 4m 12 × 8 86.80
HA1208 6m 12 × 8 119.70
HA1210 8m 12 × 8 143.67
� Stainless Steel Couplers Available
� Large Bore Couplers Available
� Hydraulic Couplers Available
Compressed Air Quick Couplers
316 QUICK COUPLERS84 85QUICK COUPLERS HOSE REELS
UltraAir Flexi HosesFemale Threaded both ends - Ø 5mm I.D.
Product Code Description $ PriceFLEX150FF 150mm (6”) ½” BSP for compressed air & water 14.40
FLEX225FF 225mm (9”) ½” BSP for compressed air & water 15.20
FLEX300FF 300mm (12”) ½” BSP for compressed air & water 16.40
FLEX400FF 400mm (16”) ½” BSP for compressed air & water 17.80
FLEX450FF 450mm (18”) ½” BSP for compressed air & water 18.60
FLEX500FF 500mm (20”) ½” BSP for compressed air & water 19.40
FLEX600FF 600mm (24”) ½” BSP for compressed air & water 21.00
FLEX750FF 750mm (30”) ½” BSP for compressed air & water 23.20
FLEX900FF 900mm (36”) ½” BSP for compressed air & water 25.60
FLEX1200FF 1200mm (48”) ½” BSP for compressed air & water 27.80
FLEX1500FF 1500mm (60”) ½” BSP for compressed air & water 35.00
FLEX1800FF 1800mm (72”) ½” BSP for compressed air & water 39.60
Female to Male Threads - Ø 5mm I.D.
Product Code Description $ PriceFLEX150FM 150mm (6”) ½” BSP FI - MI for compressed air & water 14.40
Female thread both ends with Elbow - Ø 5mm I.D.
Product Code Description $ PriceFLEX300EF 300mm (12”) ½’ BSP for compressed air & water 21.20
FLEX450EF 450mm (18’) ½” BSP for compressed air & water 23.80
FLEX600EF 600mm (24”) ½” BSP for compressed air & water 26.40
Do not compress or extend axiallyFlexi hose should be installed in-line with the long axis of your piping and not be subject to axial movement.
Do not torque the hose during installationFlexi hose assemblies usually include at least one independently moving �tting, so that there is no need to torque the hose during connection.
Do not allow hose movement in multiple planesFlexing a metal hose in two separate planes of movement will torque the hose assembly. Always install the Flexi hose assembly so that any �exing occurs in one plane only - the same plane as any bending occurs.
Avoid sharp bendsUse elbows to avoid severe bends near the ends of the Flexi hose assembly.
Maintain minimum centreline bend radiusThe minimum centreline bend radius for dynamic �exing, should never be less than the values detailed in our product speci�cations
RIGHT WRONG
RIGHT MOVEMENT
MOVEMENT
WRONG
RIGHT WRONG
RIGHT WRONG
RIGHT WRONG
322 HOSE
UltraAir Flexi HosesUltraAir stainless steel braided hoses provide a strong, � exible connection that controls vibration and noise, as well as
accommodating offsets and pipe motion. The rugged braided stainless steel cover helps prevent kinks that can impede � uid � ow.
This connector has a rugged EPDM core, reinforced with braided steel, making this hose extremely strong and capable of handling increased temperature and pressure. Brass hose connectors are permanently attached to prevent leaks, and the swivel end simplifi es installation, fl ushing and draining of piping.
The UltraAir stainless steel braided hoses are available with a variety of connecting end styles:
¡ Female threaded both ends
¡ Female to male threads
¡ Female threaded both ends with elbow
Features and Bene� ts ¡ Thermal expansion and reduce piping stress due
to minor misalignment
¡ Provides protection against abrasion tube cutting or bending, no soldering, no extra adapters, fi ttings or couplings required.
¡ End fi ttings are permanently attached with a superior hydraulic multi-crimp process, these connectors provide reliable protection against vibration
¡ Creates quicker connections
¡ Protects and reduces impact of UV rays in sunlight
¡ Smooth Bore
¡ Compressed Air, Vacuum, Inert Gases
¡ Functional and aesthetic
¡ No brazing, no welding, no cutting or re-shaping, no wastage
¡ Reduction in labour costs
¡ A fl exible and quick alternative for rigid piping in diffi cult locations
� We can customise the fl exible connectors to suit any application.
* Other fl exible hoses made to order. � Stainless Flexi droppers for pendant outlets can be
made to order.
Uses ¡ Pipe to dropper
¡ Hose drops
¡ Flex to FRLs
¡ Flex to drains
¡ Up and overs
¡ Connection to machinery
¡ Compressor outlets (absorption of vibration)
¡ To bypass obstacles and join diff erent levels
¡ Expansion loops
¡ Wall to compressor
¡ To hose reel
¡ For quick assembly of airlines
¡ For in cable tray to instruments
¡ For fi lter drains to wall mount
¡ For extension loops
¡ Flex to fi lters
¡ To air pump
¡ For expansion loops
¡ Easily removable
� See page 312 for Quick Couplers
� See page 132 for Claw Couplings
320 HOSE86 87HOSE HOSE
(Push-in) Pneumatic Tube & FittingsPush-in Male Threaded Coupler
Product Code $ PricePFC-M6 5.24
PFC-M8 6.46
PFC-M10 8.01
PFC-M12 8.58
PFC-M16 14.47
Push-In Elbow
Product Code $ PricePFE-M6 5.17
PFE-M8 7.24
PFE-M10 7.96
PFE-M12 9.79
Push-In Tee
Product Code $ PricePFT-M6 7.96
PFT-M8 9.18
PFT-M10 10.41
PFT-M12 11.97
PFT-M16 12.98
Push-in Bulkhead Union
Product Code $ PricePFBHU-M6 18.92
PFBHU-M8 22.04
PFBHU-M10 26.96
PFBHU-M12 29.98
Push-in Male Threaded Adaptor
Product Code $ PricePFMA-M6-1/8 4.28
PFMA-M6-1/4 4.40
PFMA-M6-1/2 6.45
PFMA-M8-1/8 5.84
PFMA-M8-1/4 5.51
PFMA-M8-1/2 5.96
PFMA-M10-1/8 7.60
PFMA-M10-1/4 7.60
PFMA-M10-1/2 7.95
PFMA-M12-1/8 8.15
PFMA-M12-1/4 9.58
PFMA-M12-1/2 11.97
Push-In Male Threaded Elbow
Product Code $ PricePFEM-M6-1/8 8.58
PFEM-M6-1/4 8.58
PFEM-M8-1/8 9.18
PFEM-M8 × 1/4 9.18
PFEM-M8-1/2 9.89
PFEM-M10-1/8 12.24
PFEM-M10-1/4 12.24
PFEM-M10-1/2 13.95
PFEM-M12-1/4 14.88
PFEM-M12-1/2 14.88
Push-In Reducer
Product Code $ PricePFRA-8M-6M 4.74
PFRA-10M-6M 4.74
PFRA-10M-8M 4.89
PFRA-12M-8M 6.98
PFRA-12M-10M 6.98
Push-in Female Threaded Tee
Product Code $ PricePFTF-M8-1/4 7.14
PFTF-M8-3/8 9.15
PFTF-M8-1/2 9.15
PFTF-M10-1/8 11.02
PFTF-M10-1/4 11.02
PFTF-M10-1/2 13.12
PFTF-M12-1/8 14.99
PFTF-M12-1/4 14.99
PFTF-M12-1/2 15.23
PFTF-M16-1/2 19.98
Pneumatic Tube - roll (blue, opaque white, black)
Product Code $ PricePNEUT06 (200m) 180
PNEUT08 (100m) 160
PNEUT10 (100m) 220
PNEUT12 (100m) 320
PNEUT16 (300m) 795
Pneumatic Tube - cut to length (blue, opaque white, black)
Product Code $ Price/mPNEUT06 - Cut to Length 1.80
PNEUT08 - Cut to Length 3.20
PNEUT10 - Cut to Length 4.40
PNEUT12 - Cut to Length 6.40
PNEUT16 - Cut to Length 5.30
Call us today 08 9458 4477
249PNEUMATICS
Industrial Air Tool Hose YS (AS 2554 Class B)
Industrial Air Tool Hose YS (AS 2554 Class B) air hose is specifi cally designed for air tool applications such as staple machines, air screw drivers, car type pump hose, nail guns and pneumatic tools. The hose is tough and abrasion resistant, yet extremely fl exible so as to ensure maximum reduction in operator wrist strain.
All the stringent requirements of AS 2554 Class B are met by the Industrial Air Tool Hose YS
¡ All Australian made
¡ Ease of handling in extreme cold conditions
¡ Manufactured from oil resistant compounds
¡ High abrasion resistance for long life
¡ Good weathering properties
¡ 4:1 safety factor allowing for pressure surges
¡ Blue cover denoting air line
¡ Identifi able by bright Yellow stripe
¡ Meets Australian standard AS 2554 Class B
Industrial Air Tool Hose YS (AS 2554 Class B) - Cut to Length
� For maximum fl ow rate, multiply model fl ow rate shown on the technical specifi cations table by the correction factor corresponding to the working pressure.
Notes � Grade A must not operate in oil saturated conditions.
� Grade A elements should be replaced periodically to suit your application. At least every six months.
� Grade A will not remove certain gases including carbon monoxide and carbon dioxide.
� Flow rates are based on a 7 bar operating pressure.For fl ows at other pressures use correction factor given above.
� All fi lters are suitable for use with mineral and synthetic oils.
� All fi lters are conform with the Pressure Equipment Directive (97/23/EC).
� Direction of fl ow, inside to out, through the fi lter element.
A
E
CB
D
G Series Filters
Flange Kits available for all threaded � lters.BSP threaded standard Available in NPT on request.
29FILTRATION PRODUCTS
Working pressure 20 bar / 290 psiFlow rate 12 to 1,540 scfmMedia: Compressed Air & GasConnections ¼” to 3”Operating temp. 1.0 ˚C to 120 ˚CMaterial Zero Porosity Aluminium
* Housing includes drain, gauge & element
* Corrosion-resistant coating insidePowder-coat fi nish outside
* More port size options ¼” to 3”
FiltrationOur Compressed Air Filters have been designed to remove airborne contamination in compressed air systems, delivering energy effi cient operation and reliable performance.
Due to the use of advanced deep pleating techniques, the fi ltration area has increased remarkably which leads to better fi ltration and higher dirt holding capacity.
FeaturesThe air fi lters have 4 ranges of effi ciencies, removing down to 0.01 micron at up to 235 psi (16 bar) - ¼” to 3” NPT/BSP pipe sizes. A protected auto fl oat drain (2mm orifi ce) is standard - for the reliable removal of liquid contaminants.
The G Series, zero-porosity aluminium housing, with an epoxy powder-coat fi nish and corrosion-resistant internal coating, provides a long service life. These fi lter housings may be equipped with diff erential pressure gauges for easy maintenance and energy effi ciency.
Ultramax compressed air fi lters are always recommended with these systems. Filter combinations are confi gured to meet specifi c application requirements. Filters comply with PED and perform as per related ISO 8573-1:2010 standards.
� For maximum fl ow rate, multiply model fl ow rate shown on the ‘Technical specifi cations’ table (above) by the correction factor corresponding to the working pressure.
A
CB
D
Manual Drain (20 bar)UMDVX400
Page 207
“Ball” Drain (16 bar)MDTOT-B-01
Page 217
Drain Valve Kit(16 bar)Page 34
Auto-Drain (20 bar)UMADV400-G
Page 207
included standard with G Series � lter housings
Timed Solenoid Drain(16 bar or 50 bar)Page 220
“Football” (20 bar) Auto-DrainPage 216
Nil Loss Drain(16 bar)Page 219
Thermodynamic Steam Trap(40 bar)Page 226
NPT Available on request
73FILTRATION PRODUCTS
Water SeparatorsUltramax Twister Dryer Turbo Water SeparatorWorking pressure 20 bar / 290 psi Flow rate 15 to 1300 scfm Port Sizes ¼” to 3” Operating temp. 1.5 ˚C to 80 ˚C Material Zero Porosity Aluminium
* Automatic Drain Valves fi tted as standard
* Zero-porosity aluminium housing
* Powder coated fi nish inside and out
* More port size options
* Centrifugal separation removes up to 99% of water aerosol in compressed air.
Also called mechanical separators, centrifugal separators use cyclonic motion to force liquid water out of compressed air. The spinning causes the condensate to join together on the separator walls.
When the condensate gains enough mass it falls to the bottom of the separator bowl, pooling in the sump. It is then fl ushed out of the system by the automatic fl oat drain valve.
Remove condensates to avoid corrosion of exposed metal components throughout your compressed air system. Providing protection for critical tools and equipment!
Centrifugal water separators are installed downstream of after-coolers and air receivers. Our Twister Dryer Turbo Separator design features an internal spinner that removes large quantities of condensate by cyclonic action.
UltraAir Installation GuidelinesTHERMAL EXPANSION AND CONTRACTION PIPE CLIPS / PIPING LAYOUTThe coefficient of the thermal expansion and contraction of UltraAir PE100 pipe may be taken as 0.18mm per metre per °C. If pipework is to be subjected to thermal temperature change, expansion and contraction needs to be considered for during installation. Generally movement can be absorbed on changes of direction, elbows, etc. but on longer lengths the recommended installation principles as set out below should be adhered to. This movement is minimised if areas in which pipework is installed are heated or cooled and virtually eliminated in constant temperature areas.
EXPANSION LOOPSExpansion loops are recommended at intervals of approx. 30-40m on long runs. Suggested leg lengths are as per table below. It is general practice for loops up to AIR 63 to span between purlins.
PRE STRESSINGSpace constraints may also need to be considered. Please contact our technical department for accurate sizing if required.
ANCHOR POINTSAnchor points are clips which don’t allow free axial movement. Anchor points can be used as shown to evenly spread the effects of expansion and contraction.
RING MAINBelow is a working example of Ring Main showing typical expansion loops and anchor point positions for this schematic.
PIPE CLIPSFree axial movement of pipework should be allowed with any form of support. Pipework should be able to move on elbows, tees, etc. Loosely clipped pipe can be a safety hazard. Ensure all pipework is adequately clipped to ensure that pressurised piping is properly restrained.
SUGGESTED L s LENGHT (METERS) 20 0.5
25 0.6
32 0.7
40 0.9
50 1.0
63 1.2
90 1.8
110 2.0
160 2.4
UltraAir Installation GuidelinesSHORT TERM TEMPERATURE RISESTemperatures quoted relate to constant temperature over a period of 50 years, rather than short term peak temperatures. UltraAir PE100 can safely handle short term peaks in compressed air temperature up to 95 °C. Circumstances vary and each high temperature application should be checked with our Technical Department.
GUARANTEEUltraAir is manufactured in accordance to AS 4130/AS 4131 and is accordingly guaranteed for 50 years provided recommended design, installation and operating practices are adopted. As established from long term testing, UltraAir may be operated continuously under pressure for up to 200 years at 20 deg °C.
SAFETY FACTORUltraAir PE100 is manufactured with a safety factor of 2. On a typical installation this gives an effective safety factor of 4 at 800 kpa / 20 °C / 50 years.
Design Factors System pressure capabilities have been derived using a safety factor of 2. Energy stored in compressed air and the potential for pressure spikes means that the pressure rating is less than that for water, for which the safety factor is 1.25.
PRESSURE/FLOW TABLE Maximum recommended air flow for each pipe size.Pressure AIR20 AIR25 AIR32 AIR40 AIR5O AIR63 AIR90 AIR110 AIR160
PERMISSIBLE SYSTEM OPERATING PRESSURE (KPA) - COMPRESSED AIR PIPE
Temp Co PN 10 PN 12.5 PN 16 PN 20 PN 25
20 630 800 1000 1250 1600
25 620 780 990 1240 1540
30 590 750 940 1180 1470
35 560 710 890 1120 1390
40 530 670 840 1060 1320
45 500 630 800 1000 1250
50 480 680 750 950 1150
55 450 680 750 950 1150
60 400 550 700 900 1100
65 400 500 650 800 1000
70 375 470 600 750 925
Calculation of Maximum Allowable Operating PressureMAOP = 2 x MRS / (c x f1 x (SDR-1))
Where: Minimum Required Strength (MRS) is a material property defined in AS/NZS 4130, c = 2 (safety factor for compressed air) f1 = temperature design re-rating factor (taken from the tables above).
CONVERSION FACTORS Pressure Flow
1 psi = 0.069 bar 1 cfm = 0.4719 L/sec
1 kpa = 0.145 psi 1 I/sec = 2.119 cfm
1 bar = 100 kpa 1 m3/min = 35.3147 cfm
1 bar =14.5 psi 1 m3/min = 16.67 L/sec
1 kg/cm2 = 1 bar
Approximate compressor output calculation: 1kw x 1.35 = HP x 4 = CFM for screw compressors. For piston compression some manufactures quotes displacement which needs to be derated by 0.75 to calculate F.A.D. Size of receivers shall be calculate as 10 times the flow in i/s optimum or 6 times the flow in i/s minimum.
96 97
DSFilt-David
UltraAir Installation GuidelinesSOCKET FUSION WELDED FITTINGSPipe and fittings are welded by means of socket fusion according to AS2033-1980. Fittings comply with DIN16963. These specially engineered fittings, in dimensions and tolerances to co-ordinate with pipe, are heated simultaneously with pipe then joined to give an extremely strong weld of high pressure capability, fusing pipe and fitting into one integral piece.
ELECTRO FUSION WELDED FITTINGSFittings for electro fusion comply with AS4129 and carry a standards mark licence under a Quality Assurance System in accordance with ISO 9002. The fittings incorporate a resistor in one of the terminals which is specific to that fitting. The automatic control box reads the resistor and sets and welds the correct time, avoiding operator error. Fittings are also labelled for barcode reading and manual setting times. Rising melt indicators confirm successful completion of weld.
COMPRESSION O-RING TYPE FITTINGSCompression fittings manufactured under ISO 9002 Quality System and have Standards Mark Licence No 2018-AS4129. Air seal is provided by a heavy duty O-Ring and pipe is securely held by split grip ring and nut. Extensive research and experience has confirmed our confidence in the range of fittings offered being of the highest quality and reliability. These fittings are approved by the manufacturer for compressed air applications and, whilst they are conservatively rated at PN16 (16 bar)/ 20 °C / 50 years for other applications, with a view to an additional safety factor for compressed air, we recommend these fittings for installations subject to conditions not exceeding 10 bar pressure at constant average temperature of 40 °C.
The majority of installations would be expected to average less than these conditions. For conditions above these, fusion welded fittings should be considered.
UltraAir Installation GuidelinesHAZARDOUS AREASA. Corrosive chemicals – UltraAir has excellent resistance to a broad range of chemicals and is ideal for use in many areas where corrosive liquids or atmosphere may contact the pipe. Compression fittings come standard in polypropylene construction with O-Rings of nitrile rubber and Split Grip Rings in Polyacetal. The Nitrile gives excellent resistance to oils in the compressed air. For aggressive chemical applications CPVC Split Rings and O-Rings in EPDM or Viton are available. Fusion welded fittings provide a further degree of safety in these areas. User should verify compatibility of components with their application. Extensive compatibility charts are available. Resistance to specific chemicals should be checked with Technical Department.
B. Explosive or ignitable atmosphere - Compressed air can carry static charges which may accumulate. The user/customer/purchaser is responsible to identify any potential hazardous areas and to take necessary measures or precautions for complete safety. Information on protective measures is available with advice on your specific application.
HEAT SOURCES AND EXTERIOR PIPEWORK
UltraAir is suitable for outdoor installation. Industry best practice of shielding equipment and pipework from direct heat sources should be adopted to prevent excessive heat build-up. UltraAir pipe is suitable for outdoor installation and for use in full sunlight for up to 100 years without protection.
STORAGE AND TRANSPORTPipe should be stored and transported straight and true.
SHIPPING WEIGHTSDiameter(mm) Weight Per 6m Length Weight Per 100m Coil
20 0.9 Kg / 6m length 15 Kg / 100m Coil
25 1.4 Kg / 6m length 23 Kg / 100m Coil
32 2.4 Kg / 6m length 40 Kg / 100m Coil
40 3.5 Kg / 6m length 58 Kg / 100m Coil
50 5.5 Kg / 6m length 91 Kg / 100m Coil
63 8.7 Kg / 6m length 145 Kg / 100m Coil
90 18 Kg / 6m length 300 Kg / 100m Coil
110 27 Kg / 6m length 450 Kg / 100m Coil
160 55 kg / 6m length 916 Kg / 100m Coil
CONDENSATE DRAINAGEIdeally, condensate should be removed as soon as possible in the system. A suitably sized compressed air dryer after the Air Receiver is the recommended method for removing condensate from the air supply. If high, short term peaks of dry air are required, then the dryer would be better installed prior to the Receiver. The good thermal characteristics of UltraAir are a further advantage.
The system should be designed to minimise or eliminate harmful condensate from being discharged into air tools and equipment when dryers are not fitted.
Various methods are suitable for this purpose.
� Sloping of horizontal pipe at a slight gradient to strategically positioned drainlegs.
� Outlet droppers to come off the top of the pipework to avoid precipitated condensate being discharged in the airstream.
� In most instances however the recommended method is to install the dropper from the bottom of the branch or mainline with a short extra length of pipe extending below the outlet with a drain valve
UNDERGROUND PIPEWORKUltraAir pipe is ideal for underground installation with its high strength characteristics and ability to absorb ground movement. It is recommended to lay pipework in sand, grade and install drain valves in strategic positions.
PROPER PIPE SUPPORTAll pipework MUST be adequately supported. Use Teflon tape sealant on all treaded connections. We recommend Ultramax PTFE Gas Tape. Do not over tighten threaded fittings. The right way to assemble a threaded fitting is finger tight plus one or two turns – no more.
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UltraAir Installation Guidelines
1. Cut pipe to length with appropriate cutter (PC...) for a swarf-free finish.
Compression FittingsAIR90 to AIR110 CL Pipe Clips Installation
Compression FittingsAIR20 to AIR63
PROCEDURE: 1. INSTALL CLIPS & PIPE SUPPORT SYSTEM. 2. FOR SOCKET FUSION PRE-MANUFACTURE MAIN LINES ON GROUND.
1. Cut pipe to length and chamfer. 2, Remove nut, conical grip ring, bushing and ”0” ring and mount on pipe in the same order leaving out grip ring. 3. Lubricate pipe end and inside of fitting.(See note below**)
4. Insert pipe into the fitting until itmeets the internal shoulder
2. Pull clip apart and put the pipe in.
1. Mount pipe clip using appropriate fastener. In vertical mounting situations (horizontal pipework) ensure female ratchet is uppermost as shown below.
3. Press the pipe into clip towards the clipbase and set to appropriate setting.
To remove pipe from clip push the 2 bands sideways in opposite directions to disengage.
5. Bring up the ”0” ring and bushing andtighten nut until they are fully in place.
6. Unscrew nut, open grip ring and puton pipe with the large end touching thebushing.
7. Tighten nut with the appropriate wrench (NW2) taking care not to use excessive force. *Fitting may be supplied with a tapered seal instead of O-Ring, -in this case nut need not be removed, - simply chamfer pipe,lubricate, fully insert, and tighten
** Lubricate with silicone spray, soapy water or vaseline except on specialist applications. ie: powder coating, spray painting,breathing & quality air, etc. DO NOT use penetrating fluids such as WD40, 5-56, Penetrene etc.
2. Chamfer with appropriate chamfering tool. (CHAM...) This may not be necessary for AIR20, 25, 32.
3. Remove nut and conical grip ring from fitting and mount on pipe in the same order with the large end of the grip ring facing fitting. Lubricate, see notes*, **.
4. Insert the pipe into fitting with a twisting motion until it passes through the ”0” ring and meets the internal shoulder. Ensure that grip ring is touching the fitting.
5. Screw and tighten the nut onto the fitting firmly by hand. The larger pipe sizes 40mm & upward will need tightening with the appropriate wrench (NW1) however, do not use excessive torque.
Pipe Support SpacingsHorizontal Support Spacing
Pipe Size Up to 25˚C Up to 50˚CAIR20 700 600
AIR25 900 750
AIR32 1200 900
AIR40 1400 1100
AIR50 1600 1200
AIR63 1800 1400
AIR90 2000 1600
AIR110 2400 1800
AIR160 2700 2100
Spacings may need to be altered for various ambienttemperatures encountered. Refer to Technical Department.
UltraAir Installation Guidelines
1. Cut pipe to length using appropriate cutters. 2. Use scraper WPS 16063 to remove oxide layer from pipe for full fitting insertion length to approximate depth of 0.3mm.
1. Turn on Welder SFHM. Do not attempt welding unless tool is up to temperature (250°C). The light will flash on/off with thermostat control when temp. is correct.2. Cut pipe to length required with (PC...)cutters for a swarf free finish.
Socket fusion Welding Instructions AIR20 to AIR63
Electro Fusion Welding Recommended for AIR90 - AIR160
3. INSTALL PIPE WORK INTO CLIPS. 4. INSTALL BRANCHES & OUTLETS. 5. TEST AND COMMISSION PIPE SYSTEM.
3. Wipe surfaces to be welded with Welding Wipes (EFPW) to remove dust etc, and allow cleaner to evaporate.
4. Assemble pipe and fitting making sure pipe is FULLY inserted. Clamps may be attached to stabilise joint during welding.
3. Simultaneously insert pipe and fitting onto socket and spigot to full depth without twisting. Hold for correct time as per table ‘Pre-heating seconds’ (left) .
5. Connect welder leads onto fitting terminals. Set correct weld time (marked on each fitting). Follow instructions for particular welder. Press start for weld cycle to commence. Allow to cool, time is marked on each fitting.
ELECTRO FUSION
Fittings for electro fusion comply with AS4129. Automatic control box reads resistor and sets and welds the correct time, fittings also labelled for manual setting times. Weld surfaces must be clean and dry.
Do not overscrape pipe. Use correct scrapers. Do not use emery paper or metal files.
IMPORTANT: Do not allow movement in the joint until cooling period has been completed. In some cases clamps may be required. Ensure continuous electricity supply during weld cycle.
SOCKET FUSION
Heating element socket fusion to welding guideline AS 2033-1980. Weld surfaces must be clean and dry. Welding machine must be up to temperature 230°C - 250°C before commencing. Avoid cold windy conditions. Do not realign joint after adjusting time, see table below. Do not overscrape pipe - interference fit must be retained. Do not twist pipe into fitting when fusing.
GENERAL WELDING GUIDELINES
Socket Fusion and Electro Fusion welding is a quick and simple operation for a joint of the highest integrity.
4. Remove pipe & fitting from heating element, immediately insert pipe into fitting without twisting.
6. Rising melt indicators confirm successful completion of weld. When Weld cycle is completed, allow assembly to cool without any movement or strain.
5. Check alignment within ‘adjusting seconds’ as per table (left). During cooling avoid mechanical strain or movement on welded joint.
RISING INDICATORS
Socket Fusion WeldingTime/Temperature Chart
Pipe OD mm
Pre-Heating Sec.
Adjusting Sec.
Cooling Min
20 5 4 2
25 7 4 2
32 8 6 4
40 12 6 4
50 18 6 4
63 24 8 6
90 40 8 6
110 50 10 8
100 101
DSFilt-David
UltraAir Installation Guidelines
EXAMPLE
1. The pressure drop in a compressed air pipe line can be estimated in the diagram by drawing a line from (A) the length line through (B) the air flow volume line to the reference line (C).
2. From the point on the reference line (C), draw a line through the pipe diameter line (D) to the reference line.
3. From the working pressure line (E) draw a line through the point on the reference line to the pressure drop line (G).
4. As indicated on (G), the pressure drop can be estimated to 0.07 bar.
10
20
50
100
300
500
1000
15002000
5000
5000
3000
2000
1000
500
500
0.03
0.05
0.1
0.2
0.3
0.5
1.0
1.5
10
5
15
300
200
100
50
30
25
20
200
100
50
20
APipe Length
(m)
BFree Air Flow
(f.a.d.)(l/s)
DPipe Inside Diameter
(mm)
EWorkingPressure
(bar gauge)
CReference
Line
FReference
Line
GPressure
Drop(bar)
Diag
ram
for C
ompr
esse
d Ai
r. Ap
prox
imat
e va
lues
onl
y
PRESSURE
1 psi = 0.069bar
1 kpa = 0.145psi
1 bar = 100kpa
1 bar = 14.5psi
1 kg/cm2 = 1 bar
FLOW
1 cfm = 0.4719 L/sec
1 L/sec = 2.119 cfm
1 m3/min = 35.3147 cfm
1 m3/min = 16.67 L/sec
Approximate compressor output calculation:
1kw x 1.35 = HP x 4 = CFM for Screw compressors.
For Piston compressors some manufacturers quote displacement which needs to be derated by 0.75 to calculate F.A.D. (Free Air Delivery).
Size of receivers shall be calculated as 10 times the flow in L/sec optimum or 6 times the flow in L/sec minimum.
COMPRESSED AIR PRESSURE / FLOW CONVERSION
UltraAir Installation GuidelinesBREATHING & MEDICAL APPLICATIONSUltraAir is suitable for breathing air and medical applications, provided Technical Department recommendations are adopted. It is the user’s responsibility to provide and maintain supply air at a suitable level of purity for these applications.
SUITABLE FOR OTHER APPLICATIONS.Products in this technical manual are also suitable for:
¡ Chilled Water
¡ Warm Water
¡ High pressure Fluid to 25 bar
¡ Inert Gasses
¡ Chemical Piping
¡ Vacuum Piping.
Please contact our Technical Department for details.
UltraAir PE100 Technical Specifications 1.1 The Compressed Air Reticulation Pipe shall be of non-metallic, blue in colour, corrosion free, High Density Polyethylene (HDPE) PE100 conforming to AS/NZS 4130/4131 and be made to PN 25 under an accredited AS 3902 Quality Control System and commercially known as UltraAir PE100.
1.2 The pipe shall be PN 25 rated at 16 Bar / 20 °C / 50 year design life and 11 Bar / 60 °C / 50 year with an applied safety factor of 2:1.
2.1 All fittings shall be Socket Fusion, Electro Fusion or Compression style fittings which comply with Australian Standards as listed below and commercially known as UltraAir.
2.2 Socket Fusion fittings shall be Black PE100 type made to DIN 16963 which shall be welded to AS 2033.
2.3 Electro Fusion fittings shall comply with AS/NZS 4129 and carry a Standards Mark Licence under Quality Assurance System in accordance with ISO 9002.
2.4 Compression fittings shall be either ‘O’ Ring or tapered seal to comply with AS/NZS 4129 and carry a standards Mark Licence No. 2018 in accordance with ISO 9002.
2.5 Reticulated compressed air piping shall be installed by suitably qualified and experienced personnel.
3.1 Fixing of pipe shall be of a type and spacing approved for use on HDPE PE100 as per UltraAir Technical Manual.
3.2 Pipe shall be light blue in accordance with AS/NZ 1345.
3.3 Pipe shall be co-extruded, on-black, ensuring UV stability.
Calculate Pipe Size - Flow Nomogram
HOW TO USE
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Terms & Conditions of Sale1. INTERPRETATIONIn these Terms and Conditions and in any Contract to which these Terms and Conditions apply, unless inconsistent with the context:
a) Ultramax means Investech Group Pty Ltd as Trustee for Goldstar Pacifi c Trust (ABN 66 874 024 946 ) trading as Ultramax Systems or such other company related to Ultramax which accepts the Purchase Order;
b) Act means the Competition & Consumer Act 2010;
c) Cash Rate Target means the percentage specifi ed by the Reserve Bank of Australia as cash rate target.
d) Claim means any claim, demand, action or proceeding;
e) Collateral has the meaning given under the PPSA and in particular for the purposes of this Contract, the personal property that is not used predominantly for personal, domestic or household purposes as identifi ed in clause 8 hereof to which the Security Interest has attached;
f) Conditions means these Terms and Conditions; g) Contract means the contract between
Ultramax and the Purchaser for or in relation to the sale and purchase of Goods and/or Services;
h) Goods means any item of whatsoever nature which is sold or to be sold by Ultramax to the Purchaser;
i) Intellectual Property means all trade marks, patents, registered designs, copyright, logos, designs, drawings and software;
j) PPSA means the Personal Property Securities Act 2009 as amended;
k) PPS Register means the personal property securities register established under section 146 of the PPSA;
l) Prescribed Terms means any terms, conditions, guarantees and warranties which the Act and any other law expressly provides may not in respect of the Contract be excluded, restricted or modifi ed, or may be excluded, restricted or modifi ed only to a limited extent. The following statement only applies to a Consumer Sale of Goods or Services as defi ned in the Act: “Ultramax’s Goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to have the Goods repaired or replaced if the Goods fail to be of acceptable quality”;
m) Price means the price of the Goods and/or Services as agreed by the Purchaser and Ultramax at the time the Contract is formed pursuant to clause 2 below;
n) Purchaser means the Purchaser on the Purchase Order;
o) Purchase Order means an off er by the Purchaser for the purchase of Goods and/or Services;
p) Security Interest has the meaning given under the PPSA;
q) Services means all or any part of the services to be provided by Ultramax pursuant to the Contract;
r) Standard Specifi cations means Ultramax’s standard specifi cation for the Goods current at the time the Goods are delivered to the Purchaser. Copies of the Standard Specifi cations are available upon request from Ultramax;
s) Words importing the singular number shall be deemed to include the plural and vice versa. Words importing the male gender shall be deemed to include the female and neuter gender and vice versa; and
t) The headings in these Conditions are provided for convenience only and do not eff ect the interpretation thereof.
2. GENERAL a) The Contract is formed by Ultramax’s
acceptance of the Purchase Order. Written acceptance of the Purchase Order by Ultramax or commencement of performance of any work or services pursuant to the Purchase Order by Ultramax shall constitute acceptance of the Purchase Order.
b) All Purchase Orders supplied by the Purchaser are subject to acceptance by Ultramax and no Contract between Ultramax and the Purchaser comes into existence until Ultramax accepts the Purchase Order.
c) These Conditions apply to all Contracts entered into between Ultramax and the Purchaser.
d) Subject to any Prescribed Terms, these Conditions embody the sole Terms and Conditions of the Contract between Ultramax and the Purchaser and supersede all other conditions and agreements between the parties, unless expressly amended in writing by Ultramax.
e) These Conditions shall without further notice apply to all future transactions between Ultramax and the Purchaser in relation to the sale and purchase of Goods and/or Services, whether or not this document is delivered or executed in the course of the transaction.
f) For the avoidance of doubt, none of the terms and conditions contained in any document or other instrument supplied by or on behalf of the Purchaser (including without limiting the foregoing those included in a Purchase Order or like document from the Purchaser) shall apply to or form part of the Contract and any such terms and conditions by the Purchaser are expressly rejected by Ultramax, except and to the extent otherwise agreed in writing by Ultramax.
g) No variation or abrogation of these Conditions shall be eff ective unless it is evidenced in writing signed on behalf of Ultramax.
h) These Conditions supersede all terms and conditions of sale previously issued by Ultramax.
i) Any products to be manufactured to special order are required to have a 50% payment in advance with the balance to be paid before despatch to the customer.
3. PRICE a) The Price will be fi xed from the date the
Contract is formed. 4. GOODS AND SERVICES TAX In this clause:
a) GST refers to Goods and Services Tax under a New Tax System (Goods and Services) Act 1999 (GST Act) and the terms used have the meaning as defi ned in the GST Act.
b) The Price and all other amounts agreed to be paid by the Purchaser to Ultramax, is exclusive of GST.
5. PAYMENT a) A minimum of $25.00 value is required for any
transaction.
b) Unless otherwise agreed in writing by Ultramax, payment by the Purchaser to Ultramax will be made on or before the last day of the month following the month in which the invoice was issued by Ultramax to the Purchaser.
c) Payment must be made in advance or on collection of goods if a credit account has not been established. Payment can also be eff ected by direct bank transfer, details available on request. Visa and MasterCard accepted.
d) Time for payment of the Price for the Goods and/or Services shall be of the essence of the Contract and if the Purchaser fails to pay the Price when due Ultramax may treat the Contract as repudiated by the Purchaser or may, unless payment in full is made, suspend delivery of the Goods the subject of the Contract and any Goods the subject of any other Contract with the Purchaser without incurring any liability whatsoever to the Purchaser in respect thereof. In addition, without prejudice to such other rights of Ultramax, the Purchaser shall (if so required by Ultramax) pay interest to Ultramax on the outstanding amount of the Price at the rate equal to the Cash Rate Target as at the date invoice was issued by Ultramax to the Purchaser increased by two (2) percentage points until the Price is paid in full.
e) Notwithstanding any rights of lien to which Ultramax may otherwise be entitled, Ultramax shall have a specifi c lien (including a right of sale) over the Goods the subject of the Contract and any Goods the subject of any other contract with the Purchaser until the Price of the Goods has been paid in full. The Purchaser shall not be entitled to make any deduction from the Price of the Goods in respect of any off set or counter claims.
f) If the Purchaser defaults in payment or breaches these Conditions then it will be liable for all costs incurred by Ultramax and will indemnify Ultramax against any loss, liability, charge, expense, outgoings or payment which Ultramax suff ers, incurs or is liable for in respect of the recovery of moneys owing by the Purchaser to Ultramax.
g) For freight payment, see 6. a)6. DELIVERY a) Freight is payable by the customer, freight can
be charged on the invoice when our transport method is nominated or accepted by the customer. Customers who nominate their own carrier are responsible for all freight costs incurred.
b) Any time or date named and accepted by Ultramax for completion, delivery, despatch, shipment or arrival of the Goods or for tender of any documents is an estimate only and does not constitute a condition of the Contract or part of the description of the Goods and is not of the essence of the Contract.
c) Unless otherwise stated in writing Ultramax may make partial deliveries or deliveries by instalments in any amount it may determine and each such partial delivery or delivery by instalments shall be deemed to be a separate Contract and these Conditions shall apply to each partial delivery or delivery by instalments.
d) The Purchaser shall notify Ultramax within 7 days of delivery of any shortfall in or loss or damage to Goods delivered. Failure to so notify shall, subject to the requirements of any Prescribed Terms, dis-entitle the Purchaser to any remedy in respect to the shortage, loss or damage.
7. RISK AND TITLE a) Except where Ultramax is storing the Goods
on behalf of the Purchaser, Ultramax will bear all risks for the Goods until either collection by the Purchaser from Ultramax’s premises, or despatched via freight carrier/logistics provider. The Purchaser will bear all risks for the Goods from Ultramax stores to their nominated point of delivery or where Ultramax stores the Goods on behalf of the Purchaser.
b) Property and title in the Goods supplied by Ultramax to the Purchaser will not pass to the Purchaser until such time as the Goods the subject of the Contract and all other Goods supplied by Ultramax to the Purchaser have been paid for in full. Until that time, the Purchaser shall store the Goods, including Goods into which the supplied Goods have been mixed, in such a manner as to show clearly that they are the property of Ultramax and shall upon Ultramax’s demand deliver up such Goods to Ultramax. In default of such delivery Ultramax may by its servants and agents enter the Purchaser’s premises at any time without notice to repossess the Goods.
c) Subject to the PPSA, until such time as the Goods have been paid for in full the Purchaser is at liberty to sell the Goods, in the ordinary course of its business, and the Purchaser shall hold the proceeds thereof in trust for Ultramax and promptly account to Ultramax for those proceeds in payment of the Price for the Goods.
d) The Purchaser and Ultramax agree that the provisions of this clause apply notwithstanding any agreement between the parties under which Ultramax grants the Purchaser credit.
8. PERSONAL PROPERTY SECURITIES ACT 2009 a) The terms “Collateral”, “Debtor”, “Financing
Statement”, “Financing Change Statement”, “Grantor”, “Proceeds”, “Secured Party”, “Security Agreement” and “Security Interest” have the meanings given in the PPSA.
b) The Purchaser acknowledges and agrees that by accepting these Conditions which form part of the Contract and constitute a Security Agreement that covers the Collateral for the purposes of the PPSA: i) Ultramax holds (as Secured Party) a
Security Interest over all of the Goods and all other present and after acquired Goods supplied by Ultramax to the Purchaser (Goods) and any Proceeds of the sale of those Goods (“Collateral”);
ii) that any purchase by the Purchaser on credit terms from Ultramax will constitute a purchase money security interest as defi ned under section 14 of the PPSA (“PMSI”);
iii) the PMSI granted herein will continue to apply to any Goods coming into existence or proceeds of sale of Goods coming into existence;
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iv) Ultramax will continue to hold a Security Interest in the Goods in accordance with and subject to the PPSA, notwithstanding that the goods may be processed, commingled or become an accession with other goods;
v) any Ultramax Security Interest will be a continuing and subsisting interest in the Collateral with priority to the fullest extent permitted by law over all other registered or unregistered Security Interest;
vi) until title in the Goods pass to the Purchaser, it will keep all Goods supplied by Ultramax free and ensure all such Goods are kept free of any charge, lien or Security Interest and not otherwise deal with the Goods in a way that will or may prejudice any rights of Ultramax under the Contract or the PPSA; and
vii) in addition to any other rights under these Conditions or otherwise arising, Ultramax may exercise any and all remedies aff orded to it as a Secured Party under Chapter 4 of the PPSA including, without limitation, entry into any building or premises owned, occupied or used by the Purchaser, to search for and seize, dispose of or retain those Goods in respect to which the Purchaser has granted a Security Interest to Ultramax.
c) The parties acknowledge that Ultramax is entitled to register its interest in the goods supplied or to be supplied to the Purchaser under these Conditions on the PPSA Register as Collateral.
d) The Purchaser undertakes to: i) sign any further documents and provide
such information which Ultramax may reasonable require to register, amend or update a Financing Statement or Financing Change Statement in relation to a Security Interest on the PPS Register;
ii) indemnify and upon demand reimburse Ultramax for all expenses incurred in registering a Financing Statement or Financing Change Statement on the PPS Register or releasing any Security Interests;
iii) not register or permit to be registered a Financing Change Statement in the Collateral without the prior written consent of Ultramax; and
iv) provide Ultramax not less than 7 days prior written notice of any proposed change in the Purchaser’s name, address, contact numbers, business practice or such other change in the Purchaser’s details registered on the PPS Register to enable Ultramax to register a Financing Change Statement if required.
e) Ultramax and the Purchaser agree that sections 96, 125 and 132(3)(d) and 132(4) of the PPSA do not apply to the Security Agreement created under this Contract.
f) The Purchaser hereby waives its rights to receive notices under sections 95, 118, 121(4), 130, 132(3)(d) and 132(4) of the PPSA.
g) The Purchaser waives its rights as a Grantor and/or a Debtor under sections 142 and 143 of the PPSA.
h) Unless otherwise agreed in writing by Ultramax, the Purchaser waives its right to receive a verifi cation statement in accordance with section 157 of the PPSA.
i) The Purchaser shall unconditionally ratify any actions taken by Ultramax under this clause 8.
j) This clause 8 will survive the termination of the Contract to the extent permitted by law.
9. WARRANTIES AND EXCLUSIONS OF LIABILITY a) Ultramax warrants that the Goods when
delivered to the Purchaser will comply with the Standard Specifi cation for the Goods. Ultramax is not required to supply Goods with any specifi cation or characteristics that are outside any such description for the Goods (if any) or the Standard Specifi cations.
b) Ultramax shall be under no liability in respect of any defect arising from any drawing, design or specifi cation supplied by the Purchaser.
c) The Purchaser acknowledges, agrees, represents and warrants that: i) as the use of the Goods is outside the
control of Ultramax, the Purchaser is satisfi ed that the Goods when supplied will have the condition, characteristics, quality and attributes that will make them suitable or fi t for any ordinary or special purpose required for those Goods, even if that purpose is made known to Ultramax at any time;
ii) the Purchaser has or will in a timely manner conduct all mandatory or prudent tests and apply to all mandatory or prudent quality control checks and procedures to ensure the Goods and any product that is produced from them will be without defect and suitable or fi t for any purpose required for them; and
iii) the Purchaser has not relied upon any statement, representation, warranty, guarantee, condition, advice, recommendation, information, assistance or service provided or given by Ultramax or anyone on its behalf in respect of the Goods, other than those that are expressly contained in the Contract.
d) The Purchaser releases and indemnifi es Ultramax and its offi cers employees, consultants and agents from and against all actions, claims, proceedings and demands (including those brought by third parties) which may be brought against it, whether on their own or jointly with the Purchaser and whether at common law, under tort (including negligence), in equity, pursuant to statute or otherwise, in respect of any loss, death, injury, illness, cost or damage arising out of any breach by the Purchaser of any warranty provided by it under paragraph c) of this clause.
e) Except as expressly set out in the Contract and except for liability under any Prescribed Terms:i) all conditions, warranties, guarantees,
terms and obligations expressed or implied by law or otherwise relating to the Contract or the performance of Ultramax’s obligations under the Contract or to any Goods or Services supplied by Ultramax under the Contract are excluded, except for those conditions and warranties as to title in the Goods; and
ii) without limiting the generality of the foregoing, Ultramax gives no condition, warranty or guarantee whatsoever as to the suitability, performance or fi tness of the Goods for their ordinary or any special use or purpose, and the description of the Goods in any Contract or any other document shall not import any such condition, warranty or guarantee on the part of Ultramax.
f) Not withstanding anything to the contrary herein contained but subject to the provisions of any Prescribed Terms, Ultramax’s liability in respect of any Claim by the Purchaser arising in any way out of the Contract or its performance or from any failure to perform the Contract including (without limiting the generality of the foregoing) for breach of any condition, warranty or guarantee contained in the Contract or in any Prescribed Term and whether that liability arises under contract, tort (including negligence), breach of statutory duty or otherwise, is limited as follows:i) if any guarantee under the Act is
applicable to any Goods or Services supplied by Ultramax and Ultramax’s liability is due to a failure to comply with the guarantee and such failure cannot be remedied or is a major failure as defi ned in the Act (each such failure hereafter referred to as a Relevant Failure), Ultramax’s liability is as stated in the Act in respect of that Relevant Failure;
ii) if the liability is due to a failure to comply with any condition, warranty or guarantee (including any guarantee under the Act) in respect of any Goods or Services supplied by Ultramax under the Contract and such failure is not a Relevant Failure, Ultramax’s liability is limited as follows in respect of such failure: A) if the failure is in respect of Goods,
Ultramax’s liability is limited to replacement of the Goods or the supply of equivalent Goods, the repair of the Goods, payment of the cost of replacing the Goods or of acquiring equivalent Goods, or payment of the cost of having the Goods repaired, as determined by Ultramax in its sole discretion; and
B) if the failure is in respect of Services, Ultramax’s liability is limited to the supply of the Services again or payment of the cost of having the Services supplied again, as determined by Ultramax in its sole discretion.
g) Any condition, warranty, guarantee (including any guarantee under the Act), terms or obligations expressed or implied by law or otherwise relating to the Contract or the performance of Ultramax’s obligations under the Contract or to any Goods or Services supplied by Ultramax under the Contract will not apply to Ultramax and Ultramax will not be liable for any loss or damage to the Purchaser and the Purchaser will not be entitled to any Claim against Ultramax whatsoever where: i) the Goods, from any time after the delivery
to the Purchaser, are subjected to incorrect usage, failure to comply with Ultramax’s instructions (whether in writing or verbal), misuse, wilful damage, negligence, fair wear and tear or use of the Goods with incompatible products;
ii) the Goods are subjected to any alteration and/or repair and/or maintenance without Ultramax’s prior written consent; iii) work or maintenance are supplied in relation to the Goods other than by a person authorised in writing by Ultramax; iv) the Purchaser resets faults in the Goods without fi rst obtaining written consent from Ultramax; v) the Purchaser: A) fails to notify Ultramax of any defect
in the Goods (defective goods) within seven days after those defects are fi rst noticed by the Purchaser; and
B) fails to give Ultramax a reasonable opportunity (from the time that the Purchaser gives notice pursuant to clause 9g)v)(A) to inspect the defective Goods including any defective Goods that have been attached to or incorporated in any real or personal property.
h) To the extent permitted by law, Ultramax will have no liability to the Purchaser, however arising and under any cause of action or theory of liability, in respect of special, indirect or consequential damages, loss of profi t (whether direct or indirect) or loss of business opportunity arising out of or in connection with the Contract or its performance.
i) Any product or equipment is required to be returned to Ultramax Systems store for service or repair where the acceptance of a warranty claim is honoured. Goods returned for warranty will not be accepted without prior notice by the customer to Ultramax Systems.
10. RETURN OF GOODS a) Goods supplied to the Purchaser are not
returnable except as provided in clause 9 above.
b) If the Goods are in accordance with clause 9a) and all Prescribed Terms and are otherwise in compliance with the provisions of the Contract, Ultramax may from time to time under exceptional circumstances and in its absolute discretion, choose to accept the return of the Goods from the Purchaser. A cancellation fee will apply and the Purchaser will also reimburse Ultramax for all costs associated with the delivery and return of the Goods.
c) Goods returned for credit will not be accepted without prior notice by the customer to Ultramax Systems. A goods return number needs to be obtained prior to goods being returned. Products must be in a saleable condition and suitably packed. Freight must be paid by the customer unless the company was at fault in relation to the returned items. Returned items not accepted if not advised within 14 days of purchase date. The original invoice number must be provided to allow for prompt processing of credits.
d) Any goods returned will be subject to a minimum 25% of the sale value as a re-stocking fee. Special order items will not be accepted for return. The re-stocking fee will be at the sole discretion of Ultramax Systems.
11. INDEMNITY The Purchaser will indemnify and keep indemnifi ed Ultramax and its successors and assigns from and against any claim, liability, loss or damage Ultramax may sustain, as a result of any breach, act or omission, arising directly or indirectly from or in connection with this Contract by the Purchaser or its representatives.
12. FORCE MAJEURE
Terms & Conditions of Sale
46798 99
Terms & Conditions of SaleUltramax shall not be under any liability whatsoever for the consequences of any failure on its part to perform or delay in performing any obligation under the Contract when due, whilst and to the extent that such failure or delay is due directly or indirectly to any event of force majeure. Without limiting the generality of the foregoing, this includes any liability whatsoever for any delay in completion, delivery, despatch, shipment or arrival of the Goods or in the tender of any documents or the like.
“event of force majeure” includes any acts of God, war, riots, strikes, lock outs, trade disputes, fi res, break downs, mechanical failures, interruptions of transport, Government action or any other cause whatsoever, whether or not of a like nature to those specifi ed above, outside the reasonable control of Ultramax.
If there is an event of force majeure, Ultramax will notify the Purchaser of the event and the likely impact on its performance under the Contract. If the event aff ect the capacity of Ultramax to complete its material obligations under the Contract in a timely manner, Ultramax may by notice to the Purchaser terminate the Contract without any liability whatsoever on its part arising from such termination.
13. COST RECOVERY Any expenses, costs or disbursements incurred by Ultramax in recovering any outstanding monies owing by the Purchaser including debt collection fees and solicitors costs shall be paid by the Purchaser.
14. TERMINATION a) If:
i) the Purchaser fails to pay any moneys due and payable pursuant to the Contract; or
ii) the Purchaser breaches, repudiates or terminates the Contract; or
iii) winding up proceedings are commenced against the Purchaser; or
iv) a Liquidator, Administrator, Receiver, Manager or Controller (as defi ned by the Corporations Act 2001 is appointed to the Purchaser or any part of its assets; or
v) the Purchaser commits an act of bankruptcy (as defi ned by the Bankruptcy Act 1966); or
vi) Ultramax has reasonable belief that the Purchaser is insolvent or a party may attempt to levy any form of execution against the Goods; or
vii) the Purchaser suspends, or threatens to suspend, the conduct of its business; or
viii) the Purchaser becomes unable to pay its debts as and when they fall due, then Ultramax may terminate the Contract, in which case clause 15 herein of these Conditions will apply.
15. TERMINATION AND CANCELLATION In the event that the Purchaser purports to terminate and/or repudiates or cancel the Contract, or if Ultramax terminates the Contract pursuant to the Contract, then, without prejudice to its other rights and remedies, Ultramax may recover from the Purchaser all costs and expenses incurred by Ultramax in its performance of the Contract, and all loss and damages arising from or relating to the termination or repudiation including but not limited to the cost of any Goods ordered but not delivered (which cannot be cancelled).
16. INTELLECTUAL PROPERTY RIGHTSa) Property, right and title to all Intellectual
Property relating to the Goods remains with Ultramax. The Purchaser will be entitled to a non exclusive, non transferable licence of the Intellectual Property to the extent it is required for the proper use and performance of the Goods.
b) All Intellectual Property created during the course of the supply of the Goods or as a result of work done in connection with the supply of the Goods will be the property of Ultramax. The Purchaser will execute all documents evidencing ownership of the Intellectual Property as Ultramax may reasonably require.
17. WAIVER
A waiver of any right or remedy under the Contract is only eff ective if given in writing and shall not be deemed a waiver of any subsequent breach or default. No failure or delay by a party to exercise any right or remedy provided under the Contract or by law shall constitute a waiver of that or any other right or remedy, nor shall it preclude or restrict the further exercise of that or any other right or remedy.
18. LICENSES, DUTIES, ETC. The payment of any taxes and the obtaining and maintenance in full force and eff ect of any necessary export or import licenses, authorisations or consent in respect of the Goods is the sole responsibility of the Purchaser and Ultramax shall be under no liability whatsoever in respect of Goods exported or imported without any necessary licenses, authorisations or consent.
19. INDUSTRIAL PROPERTY RIGHTS The Purchaser shall not alter, remove or in any way tamper with any of the trade or other marks or numbers of Ultramax attached to or placed upon the Goods.
20. NOTICES Any notice or other communication given to a party under or in connection with the Contract shall be in writing, addressed to that party at its principal place of business or such other address as that party may have specifi ed to the other party in writing in accordance with this clause, and shall be delivered personally, sent by pre paid fi rst class post, recorded delivery, commercial courier.
21. ASSIGNMENT The Purchaser may not assign or transfer or purport to assign or transfer any of its rights or obligations under or in connection with the Contract to any other person or corporation whatsoever.
22. SUB-CONTRACT Ultramax reserves the right to sub-contract the performance of any Contract or part thereof to any other party or person or corporation it may determine.
23. PROPER LAW AND JURISDICTION a) This Contract shall be governed by and
construed in accordance with the laws of Western Australia, Australia. The Purchaser agrees to submit to the non exclusive jurisdiction of the Western Australian Courts and courts of appeal there-from for all purposes of or in connection with this Contract.
468
PDS DisclaimerA person accessing or using this Catalogue (“Document”), whether in electronic or printed form, by the act of access or use agrees to terms of this disclaimer. If the person does not agree to the terms of the disclaimer, they must not access, read or use this Document.
Products
Product pictures are indicative only and may not look the same as those products supplied. In the interest of constant improvement in quality and design, Ultramax Systems reserve the right to change or amend the specifi cations or appearance of any product at any time.
No Representation or Warranty
ULTRAMAX SYSTEMS makes the information and other material “Information”in this Document available in good faith but without any representation or warranty by ULTRAMAX SYSTEMS, or by any of its offi cers or employees, as to the Information’s accuracy, completeness or suitability for any particular purpose. ULTRAMAX SYSTEMS and its offi cers or employees do not accept any responsibility or liability for the consequences (whether fi nancial, or otherwise) of access or use of the Information by any person. As the Information is of a general nature only, it is up to persons accessing or using the Information to ensure that it is suitable for the circumstances of its access or use. Any such access to, or use of, the Information is to be at the sole risk and responsibility of the person accessing or using it. ULTRAMAX SYSTEMS and its offi cers and employees are not responsible for any inaccuracy in, or omission from, the Information or for any unsuitability of the Information for any particular purpose. ULTRAMAX SYSTEMS does not warrant the accuracy, or completeness of the information, text, graphics, and other items contained in this Catalogue
Recommendations
Without limiting the general position stated above, this Document contains good faith recommendations and suggestions as to appropriate protocols or other principles (“Information”) which may be of use to persons accessing the Information. However, any such recommendation or suggestion is not to be read or construed as a guarantee by ULTRAMAX SYSTEMS: - Are or will be used by other persons; - Are or will be endorsed, promulgated or mandated by ULTRAMAX SYSTEMS in the future or otherwise; - Will continue to be recommended by ULTRAMAX SYSTEMS in the future; - Will achieve the results or outcomes that such information may express or imply or that a person accessing the information may want or expect; - Will be appropriate for a person accessing the Information in light of their present or future, intellectual property or information technology circumstances or in light of current and future, intellectual property or information technology developments Each person accessing the Information: - Must not rely on ULTRAMAX SYSTEMS in determining whether or not to follow recommended information; - Must make their own independent assessment of the appropriateness (or otherwise) of recommend Information in light of the person’s particular circumstances; - Should seek their own professional advice in respect of any decision to rely on (or not rely on) recommended Information. ULTRAMAX SYSTEMS is not liable for any: - Defect in, or omission from, any recommended Information; - Reliance by any person on any recommended Information; - Any other direct or indirect consequences of relying (or not relying) on recommended Information (whether such consequences are fi nancial, or otherwise).
ULTRAMAX SYSTEMS reserves the right to change its recommendations from time to time without having to provide reasons or give prior notice. When recommendations are changed, ULTRAMAX SYSTEMS has no obligation to indicate which recommendations were changed compared with recommendations previously made.
Supply
Whilst Ultramax will make every endeavour to despatch goods within 24 hours of receipt of an order, lead times may be aff ected by order quantities and product availability. Ultramax welcomes forward orders as a solution to on time supply. ULTRAMAX SYSTEMS does not warrant that all products shown in this Catalogue will be able to be, and/or will be supplied and/or imported, as original or substitute product, as represented. ULTRAMAX SYSTEMS is an OEM manufacturer and supplier. ULTRAMAX SYSTEMS is also an independent supplier of pipeline and fi ltration products which are carefully selected to satisfy OEM product standards. ULTRAMAX SYSTEMS is not connected to or associated with any OEM mentioned in this reference material. Use of OEM part numbers is purely for reference purposes only and in no way should be construed as ULTRAMAX SYSTEMS selling original equipment parts of any sort.
Product and Item Names and Codes/Part numbers
The use of OEM Codes/Part numbers is only for cross referencing purposes and does not imply that we are supplying/advertising /promoting/distributing/selling/representing the genuine item.
Ultramax sells air compressor parts/lubricant/items/fi lters that are interchangeable with OEM air compressor parts/lubricant/items/fi lters. Unless expressly specifi ed otherwise in the catalogue for a specifi c part/lubricant/item/fi lter, the part/lubricant/item/fi lter is not an OEM part/lubricant/item/fi lter. All OEM names are trademarks or registered trademarks of each respective owner. Names, models, and part numbers of OEM manufacturers are used in this catalogue are for cross-reference and compatibility purposes only.
Branding & Design
Ultramax Systems is a wholly Australian owned business and is not owned by or directly affi liated with any other Australian company. The name and branding must not be confused with any other business.
Document Control
This Document is uncontrolled in printed and electronic form. It is the responsibility of the user to verify that the copy in printed form is of the latest revision. ULTRAMAX SYSTEMS reserves the right to withdraw or modify this Document in any way without having to provide reasons or give prior notice. When modifi cations are made, ULTRAMAX SYSTEMS has no obligation to indicate where modifi cations were made compared with any prior version.
Trademarks
Company product, and service names mentioned in this Document may be trademarks or service marks. Those marks are the property of their respective owners. References to those companies, products or services are not to be read or construed as an endorsement or approval by the companies, or the respective owners, of the Information. Likewise, reference to those companies, products or services is not to be read or construed an endorsement of them by ULTRAMAX SYSTEMS. It is the responsibility of each person accessing the Information to ensure that they do not, in following any recommended Information, infringe the intellectual property or information technology rights of any other person.
• ABAC is a trademark of Multiair Italia s.r.l.• Adicomp is a trademark of Adicomp s.r.l.• Aias is a trademark of Aias s.r.l.• Air Filter Engineering is a trademark of Airfi lter Engineering (M)
SDN BHD.• Airmac is a trademark of Glenco Air & Power Pty Ltd.• Airman is a trademark of Hokuetsu Industries Co.,Ltd.• Anest Iwata is a trademark of Anest Iwata Australia Pty Ltd.• Argo is a trademark of Argo-Hytos B.V.• Atlas is a trademark of Atlas Copco AB.• Atlas Copco is a trademark of Atlas Copco AB.• Atmos is a trademark of Atmos-Tech Industries.• Baldwin is a trademark of Baldwin Filters, Inc.
• Bauer is a trademark of BAUER KOMPRESSOREN Australia Pty. Ltd.
• Becker is a trademark of Becker Pumps Australia.• Belair is a trademark of Drägerwerk AG & Co. KGaA.• Betico is a trademark of Miguel Carrera y CIA S.A.U.• Big Cat is a trademark of Atlas Copco Australia Pty Ltd.• Boge is a trademark of Boge Kompressoren Otto Boge GmbH
& Co. KG.• Bottarini is a trademark of Gardner Denver, Inc.• Busch is a trademark of Busch Manufacturing Co.• Case Poclain is a trademark of CNH Industrial America LLC.• Caterpillar is a trademark of Caterpillar Inc.• Ceccato is a trademark of International Compressor Distribution
NV.• Champion is a trademark of Gardner Denver, Inc.• Chicago P. is a trademark of Chicago Pneumatic.• Chinook is a trademark of Chinook Industrial Ltd.• Clark is a trademark of Clark Filter, Inc.• Compair is a trademark of Gardner Denver, Inc.• Creemers is a trademark of Creemers Compressors B.V.• CTA is a trademark of CTA.• Cummins is a trademark of Cummins Inc.• D.V.P. is a trademark of D.V.P. Vacuum Technology s.p.a.• Deltech is a trademark of SPX Corporation.• Domnick Hunter is a trademark of Parker Domnick Hunter.• Donaldson is a trademark of Donaldson Company, Inc.• Edwards is a trademark of Atlas Copco AB.• Esam is a trademark of Esam S.p.A.• F.P.Z. Eff epizeta is a trademark of FPZ S.p.A.• Fairey Arlon is a trademark of Fairey Arlon Ltd.• FC Curtis is a trademark of Curtis-Toledo, Inc.• Fiac is a trademark of Fiac S.p.A.• Fiat is a trademark of Fiat S.p.A.• Fini is a trademark of Fini S.p.A.• Finite is a trademark of Parker Hannifi n Corp.• Fleetguard is a trademark of Cummins Inc.• Friulair is a trademark of Friulair s.r.l.• FST is a trademark of FST GmbH Filtrations-Separations-Technik• Fu Sheng is a trademark of Fu Sheng Group.• Gardner Denver is a trademark of Gardner Denver, Inc.• Gardner Denver Wittig is a trademark of Gardner Denver, Inc.• GEV is a trademark of General Europe Vacuum S.r.l.• Hankison is a trademark of Hankison Corp.• Heidelberger is a trademark of Heidelberger Druckmaschinen
AG.• Hiross is a trademark of Hiross.• Hitachi is a trademark of Hitachi Construction Machinery Co.,
Ltd.• Hokuetsu is a trademark of Hokuetsu Industries Co.,Ltd. • HydroVane is a trademark of Gardner Denver, Inc.• IHI is a trademark of IHI Corporation.• Ingersoll Rand is a trademark of Ingersoll-Rand plc.• J.C.B. is a trademark of JCB Construction Equipment Australia.• Jun-air is a trademark of IDEX Corporation.• Kaeser is a trademark of Kaeser Kompressoren SE.• Knorr Bremse is a trademark of Knorr-Bremse AG.• Kobelco is a trademark of Kobe Steel, Ltd.• Kremlin is a trademark of Kremlin.• Leybold is a trademark of OC Oerlikon Management AG,
Pfäffi kon.• Leyland is a trademark of Leyland Filtration Limited.• Liebherr is a trademark of Liebherr-International Deutschland
GmbH.• Lilly is a trademark of Lilly Engineeering Company, Inc.• Mahle is a trademark of Mahle International GmbH.• Manitou is a trademark of Manitou BF.
469100 101
• Mann & Hummel is a trademark of Mann & Hummel GmbH.• Mark Compressors is a trademark of International Compressor
Distribution NV.• Mattei is a trademark of Mattei Compressors, Inc.• Mikropor is a trademark of Mikropor Inc.• Mil’s is a trademark of Mil’s SAS.• Mitsuiseiki is a trademark of Mitsui Seiki Inc.• MP Filtri is a trademark of MP Filtri S.p.A.• MTA is a trademark of MTA S.p.A.• Multivac is a trademark of Multivac Sepp Haggenmüller GmbH.• Nash Elmo is a trademark of Gardner Denver, Inc.• New Holland is a trademark of Cnh Global NV.• O & K is a trademark of Orenstein & Koppel GMBH.• Omega is a trademark of Omega Air.• OMI is a trademark of Offi cine Meccaniche Industriali S.r.l.• Orion is a trademark of Orion Machinery Co.,Ltd.• Pfeiff er is a trademark of Pfeiff er Vacuum GmbH.• Pneumofore is a trademark of Pneumofore S.p.A.• Poclain is a trademark of Poclain Hydraulics Group.• Pompe Travaini is a trademark of Pompe Travaini S.p.A.• Purolator is a trademark of Mann & Hummel GmbH.• Puska is a trademark of International Compressor Distribution
NV.• PVR Rotant is a trademark of Agilent Technologies Italia S.p.A.• Renault is a trademark of Renault Trucks SAS.• Renner is a trademark of Renner GmbH.• Rietschle is a trademark of Gardner Denver, Inc.• Robuschi is a trademark of Gardner Denver, Inc.• Rotair is a trademark of Rotair S.p.A.• Rotorcomp is a trademark of Rotorcomp Verdichter GmbH.• Scania is a trademark of Scania AB.• Schneider is a trademark of TTS Tooltechnic Systems AG & Co.
KG.• SCS is a trademark of SCS Filtration Pty Ltd.• Shanghai SCR is a trademark of Shanghai Screw Compressor
Co., Ltd.• Shavo is a trademark of Shavo Technologies Pvt. Ltd.• Siemens is a trademark of Siemens AG.• SMC is a trademark of SMC Corporation.• Solberg is a trademark of Solberg Manufacturing, Inc.• Stauff is a trademark of Stauff Corporation Pty Ltd.• Sullair is a trademark of Sullair LLC.• Swan is a trademark of Tong Cheng Iron Works Co., Ltd• Tamrock is a trademark of Sandvik AB. • Termomeccanica is a trademark of Termomeccanica S.p.A.• TPC Pneumatics is a trademark of TPC Mechatronics Co., Ltd.• Ultrafi lter is a trademark of Donaldson Company, Inc.• Volvo is a trademark of AB Volvo.• Volvo Penta is a trademark of AB Volvo.• Vuototecnica is a trademark of Vuototecnica S.r.l.• Walker is a trademark of Walker Filtration Pty Ltd.• Wilkerson is a trademark of Wilkerson Corp.• Worthington is a trademark of Worthington Compressor USA,
LLC.• Zander is a trademark of Zander Systems Incorporated.
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Catalogue
The information contained in this catalogue was accurate at the time of printing. Ultramax Systems accepts no responsibility for any errors herein. Specifications can be subject to change without notice.
All Rights Reserved.Copyright Ultramax Systems 2015.ABN 66 874 024 946.
Reproduction of this catalogue in part or complete form is not permitted without approval of Ultramax Systems