© 2017 Lam Research Corp. | EAG 2017 1 YS Kim & Hyuckjun Kown CTD, Lam Research Ultra-Shallow Junction Formation on 3D Silicon and Germanium Device Structures by Ion Energy Decoupled Plasma Doping
© 2017 Lam Research Corp. | EAG 2017 1
YS Kim & Hyuckjun Kown
CTD, Lam Research
Ultra-Shallow Junction Formation on 3D Silicon and Germanium Device Structures
by Ion Energy Decoupled Plasma Doping
© 2017 Lam Research Corp. | EAG 2017 2
► Introduction and challenges Challenges on device
USJ on 3D structure
► Plasma-assisted doping (PaD) on Si Previous work for plasma-assisted doping on Si
► Annealing vs Doping on Si PaD vs ALD vs GaP vs SOD
► Plasma-assisted doping on Ge Various annealing for junction depth and P level
Plasma-assisted doping on Ge
► Summary
Overview
© 2017 Lam Research Corp. | EAG 2017 3
► Introduction and challenges Challenges on device
USJ on 3D structure for <10 nm node
► Plasma-assisted doping (PaD) on Si Previous work for plasma-assisted doping on Si
► Annealing vs Doping on Si
► Plasma-assisted doping on Ge Various annealing for junction depth and P level
Plasma-assisted doping on Ge
► Summary
Overview
© 2017 Lam Research Corp. | EAG 2017 4
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© 2017 Lam Research Corp. | EAG 2017 5
Demands on Surface Engineering Due to Increasing of Both R and C Components on <10 nm Node Device
imec 2015
To reduce Rc: or or : the Schottky barrier height N : the electrically active dopant density at the interfaceA : contact area
Source: Chipworks
© 2017 Lam Research Corp. | EAG 2017 6
► Introduction and challenges Challenges on device
USJ on 3D structure for <10 nm node
► Plasma-assisted doping (PaD) Previous work for plasma-assisted doping on Si
► Annealing vs Doping on Si
► Plasma-assisted doping on Ge Various annealing for junction depth and P level
Plasma-assisted doping on Ge
► Summary
Overview
© 2017 Lam Research Corp. | EAG 2017 7
► Doping on 3D structure will be a challenge due to its directionality during implantation
► To form shallow junction on 3D structure, reducing ion energy and increasing ion scattering will be necessary
► Monolayer doping by deposition of dopant will be an alternate option
Comparison of Conformality for 3D USJ with Various Doping Schemes
Beamline I2P PLAD(Plasma Doping)
PaD(Plasma-assisted Doping)
MLD(Mono-Layer Doping)
V. S. Basker et al, VLSI Tech. Symp., 2010
© 2017 Lam Research Corp. | EAG 2017 8
Comparison of PaD with Typical PLAD (with Bias)Y.Kim et al, IWJT 2016
* Data Source from S Qin, IEEE Trans Electron Dev 62 (2015)
Plasma Doping with Bias
Lam result with no-Bias(with pre-treatment)
Rs from pre-treat but no bias power added is compatible with PLAD
Before doping
Si
After PaD
© 2017 Lam Research Corp. | EAG 2017 9
► Introduction and challenges Challenges on device
USJ on 3D structure for <10 nm node
► Plasma-assisted doping (PaD) on Si Previous work for plasma-assisted doping on Si
► Annealing vs Doping on Si
► Plasma-assisted doping on Ge Various annealing for junction depth and P level
Plasma-assisted doping on Ge
► Summary
Outline
© 2017 Lam Research Corp. | EAG 2017 10
► Junction depth can be optimized by annealing condition to form USJ
► Dopants activation confirmed with Rs measurement and SRP
Various Annealing on PaD Processed Si Samples
1E+16
1E+17
1E+18
1E+19
1E+20
1E+21
1E+22
1E+23
0 50 100
P C
ON
CEN
TRAT
ION
(ato
ms/
cc)
DEPTH (nm)
SIMS
SRP
715 /sq
1E+16
1E+17
1E+18
1E+19
1E+20
1E+21
1E+22
1E+23
0 50 100
P C
ON
CEN
TRAT
ION
(ato
ms/
cc)
DEPTH (nm)
SIMS
SRP
83 /sq
1E+17
1E+18
1E+19
1E+20
1E+21
1E+22
1E+23
0 100 200P
CO
NC
ENTR
ATIO
N (a
tom
s/cc
)DEPTH (nm)
SRPSIMS
38 /sq
Anneal A Anneal B Anneal C
© 2017 Lam Research Corp. | EAG 2017 11
Xj with Various Doping Technique vs. Annealing
1.0E+17
1.0E+18
1.0E+19
1.0E+20
1.0E+21
1.0E+22
0 5 10 15 20 25
P Co
nc@
Si S
urfa
ce (
atom
/cm
3 )
Xj (nm)
ALD P_RTP ALD P_LAALD P_FLA PaD_RTPPaD_LA PaD_FLAPaD_as doped GaD_RTPGaD_as doped SOD_10nm_RTPSOD_10nm_FLA SOD_as dep
► Junction depth can be optimized by optimizing annealing condition to form USJ Dopants activation confirmed by SRP
► Shallowest Xj can be produced by either ALD or MLD (GaD here) Dopant level with ALD is higher than MLD due to encapsulated surface to reduce out-diffusion
Highest dopant level can be produced by PaD with LA or FLA
As doped/dep < 5 nm
Laser annealed < 7 nm
Flash annealed <12 nm
RTP annealed <21 nm
© 2017 Lam Research Corp. | EAG 2017 12
► Dopant level at Si surface can be increased by plasma-assisted doping, while GaD/MLD shows the lower level due to its limited dopant source Highest dopant level can be produced by PaD with LA or FLA
Dopants activation confirmed by 4pt-pb & SRP
► Shallowest Xj can be produced by laser annealing with the similar surface P level
Dopant Level and Junction Depth (Xj)Doping vs. Annealing Technique
1.0E+16
1.0E+17
1.0E+18
1.0E+19
1.0E+20
1.0E+21
ALD PaD GaD SOD
Surf
ace
P Co
nc(a
tom
/cc)
Doping Technique
0
5
10
15
20
As-doped LA FLA RTA
Junc
tion
Dep
th (
Xj,
nm)
Annealing Technique
Average Surface Dopant Level of P Avg Junction Depth with Various Annealing
PaD, ALD, SOD, GaDPost annealing
© 2017 Lam Research Corp. | EAG 2017 13
► Introduction and challenges Challenges on device
USJ on 3D structure for <10 nm node
► Plasma-assisted doping (PaD) on Si Previous work for plasma-assisted doping on Si
► Annealing vs Doping on Si
► Plasma-assisted doping on Ge Various annealing for junction depth and P level
Plasma-assisted doping on Ge
► Summary
Outline
© 2017 Lam Research Corp. | EAG 2017 14
► Fast diffusion of n-dopant is unfavorable to for USJ on Ge
► Efficient strategies to be developed To constrain the diffusion of n-type
dopants
To increase the level of electrical activation, i.e., to hinder the formation of dopant defect cluster
Issue of N Dopants on Ge
Flash or Laser Anneal
co-Doping
© 2017 Lam Research Corp. | EAG 2017 15
► Plasma doping (no bias power, PH3) produces ~5 nm junction depth, while no plasma (gas only) could not produce any
► No significant effect of wafer temperature is seen on plasma-assisted doping level at Ge surface
Plasma-Assisted Doping for P Doping on GeWith vs. Without Plasma: As Doped
Dopants Level vs. Plasma
With Plasma
No Plasma
With vs. Without Plasma @ 45C
Plasma-assisted Doping
1.E+17
1.E+18
1.E+19
1.E+20
1.E+21
1.E+22
1.E+23
0 200 400
Surf
ace
Dop
ant
Leve
l (at
om/c
c)
Chuck Temp(C)
Ds_plasma
Ds_no plasma
© 2017 Lam Research Corp. | EAG 2017 16
► P level after annealing by RTP is < 3E19
► Flash or P Enhancement will be the option to increase the level
To Increase P Level on GeAnnealing Variation and Other Enhancement
Expected P Concentration with Enhancement + Flash Annealing
0E+00
1E+01
2E+01
3E+01
4E+01
5E+01
6E+01
7E+01
8E+01
9E+01
1E+02
1E+17
1E+18
1E+19
1E+20
1E+21
1E+22
1E+23
0 50 100
Ge
INTE
NS
ITY
(arb
itrar
y un
its)
P C
ON
CE
NTR
ATI
ON
(ato
ms/
cc)
DEPTH (nm)
Ge->
RTP 60sec
No annealing
P Enhanced +RTP
P Enhanced + FLA
Xj vs. RTP Temp
Pre and Post RTP on PaD Ge
© 2017 Lam Research Corp. | EAG 2017 17
► P level after activation annealing by RTP is ~1E21
► P Enhancement with other annealing will be the option to increase the level
► Steeper profile is expected as FLA or LA will be applied
Enhanced P Level of Plasma-Assisted Doping on Ge After RTP 600C, 30 sec
1E+16
1E+17
1E+18
1E+19
1E+20
1E+21
1E+22
1E+23
P CO
NCE
NTR
ATIO
N (
atom
s/cc
)
Normalized DEPTH (nm)
Si->
O->
P
N->
<10 nm Xj3 nm slope
SiN cap
P Doping on Ge with Enhancement
© 2017 Lam Research Corp. | EAG 2017 18
► Novel process approach has been developed to form USJ on 3D structure of Si and Ge using plasma
► Novel approaches increase P dopant level and lowers Rs further, therefore, conformal doping on 3D structure can be enabled without bias power No structure damage has been observed
Confirmed that doping with no bias power forms shallow Xj depth of <7 nm on 3D structure
► Finally various annealing could reduce Xjto <5 nm
Executive Summary
Doping on 3D Structure
Annealing vs. Xj
P