UIG GLASS-FUSED-TO-STEEL BOLTED STORAGE TANKS · 2014. 8. 5. · Glass Fused to Steel Bolted Tank Advantage • Short construction period and low project cost. • Superior corrosion

UIG GLASS-FUSED-TO-STEELBOLTED STORAGE TANKS

United Industries Group, Inc.11 Rancho Circle, Lake Forest, CA 92630

Phone: (949) 759-3200 Fax: (949) 759-3425 Email: [email protected] Web: www.unitedind.com

Quality Control• Raw Materials Tested in Factory:

• Ingredient Test Analysis • Impurities Test

• Batch Sample Testing: • Enamel Fluidity Test• Chromatic Test• Difference Analysis• Enamel Burning Test• Acid and Alkali Resistance Test• Glossy Adhesion test

• Middle Stage Product Test:• Amplification Test in Simulated Environment

• Destructive Test• Impact Test• Spark Test• Sliced Electric Microscope Analysis

Steel Enameling StepsUIG employs the latest breakthrough technology in steel enameling industry based on the utilization of Titanium (Ti) rich Hot Rolled Carbon Steel specifically prepared for enameling application only. During enameling (Ti) rich Hot Rolled Carbon Steel has excellent chemical properties and physical performance due to its high titanium content which eliminates Fish Scale defect. Furthermore superfine glass foam-like structure of the enameled layer provides enameled steel plates with excellent flexibility and durability.

1. Plate Fabrication and Rolling 2. Glass Spraying

3. High Temperature Enameling at 1450°F - 1600°F(790°C - 870°C)

4. Product Test Line

Glass Lined Bolted Tank Introduction

• Plates

• Bolts

• Tank

Glass Lined Bolted Tank

1. Embedded Ring View Outside 2. Embedded Ring View Inside 3. Four Panels Connection

Glass Lined Sheet Fundamental Characteristics:Category SpecificationCoating Color Dark Green, White, Blue, Tan or Custom

Coating Thickness

1-Coat & 1-Burn Process:6-10 MILS DFT (0.15 ~ 0.25 mm)

2-Coats & 2-Burns Process:8-14 MILS DFT (0.20 ~ 0.35 mm)

3-Coats & 1-Burn Process:8-16 MILS DFT (0.20 ~ 0.40 mm)

Acid and Alkalinity Proof Standard Sheet PH: 3~11Special Sheet PH: 1~14

Adhesion 3,450 N/cm

Elastic Same as Steel Sheet – around 500 Kn/mm

Hardness 6.0 (Mohs)

Service Life ≥ 30 + Years

Spark Test >3000V

Permeability Gas/Liquid impermeable

Easy to Clean Smooth, glossy, inert, non-adhesive

Corrosion Resistance Excellent - suitable for wastewater, sludge, saltwater, sea water, high and low sulfur diesel, brine, crude oil, leachate, organic and inorganic compounds.

Comparison of Various Tank Characteristics - 1

Item Concrete Tank Welded Tank Glass LinedBolted Tank

Epoxy Coated Bolted Tank

Appearance Good Good Excellent Good

Corrosion Resistance

Good Bad Excellent Bad

Abrasion Resistance

Good Bad Excellent Bad

Cleaning Bad Bad Good Bad

Maintenance Average Expensive Easy Difficult

Comparison of Various Tank Characteristics - 2Characteristic Stainless Steel Carbon Steel FRP Concrete Rubber Glass Lined

Abrasion Resistance

Normal Normal Bad Good Bad Good

Corrosion Resistance

Good Bad Normal Bad Normal Good

Impact Resistance

Good Good Normal Good Good Good

Insulation Bad Bad Good Good Good Good

Easy to Clean Good Normal Very Bad Very Bad Very Bad Good

Heating Allowed Allowed Not Allowed Not Allowed Not Allowed Allowed

AntistaticProperty

Bad Bad Good Good Good Good

Comparison of Various Tank Characteristics - 3Characteristic Concrete Carbon Steel

Welded CS Glass

Lined Bolted CS Epoxy

Coated Bolted Weight (T) Heavy Heavy Light Light

Tank Cost High High Low Low

Tank Temperature Protection

No Need Need Need

Anti-Corrosion Treatment

No Required Not Required Required

Maintenance No High Cost No High Cost

Corrosion Resistance

Normal Bad Excellent Bad

Abrasion Resistance

Good Bad Good Bad

EstimatedService Life

30-50 years 30-40 years 30-40 years 20-25 years

Comparison of Various Tank Characteristics - 4Characteristic Concrete SS304 Bolted Epoxy Coated

BoltedGlass Lined

BoltedProduct Color Gray Metal Color Any Color Green, White

Blue, Any Color

Coating Thickness

No No 6-10 Mils DFT 8-16 Mils DFT

Steel Thickness >10” 12GA – ½” 12GA – ½” 14GA – ½”

Acid & Alkali Resistance

Normal Normal Normal Excellent

Hardness C15-c60 HV310-370,Mohs 5.5

Mohs 4-5 Mohs 6-7

InstallationSpeed

Slow Fast Fast Fast

Removal Impossible Possible Possible with coating damage

Possible

Appearance Normal Only one color OK Good

Comparison of Various Tank Characteristics - 5No. Item Concrete Tank Carbon Steel

Welded TankGlass Lined Bolted

Tank1 Construction Time 1/3 longer than welded

tankLong duration

plus field coating1/3 the time of welded tank

2 Process Technology Demand

Strict and Difficult Welding, Special skills, very

difficult

Easy - no skilled labor required and no

field welding required.

3. Appearance Normal Bad Good

Glass Fused to Steel Bolted Tank

Advantage

• Short construction period and low project cost.

• Superior corrosion resistance with service life more than 30-years.

• Convenient installation, easy construction, good quality.

• Tank volume can be expanded.• Excellent appearance, color can be

customized.• Not subject to weather conditions.• No need for heavy installation

equipment.• Easy to expand, dismantle and

move.

In the United States, Europe and many other countries glass lined bolted tanks have more than a 100-year history and are commonly used in various applications for wastewater treatment, bio-gas storage, potable water, petroleum, grain and dry bulk storage.

Various Kinds of Tanks and Applications

Water Storage Landfill Leachate Treatment Water Treatment

Industrial Water Supply

Chemical Waste Treatment

Community Water Supply

Waste Water and Potable Water Projects

Waste Water Treatment – 7 sets 1200m3 Potable Water Tank

Waste Water Reconstruction and Extension

Glass Lined Radical Sedimentation Tank

Waste Water

Project DescriptionTotal Volume: 5200M3

Mining Waste Water Treatment Project

Biogas Project

Tank Volume: 3000 CBM

Brewery Wastewater Treatment

Project Description

2 sets of UASB Reactors Single tank volume: 1127 m3

2 sets of UASB Reactors Single tank volume: 870 m3

Grain and Oil Waste Water Project

Waste Water Project

Petroleum Industry

Oil Field Reinjection Water

Municipal Sewage Project

Pharmacy Waste Water Treatment Project

Anaerobic Reactor – Biogas Engineering

Enamel tanks can be used as various anaerobic reactors.

Various Anaerobic Reactors

Glass Lined Tanks are the best option for biogas engineering