TECHNOLO GIES Pilot Plants-Process Engineering Systems-Technical Teaching Equipment R otary Film Evaporator Large-20 Liter -50 Liter Rotary Film Evaporator Salient Features Efficient glass condneser provides Maximum Solvent recovery System can be customised using different Glass Arrangements as per solvent boiling points and available height Best Vacuum sealing by Dry Mechanical Seal Excelant handlingby large and easily readable displaywith process LED Indication Overheat temperture control saves material by cut off Power to heater in case of in Main control action failure Microprocesor Based Panel with large display With Vacuum Control and Shut down scheme makes system PC Compatible .All the data can be validated with the help of SCADA(Optional) Unique flask Handling arrrangement by which Single peron to remove large hot Flask like 50 liter Flameproof Control panel Ensures maximum Safety Email: [email protected]Website: www.udtechnologies. com Call on: +91 704 33 313 44 SAMIR SHAH (CEO)
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T E C H N O L O G I E S
P i l o t P l a n t s - P r o c e s s E n g i n e e r i n g S y s t e m s - T e c h n i c a l T e a c h i n g E q u i p m e n t
Rotary Film EvaporatorLarge-20 Liter -50 Liter
Rotary Film Evaporator Salient FeaturesEfficient glass condneser providesMaximum Solvent recovery
System can be customised using differentGlass Arrangements as per solvent boilingpoints and available height
Best Vacuum sealing by Dry Mechanical Seal
Excelant handlingby large and easily readable displaywith process LED Indication
Overheat temperture control saves
material by cut off Power to heater in case ofin Main control action failure
Microprocesor Based Panel with large displayWith Vacuum Control and Shut down schememakes system PC Compatible .All the data canbe validated with the help of SCADA(Optional)
Unique flask Handling arrrangement by whichSingle peron to remove large hot Flask like 50 liter
P i l o t P l a n t s - P r o c e s s E n g i n e e r i n g S y s t e m s - T e c h n i c a l T e a c h i n g E q u i p m e n t
otary Film EvaporatorLarge-20 Liter -50 LiterRThe rotary evaporator principle is the most universal method,as it is an efficient, last and gentle way to separate liquids. The rotating flask continuously covers a large surface area with a thin film, which is ideal for rapid heat transfer. Fortuitously, the film also ensures uniform heat distribution without local heating.
SALIENT FEATURES:
Movable Model, sleek, compact with minimum footprint and available with 20 lit. ;50 lit. and 100 lit.
Glass Distillation set up and Equipment can be customised as per applications and process Requirement
Best vacuum sealing with Dry Mechnical Seal .All Contact parts are of Glass or/and PTFE ,which extends its life and reduces down time
Special arrangement is provided such that single person can dismantle hot flask safely
Operator Friendly control panel-Higher rated microprocessor based with large digital display
Overheat temperture controller saves material by cut off Power to heater in case of Main controller failure
Models available with parameter of Safety and validation
Glass Distillation set up can be customised as per Client’s Requirement
Combo models are available for Solid Liquid Extraction and Concentration
The facility to work the unit under full vacuum further facilitats evaporation at as low temperature as possible. These features renders rotary film evaporator to be ideally suited for evaporation of heat sensitive material. It is equally successful for evaporation of suspension in crystallization processes drying of powder/ granule etc.
Overview
P i l o t P l a n t s - P r o c e s s E n g i n e e r i n g S y s t e m s - T e c h n i c a l T e a c h i n g E q u i p m e n t
echnical data -Microprocessorbased Systems -20 liter TThe UD large scale evaporators 20-50-100 are perfectly designed for a great deal of different distilling processes, from standard evaporation without vacuum control up to complex distillation processes with vacuum control.
Leakage Rate: Less than 1 mbar/minute Material of Construction Gear head CI Powder coated and SS 304 partsHeating bath Stainless steel 1.4301 (AISI 304)Heating element Stainless steel 1.4301 (AISI 304)Glass Borosilicate 3.3In contact with product FDA compliant materials Cooling Consumption Depends on solvent to get condnesed ;250 liter/hr to 450 liter hour at 5 deg C Temp. DifferenceRestriction max. 2.7 bar abs. without pulsation
Our models has four variants as shown in model selection chart
Validation GMP Model is available FAT Documentation shall be provided
Display Bath temperature Yes (1 °C steps)Vapor temperature Yes (1 °C steps)Set rotation speed Yes (1 RPM steps)Set bath temperature Yes (1 °C steps)Actual vacuum Yes (1 mm Hg steps)-Other units available on requestSet vacuum Yes (1 mm Hg steps)-Other units available on request Performance 3.5 Liter Wate condensation with 40 deg c temperature difference between Bath and boiing Point and under Vacuum 750mm Hg with RPM 90
Technical data -Microprocessor based Systems -20 liter
Aspects such as safety, convenience and cost savings have been considerably taken into account during the development of the large scale evaporators. This is reflected in various unique product advantages.Rota Evaporator 20 litre allows Chemist to distill 3.5 Litre/hr Water equivalent or 16 litre Acetone with 40 deg c Temperature DifferenceOur Rota evaporators are PC Compatible means its electronic control is capable to communicate with SCADA.
P i l o t P l a n t s - P r o c e s s E n g i n e e r i n g S y s t e m s - T e c h n i c a l T e a c h i n g E q u i p m e n t
otary Film Evaporator Large-20 literR
ValidationB StandardG GMP SafetyW WeatherproofF Flameproof Receiving Flasks1 Single Flask-10 liter2 Twin Flask-2 x 10 liter Automation1 Regular2 Microprocessor Based control; PC Compatible 3 PC linked Voltage1 Single Phase 230V,50 hz2 Three Phase 440V,50 Hz3 Single Phase 200 V,50 Hz4 Others ,Specify-on request
Model Selection
RE20
P i l o t P l a n t s - P r o c e s s E n g i n e e r i n g S y s t e m s - T e c h n i c a l T e a c h i n g E q u i p m e n t
The UD large scale evaporators 20-50-100 are perfectly designed for a great deal of different distilling processes, from standard evaporation without vacuum control up to complex distillation processes with vacuum control. Aspects such as safety, convenience and cost savings have been considerably taken into account during the development of the large scale evaporators. This is reflected in various unique product advantages. Rota Evaporator 50 litre allows Chemist to distill 6 Litre/hr Water equivalent or 16 litre Acetone with 40 deg c Temperature Difference
Our Rota evaporators are PC Compatible means its electronic control is capable to communicate with SCADA.
Leakage Rate: Less than 1 mbar/minute Material of Construction Gear head CI Powder coated and SS 304 partsHeating bath Stainless steel 1.4301 (AISI 304)Heating element Stainless steel 1.4301 (AISI 304)Glass Borosilicate 3.3In contact with product FDA compliant materials CoolingConsumption Depends on solvent to get condnesed ;250 liter/hr to 450 liter hour at 5 deg C Temp. DifferenceRestriction max. 2.7 bar abs. without pulsation
Our models has four variants as shown in model selection chart
Validation GMP Model is available FAT Documentation shall be provided Display Bath temperature Yes (1 °C steps)Vapor temperature Yes (1 °C steps)Set rotation speed Yes (1 RPM steps)Set bath temperature Yes (1 °C steps)Actual vacuum Yes (1 mm Hg steps)-Other units available on requestSet vacuum Yes (1 mm Hg steps)-Other units available on request Performance 5.5 Liter Water condensation with 40 deg c temperature difference between Bath and boiing Point and under Vacuum 750mm Hg and RPM 60
otary Film Evaporator Large-50 literRTechnical data -Microprocessor based Systems -50 liter
P i l o t P l a n t s - P r o c e s s E n g i n e e r i n g S y s t e m s - T e c h n i c a l T e a c h i n g E q u i p m e n t
otary Film Evaporator Large-50 literR
Validation B Standard G GMP Safety W Weatherproof F Flameproof Receiving Flasks 1 Single Flask-20 liter 2 Twin Flask-2 x 20 liter 3 If others,Please specify Automation 1 Regular 2 Microprocessor Based control; PC Compatible 3 PC linked Voltage 1 Three Phase 440V,50 Hz 2 Others ,Please Specify-on request
Model Selection
RE20
T E C H N O L O G I E S
P i l o t P l a n t s - P r o c e s s E n g i n e e r i n g S y s t e m s - T e c h n i c a l T e a c h i n g E q u i p m e n t
Model
Electrical connection req.
Total Power consumption
Rotation drive
Bath lift
Speed Control
Heater
Bath heating control
Bath Movement
Vapor temperature
Bath temperature
Process Timing Indication
Vacuum Indication
Electric Control Panel
Bath
Glass Assembly
Housing and trolley
Supporting Structure
Flanges and Gasket
Evaporation Performance
Safety Features
Overall dimensions
GMP Flameproof
440V, 50 Hz, (3 Phase + neutral)
9 HP
1.0 HP , Three Phase, Flameproof TEFC Motor
1.0 HP, , Three Phase , Flame Proof, TEFC motor
20 – 90 RPM with Electronic control and digital display-Frequency Converter
8 KW, Flameproof
Electronic, On Off with PT-100 & Digital display
Motorized
PT-100 with Digital display
Up to 180oC
Digital
Digital
With push buttons ,switches and electrical safety protection, Flameproof
Double walled Stainless steel (SS 304) with insulation