STEEL DIAPHRAGMS IN PRESTRESSED CONCRETE GIRDER BRIDGES Sponsored by the Iowa Department of Transportation and the Iowa Highway Research Board Final Report September 2004 Iowa DOT Project TR-424 CTRE Project 99-36 Department of Civil, Construction and Environmental Engineering
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Sponsored bythe Iowa Department of Transportationand the Iowa Highway Research Board
Final Report September 2004
Iowa DOT Project TR-424CTRE Project 99-36
Department of Civil, Construction and Environmental Engineering
The opinions, findings, and conclusions expressed in this publication are those of the authors andnot necessarily those of the Iowa Department of Transportation or the Iowa Highway Research Board.
CTRE’s mission is to develop and implement innovative methods, materials, and technologies forimproving transportation efficiency, safety, and reliability while improving the learning environment ofstudents, faculty, and staff in transportation-related fields.
4. Title and Subtitle 5. Report Date September 2004 6. Performing Organization Code
Steel Diaphragms in Prestressed Concrete Girder Bridges
7. Author(s) 8. Performing Organization Report No. Robert E. Abendroth, Fouad S. Fanous, and Bassem O. Andrawes 9. Performing Organization Name and Address 10. Work Unit No. (TRAIS)
11. Contract or Grant No.
Center for Transportation Research and Education Iowa State University 2901 South Loop Drive, Suite 3100 Ames, IA 50010-8634
12. Sponsoring Organization Name and Address 13. Type of Report and Period Covered Final Report, January 1999 to September 2004 14. Sponsoring Agency Code
Iowa Department of Transportation 800 Lincoln Way Ames, IA 50010 15. Supplementary Notes This report is available in color at www.ctre.iastate.edu. 16. Abstract
Over the years, bridge engineers have been concerned about the response of prestressed concrete (PC) girder bridges that had been hit by over-height vehicles or vehicle loads. When a bridge is struck by an over-height vehicle or vehicle load, usually the outside and in some instances one of the interior girders are damaged in a bridge. The effect of intermediate diaphragms in providing damage protection to the PC girders of a bridge is not clearly defined. This analytical study focused on the role of intermediate diaphragms in reducing the occurrence of damage in the girders of a PC-girder bridge that has been struck by an over-height vehicle or vehicle load. The study also investigated whether a steel, intermediate diaphragm would essentially provide the same degree of impact protection for PC girders as that provided by a reinforced-concrete diaphragm. This investigation includes the following: a literature search and a survey questionnaire to determine the state-of-the-art in the use and design of intermediate diaphragms in PC-girder bridges. Comparisons were made between the strain and displacement results that were experimentally measured for a large-scale, laboratory, model bridge during previously documented work and those results that were obtained from analyses of the finite-element models that were developed during this research for that bridge. These comparisons were conducted to calibrate the finite element models used in the analyses for this research on intermediate diaphragms. Finite-element models were developed for non-skewed and skewed PC-girder bridges. Each model was analyzed with either a reinforced concrete or two types of steel, intermediate diaphragms that were located at mid-span of an interior span for a PC-girder bridge. The bridge models were analyzed for lateral-impact loads that were applied to the bottom flange of the exterior girders at the diaphragms location and away from the diaphragms location. A comparison was conducted between the strains and displacements induced in the girders for each intermediate-diaphragm type. These results showed that intermediate diaphragms have an effect in reducing impact damage to the PC girders. When the lateral impact-load was applied at the diaphragm location, the reinforced-concrete diaphragms provided more protection for the girders than that provided by the two types of steel diaphragms. The three types of diaphragms provided essentially the same degree of protection to the impacted, PC girder when the lateral-impact load was applied away from the diaphragm location.
17. Key Words 18. Distribution Statement bridges, collisions, damage, diaphragms, finite-element, girders, impacts, prestressed
No restrictions.
19. Security Classification (of this report)
20. Security Classification (of this page)
21. No. of Pages 22. Price
Unclassified. Unclassified. 151 NA
STEEL DIAPHRAGMS IN PRESTRESSED CONCRETE GIRDER BRIDGES
Iowa DOT Project TR-424
Principal Investigators Robert E. Abendroth
Associate Professor of Civil Engineering
Fouad S. Fanous Professor of Civil Engineering
Iowa State University
Research Assistant Bassem O. Andrawes
Preparation of this report was financed in part through funds by the Iowa Department of Transportation
through its research management agreement with the Center for Transportation Research and Education, Project 99-36.
Center for Transportation Research and Education
Iowa State University ISU Research Park
2901 South Loop Drive, Suite 3100 Ames, IA 50010-8634 Phone: 515-294-8103 Fax: 515-294-0467
www.ctre.iastate.edu
Final Report • September 2004
iii
TABLE OF CONTENTS
LIST OF FIGURES .........................................................................................................................v
ACKNOWLEDGEMENTS........................................................................................................... xi
1. INTRODUCTION ...................................................................................................................1 1.1. Background ......................................................................................................................1 1.2. Problem statement ...........................................................................................................2 1.3. Objective and scope.........................................................................................................3 1.4. Literature review..............................................................................................................4 1.5. Review of current department of transportation practice ................................................9 2. EXPERIMENTAL BRIDGE MODEL..................................................................................13 2.1. Introduction....................................................................................................................13 2.2. Model description ..........................................................................................................13 2.3. Intermediate diaphragms................................................................................................16 2.4. Loading mechanisms .....................................................................................................18
3. FINITE ELEMENT MODEL OF AN EXPERIMENTAL BRIDGE....................................19
3.7. Comparison of analytical and experimental results........................................................43 3.7.1. Comparison of displacements ........................................................................43
3.7.2. Comparison of strains ....................................................................................45
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4. FINITE ELEMENT MODELS OF PROTOTYPE PC GIRDER BRIDGES.........................47 4.1. Introduction ....................................................................................................................47 4.2. Bridges selected for the analyses....................................................................................47
4.2.1. Non-skewed bridge ........................................................................................47 4.2.2. Skewed bridge................................................................................................51 4.3. Finite-element models of a non-skewed bridge .............................................................54 4.3.1. Description of the finite-element model.........................................................54 4.3.1.1. Four-span finite-element model .......................................................54
4.3.1.2. Single-span finite-element model ....................................................58 4.3.2. Intermediate diaphragms................................................................................59
4.3.3. Load cases ......................................................................................................69 4.4. Finite element model of the skewed bridge ...................................................................74
4.4.1. Model description...........................................................................................74 4.4.2. Intermediate diaphragms ................................................................................75 4.4.3. Load cases.......................................................................................................76
5.1. Introduction....................................................................................................................79 5.2. Four-span and one-span finite element models..............................................................79 5.3. Non-skewed bridge model .............................................................................................81
Figure 2.6. Steel X-braced with horizontal strut intermediate diaphragm....................................18
Figure 3.1. Finite element model of an experimental bridge........................................................20
Figure 3.2. Supports condition of the finite element model of the experimental bridge ..............22
Figure 3.3. Reinforced concrete diaphragm for the preliminary finite element model ................24
Figure 3.4. Steel channel diaphragm for the preliminary finite element model ...........................26
Figure 3.5. Steel X-braced with horizontal strut diaphragm for the preliminary finite element model ...................................................................................................27 Figure 3.6. Reinforced concrete diaphragm for the refined finite element model........................29 Figure 3.7. Steel channel diaphragm for the refined finite element model...................................30 Figure 3.8. Steel X-braced with horizontal strut diaphragm for the refined finite element model.............................................................................................................32 Figure 3.9. The load locations considered in the analysis ............................................................34 Figure 3.10. Vertical and horizontal load locations considered in the preliminary and refined finite element models.............................................................................34 Figure 3.11. Steel channel diaphragm sub-model.........................................................................37 Figure 3.12. Steel X-braced diaphragm sub-model ......................................................................41 Figure 3.13. Horizontal load versus horizontal displacement at Point 1 for the no diaphragm condition .................................................................................................44 Figure 3.14. Horizontal load versus horizontal displacement at Point 1 for the RC diaphragms................................................................................................................44
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Figure 4.1. Longitudinal section at centerline of the roadway for the Marshall County Bridge (Adapted from the Iowa DOT-Highway Division design details)................48 Figure 4.2. Cross section of Marshall County Bridge (Adapted from the Iowa DOT- Highway Division design details, File no. 27498, Sheet no. 8).................................50 Figure 4.3. Cross section of an Iowa “Type-D” PC girder ..........................................................51 Figure 4.4. Diaphragms at the abutments and piers (Adapted from the Iowa DOT- Highway Division design details, File no. 27498, Sheet no. 9).................................52 Figure 4.5. Longitudinal section at centerline of the roadway for the Johnson County Bridge (Adapted from Iowa DOT-Highway Division design details, file no. 26197, sheet no. 2) ...............................................................................................53 Figure 4.6. Cross section of the four-span, non-skewed, finite-element bridge model................55 Figure 4.7. Cross section of the roadway passing beneath the bridge..........................................56 Figure 4.8. Boundary conditions considered in the analysis of the four-span finite element model............................................................................................................57 Figure 4.9. Iowa DOT reinforced concrete diaphragms (adapted from the Iowa DOT standard details) .........................................................................................................60 Figure 4.10. Connection between the RC diaphragms and the PC girders ....................................63 Figure 4.11. Iowa DOT X-braced with horizontal strut diaphragm (adapted from the Iowa DOT standards).................................................................................................65 Figure 4.12. Finite element model of a cross bracing member (view looking along the member length) ..........................................................................................................67 Figure 4.13. Iowa DOT K-braced with horizontal strut diaphragm (adapted from the Iowa DOT standards)..........................................................................................................70 Figure 4.14. Load locations............................................................................................................72 Figure 4.15. Force versus time relations used in simulating lateral-impact loads .........................73 Figure 4.16. Arrangement of the intermediate diaphragms in the skewed bridge .........................74 Figure 4.17. Load locations of the skewed bridge model ..............................................................76 Figure 5.1. Maximum principal-tensile strain versus time for the four-span and one-span models without diaphragms (load and strains at the mid-span of Beam BM1).........80
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Figure 5.2. Horizontal displacement versus time for the four-span and one-span models (load and displacement at the mid-span of Beam BM1)............................................81 Figure 5.3. Maximum principal-tensile strain versus time for the RC diaphragms (no load offset on Beam BM1) ..................................................................................83 Figure 5.4. Maximum principal-tensile strain distribution along a portion of Beam BM1 for the RC diaphragms (no load offset on Beam BM1) .........................84 Figure 5.5. Maximum principal-tensile strain versus time for the RC diaphragms (no load offset on Beam BM5) ..................................................................................85 Figure 5.6. Maximum principal-tensile strain distribution along a portion of Beam BM5 for the RC diaphragms (no load offset on Beam BM5).............................................88 Figure 5.7. Maximum principal-tensile strain versus time for the RC diaphragms (16-ft load offset on Beam BM1)...............................................................................89 Figure 5.8. Maximum principal-tensile strain versus time for the RC diaphragms (16-ft load offset on Beam BM5)...............................................................................90 Figure 5.9. Maximum principal-tensile strain versus time for the X-braced diaphragms (no load offset on Beam BM1)...............................................................92 Figure 5.10. Maximum principal-tensile strain distribution along a portion of Beam BM1 for the X-braced diaphragms (no load offset on Beam BM1) ...................................92 Figure 5.11. Maximum principal-strain versus time for the X-braced diaphragms (no load offset on Beam BM5) ..................................................................................94 Figure 5.12. Maximum principal-tensile strain distribution along a portion of BM5 for the X-braced diaphragms (no load offset on Beam BM5) ...................................96 Figure 5.13. Maximum principal-tensile strain versus time for the X-braced diaphragms (16-ft offset load on Beam BM1)...............................................................................96 Figure 5.14. Maximum principal-tensile strain versus time for the X-braced diaphragms (16-ft load offset on Beam BM5)...............................................................................97 Figure 5.15. Maximum principal-tensile strain versus time for the K-braced diaphragms (no load offset on Beam BM1) ..................................................................................98 Figure 5.16. Maximum principal-tensile strain distribution along a portion of BM1 for the K-braced diaphragms (no load offset on Beam BM1) ...................................99
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Figure 5.17. Maximum principal-tensile strain versus time for the K-braced diaphragms (no load offset on Beam BM5) ..................................................................................99 Figure 5.18. Maximum principal-tensile strain distribution along a portion of BM5 for the K-braced diaphragms (no load offset on Beam BM5) .................................100 Figure 5.19. Maximum principal-tensile strain versus time for the K-braced diaphragms (16-ft load offset on Beam BM1).............................................................................102 Figure 5.20. Maximum principal-tensile strain versus time for the K-braced diaphragms (16-ft load offset on Beam BM5).............................................................................102 Figure 5.21. Horizontal displacement versus time for the RC diaphragms (no load offset on Beam BM1)...............................................................................................104 Figure 5.22. Horizontal displacement versus time for the X-braced diaphragms (no load offset on Beam BM1).......................................................................................104 Figure 5.23. Horizontal displacement versus time for the K-braced diaphragms (no load offset on Beam BM1).......................................................................................105 Figure 5.24. Horizontal displacement versus time for the RC diaphragms (no load offset on Beam BM5)...............................................................................................106 Figure 5.25. Horizontal displacement versus time for the X-braced diaphragms (no load offset on Beam BM5) ................................................................................107 Figure 5.26. Horizontal displacement versus time for the K-braced diaphragms (no load offset on Beam BM5) ................................................................................107 Figure 5.27. Horizontal displacement versus time for the RC diaphragms (16-ft load offset on Beam BM1).............................................................................108 Figure 5.28. Horizontal displacement versus time for the X-braced diaphragms (16-ft load offset on Beam BM1).............................................................................109 Figure 5.29. Horizontal displacement versus time for the K-braced diaphragms (16-ft load offset on Beam BM1).............................................................................109 Figure 5.30. Horizontal displacement versus time for the RC diaphragms (16-ft load offset on Beam BM5).............................................................................110 Figure 5.31. Horizontal displacement versus time for the X-braced diaphragms (16-ft load offset on Beam BM5).............................................................................111
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Figure 5.32. Horizontal displacement versus time for the K-braced diaphragms (16-ft load offset on Beam BM5).............................................................................111 Figure 5.33. Maximum principal-tensile strain in Beam BM1 versus time for the diaphragm conditions (no load offset on Beam BM1).............................................113 Figure 5.34. Maximum principal-tensile strain distribution along a portion of Beam BM1 for the diaphragm conditions (no load offset on Beam BM1) .................................114 Figure 5.35. Maximum principal-tensile strains in Beams BM1 and BM2 for the diaphragm conditions in the non-skewed bridge (no load offset on Beam BM1 ....116 Figure 5.36. Forces in the X-braced and K-braced diaphragms for the simplified models .........117 Figure 5.37. Maximum principal-tensile strains in BM5 versus time for the diaphragm conditions (no load offset on Beam BM5)...............................................................119 Figure 5.38. Maximum principal-tensile strain distribution along a portion of BM5 for the diaphragm conditions (no load offset on Beam BM5) .................................120 Figure 5.39. Maximum principal-tensile strains in Beams BM5 and BM4 for the diaphragm conditions in the non-skewed bridge (no load offset on Beam BM5) .....................121 Figure 5.40. Maximum principal-tensile strain in Beam BM1 versus time for the diaphragm conditions (16-ft load offset on Beam BM1)...........................................................122 Figure 5.41. Maximum principal-tensile strain in Beam BM5 versus time for the diaphragm conditions (16-ft load offset on Beam BM5)...........................................................123 Figure 5.42. Horizontal displacement of Beam BM1 versus time for the diaphragm conditions (no load offset on Beam BM1)...............................................................124 Figure 5.43. Horizontal displacement of Beam BM5 versus time for the diaphragm conditions (no load offset on Beam BM5)...............................................................125 Figure 5.44. Horizontal displacement of Beam BM1 versus time for the diaphragm conditions (16-ft offset on Beam BM1)...................................................................126 Figure 5.45. Horizontal displacement of Beam BM5 versus time for the diaphragm conditions (16-ft offset on Beam BM5)...................................................................126 Figure 5.46. Maximum principal-tensile strain in Beam BM1 versus time for the diaphragm conditions (4-ft load offset on Beam BM1)...........................................128 Figure 5.47. Maximum principal-tensile strains in Beams BM1 and BM2 for the diaphragm conditions in the skewed bridge (no load offset on Beam BM1) ..........129
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Figure 5.48. Maximum principal-tensile strains in Beams BM5 and BM4 for the diaphragm conditions in the skewed bridge (no offset load on Beam BM5) ..........131 Figure 5.49. Maximum principal-tensile strains in Beam BM1 for the diaphragm conditions in the skewed bridge (16-ft offset load on Beam BM1).........................133 Figure 5.50. Locations for maximum principal-tensile strains ...................................................135
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ACKNOWLEDGEMENTS
The Iowa Highway Research Board of the Iowa Department of Transportation (Iowa DOT)
provided funding for the research project (Project No. TR-424). The members of the research
advisory board were Norm McDonald, Bridge Engineer with the Iowa DOT, Darren Moon,
Assistant Bridge Engineer with the Story County Engineering Office, Ray Andrews with
Andrews Prestressed Concrete, and Dan Timmons with Jensen Construction Company. The
authors wish to acknowledge their input and guidance. Also, the authors extend their
appreciation to Denise Wood, Structures Secretary, for her typing of this final report.
1
1. INTRODUCTION
1.1. Background
Over the years bridge engineers have been concerned about the response of prestressed
concrete (PC) girder bridges that have been hit by over-height vehicles or vehicle loads.
According to (Shanafelt and Horn, 1980), for each year, about 200, PC-girder bridges in the
United States are damaged. About 162 of these bridges are damaged by over-height vehicles or
vehicle loads. The actual number of impacts was expected to be significantly higher than these
numbers since many minor collisions are not reported. When a bridge is struck by an over-
height vehicle, usually the outside and in some instances one or more of the interior bridge
girders are damaged.
Historically, engineers with the Office of Bridges and Structures of the Iowa Department
of Transportation (Iowa DOT) have required the use of reinforced concrete (RC), intermediate
diaphragms in all PC-girder bridges that cross over highways. The use of RC intermediate
diaphragms by the Iowa DOT is based on an intuitive damage assessment of the PC bridge
girders that is caused by impacts from over-height traffic beneath the bridge. Bridge engineers
with the Iowa DOT believe that the larger mass, stiffness and damping characteristics of a RC,
intermediate diaphragm, when compared to those characteristics of a steel, intermediate
diaphragm, provide a greater degree of impact protection for the bridge girders.
Bridge contractors have always expressed a desire to substitute steel, intermediate
diaphragms for the RC, intermediate diaphragms in order to reduce the construction time and to
simplify the construction process for PC girder bridges. With the continued use of PC sub-deck
panels for the bridge decks that are constructed in Iowa, precast-concrete manufacturers have
renewed their desire to have the current-design policy regarding intermediate diaphragms
2
changed to permit the use of a simpler configuration for a steel intermediate diaphragm in place
of a RC intermediate diaphragm.
In July of 1989, the Iowa Highway Research Board sponsored a research project whose
objective was to investigate the behavior of steel and RC, intermediate diaphragms. Design
alternatives for a steel, intermediate diaphragm that could be used in place of a RC, intermediate
diaphragm were documented in the final report (Abendroth et al., 1991) of that work. One
configuration for a steel, intermediate diaphragm was reported to essentially provide the same
behavioral response to statically applied, lateral forces as that provided by the RC, intermediate
diaphragm. However, the recommended steel diaphragm was not used by bridge contractors due
to the complexity of the steel bracket assembly that was needed to match the profile of a PC
girder.
The Office of Bridges and Structures of the Iowa DOT recently developed a steel,
intermediate diaphragm that was a modification of the suggested diaphragm (Abendroth et al.,
1991). The modified steel diaphragm was used for the West Town Parkway Bridge in West Des
Moines that has Iowa LXD girders and in the Mason City bypass bridge that has 72-in.-deep,
bulb-tee PC girders. The configuration of this diaphragm is presented later in this report. Both
of these two bridges have highway traffic beneath them; however, the height clearance beneath
these bridges is greater than usual. Therefore, the possibility of impacts to the PC girders of
these two bridges by an over-height vehicle is minimal.
1.2. Problem statement
Intermediate diaphragms for PC girder bridges provide stability to the girders during
bridge construction, contribute to the lateral distribution of vertical wheel loads that are applied
to the bridge deck of multi-girder bridges, and help to distribute lateral-impact forces from over-
3
height vehicles or vehicle loads. Previous research and publications regarding girder stability
and vertical-load distribution have adequately addressed these two topics. Very few publications
have discussed the behavior of PC girder bridges with different types of intermediate diaphragms
when a bridge is subjected to lateral loads. The work presented in this report addresses this
concern, and discusses whether a steel, intermediate diaphragm with simple connections to the
PC girders provides essentially the same degree of damage protection as that provided by the
RC, intermediate diaphragm currently being used by the Iowa DOT.
1.3. Objective and scope
The overall objectives of this work involve extensive and detailed analytical studies. No
experimental work was conducted during this research program. However, published test results
for similar structures were used to calibrate the theoretical findings. The following research
objectives have been identified:
• Review and evaluate the state-of-the-art regarding the role of intermediate
diaphragms in distributing lateral loads through out PC girder bridges.
• Investigate the performance of different types and configurations of intermediate
diaphragms in PC girder bridges.
• Recommend an efficient type of steel, intermediate diaphragm that can be used as an
alternate for a RC, intermediate diaphragm in Iowa, PC-girder bridges. The selected
steel diaphragm should essentially maintain the same degree of damage protection for
the PC girders as that provided by a RC diaphragm, when over-height vehicles or
vehicle loads impact against the bottom flange of the bridge girders.
Verification of the accuracy of any analytical analysis, such as a finite-element analysis,
is necessary to gain confidence in the modeling technique that is used for the finite-element
4
method. Thus, a comparison was made by the ISU researchers between the measured strain and
displacement results that were obtained for an experimental bridge, which was tested during the
earlier ISU research (Abendroth et al., 1991), and those predicted results that were obtained from
the finite-element model, which was developed during this new research, for the same bridge.
Several types of intermediate diaphragm were modeled and studied in the comparison. The
finite-element models were analyzed for the same cases of loading that were used for the testing
the experimental-bridge model. A description of the experimental bridge model, finite-element
model, and experimental and analytical results are presented in this report.
The finite-element-modeling techniques that were applied during the verification study
were then used to analyze two in service bridges. Each model represented a PC girder bridge
with similar properties and dimensions that were used by the Iowa DOT for this type of a bridge.
One of the models was for a skewed bridge and the other model was for a non-skewed bridge.
Each of these bridge models was analyzed considering different types of intermediate
diaphragms. Complete descriptions of the finite-element models and the loading cases used in
the analysis are presented in this report. Predicted strain and displacement responses of the
bridges were calculated and compared for each of the different diaphragm types.
1.4. Literature review
A literature review was conducted on the topics related to the behavior of PC-girder
bridges that were subjected to lateral-impact loads. The search also covered the topics related to
the effectiveness of intermediate diaphragms in distributing lateral load. The search focused on
the use of RC or steel diaphragms in resisting lateral-impact loads that might result from an over-
height vehicle or vehicle load passing beneath a bridge. In addition, the available publications
5
discussing the crash tests (crashworthiness) conducted on vehicles were reviewed to study the
techniques used in modeling the impact load resulting from collisions.
Several domestic and international databases were utilized in this search. Among the
domestic databases were the NTIS (National Technical Information Service), EI Compendex,
GSCI (General Science Abstract), ASTI (Applied Science and Technology Abstracts), the ASCE
civil engineering database, Journal of Structural Engineering, the Northwest Transport Catalog,
and the Iowa State University Catalog. Although there was a large number of publications that
discuss the existence of intermediate diaphragms in bridges, a very few number of these
publications were concerned about the role of diaphragms in distributing lateral loads. Most of
the literature found was discussing the effectiveness of diaphragms when a bridge is subjected to
normal traffic load. Very few publications discussed the use of steel diaphragms in conjunction
with PC girder bridges.
Different opinions were noticed in the publications discussing whether the intermediate
diaphragms are essential in the PC-girder bridges. Although Article 9.10.2 in the Standard
Specifications for Highway Bridges (AASHTO, 1996) requires the use of intermediate
diaphragms at the points of maximum moments for spans over than 40 ft, clear reasons for such
requirements were not given.
Wei (1959) conducted an analytical study of a simple-span, non-skewed, I-beam bridge,
which had a concrete roadway slab that was continuous over steel stringers. Steel, intermediate
diaphragms, which may be in the form of steel channel, a WF-beam, or a built-up section were
inserted in the bridge at different locations. The study was conducted under several types of
vertical loading including a single load, a standard-truck load, and a four-wheel-truck load. Wei
found that in the case of the single and standard-truck load, the addition of diaphragms reduces
6
the maximum moments in the interior beams. On the contrary, when the diaphragms are used in
the case of the four-wheel-truck load, the maximum moment increased in the girders.
The effectiveness of diaphragms in distributing the load was investigated by
Sithichaikasem and Gamble (1972) and Wong and Gamble (1973). These investigations
involved analytical studies to determine the effectiveness of diaphragms in distributing loads in
simple and continuous, PC-girder and slab, highway bridges. Sithichaikasem and Gamble
focused on a simple-span bridge case. Some of their results were:
• Diaphragms cause an increase in the maximum moment in the bridge girders in the
case when the outer line of the wheels can fall directly over the exterior girders.
Thus, their recommendation was to eliminate intermediate diaphragms.
• The location and spacing of diaphragms should not be a function of the span length
alone. In many cases diaphragms are more effective in short bridges than longer
ones.
• The flexural stiffness of the diaphragms should be carefully selected. Diaphragms
that have a flexural stiffness greater than an optimum value may increase the
moments in the girders.
Wong and Gamble, 1973, conducted a similar analysis for a continuous bridge. Some of their
results were:
• An improvement of the load-distribution characteristics was noticed in the case of
bridges that have a large, beam-spacing-to-span-length ratio.
• In most cases, intermediate diaphragms are harmful to PC girders.
There appears to be conflicting evidence as to whether the diaphragms are damage-limiting or
damage-spreading members. Sithichaikasem and Gamble (1972) and Wong and Gamble (1973)
7
suggested that the diaphragms currently being used in bridges are probably the wrong shape and
size and are usually in the wrong locations.
Sengupta and Breen (1973) studied the effectiveness of using diaphragms in PC-girder
and slab bridges. The cast-in-place, concrete diaphragm was the only type of diaphragm that
was discussed in this research. Their experimental research was conducted by testing four,
1/5.5-scale, micro-concrete, simple-span, model bridges with a series of vertical and lateral
loads. The variables that were considered for their tests were the length of the bridge, the skew
angle, and the locations for intermediate diaphragms. These authors tested four models with and
without intermediate diaphragms under cyclic and impact loads. Several simplified analytical
models were used to complete the objectives of their work. The following findings were
documented by these authors:
• The use of diaphragms increased the design moments for the exterior girders and
reduced the design moment for interior girders. The diaphragms were found to be
more effective in reducing the girder moments in the case of bridges with large,
girder-spacing-to-span ratios and large, girder-stiffness-to-slab-stiffness ratios.
• Vertical, static-load tests revealed that bridges of this type can carry considerable
overloads without causing any considerable damage to the girders.
• End diaphragms greatly increase both the ultimate and concrete-cracking loads.
• When bridges were subjected to sustained-cyclic load, diaphragms did not influence
the dynamic amplifications (natural frequency) of the bridges and no effect was
observed on the damping coefficient of bridge vibration.
8
• Testing with a lateral-impact load hitting the bottom flange of an exterior girder,
revealed that the diaphragms reduce the energy-absorption capacity of the girders,
which makes the girders more vulnerable to be damaged from the lateral impact.
Based on these conclusions, Sengupta and Breen (1973) recommended the removal of
intermediate diaphragms in PC-girder bridges. End diaphragms were recommended to be
provided in bridges unless an alternative can be used such as a thickening of the end slab or
providing additional reinforcement in the slab for the approach-span zone.
Kostem and Decasto (1977) performed a finite-element analysis for two existing, simple-
span, non-skewed, PC-girder bridges. The analysis focused on the effect that diaphragms had on
the lateral distribution of vertical live loads. An HS20-44 truck was placed near the mid-span of
the bridge to produce maximum bending moment at the mid-span. The load was moved laterally
to simulate the effect of different lane loading. The following results were documented by
Kostem and DeCastro:
• Mid-span diaphragms are not fully effective in the lateral distribution of live load for
PC girder bridges.
• Increasing the number of diaphragms along the length of the bridge does not
necessarily correspond to a more uniform distribution of the load at the maximum-
moment sections.
• When all bridge lanes were loaded, diaphragms do not noticeably contribute to the
lateral distribution of live load.
Cheung, et al. (1986) reported that there was a disagreement on the effectiveness of
intermediate diaphragms in laterally distributing the vertical load. The economic impact on the
bridge cost with and without intermediate diaphragms was also addressed in some literature such
9
as McCathy, et al. (1979). These authors determined that if the intermediate diaphragms are
omitted, a reduction of three to five percent is expected in the costs of bridge superstructures.
Analytical investigations that addressed vehicle collisions were also conducted using a
number of finite-element, computer programs that have several, dynamic-analysis capabilities,
which are not available in ANSYS (DeSalvo and Swanson, 1985). Because of these
programming differences, these publications were not very useful in providing a guide for
techniques to model an impact load that results from a vehicle striking an object. Several
crashworthiness publications (Abdullatif, et al., 1996; Nalepa, 1960; Doong and Cheng, 1994;
Omar, et al., 1998; and Johnson, et al., 1992) provided some information regarding the properties
and duration time of an impact load.
1.5. Review of current department of transportation practice
In addition to the literature search, a survey was conducted of the departments of
transportation in several states to obtain information related to the design and use of intermediate
diaphragms for bridges. A copy of the questionnaire that was used in the survey and the
responses to the questionnaire are presented in Appendix A. The questionnaire addressed the
following topics:
• Whether a bridge-design agency is currently using or has ever used intermediate
diaphragms in PC girder bridges.
• Types of intermediate diaphragms that are currently used by each agency when a
bridge is passing over a highway, navigable waterway, railway, or a grade separation
that has no traffic beneath the bridge.
• Design criteria used for intermediate diaphragms.
10
• Design criteria used for the connections between diaphragms and the bridge deck or
and/or girders.
• Performance evaluation of each diaphragm type in minimizing the damage to PC
girders that is caused by a lateral impact from an over-height load passing beneath the
bridge.
Approximately 75 percent of the agencies that were contacted responded to the survey.
Almost 95 percent of the respondents said that they are currently using intermediate diaphragms
in PC girder bridges. Less than 40 percent of these agencies use structural-steel intermediate
diaphragms in PC girder bridges. The reason for using structural-steel diaphragms varied
between agencies. About 40 percent of them claimed that bridge contractors have not chosen to
use a reinforced concrete diaphragm, while 70 percent of the agencies use steel diaphragms for
different reasons. The most common reasons given by agencies for using steel diaphragms were
that they were faster, easier and cheaper to install than cast-in-place RC diaphragms. One of the
reasons of using steel diaphragms was to provide stability for the structure during construction.
About 95 percent of the respondents said that their agencies permit using cast-in-place
RC diaphragms in PC girder bridges passing over highways, while 75 percent of the respondents
claimed that their agencies permit the use of different types of steel diaphragms for the same type
of bridges in the same situation. In the case of a PC bridge crossing a navigable waterway,
almost 90 percent of the agencies said they permit using cast-in-place RC diaphragms, while
about 65 percent of the agencies permit the use of different types of steel diaphragms. The
agency responses for diaphragm use when a bridge is over a railroad right-of-way were almost
the same as those given for a bridge crossing a highway. Approximately 90 percent of the
agencies permit using the cast-in-place RC diaphragm when a PC-girder bridge passes over a
11
grade separation that has no traffic (highway, water or rail), while 70 percent of the agencies said
they permit the use of steel diaphragms in the same case.
When the agencies were asked whether intermediate diaphragms are used for temporary
lateral support of the PC girders during the bridge construction, about 90 percent of the
respondents gave a positive answer. About 70 percent of the respondents said they do not use
intermediate diaphragms to minimize the damage to PC girders that could be caused by an
impact from an over-height vehicle or vehicle load passing beneath the bridge. Although 25
percent of the agencies said they have developed a structural-steel diaphragm that can be used as
an alternate to a RC or PC diaphragms in PC-girder bridges, almost none of these agencies have
any specific criteria in designing these steel diaphragms or their connections with the bridge deck
and/or girders. The bridge-design agencies were asked to rate each intermediate- diaphragm type
based on its overall performance in minimizing the damage to the PC girders caused by a lateral
impact from an over-height load passing beneath the bridge. About 80 percent of the
respondents, which rated a cast-in-place, RC diaphragm, rated this type of a diaphragm as good
or excellent. Among the respondents, which rated the steel diaphragms, 90 percent of these
respondents rated steel diaphragms as average and good.
Each bridge-design agency was asked to attach a copy of the standard details and
specifications that they use for all types of intermediate diaphragms for PC-girder bridges.
About 75 percent of the respondents included a copy of their standard details and specifications
for the types of diaphragms that are currently used by their agencies in PC-girder bridges. The
majority of the details were for cast-in-place concrete diaphragms. The types of steel
diaphragms included steel-channel diaphragms, bent-plate (channel shape) diaphragms, and
12
cross-braced diaphragms with or without a horizontal strut. These drawings were reviewed for
information that might be helpful in conducting this research.
13
2. EXPERIMENTAL BRIDGE MODEL
2.1. Introduction
The advancements in computer technology and finite-element programs has permitted the
analysis of complex structures. However, the accuracy of the results of any finite-element
analysis depends on the knowledge and experience of the person conducting such an analysis.
Therefore, a comparison of finite-element results to published experimental-test results or to
well-documented, analytical work is strongly recommended. Based on this recommendation a
finite-element model was developed for the experimental-bridge model that was previously
tested in the earlier research by Abendroth, et al. (1991). This chapter briefly describes the
experimental-bridge model that was used in earlier research work.
2.2. Model description Figure 2.1 shows the bridge model that was used in the previous research (Abendroth, et
al., 1991) to study the characteristic behavioral responses of the bridge when subjected to a load
applied at the girder bottom flange. The loads applied to the model were either horizontal or
vertical or a combination of vertical and horizontal loads. The experimental-bridge model
consisted of three, PC girders that were spaced at 6 ft – 0 in. on center. Figure 2.2 shows the PC-
girder cross section and its dimensions. The girders were the Iowa DOT, LXA38 beams. The
three girders supported a 4-in. thick, reinforced-concrete deck that was 40 ft – 4 in. long and 18-
ft wide. The deck had a 3-ft-wide overhang that was measured from the center of each exterior
girder. At each end of the bridge model, a 42-in. deep by 18-in. wide, reinforced-concrete
abutment supported the ends of the PC girders. The abutments rested on the laboratory floor.
14
a. Section A-A
b. Plan view
Figure 2.1. Experimental bridge
3 ft - 0 in. 6 ft – 0 in. 6 ft – 0 in. 3 ft – 0 in.
4 in
.
1.5
in.
2 ft
– 8
in.
Iowa “A38”girder
C.L. of girder
40 ft – 4 in.
38 ft – 4 in.
1 ft – 0 in.
3 ft
6 ft–
0 in
.6
ft–0
in.
3 ft
18 ft
-0 in
.A
A
C.L. of bridge abutment
15
Figure 2.2. PC-girder cross section
The end of each girder was placed on an elastomeric, bridge-bearing pad. The distance between
the centerline of the bridge abutments was 38 ft – 4 in. An 8-in. thick, reinforced-concrete, end
diaphragm was cast at each end of the PC girders. Figure 2.3 shows the full-depth, RC, end
diaphragm. To provide a structural connection between the end diaphragms and the abutments,
No.5 reinforcing bars were extended from the abutment into the end diaphragm. The No.5
reinforcing bars were also used to provide a monolithic joint between the RC, end diaphragms
and the bridge deck.
1 ft – 1 in.
4 in
.5
in.
2 ft
– 8
in.
3.5 in
5.5 in.
6 in.
1 ft – 5 in.
1 in
.1
ft –
4 in
.6
in.
3/4
in.
16
Figure 2.3. Abutment and end diaphragm 2.3. Intermediate diaphragms
The diaphragm types that were used in the bridge model were a reinforced concrete (RC)
diaphragm, two sizes (deep and shallow) of steel-channel diaphragms, and a steel X-braced
diaphragm with and without a horizontal strut. Figures 2.4 through 2.6 show the different diaphragm
types that were used in the experimental bridge. Two diaphragm locations were considered in the
tests: diaphragm located at mid span and diaphragms located at the third points of the bridge. In
addition, tests were conducted on the bridge model without any intermediate diaphragms. Abendroth
et al. (1991), gives the complete details for these three types of intermediate diaphragms and for the
tests that were conducted using the experimental-bridge model.
The analytical model for the mid-span, RC diaphragm was developed using shell
elements (SHELL63). Figure 3.3 shows a cross-sectional view of the analytical bridge model
with the 6-in. thick, RC diaphragms. Each diaphragm consisted of 50 shell elements. The
coordinates of the nodes located at the edges of the RC diaphragms were created to match the
coordinates of the corresponding nodes for the PC girders and deck of the bridge. This matching
of nodes was necessary for creating a bond between the RC diaphragms and the bridge.
According to the experimental research (Abendroth et al., 1991), the RC diaphragms and the
bridge deck had the same strength. Their modulus of elasticity was set equal to 3900 ksi.
Figure 3.3. Reinforced concrete diaphragm for the preliminary finite element model Since the RC diaphragms were cast after the bridge deck already existed, the diaphragms
were not monolithically connected to the bridge. However, U-shaped (hair-pin) dowel bars were
placed through the access holes in the deck that were used in casting each diaphragm. At these
locations, the RC diaphragms were connected to the bridge deck. The connection between the
RC diaphragms and the PC girders were developed by the two, 5/8-in. diameter, post-tensioning
Common nodes
RC diaphragm
BM1BM2BM3
25
tendons that were placed through 3/4-in. diameter, pipe sleeves that were cast into and along the
mid-thickness of the diaphragms. Since the post-tensioning force was not noted in the
experimental tests, an assumption was made that the PC girders and the RC diaphragms were
fully connected at the location of the two, post-tensioning tendons. These connections were
modeled using common nodes between these elements. The solid circles that are shown in Fig.
3.3 represent the common nodes in the model for the RC diaphragm. At all other locations along
the interface surface between a diaphragm and the bridge, two coinciding rows of nodes were
used. Independent nodes along a boundary between the bridge members permitted the RC
diaphragms and the bridge to displace independently of each other at those locations.
Independent displacements between the diaphragms and the bridge were only required
when the surfaces between a RC diaphragm and a PC girder and between a RC diagram and the
RC deck moved away from or parallel to each other. When these surfaces moved towards each
other, the RC diaphragm and the PC girders and the RC diaphragm and the RC deck will have an
effect on each other. To satisfy these displacement conditions at the coinciding nodes, a three-
dimensional, node-to-node, contact element was added to the model at the locations of the
coinciding nodes. A description of this contact element and its properties is presented in Section
3.7.1.
3.4.1.2. Steel channel intermediate diaphragm. Figure 3.4 shows a cross section of the analytical bridge with the steel-channel
diaphragm. Each steel channel was modeled by a three-dimensional, truss link (LINK8 in the
ANSYS element library) that was located at mid-height of the webs for the PC girders. This
truss link has three, translation degrees-of-freedom at each end, which allowed the member to
resist only axial tension or compression. The use of slotted holes in the outstanding, 6-in. leg for
26
the angle that was connected to the diaphragm web with two, A325, high-strength bolts caused
forces to be transferred only by friction between PC girder and a steel-channel diaphragm. The
experimental results (Abendroth et al. 1991), showed that slippage occurred between the web for
a steel-channel diaphragm and a connection-angle leg. This type of slippage was neglected for
Figure 3.4. Steel channel diaphragm for the preliminary finite element model
the analytical of the preliminary model of the channel-shaped diaphragm. Therefore, a thrust-
only-type connection was assumed between the steel-channel diaphragms and the webs of the PC
girders.
3.4.1.3. Steel X-braced with horizontal strut intermediate diaphragm.
Figure 3.5 shows the cross section of the analytical bridge model with the X-braced plus
horizontal strut diaphragm. Both, the cross brace and the horizontal struts were idealized using
three-dimensional, truss links (LINK8). As was mentioned for the steel-channel diaphragm,
modeling the MC8x20 channels as truss links prevented the transfer of bending moment between
the PC girders and the steel channels, as well as neglecting the effect of the shape of a steel
channel on the analytical results. Although the holes that were drilled in the 3/4-in. thick, gusset
plate and in the webs of the steel channels were not slotted, slippage between a steel-channel
web and a gusset plate might occur because of the required clearance between the bolt and the
LINK8
27
standard-sized, drilled hole for this bolt diameter. Any slippage between these steel parts was
neglected for this preliminary model. Therefore, relative displacements were assumed not to
occur between the PC girders and the steel, X-braced plus horizontal-strut diaphragms.
Figure 3.5. Steel X-braced with horizontal strut diaphragm for the preliminary finite element model 3.4.2. Refined models
A review of the displacement results for these preliminary models, which are discussed in
Chapter 4, revealed significant differences between the predicted and measured displacements.
More accurate finite-element models (the refined models) were developed to account for the
actual geometric configurations of the two, steel diaphragms and for the connection details
When the bottom flange of Beam BM2 (see Fig. 3.6) was horizontally loaded, a tension
force was predicted by the preliminary model at the surface between Beam BM2 and the RC
diaphragm that was located between Beams BM1 and BM2. Even though the tightening force of
the post-tensioning tendons was not recorded in the experimental test (Abendroth et al., 1991), a
LINK8
28
complete structural connection was assumed between the PC girders and the RC diaphragms in
the preliminary model at the locations of the post-tensioning tendons. This connection
assumption produced a prediction of a smaller horizontal displacement for Beam BM2 compared
to that which was experimentally measured. This difference in the displacement was expected to
be caused by a non-integral connection between the girders and the adjacent diaphragms that
allowed a gap to open between Beam BM2 and the intermediate diaphragm that was located
between Beams BM1 and BM2.
To allow Beam BM2 to displace more when this beam is horizontally loaded, the
common nodes on the interface between Beam BM2 and the diaphragm located between Beams
BM1 and BM2 were replaced by two coinciding nodes. One set of these nodes was located on
the web for Beam BM2 and the other set of nodes was located on the adjacent edge of the
diaphragm. A three-dimensional, node-to-node, contact element was placed between each of the
coinciding nodes. Figure 3.6 shows the refined model with the common nodes shown as solid
circles. The refined model was used only when Beam BM2 was horizontally loaded towards the
left (as viewed in Fig. 3.6). The preliminary model shown in Fig.3.3 was used when a horizontal
load was applied towards the left (as viewed in Fig. 3.3) on Beam BM1.
3.4.2.2. Steel channel intermediate diaphragm.
A refined model for the steel-channel, intermediate diaphragm was developed to consider
the effect of slippage between the web of a steel channel and the 6-in., outstanding leg of the
angle that was connected to the web of the PC girders and to consider the effect of the
configuration for the steel-channel diaphragm. As shown in Fig. 3.7, the finite-element, bridge
29
Figure 3.6. Reinforced concrete diaphragm for the refined finite element model model was similar to the preliminary model. Shell elements (SHELL63) were used to model the
steel-channel diaphragm in the refined model. The 6-in., outstanding leg of the steel angle that
connected the steel channel to the PC-girder web was modeled using four, 1/2-in. thick elements.
The horizontal top and bottom edges of this modeled angle leg were not connected to a PC
girder. The vertical edge of this modeled angle leg that corresponded with the heel of an angle
that was adjacent to the web of a PC girder was connected to the nodes for the web of the girder.
The angle leg that was attached to the web of a PC girder for the experimental bridge was
neglected in this analytical model. The web of a steel channel was modeled using eleven rows of
elements in the longitudinal direction of the channel and two rows of elements in the depth
direction of the channel. The twenty-two shell elements that were used to model the channel
web had a thickness equal to 0.4 in. The flanges for a steel channel were modeled using eleven
rows of shell elements in the longitudinal direction, and one row of element across the width of a
flange. The flange thickness was decreased from the actual 0.5-in. thickness to a 0.4-in.
thickness to account for an increase in the modeled depth for the channel above that for the
RC diaphragm
Common nodes
BM1BM2BM3
30
a. Cross section
b. Section A-A
Figure 3.7. Steel channel diaphragm for the refined finite element model
MC8x20 steel channel
SHELL63
A
A
6-in. outstandingangle leg
Channel flange
Clamping forcepressure
Channel web
6-in. outstandingangle leg
Channel flange
Clamping forcepressure
Channel web
31
actual channel. The modeled channel depth was established so that the nodes for channel would
match those for a PC girder web.
In the area where a steel-channel web and an outstanding, angle leg were attached,
coinciding nodes and coinciding shell elements were used for the web and the angle leg. To
develop a friction resistance between the coinciding elements that was equal to that which is
provided by fully-tensioned, 1-in. diameter, A325, bolts and to avoid overlapping between the
elements, contact surfaces with coefficient of friction, µ, equal to 0.33 were used between the
channel-web elements and the outstanding-leg elements. Since the force that was used to tighten
the high-strength bolts was not recorded in the experimental test (Abendroth et al., 1991), an
initial force of 51 kips was applied as a clamping force for each bolt at each channel-to-angle
connection. This force was equal to the minimum, bolt-tension force for a 1-in. diameter, A325
bolt (AISC, 2002).
Finite-element analyses were conducted for different magnitudes of the clamping force
that was provided by the high-strength bolts to investigate the sensitivity of the predicted strain
and displacement results to this assumed clamping force. These clamping forces were applied as
pressures (see Fig. 3.7b) at the inner surface of the channel web and at the outer surface of the
outstanding leg for the connection angle. Equal pressures on both surfaces acted towards each
other and their magnitude was equal to the clamping force that is induced by two, fully-
tensioned, 1-in. diameter, A325 bolts divided by the contact area. This magnitude for the
clamping force, which was equal to 32 kips, produced an average, axial force in the steel-channel
diaphragm that was close to that measured for the experimental model.
32
3.4.2.3. Steel X-braced with horizontal strut intermediate diaphragm.
For the reasons mentioned in the previous section, the refined model shown in Fig. 3.8
was created for the X-braced, with the horizontal strut, intermediate diaphragm. The diaphragm
consisted of three, steel-channel members (two cross braces and one horizontal strut). Shell
elements were used in creating the entire diaphragm. The web of the three, steel channels was
modeled using eight element rows along the channel length and two element rows for the
channel depth. The flanges for the channels were modeled with a single row of eight elements
along the channel length. The web thickness was 0.4 in., and the flange thickness was 0.5 in.
The total depth and flange width for each channel were 8 in. and 3.025 in., respectively.
Figure 3.8. Steel X-braced with horizontal strut diaphragm for the refined finite element model
The gusset plate that connected the channel webs to the PC girders were modeled using
fifteen, ¾-in. thick, shell elements. The top and bottom, horizontal edges of a gusset plate were
free. The nodes for the vertical edge of the gusset plate, which was adjacent to a PC girder, were
common with nodes for a girder. The modeling approach discussed in the previous section was
used to develop the connection between the steel-channel web and the gusset plate. Contact
MC8x20 steel channel (SHELL63)
Gusset plate (SHELL63)
33
elements that were similar to those used for the steel-channel diaphragm were used in this model.
Because of the inclination of the X-braced channels the nodes of both the channel web and the
gusset plate did not coincide with each other. Therefore, the elements for both pieces did not
match with each other. A 32-kip, clamping force was applied as two, equal-in-magnitude and
opposite-in-direction, concentrated forces that were applied at the two, coinciding nodes between
a channel web and a gusset plate.
3.5. Load cases
3.5.1. Preliminary models
The purpose of developing and studying the preliminary models was to predict the
behavior of the bridge model under different cases of loading even when some of the
construction details were neglected in the finite-element model. To accomplish this goal,
horizontal and vertical loads were applied to the preliminary bridge models with loads equal to
that which were used in the experimental tests. The load locations shown in Fig. 3.9 were
considered in this study. Loads were only applied at the mid-span of Beams BM1 and BM2.
The responses for Beam BM3 were not included in the comparison study.
Vertical loads were applied as concentrated loads in an upward direction and at the two
points shown in Fig. 3.10. Each concentrated load started at 5 kips and was gradually increased
to 25 kips. Horizontal loads were applied as two, equal, concentrated loads toward Beam BM3
and at the points shown in Fig. 3.10. The three, diaphragm configuration cases and the no
diaphragm case were loaded at Points 1 and 2 (see Fig. 3.9) with a horizontal load that started at
10 kips and increasing to 75 kips (the maximum load for the no diaphragm case was 60 kips).
34
Figure 3.9. The load locations considered in the analysis
Figure 3.10. Vertical and horizontal load locations considered in the preliminary and refined finite element models
BM1
BM2
BM3
CL
18 ft
- 0
in.
40 ft – 4 in.
1
2
Vertical forces
Horizontal forces
35
3.5.2. Refined models After the displacements that were predicted by the preliminary model were compared
with those experimental displacements, the refined models were developed to improve the
displacement predictions. Since the intermediate diaphragms had a minor effect on the bridge
behavior for vertical loads, vertical loads were not applied to the refined models.
A maximum, horizontal load of 75 kips was applied for each type of intermediate
diaphragm. This load was applied at Point 1 for both types of the steel diaphragms and at Point 2
for the RC diaphragms (see Fig. 3.9). The horizontal loads were applied to the analytical models
using the procedure described in Section 3.5.1.
3.6. Sub-models
3.6.1. Introduction
The refined models that were developed for the different diaphragm configurations gave
approximate results for the strains and stresses in the bridge deck and girders. The mesh size
used in modeling of the bridge elements and intermediate diaphragms and the excluded details,
such as the exact locations of the A325 bolts and the existence of the A307 bolts that connected
the steel diaphragms, to the PC girders, were among the factors that affected the finite-element
results.
To more accurately predict the stress and strain distributions in the intermediate
diaphragms and their connections, a finite-element sub-model was developed for each steel-
diaphragm configuration. A sub-model was not developed for the reinforced-concrete
diaphragm because predicted strain results for both the preliminary and refined models that are
shown in Fig.3.3 and Fig.3.6, respectively were in acceptable agreement with the experimentally
36
measured strains in the bridge deck, girders, and intermediate diaphragms. One of the main
elements used in creating and developing the sub-models was the surface-to-surface contact
element that was used to model the connections between the diaphragm elements and the bridge.
An available option in ANSYS (DeSalvo and Swanson, 1985) referred to as “sub-
modeling” was used to analyze the portion of the bridge in the vicinity of the intermediate
diaphragms. In general, sub-modeling is a tool that allows the analyst to study the behavior of a
certain part of a structure without modeling the entire model with a fine-mesh size. In this
technique, cut boundaries are defined that are far enough away from the area of interest.
Boundary conditions (displacements) are calculated first from the analysis of a coarse model
representing the entire structure. These boundary displacements are then applied as
displacement conditions to the cut boundary of the sub-model.
The discrepancies between the experimental and analytical results could have resulted
from several other sources. One of these additional sources is the idealization of perfect, simple-
support conditions that were used in the finite-element modeling. Also, any differences in the
material properties of the experimental-bridge structure and those assumed in the analytical
solution could have been another reason for the differences between the experimental and
analytical result. Even though differences occurred between the predicted and measured bridge
responses, the calibration study provided the ISU researchers with valuable, finite-element,
modeling guidelines regarding element type and size, idealization of diaphragm-girder
connections, and interface modeling for the parts of the intermediate diaphragms. The ISU
researchers believe that these types of finite-element models can be utilized to analyze this type
of a complex-bridge system.
47
4. FINITE ELEMENT MODELS OF PROTOTYPE PC GIRDER BRIDGES
4.1. Introduction
The finite-element guidelines that were discussed in Section 3.8 were used to develop and
analyze PC girders bridges when the bottom flange of one of the PC girders was subjected to a
lateral-impact force. Also, the bridge-skew angle was investigated regarding its effect on the
response of PC-girder bridges to lateral impacts. For this purpose, two sets of finite-element
models for a bridge were used in this analysis. The first set consisted of a straight (non-skew)
bridge model, and the second set consisted of 30-deg., skewed-bridge models. All of the
analyses were conducted for PC-girder bridges with the Iowa Department of Transportation
(Iowa DOT) reinforced concrete (RC), intermediate diaphragm, as well as with different
configurations of steel, intermediate diaphragms.
4.2. Bridges selected for the analyses
Engineering drawings for two PC girder bridges in the State of Iowa were obtained from
the Iowa DOT to establish design parameters for two, prototype bridges. The geometric
configurations, dimensions and material properties of each of these two representative bridges
are presented in the following sections.
4.2.1. Non-skewed bridge
Figure 4.1 shows a longitudinal cross section for a PC girder bridge that was constructed
over US Hwy. 30 in Marshall County, Iowa. This bridge will be referred to as the Marshall
County Bridge. The bridge skewed angle is 1°-19`-17``, which is almost a non-skewed
alignment. The bridge has four spans with three, intermediate, frame-type piers and two, integral
abutments. Each end span is 35 ft – 9 in. long, and each interior span is 96 ft – 6 in. long.
48
Figu
re 4
.1.
Lon
gitu
dina
l sec
tion
at c
ente
rlin
e of
the
road
way
for
the
Mar
shal
l Cou
nty
Bri
dge
(ada
pted
from
the
Iow
a D
OT
-Hig
hway
Div
isio
n de
sign
det
ails
)
49
Figure 4.2 shows transverse cross sections of the bridge near the abutment, piers, and
intermediate diaphragms. An 8-in. thick, RC-bridge deck is supported by five PC girders. The
girders are spaced at 6 ft – 9 in. on center. A 3 ft-1 in. long, slab overhang that is measured from
the centerline of the exterior girder to the edge of the deck was constructed along each
longitudinal edge of the bridge. The total width of the bridge slab is 33 ft-2 in. The clear width
of the bridge slab that is measured between the integral guardrails is 30 ft-0 in. Figure 4.3
illustrates the configuration and dimensions of the Iowa “Type D” PC girder used in this bridge.
At each of the integral abutments, a 3-ft wide, RC, end-diaphragm was constructed. Steel
bearing plates are located underneath each of the five girders. A 3/4–in. diameter, coil rod
passed through the bottom flange of each girder and extends into the end diaphragm. Bent bars
extend from the diaphragm into the 8-in thick deck to provide a connection between the end-
diaphragm and the deck.
The piers that support an end span and an interior span were constructed as expansion
piers, and the pier that supports the two interior spans was constructed as a fixed pier. Figure 4.4
shows diaphragm details at an integral abutment, at an expansion pier, and at a fixed pier. An
expansion pier is constructed such that the PC girders and the 26-in. thick, RC, pier diaphragm
are supported by laminated-neoprene, bearing pads which permit relative displacement in
longitudinal direction of the bridge between the girders and the pier. A fixed pier is constructed
with formed keyways in the top surface of the pier cap beam. These keyways have 1-in. thick,
strips of preformed, expansion-joint filler along the bottom, sides and ends of the keyways. Also
at the fixed pier, a 1-in. thick, expansion-joint filler is used at all interface surfaces between the
pier diaphragm and the pier cap beam. The PC girders are supported at this pier by 1-in. thick,
50
a. Cross section near abutment and fixed pier
b. Cross section near expansion pier and intermediate diaphragm
Figure 4.2. Cross section of Marshall County Bridge (Adapted from the Iowa DOT- Highway Division design details, File no. 27498, Sheet no. 8)
51
Figure 4.3. Cross section of an Iowa LXD PC girder
bearing pads. These construction details for a fixed pier minimized the relative displacement in
the longitudinal direction of the bridge that can occur between the PC girders and the pier. The
concrete that was specified for the PC girders and for the rest of the bridge had a 28-day,
compressive strength of 5,000 psi and 3,500 psi, respectively.
4.2.2. Skewed bridge
Figure 4.5 shows a longitudinal cross section for a PC girder bridge that was constructed
over US Hwy. 518 in Johnson County, Iowa. This bridge will be referred to as the Johnson
County Bridge. The bridge-skew angle is 20°-24`-48``, and has four spans with three,
intermediate, frame-type piers and two, integral abutments. The end span is 45 ft – 9 in. long,
while the interior span is 96 ft – 6 in. long. The five, PC girders; bridge deck; and the two,
expansion-type piers; and one, fixed-type pier are similar for the Marshall County Bridge.
1ft.- 8in.
2ft
- 71/
2in.
71
/2in
.
8in.
3/4i
n.
1ft - 10in.3/4in.
7-1/2in. 7-1/2in.
6-1/2in. 6-1/2in.7in.
6in.
1i
n.
52
a. Cross section
b. Plan
Figure 4.4. Diaphragms at the abutments and piers (Adapted from the Iowa DOT-Highway Division design details, File no. 27498, Sheet no. 9)
53
Figu
re 4
.5.
Lon
gitu
dina
l sec
tion
at c
ente
rlin
e of
the
road
way
for
the
John
son
Cou
nty
Bri
dge
(
adap
ted
from
Iow
a D
OT
-Hig
hway
Div
isio
n de
sign
det
ails
, file
no.
261
97, s
heet
no.
2)
54
The two, RC, abutment diaphragms in the Johnson County Bridge had the same thickness
as that for the Marshall County Bridge. For the Johnson County Bridge, the thickness of the RC,
pier diaphragm is 32 in. The same type of connections between the abutment, pier diaphragms,
bridge deck, and girders that were used in the Marshall County Bridge were also used in the
Johnson County Bridge. The same material properties were applied in the finite-element
analyses of the non-skewed and skewed bridges.
4.3. Finite-element models of a non-skewed bridge
This section describes the finite-element model developed for a non-skewed, PC- girder
bridge. The bridge structure was analyzed twice: (1) by modeling the entire bridge structure and
(2) by modeling only one of the interior spans. To decrease the complexity of the finite-element
models, some slight modifications were made to the original, geometric configurations of the
prototype bridge.
4.3.1. Description of the finite-element model
4.3.1.1. Four-span finite-element model
Figure 4.6 shows the transverse cross section of the four-span, finite-element model that
was developed for a non-skewed, PC- girder bridge. To simplify building the finite-element
model, the span lengths for the Marshall County Bridge described in Section 4.2 were slightly
modified from the actual lengths. The end and interior span lengths were set equal to 46 ft and
97 ft, respectively. The bridge deck and girders were modeled using eight-node solid “brick”
elements. A total number of 10,988 solid elements were used in the deck and girders of the
bridge model. Complete details of the finite-element modeling of the bridge structure are
discussed by Andrawes (2001).
55
Cross section
Figure 4.6. Cross section of the four-span, non-skewed, finite-element bridge model
Based on the geometrical alignment of the Marshall County Bridge and the dimensions of
the roadway beneath the bridge, the ISU researchers concluded that an over-height vehicle
passing beneath the bridge could strike only an interior span of the bridge.
Figure 4.7 shows the cross section of the roadway beneath the bridge. The roadway
profile has two, 12-ft wide, traffic lanes; a 10-ft-wide shoulder near the end span of the bridge;
and a 6-ft-wide shoulder on the other side of the roadway. The intermediate diaphragms for an
interior span of the bridge were assumed to be located at the center of the 24-ft-wide roadway
beneath the bridge. As shown in the figure, two-load locations were initially considered in the
analysis. The first-load location was at the location of the intermediate diaphragm, and the
second-load location was at a point 16 ft away from the mid-span and towards the fixed pier. In
the vicinity of the load, a finer-mesh size was used in the finite-element model for the bridge.
Deck
PC girder
56
Figure 4.7. Cross section of the roadway passing beneath the bridge
The modulus of elasticity for the bridge deck and girders were calculated as 3370 ksi and
4030 ksi, respectively. The density of the concrete for the deck and girders was set equal to 150
lb/ft3. Poisson’s ratio for the concrete was set equal to 0.18.
The abutment-pile caps and abutment wingwalls were not included in the finite-element
model; however, the abutment-end diaphragms were included in the analytical model. These 36-
in. thick, end diaphragms were modeled using shell elements and were considered to be
integrally connected to the bridge. The concrete material properties for these diaphragms were
assumed to be the same as those for the concrete in the bridge deck.
For the purpose of simplifying the finite-element models without appreciably affecting
the accuracy of predicted bridges responses, the three piers and their pile caps were not included
PC girder bottom flange
Intermediate diaphragm
2nd. Impact location
6 ft-wide 12 ft-wide 10 ft-wide
16 ft
Veh
icle
mid
wid
th
2 ft
(Shoulder) (Traffic lane)
12 ft-wide
(Traffic lane) (Shoulder)
1st. Impact location
RC slab
57
in the finite-element model. However, the 32-in. thick, pier diaphragms were modeled using
shell elements, and they were assumed to act integrally with the girder and the deck.
The boundary conditions of the finite-element models were selected to represent the
relative restraints of the prototype bridge. Figure 4.8 shows a schematic sketch of the boundary
conditions that were used for the finite-element model. As shown in the figure, the boundary
conditions were added to the model at the locations of the abutments and piers. Since the main
contact between a bridge superstructure and substructure is at the bottom flange for each girder,
the boundary conditions were added at each of the lower nodes for the bottom flange of each
girder. At all the locations where boundary conditions were considered, the bridge was fully
restrained from displacing in the vertical direction.
Figure 4.8. Boundary conditions considered in the analysis of the four-span finite element model Because of the very large restraint provided by the abutments in the lateral direction (horizontal
direction perpendicular to the bridge length) of a bridge, lateral translation was prevented at the
bottom nodes of the bottom flange for each girder. Roller support conditions were assumed in
the longitudinal direction of the bridge at the expansion piers and the abutments. The boundary
conditions at the fixed pier did not permit longitudinal translation of the PC girders at this
Longitudinaldirection
Lateral
direc
tion
Ver
tical
dire
ctio
n
Abutment Expansion pier Fixed pier Expansion pier
AbutmentCOMBIN14
58
location. To account for the in-plane lateral stiffness of the pier structures, linear-spring-type,
finite elements were included in the analytical model at each pier location.
Each spring-type element had three, translational degrees-of-freedom, one for each of the
three global X,Y, and Z-axis directions, and no damping capability. These elements, which were
located in a horizontal plane, were connected at one end to a node on the bottom of a PC girder.
The other end of each element was connected to a fixed node that was fully restrained from
being displaced in any of the three orthogonal directions. The linear-spring stiffness for each of
these elements was equal to a proportionate share of the lateral stiffness of the particular pier
frame. The lateral stiffness of each pier frame was based on the flexural stiffness of the fixed-
ended columns with sidesway.
4.3.1.2. Single-span finite-element model
An elastic analysis of the bridge structure using the four-span, finite-element model with
static loads required a large amount of computer-file storage and computation time. If the bridge
model is revised to incorporate the nonlinear behavior of the contact elements (discussed later in
Section 4.3.2.1) and impact loading, the required computer-computational time and data-storage
size became prohibitive for an analytical solution. To reduce the computational effort, the size
of the finite-element model was reduced by modeling only the span of a bridge that experiences
the impact load. The diaphragms at an expansion pier and at the fixed pier were included in this
model. The results obtained from such an analysis must be verified to determine the effect of
this simplification on the accuracy of the results. This verification was accomplished by
comparing the results obtained from an analytical solution that involved the four-span, finite-
element model with another analytical solution that involved the one-span, finite- element model.
The single-span and the four-span bridge models were analyzed for the same loading conditions,
59
to establish specific strains and displacements. These results are presented and discussed in
Chapter 5.
The finite-element, modeling guidelines that were discussed in Section 3.8 and the
techniques and boundary conditions discussed in Section 4.3.1.1 were used to develop the single-
span, finite-element model. For this model, all of the deck and girder nodes located at the two
ends of the modeled span were restrained from displacing in the vertical direction, and the effect
of continuity of the bridge in the longitudinal direction was not included in the model. The
validity of this last assumption is based on the application of St. Venant principles.
4.3.2. Intermediate diaphragms
This section describes different types of intermediate diaphragms that were used in the
theoretical study. One concrete diaphragm and two different configurations of steel diaphragms
were considered in the analysis. The details are discussed for the three types of intermediate
diaphragms, as well as for the finite-element models that were developed for the study of each
Figure 4.9 shows the details of the standard, RC, intermediate diaphragm used by the
Iowa DOT. The 10-in.-thick diaphragm starts from the underside of the bridge deck and extends
down to the vertical face of bottom flange for the PC girders. The intermediate diaphragms can
be cast either before or when the bridge slab is cast. Continuity between a diaphragm and the
bridge deck is developed by using U-shape stirrups that extend from the diaphragm into the deck.
To connect the bridge girders and the diaphragms, two, 3/4–in. diameter, steel-coil rods are
inserted in the web of each girder at the location of the diaphragm. The two rods are positioned
60
Figu
re 4
.9. I
owa
DO
T r
einf
orce
d co
ncre
te d
iaph
ragm
s (ad
apte
d fr
om th
e Io
wa
DO
T st
anda
rd d
etai
ls)
61
at the same elevation and at a spacing of 4 in. on center. This spacing provided for a 3-in.
clearance between each rod and its adjacent diaphragm edge. The 15-in. long, coil rods extended
from both sides of the 7-in. thick, girder web.
For the finite-element model of the prototype, non-skewed, 97-ft long, bridge span, four,
RC, intermediate diaphragms were positioned at the mid-span between the five, PC girders.
Solid elements were used in modeling the diaphragms. Three layers of elements were positioned
across the 10-in., diaphragm thickness. The thickness of each layer was selected so that the two,
3/4 - in. diameter, steel-coil rods occurred at the vertical faces of the inner layer of elements.
Therefore, the thickness of the two, outer, element layers was 3 in., while that for the interior,
element layer was 4 in. The concrete material properties for the diaphragms were the same as
those for the deck.
Since monolithic concrete construction does not exist between the RC diaphragms and
the PC bridge girders, common element nodes were not used at the boundaries between the
diaphragms and the girders. Two set of nodes were used at these member surfaces. The first set
of nodes was for a bridge girder and the second set of nodes was for the RC diaphragm. This
modeling technique permits a separation to occur between the girders and the diaphragms. An
identical modeling approach was applied at the interface between the deck and the diaphragms,
even though these members are connected by the U-stirrups. To prevent the nodes at the
interface between the diaphragms and the girders and between the diaphragms and the bridge
deck from overlapping, sliding surface-to-surface contact elements were inserted along the
common boundaries of these bridge components. Since a diaphragm has more axial stiffness
than the transverse-bending stiffness of the PC girders, a diaphragm element was selected as the
62
target element, while a girder element was selected as the contact element. The coefficient of
friction between these concrete-bridge elements was set equal to 0.6.
The steel-coil rods that provided a direct connection between the diaphragms and the
girders were modeled as three-dimensional, truss links. Figure 4.10 shows that the coil rods
passed through a girder web without being connected to any of the nodes for the web. Each node
of a link element was connected to a node on the edge of the diaphragm in contact with the side
of a girder. This modeling technique allowed a pulling force to be transferred from the pulled
diaphragm on one side of a girder to the diaphragms on the other side of the girder through the
coil rod without a direct connection to the girder that was located between the two diaphragms
(see Fig. 4.10a). This behavior was based on the fact that a contact surface does not transfer
tension across two surfaces which are in contact.
A similar modeling technique, shown in Fig. 4.10b, was used to idealize the connection
between an exterior girder and its adjacent diaphragm. To model this connection, a steel plate
that was not present in the prototype bridge needed to be attached to the exterior side of an
exterior girder at the location where the coil rods were inserted through the girder’s web. As
shown in Fig. 4.10b, the plate, which was modeled by six, three-dimensional, solid elements,
was positioned so that two, interior nodes for the plate match the two, corresponding nodes on
the diaphragm edge that was in contact with the girder. The dimensions for these plates were 10-
in. wide by 8.125-in. high by 1-in. thick. To prevent the plate nodes from overlapping the girder
nodes, a contact surface was used at the common boundary between these parts. The contact
surface was a sticking surface to prevent a change in the location of the coil rods when the bridge
was loaded. One end of a coil-rod member was attached to the diaphragm edge that was in
63
a. Interior girder connection
b. Exterior girder connection
Figure 4.10. Connection between the RC diaphragms and the PC girders
Interior PC girder
RC diaphragm
Contact surface
DiaphragmnodesGirder nodes
Coil rods
Girder nodes
Coil rods
RC diaphragm
PC girder
PlatePlatenodes
Contact surface
Contactsurface 3in. 3in.4in.
3in.
5.12
5in.
Detail
64
contact with the exterior girder, and the other end of a coil rod was attached to the steel plate
surface that was in contact with the girder.
4.3.2.2. Steel X-braced with horizontal strut intermediate diaphragm
Figure 4.11 shows the geometric configuration of the steel, X-braced with horizontal
strut, diaphragm currently used by the Iowa DOT, and how it is attached to the PC bridge
girders. As shown in the figure, the diaphragm consists of two, angle-shaped, cross braces and a
horizontal strut that has its bottom flange almost flush with the bottom of the girders. Each
member of the X-brace is an L 6 x 4 x 5/16. The horizontal strut is a built-up-shape member that
is formed by bolting together a WT6 x 17.5 and a W14 x 34 along their lengths. Two rows of ¾-
in. diameter, high-strength bolts that are spaced at 6-in. on center connect the flange of the WT
shape and the top flange of the W-shape.
As shown in Fig. 4.11, the X-brace and the horizontal strut are fastened to the PC girders
using a bent-steel plate, which is formed into a 9 in. by 6 in. by ½ in. angle shape. The bent plate
has a length of 2 ft – 5 in., and it is attached to the web of the girders. The 6-in. wide, angle leg
of a cross-brace member is connected to the 9-in.-wide leg of the bent plate with four, 3/4–in.
diameter, high-strength bolts. As shown in the figure the only connection between the horizontal
strut and the bent plate is through the web of the WT-shape at the ends of the members. These
end connections are made with four, 3/4–in., diameter, high-strength bolts. The bent plate is
fastened to the web of a PC girder with three, 3/4–in. diameter, high-strength bolts that are
positioned along the height of the 7-in. thick, girder web. For an interior girder, these bolts
connected together the 6-in. legs of the bent plates on each side of the girder web. For an
exterior girder, these bolts connect together a 3/8-in. thick by 6-in. wide by 2 ft – 5 in. long, steel
65
Figu
re 4
.11.
Iow
a D
OT
X-B
race
d w
ith h
oriz
onta
l str
ut d
iaph
ragm
(ada
pted
from
the
Iow
a D
OT
stan
dard
s)
66
plate on the exterior side of the girder web and the bent plate on the interior side of the girder
web. To provide a bearing surface between the ends of the W-shaped, horizontal strut and the
bottom flange of a girder, a shim plate is bolted with two, ¾-in.-diameter bolts to a 3/8-in. thick,
steel-end plate, which is welded at each end of the W-shape. As noticed from Fig. 4.11, only a
portion of the shim plate was in contact with the girder bottom flange.
All of the steel plates were modeled using shell elements, and the bolts were modeled
using three-dimensional, truss elements. These bolts were connected only to the steel plates on
each side of a girder web. This idealization for the bolts provided the only load-transfer
mechanism when tensile forces are induced between the intermediate diaphragms. To prevent an
overlap of the nodes for the steel plates and those for the girder web, surface-to-surface, contact
elements were used on the surfaces between the plates and the girder web. To prevent
movement of the high-strength bolts in a vertical plane, a sticky-surface characteristic was
specified for these contact elements. Since the contact surfaces separated two different
materials, the harder surface, which for this application is the steel plate, was modeled as the
target surface, and the softer surface, which for this application is the RC girder, was modeled as
the contact surface.
Figure 4.12 shows a sketch for the model developed for each cross-brace member of an
intermediate diaphragm. Three-dimensional, beam elements rather than link-type elements were
used to model these members. Beam elements allow the joint between a brace and a bent plate
to be modeled as a semi-rigid joint. Nodes c and d, which are shown in Fig. 4.12, were used at
the end of each cross-brace member. The 3-in. distance between the two nodes was the spacing
between the high-strength bolts. Since a cross-brace member was an L 6 x 4 x 5/16, a 1.17-in.
67
eccentricity existed between the centerline of a bracing member and outstanding leg of a bent
plate.
Figure 4.12. Finite element model of a cross bracing member (View looking along the member length)
To allow for a frictional force to develop between a diagonal member and a bent plate,
common nodes were not used for these two parts. Nodes a and b, which are shown in Fig. 4.12,
were on the surface of a bent plate, and they were in alignment with the Nodes c and d at the end
of a bracing member. Nodes a and c and Nodes b and d were connected by a short, rigid-beam
element. Node-to-node, contact elements were used to connect these rigid elements to the bent
plate. This type of a contact element has only three, translation, degrees-of-freedom; therefore,
bending moments can not be transferred through the element. To transfer any in- plane or out-
BEAM4
Bent plate
ClampingforceCONTAC52
Rigid link
a
bc
d
3 in.
68
of-plane bending moments, the two-paired nodes (Nodes a and c, and Nodes b and d) will permit
the development of a force couple.
The contact elements in this connection permits sliding and separation between a cross-
brace member and its supporting bent plate. The formation of a gap between these two parts was
restrained by the application of two, 56-kip, clamping forces at each of these connections. The
total magnitude of the two clamping forces was set equal to the minimum bolt-tension that
develops in four, ¾-in. diameter, A325, high-strength bolts. The resistive sliding force for a
contact element was based on the clamping forces and a coefficient of friction equal to 0.33 for
steel-on-steel bearing with a clean, mill-scale, surface condition.
As previously mentioned in the description of the diaphragm, geometrical configurations,
an end plate was welded at each end of the W-shape that formed part of the horizontal strut. A
shim plate was connected to an end plate using two, 3/4-in., diameter bolts. In the finite-element
model, the shim plate and the end plate were modeled as one plate with a 3/8-in. thickness.
Since this end plate will be effective only when a compressive force exists between the
horizontal strut and the adjacent, bottom flange of a girder, sliding-surface-to-surface, contact
elements were used to model the common surface between the end plate and the girder flange.
These contact-surface elements prevent overlapping of the adjacent surfaces, and they allowed
an end plate to separate from a girder flange when a horizontal strut is pulled away from that
flange.
For the horizontal strut, sliding, surface-to-surface, contact elements were used to model
the contact area between the bent plate and the web of the WT-shape. These elements allowed
relative horizontal and vertical slippage to occur between the horizontal strut and its supporting
bent plate. Clamping forces that are induced by the fully-tensioned, high-strength bolts at these
69
connections was modeled using the same techniques that were used for the cross-brace member
for an intermediate diaphragm. A coefficient of friction equal to 0.33 was used for a clean-mill-
scale, steel-surface condition.
4.3.2.3. Steel K-braced with horizontal strut intermediate diaphragm
The third type of intermediate diaphragm considered in this work has a steel, K-brace
with a horizontal strut, as shown in Fig. 4.13. The diaphragm was formed from the same steel
parts that were used for the steel, X-braced with horizontal strut intermediate diaphragm. As
shown in the figure, the only difference between this K-braced diaphragm and the X-braced
diaphragm involved the diagonal members. One leg of a diagonal member for the K-brace was
bolted to the bent plate using four, 3/4-in. diameter, high-strength bolts. The other end of the
member was bolted to a gusset plate that was welded to one side of the web for the WT-shape
portion of the horizontal strut. The dimensions for the gusset plate are a function of the spacing
between the PC girders and the girder depth. For the diaphragm studied, a ½ - in. thick by 7 3/4-
in. wide by 18-in. long, gusset plate was modeled with shell elements. To provide symmetry for
the K-brace, the gusset plate was positioned at the mid-length of the horizontal strut. The
connection between the end of a diagonal member and the gusset plate was the same as that used
at the other end of the member. Essentially, the finite-element idealization that was used for the
X-braced diaphragm was also used for this diaphragm.
4.3.3. Load cases
Lateral-impact loads were applied to the bottom flanges of bridge PC girders to simulate
an over-height vehicle collision as the vehicle travels underneath a bridge. There are several
factors that influence the characteristics of this type of an impact load, e.g., the mass of the truck,
Figu
re 4
.13.
Iow
a D
OT
K-B
race
d w
ith h
oriz
onta
l str
ut d
iaph
ragm
(ada
pted
from
the
Iow
a D
OT
stan
dard
s)
70
71
the speed of the truck, the geometric configuration and the rigidity of the object that strikes the
bridge. However, the mass and speed of the truck are two factors that have a significant effect
on the magnitudes and duration for the impact load. The development of mathematical models
to represent different load-history behavioral relationships for vehicle-impact force was beyond
the scope of this research.
Since the main objective of this research was to conduct a comparative study that
evaluates the effectiveness of different types of intermediate diaphragms in minimizing structural
damage to a bridge superstructure when a lateral-impact force was applied to the bottom flange
of PC bridge girders, a precise forcing function for an impact load did not need to be defined.
Therefore, a constant-magnitude, impact load was selected to be applied over a short-time period
for all bridge models. The impact load was applied at one of five locations, as shown in Fig.
4.14. Load positions 1 and 2 were at the intermediate-diaphragm location that was at the mid-
span for Beams BM1 or BM5, respectively. Load positions 3 and 4 were 16-ft away from the
intermediate-diaphragm location. As the analytical studies progressed, the researchers decided
to apply the lateral load at a Load position 5, which was 4 feet away from the intermediate-
diaphragm location. This fifth-load location was considered to investigate the efficiency of
diaphragms on reducing the girders damage when the load was applied close to, but not, at the
intermediate-diaphragm location.
One scenario that may occur when an over-height vehicle or vehicle load strikes a bridge
on the bottom flange of girder is as follows: First, the over-height object would impact the first
exterior girder (Beam BM1). Then, because the vehicle would not suddenly stop, but continue
moving, the object being transported could displace downward, as the vehicle-suspension system
reacts to the impact, which would allow the object to pass beneath Beam BM1. As the vehicle-
72
suspension system rebounds, the object could displace upwards and cause additional impacts of
the object with some or all of the other bridge girders at either their bottom flange or somewhere
Figure 4.14. Load locations
on their web. Multiple-girder impacts were not included in this study because the reduction in
the impact-force magnitude resulting from a reduction in the speed of the vehicle after the first
impact is unknown. In this work, a single, impact load was applied on Beam BM1 or on Beam
BM5 (see Fig. 4.14), since these loading conditions will induce the most severe, bridge response.
When an over-height-object strikes Beam BM1, the bottom flange of this girder will laterally
displace towards the first-interior girder (Beam BM2). That movement will induce a
compression force in the intermediate diaphragm between these two girders. When an over-
height-object strikes Beam BM5, the bottom flange of this girder will laterally displace away
from the bridge and induce a tensile force at the interface between that girder and its adjacent
intermediate diaphragm.
The maximum magnitude of an impact load was selected such that the maximum,
principal-tensile strain that is induced in the impacted girder would not appreciably exceed the
97 ft
BM1
BM2
BM3
BM4
BM5
PC girder
Intermediate diaphragm
Deck
16 ft
4 ft
24
153
73
modulus of rupture of concrete for the girder. Two, load magnitudes were selected. A 120-kip
load was used when the load that was applied on a PC girder at an intermediate diaphragm
location. A 60-kip load was used when the load was applied on a PC girder at a point not at an
intermediate-diaphragm location. To establish a reasonable, load-duration time, a literature
search was conducted, which revealed that the collision times were in the range of 0.05 to 0.15
sec. (Zaouk et al., 1996; Nalepa, 1990; Jiamaw and James, 1994; and Hohnason and Baughn,
1992) A 0.1-sec., load-duration time was selected for all impact loads used in this study. Figure
4.15 shows the dynamic-load histories for the two, different, lateral loads. These loads were
applied to the analytical model of a bridge span as a pressure loading over an area on the bottom
flange of a PC girder. This type of load application was selected over a concentrated load that
would act at a single node, to minimize high-stress concentration at the location of the load.
a) At the diaphragm location b) Not at the diaphragm location
Figure 4.15. Force versus time relations used in simulating lateral-impact load
120
0.1
Time (sec.)
Forc
e (k
ips)
00
60
0.1
Time (sec.)
Forc
e (k
ips)
00
74
4.4. Finite element model of the skewed bridge
A skewed bridge was analyzed to study the effect of the bridge-skew angle on the
response and behavior of a bridge superstructure with different types of intermediate
diaphragms. A 30-deg., skew angle was selected for the prototype bridge. This section
describes the finite-element models that were developed for the skewed bridge and the loading
cases that were considered in this theoretical study. Figure 4.16 shows a schematic, plan view of
the skewed bridge and the location of the intermediate diaphragms.
Figure 4.16. Arrangement of the intermediate diaphragms in the skewed bridge
4.4.1. Model description
Only the impacted, internal span was modeled for the analysis. The reason for modeling
only one span rather than the complete-bridge structure was discussed in Section 4.3.1.2. Except
for the direction of the horizontal-spring element that modeled the horizontal, in-plane, stiffness
of a pier, the boundary conditions at the ends of the modeled, interior span for the skewed bridge
were similar to those used in the analyses of the modeled, interior span for the non-skewed
bridge. For the non-skewed-bridge model, these spring elements were aligned in a direction that
97 ft
Intermediate diaphragm
PC girder
Deck
BM1
BM2
BM3
BM4
BM5
30 3ft - 11in.
75
was perpendicular to the longitudinal direction of the bridge. For the skewed-bridge model, the
piers were oriented parallel to the road passing underneath the bridge; therefore, a 60-deg. angle
exists between the longitudinal direction of the piers and the longitudinal direction of the bridge.
As a result, these horizontal-spring elements that were located at each end of the analytical
model were aligned parallel to the pier diaphragms. The guidelines established in modeling the
intermediate diaphragms for the non-skewed bridge were also used to model the different types
of intermediate diaphragms for the skewed bridge.
4.4.2. Intermediate diaphragms
The 30-deg., skew angle and the 6 ft-9 in. girder spacing caused the intermediate
diaphragms to be offset from each other by 3 ft-11 in., as shown in Fig. 4.17. The modeling
techniques discussed in Section 4.3.2.1 and shown in Fig. 4.10 were also applied to model the
connection of the RC, intermediate diaphragms with the bridge girders for the skewed bridge.
However, since the intermediate diaphragms were not in alignment for the 30-deg., skewed
bridge, the method that was used to make the connection between a diaphragm and an exterior
girder for the non-skewed bridge was used to connect the intermediate diaphragms with all of the
girders in the skewed bridge. The offset diaphragms for the skewed bridge also affected the
connections of the X-braced and K-braced, intermediate diaphragms with the interior, PC
girders. The modeling techniques discussed in Sections 4.3.2.2 and 4.3.2.3 for the connection
between an X-braced and K-braced, respectively, intermediate diaphragm and an exterior girder
for the non-skewed bridge was applied for all of the connections for the intermediate diaphragm
to the PC girders in the skewed bridge.
76
Figure 4.17. Load locations of the skewed bridge model
4.4.3. Load cases
The loads that were applied to the skewed-bridge model were static loads rather than
dynamic loads. The decision of conducting a static-load analysis instead of a dynamic-load
analysis for the skewed bridge was taken after evaluating a dynamic-load factor (DLF) for each
of the intermediate-diaphragm studies for the non-skewed-bridge models. The DLF is a ratio of
the response magnitudes for a given parameter, such as the maximum, principal-tension strain in
a girder that is evaluated for dynamic and static loads. As expected, the principal strains and
deflections for dynamic loading were higher than those for static loading. The range in the DLF
for the maximum, principal-tensile strains in the impacted, PC girder was between 1.15 and 1.20.
Essentially, the value for the DLF was almost the same for all of the intermediate-diaphragm
types that were investigated. The consistency in the magnitude of the DLF for the different
intermediate-diaphragm types was assumed to be applicable for a skewed bridge.
The lateral-load locations for the skewed-bridge model are shown in Fig. 4.17. The load
was applied to the bottom flange of either Beam BM1 or Beam BM5 and in a direction that was
parallel to the direction of the roadway passing underneath the bridge. For the 30-deg.-skewed-
97 ft
Intermediate diaphragm
PC girder
Deck
BM1
BM2
BM3
BM4
BM5
30
16 ft
13
24
77
bridge model, the line-of-action for the load was orientated at a 60-deg. angle, which was
measured from the longitudinal axis of the bridge. The load was resolved into components that
were perpendicular and parallel to the longitudinal axis of the bridge. The load was applied as a
pressure with the same magnitudes as that which were used for the non-skewed, bridge models.
79
5. ANALYSIS RESULTS
5.1. Introduction
In this chapter the predicted, principal-tension strains and horizontal displacements that
were induced by the lateral-impact loads are presented for the non-skewed-bridge and skewed-
bridge, finite-element models. Since this research focused on minimizing potential damage to
PC girders when a bridge is hit by an over-height vehicle or vehicle load, the ISU researchers
concentrated the analysis on the response of the PC girders to the lateral-impact loads. The
results of the four-span and one-span, finite-element models described in Chapter 4, as well as
the results for the three, diaphragm types are summarized in separate sections of this chapter. In
addition, comparisons are made between the different types of intermediate diaphragms for their
effect on the structural behavior of the PC girders.
5.2. Four-span and one-span finite element models
In this study, the 120-kip, lateral-impact load with duration time of 0.1 sec. was applied
at the mid-span of Beam BM1. The principal-tensile strain at the top fibers of the web for the
impacted girder of the four-span model and the one-span model are presented in Fig. 5.1. This
web location is where the highest, principal-tensile strains were induced in Beam BM1. The
figure shows similar behavior over time for the two, finite-element models with about a 15-
percent, maximum difference in the strain magnitudes.
80
0
1 0 0
2 0 0
3 0 0
4 0 0
5 0 0
6 0 0
7 0 0
8 0 0
9 0 0
0 0 .0 2 0 .0 4 0 .0 6 0 .0 8 0 .1 0 .1 2 0 .1 4T im e (s e c .)
Mic
ro-s
trai
n
4 S P A N S1 S P A N
Figure 5.1. Maximum principal-tensile strain versus time for the four-span and one- span models without diaphragms (load and strains at the mid-span of Beam BM1)
The horizontal displacement results obtained from the analysis of the two different
models are presented in Fig. 5.2. These displacements were calculated at the bottom flange of
the impacted girder and at the location of the lateral load. Figure 5.2 illustrates the close
agreement in the displacements that were predicted by the four-span and one-span finite-element
models. Because of the similarity in the strain and displacement results that are presented in
Figs. 5.1 and 5.2, the ISU researchers decided to conduct the rest of the research utilizing one-
span, finite-element models.
81
0
0 .1
0 .2
0 .3
0 .4
0 .5
0 .6
0 0 .0 2 0 .0 4 0 .0 6 0 .0 8 0 .1 0 .1 2 0 .1 4
T im e (se c .)
Dis
plac
emen
t (in
.)4 S P A N S1 S P A N
Figure 5.2. Horizontal displacement versus time for the four-span and one-span models (load and displacement at the mid-span of Beam BM1)
5.3. Non-skewed bridge model
This section presents the maximum, principal-tensile strains and horizontal displacements
for the PC girders of the non-skewed, bridge models for each type of intermediate diaphragm.
The lateral load that was applied for the analyses and the applied-load locations were presented
in Section 4.4.3. Section 5.3.4 presents the maximum, principal-tensile strains in an impacted,
exterior girder for a non-skewed bridge when the lateral-impact load was applied at 4 ft away
from the mid-span.
5.3.1 Strains
To qualitatively evaluate the amount of potential damage that might occur in a PC girder
after a bridge superstructure is hit by an over-height-vehicle load, the ISU researchers decided to
82
use the induced, principal-tensile strains in the girder as a measurement for potential-damage
assessment. Strains rather than stresses give a more accurate representation of structural
response. Except for localized damage at the point of impact, large tensile strains rather than
large compressive strains will provide an indication as to where most of the damage will occur in
a girder. All of the principal-tensile strains that are presented in this chapter are the maximum
values that occurred in each girder. The maximum, principal-tensile strain occurred at the same
location for the three types of intermediate diaphragms that were investigated in this research
when the impact load was at mid-span, which was the location of the intermediate diaphragms.
The maximum strain was in the bottom flange of the impacted girder at the mid-span cross
section. This maximum-strain location was the same for the girders that were not directly
impacted, when the load was applied at 16 ft away from the mid-span of the impacted girder.
When the lateral load was applied at a location that was not at an intermediate diaphragm,
the maximum, principal-tensile strains that were induced in the impacted girder occurred at the
cross section of the girder where the load was applied. Although the load was applied directly to
the girder bottom flange, the maximum strains were at the top of the girder web because of the
flexibility of the web for the girder in the plane of the cross section for the girder. This
flexibility was restrained at the mid-span cross section for the girder by the intermediate
diaphragm that was in contact with the web of this girder. The absence of this lateral restraint at
a location away from the intermediate diaphragm allowed the top of the web to experience a high
bending moment that acted in the plane of the cross section for the girder. When diaphragms
were not present in the bridge, the maximum, principal-tensile strains always occurred at the
cross section where the load was applied and in the top fibers of the girder web.
83
0
5 0
1 0 0
1 5 0
2 0 0
2 5 0
3 0 0
3 5 0
4 0 0
4 5 0
0 0 .0 2 0 .0 4 0 .0 6 0 .0 8 0 .1 0 .1 2 0 .1 4 0 .1 6T im e (s e c .)
N D R C X -B R A C E K -B R A C ED ia p h r a g m ty p e
Mic
ro-s
trai
n B M 1B M 2
B M 1
B M 5
girder that is provided by each of the three types of intermediate diaphragm is essentially
identical, when the impact load was applied at 4 ft from the diaphragm location.
5.4. Skewed bridge model This section addresses the analytical results for the skewed-bridge, finite-element model
shown in Fig. 4.16. Bridges with a significant-skew angle have a staggered arrangement for the
intermediate diaphragms. The description of the finite-element model was presented in Section
4.3.1. Since variation in the magnitude of the dynamic-load factor (DLF) was small for all the
intermediate diaphragm conditions that were investigated for the non-skewed-bridge model (see
Section 4.4.3), the ISU researchers decided to conduct the investigations of the skewed-bridge
models using a static analysis instead of a dynamic analysis. The magnitudes and locations for
the lateral loads that were applied to the skewed-bridge model are discussed in Section 4.4.3.
Figure 5.47 shows the maximum, principal-tensile strains that were induced in the
directly load girder (Beam BM1) for the four, intermediate-diaphragm conditions, when the 60-
Figure 5.47. Maximum principal-tensile strains in Beams BM1 and BM2 for the diaphragm conditions in the skewed bridge (no load offset on Beam BM1)
130
kip, static load was applied to the bottom flange of Beam BM1 and at the mid-span,
intermediate-diaphragm location. The strain data presented in this figure are for the directly
loaded girder (Beam BM1) and the adjacent girder (Beam BM2). For the three types of
intermediate diaphragms, the maximum strains in Beams BM1 and BM2 were in the bottom
flange and at the girder cross section where the intermediate diaphragm was installed between
these two girders. When intermediate diaphragms were omitted (the ND-diaphragm type shown
in Fig. 5.47) from the bridge, the maximum strains were in the top fibers of the web and at the
location of the applied load. Figure 5.47 shows that when intermediate diaphragms were omitted
from the bridge, the 120-kip, inclined-plan-view, static load, which was applied to the mid-span
of Beam BM1, induced a 548 micro-strains, maximum, principal-tensile strain in Beam BM1.
For these same conditions, very small strains were induced in Beam BM2.
The use of intermediate diaphragms in the bridge reduced these strains in the directly
loaded beam (Beam BM1) and caused the transfer of a portion of the statically applied load to
the adjacent beams. The strain results that are shown in Fig. 5.47 for K-braced and horizontal
strut and X-braced and horizontal strut, intermediate diaphragms are essentially the same.
Therefore, the ISU researchers concluded that the two types of steel diaphragms provided
basically the same amount of damage protection to the directly loaded girder (Beam BM1) and to
the adjacent girder (Beam BM2). The use of the RC diaphragms and either type of steel
diaphragm provided about a 65-percent reduction and about a 39-percent reduction, respectively,
in the maximum, principal-tensile strains that were induced in Beam BM1, when compared to
those strains that were associated with the no diaphragm condition. Although the RC
diaphragms would provide more damage protection to the directly loaded girder (Beam BM1)
than that which would be provided by the two types of steel diaphragms, the use of the RC
131
0
1 0 0
2 0 0
3 0 0
4 0 0
5 0 0
6 0 0
7 0 0
N D R C X -B R A C E K -B R A C E
D ia p h r a g m ty p e
Mic
ro-s
trai
n
B M 5B M 4
B M 1
B M 5
diaphragms induced more strains in the adjacent girder (Beam BM2) than that which was
induced by either type of steel diaphragm. About a 70-percent increase occurred in the
maximum, principal-tension strains that were induced in the Beam BM2 when the RC
diaphragms rather than either type of steel diaphragm was used in the bridge. This induced-
strain result for Beam BM2 contradicts a similar strain comparison that was made for the non-
skewed bridge (see Fig. 5.35). The ISU researchers believe that this difference in the strains for
the adjacent girder in skewed and non-skewed bridges was due to the staggered alignment of the
intermediate diaphragms for the skewed bridge.
Figure 5.48 presents the maximum, principal-tensile strains in Beams BM4 and BM4 for
the four, intermediate-diaphragm conditions, when the 120-kip, inclined-plan-view, static load
was applied at the mid-span diaphragm location on Beam BM5. The location for the maximum
Figure 5.48. Maximum principal-tensile strains in Beams BM5 and BM4 for the diaphragm conditions in the skewed bridge (no offset load on Beam BM5)
132
strains in the directly loaded girder and in the adjacent girder was the same as that associated
with Fig. 5.47. A comparison of Figs. 5.47 and 5.48 revealed a similar relationship for the strain
magnitudes amongst the three types of intermediate diaphragms. Again, the K-braced and
horizontal strut and X-braced and horizontal strut, intermediate diaphragms cause essentially the
same maximum, principal-tensile strains to be induced in the directly loaded girder and adjacent
girder. Based on the strain results that are shown in Fig. 5.48, the RC, intermediate diaphragm
provided the directly loaded girder (Beam BM5) with a slightly better degree of damage
protection than that provided by the two types of steel diaphragms. About a 70-percent reduction
and a 60-percent reduction in the maximum strains in the directly loaded girder (Beam BM5)
was caused by the use of the RC diaphragms and by the use of either type of steel diaphragm,
respectively, when compared to those strains for the same bridge without intermediate
diaphragms. Also based on the strain results that are shown in Fig. 5.48, the amount of potential
damage to the adjacent girder that is caused by an impact load on Beam BM5 would be higher
when the RC, intermediate diaphragms are used in the bridge than that when either the K-braced
or X-braced, intermediate diaphragms are used in the bridge. This conclusion is the same one
that was made when Beam BM1 was the directly loaded girder (see Fig. 5.47).
To study the behavior of the skewed-bridge when an over-height vehicle strikes an
exterior girder at a location that was not at the intermediate diaphragms, two sets of structural
analyses were performed for the modeled-bridge span with the four, intermediate-diaphragm
conditions. In one set of analyses, Beam BM1 was the directly loaded girder, and in the other set
of analyses, Beam BM5 was the directly loaded girder. A 60-kip, inclined-plan-view, static load
was applied to these beams at a point that was 16 ft away from the intermediate diaphragms, as
shown in Fig. 4.17.
133
0
1 0 0
2 0 0
3 0 0
4 0 0
5 0 0
6 0 0
7 0 0
N D R C X -B R A C E K -B R A C E
D ia p h r a g m ty p e
Mic
ro-s
trai
n
B M 1
B M 5
Figure 5.49 shows the maximum, principal-tensile strains that were induced in the
directly loaded girder (Beam BM1) when the load was applied at 16 ft away from the mid-span
of Beam BM1. All of the strains shown in Fig. 5.49 were induced in the top fiber of the girder
web and at the girder cross section where the load was applied to Beam BM1. The figure shows
that the use of any one of the three types of intermediate diaphragms that were investigated in
this research had essentially no effect on the maximum, principal-tensile strains that were
induced in Beam BM1, when the lateral load was applied to a point that was at a substantial
distance from the intermediate diaphragms in the skewed bridge. This conclusion was not true
for the non-skewed bridge with a similar loading condition. Recall that for this lateral-load
position on the non-skewed bridge, the type of intermediate diaphragm had an affect on the
maximum, principal-tensile strains that were induced in Beam BM1. The difference in the
geometrical arrangement of the intermediate diaphragms for the non-skewed and skewed bridges
Figure 5.49. Maximum principal-tensile strains in Beam BM1 for the diaphragm conditions in the skewed bridge (16-ft offset load on Beam BM1)
134
caused this difference in the maximum, principal-tensile strains in the directly loaded girder for
these bridge geometries.
5.5. Maximum principal-tensile strain locations
The finite-element models for the non-skewed and skewed, prototype, PC-girder bridges,
which were subjected to a lateral load, predicted that the location of the maximum, principal-
tensile strains is dependant on the impact location. When the impact was on the bottom flange of
a PC girder at an intermediate diaphragm location, the maximum, principal-tensile strains were
induced in the bottom flange of the impacted girder at the diaphragm location. When the impact
was on the bottom flange of a PC girder at a significant distance away from an intermediate
diaphragm location, the maximum, principal-tensile strains were induced in the upper portion of
web just below the top flange of the impacted girder at the location of the impact. When the
impact was on the bottom flange of a PC girder at a location that was adjacent to but not at an
intermediate diaphragm location, the maximum principal-tensile strains were induced in the web
just below the top flange of the impacted girder at the location of the impact and large principal-
tensile strains were also induced in the bottom flange of the impacted girder at the diaphragm
location. Figure 5.50 shows regions of a PC girder where close observations need to be made
during field inspections of an impacted bridge to assess potential damage to the PC girder.
135
Figure 5.50. Locations for maximum principal-tensile strains
(b) Impact away from the intermediate diaphragm location
Maximum tensile strains in remaining PC girders Maximum tensile strains in impacted PC girder
Impact location
Pier diaphragm Mid-span diaphragm
(a) Impact at the intermediate diaphragm location
Impact location
(a) Maximum tensile strains in all PC girders
(c) Impact near the intermediate diaphragm location
Impact location Maximum tensile strains in impacted PC girder
Maximum tensile strains in remaining PC girders
137
6. CLOSING REMARKS
6.1. Summary
This research analytically evaluated the maximum, principal-tensile strains in the PC
girders and the maximum, horizontal displacements at the bottom flanges for the PC girders of a
non-skewed bridge and a skewed bridge. These strains and displacements were induced by a
lateral load, which was applied to the bottom flange of either exterior girder for the bridge. This
load was either a single-magnitude, dynamic-load pulse or a static, concentrated load that was
not intended to actually model the collision forces that occur when an over-height vehicle or
vehicle load strikes a bridge girder. The hypothetical, dynamic load and the static load were
used to establish a qualitative comparison of the maximum, principal-tensile strains and
horizontal displacements for the bridge girders to determine the effectiveness of intermediate
diaphragms in reducing the potential damage sustained to the PC girders when an exterior girder
was subjected to a simulated, lateral-impact load. This research also investigated the possibility
of substituting a steel, intermediate diaphragm, which has a practical configuration and
connection details, as an alternative for the RC, intermediate diaphragms that are currently used
by the Iowa DOT in PC-girder bridges. The steel, intermediate diaphragm needs to provide the
bridge girders with essentially the same degree of impact-damage protection as that which is
provided by the current RC diaphragm.
A literature search was conducted to review publications related to the use of
intermediate diaphragms in resisting lateral loads. Several domestic and international data bases
were used for this search. Most of the publications discussed diaphragm effectiveness in
laterally distributing wheel loads. Only a few publications addressed the resistance of
intermediate diaphragms to lateral loads. Different points of view regarding the lateral-load-
138
resistance effectiveness of diaphragms were documented in the literature. Some of the opinions
and conclusions in these publications contradicted each other about whether intermediate
diaphragms are useful or harmful in PC-girder bridges.
A survey was conducted of the departments of transportation in all fifty states to
determine the types of intermediate diaphragms that are currently used by their design agencies
and to establish the methods that are used to design these diaphragms. The survey included
questions related to the types of intermediate diaphragms for PC-girder bridges when a bridge is
crossing a highway, a navigable waterway, a railroad right-of-way, or a grade separation without
traffic beneath the bridge.
Before a finite-element model for a PC-girder bridge with intermediate diaphragms can
be used to predict member strains and displacements, calibration of a similar model that
incorporates the specific details that will be used in the final models needs to be performed by
comparing predicted responses with known measured values. This calibration was done using
experimentally measured, girder strains and displacements from published test results. The
purpose of this calibration study was to develop the type of finite elements and the appropriate
mesh size that should be used in modeling PC-girder bridges. Several sizes of finite-element
meshes and detail-modeling techniques were investigated to improve the accuracy of the
predicted results.
Two, four-span, Iowa DOT, PC-girder bridges were used as prototype bridges for
creating the finite-element models that were used in this research. One of these bridges was
essentially a non-skewed bridge and the other one was a 30-deg., skewed bridge. Due to the
complexity of the finite-element models and the large amount of computer time that was required
to solve a complete-bridge model, only one of the two, interior spans was modeled for the final
139
analyses. The accuracy of using single-span models was verified by computing displacements
and strains for the PC girders that were predicted by both the single-span and four-span models
and then comparing these results. This single-span-model simplification was proven not to
significantly affect the displacement results for the PC girders. The model simplification
produced less than a 15-percent underestimation of the maximum, principal-tensile strains in the
PC girders.
Three types of intermediate diaphragms that were located at the mid-span of the girders
were considered in this study. These diaphragms were a RC diaphragm, an X-braced with
horizontal strut, steel diaphragm, and a K-braced with horizontal strut, steel diaphragm. The
three types of diaphragms are currently used by the Iowa DOT in PC-girder bridges.
In the study of the non-skewed bridge, the two, exterior girders were loaded by a lateral-
impact load that was used to simulate the effect of an over-height vehicle or vehicle load striking
the bottom flange of a PC girder when the vehicle passed beneath the bridge. In the study of the
skewed bridge, a static rather than a dynamic load was used to simplify the analytical solution.
This static-load-modeling simplification was determined not to significantly affect the
displacement and strain results for the PC girders because the dynamic-load factor for the non-
skewed, bridge model with the different intermediate-diaphragm conditions was between 1.15
and 1.20. A lateral load was applied at the mid-span, cross section for the impacted girder or at
16 ft from the mid-span. To study the diaphragm effectiveness in reducing the potential damage
to the PC girders when the lateral load was close to the diaphragm location, the models were
analyzed for an impact load on one of the exterior girders at four feet from the diaphragm
location.
140
A qualitative prediction for the occurrence of damage to a PC girder that was caused by
an impact load was based on the magnitude of the maximum, principal-tensile strains that were
induced in each PC girder. To predict the effectiveness of a particular type of intermediate
diaphragm in providing impact protection for a PC girder, these strains for the impacted girder
were compared to those strains that were induced in that same girder, when intermediate
diaphragms were omitted from the bridge span. The spread of damage to other girders was
examined in similar ways. These strain results that were associated with the different types of
intermediate diaphragm were compared to each other to determine the relative effectiveness of
each diaphragm type in preventing damage to a PC girder.
6.2. Conclusions
The following conclusions were made from this study:
• Approximately 75 percent of the state departments of transportation returned the survey
questionnaire. Almost 95 percent of the respondents use intermediate diaphragms in PC-
girder bridges. Less than 40 percent of the respondents use structural-steel diaphragms in
PC-girder bridges, and about 95 percent of them permit their use of cast-in-place, RC
diaphragms, when a bridge crosses over a highway. Approximately 70 percent of the
respondents documented that they do not use intermediate diaphragms to minimize the
potential damage to the PC girders that would result from impact forces that are caused
by an over-height vehicle or vehicle load passing beneath the bridge.
• The ANSYS, finite-element method has the capabilities to accurately model PC-girder
bridges with complex connection details between the intermediate diaphragms and the
girders, when lateral-impact loads are applied to the structure. During the calibration
process for establishing the proper modeling details, predicted member strain and
141
displacement results were compared to those measured results from a previous research
study (Abendroth, et al. 1991). An average, maximum, difference of 20 percent was
observed in the strain and displacement results that were predicted by a finite-element
model and those results that were measured during the previous testing of an
experimental bridge. These differences could have resulted from the presence of
concrete cracks in the bridge deck for that experimental bridge. Concrete cracks were not
included in the idealization of the bridge structure for the finite-element analysis.
• Modeling only one of the spans instead of modeling all four spans of the bridge for the
finite-element analysis, did not significantly affect the overall bridge responses for that
single span. A comparison of the displacement and strain responses that were predicted
by the two, analytical models revealed that the difference in the horizontal displacements
of the girders were insignificant and the difference in the maximum, principal-tensile
strains, which were induced in the impacted girder, was less than 15 percent.
• The dynamic-load factor (DLF) for the induced, maximum, principal-tensile strains in the
PC girder that was subjected to the impact load was in the range of 1.15 to 1.20 for the
three, intermediate diaphragms that were investigated in this research. This small range
for the DLF indicated that the type of intermediate diaphragm had a minor effect on the
dynamic characteristics of the PC girder bridge.
• Although the K-braced with horizontal strut, intermediate diaphragm may provide PC-
bridge girders with a slightly better degree of impact-damage protection than that which
may be provided by the X-braced with horizontal strut, intermediate diaphragm, the
difference in performance between these two types of steel diaphragms was not sufficient
to recommend using the K-braced diaphragm instead of the X-braced diaphragm.
142
• Both the X-braced with a horizontal strut and K-braced with a horizontal strut,
intermediate diaphragms essentially provided the same degree of rigidity to a bridge
structure. This conclusion was reached by observing essentially equal, horizontal
displacements at the bottom flange of a directly loaded girder in bridges with these two
types of diaphragms.
• The RC, intermediate diaphragms would provide the PC-bridge girders with a higher
degree of impact-damage protection than that provided by the two types of steel
diaphragms, when a lateral-impact load was applied directly at the diaphragm location.
• A comparison of the horizontal displacements of the PC girders in a bridge span with the
RC, intermediate diaphragms and another, identical, bridge span with either the K-
braced, or X-braced intermediate diaphragms, revealed that the RC diaphragm was more
axially rigid than that for either type of steel diaphragm.
• The RC, intermediate diaphragm has a slightly greater capability of limiting extent of the
potential damage along the length of the impacted girder than that for either the K-braced
with horizontal strut or the X-braced with horizontal strut, intermediate diaphragms.
• For the non-skewed bridge, both the K-braced with horizontal strut and the X-braced with
horizontal strut, intermediate diaphragms would permit more damage to occur in the PC
girder that is adjacent to the impacted girder than that for the RC, intermediate
diaphragms. Even though the RC, intermediate diaphragm had more axial rigidity than
that for either of two, steel diaphragms, the RC diaphragm was less capable of spreading
impact damage to the adjacent bridge girder because of this diaphragm’s geometrical
configuration and connections to the bridge girders.
143
• For the skewed bridge, both the K-braced with horizontal strut and the X-braced with
horizontal strut, intermediate diaphragms provided more impact-damage protection to the
girder that was adjacent to the impacted girder than that provided by the RC, intermediate
diaphragms. This damage assessment, which was the reverse of that for the non-skewed
bridge, was caused by the staggered arrangement of the diaphragms in the skewed bridge
compared to the aligned arrangement of the diaphragms in the non-skewed bridge.
• The diaphragm type had a significant effect on the amount of impact-damage protection
that was provided for the PC-bridge girders when the impact force was at the diaphragm
location.
• The diaphragm type did not have any significant effect on the amount of impact-damage
protection that was provided for the PC-bridge girders, when the impact force was
applied at even a relatively small distance from the diaphragm location.
• When an over-height vehicle or vehicle load strikes a bridge girder at a point that is not at
a diaphragm location, the existence of intermediate diaphragms would reduce the amount
of damage to the PC-bridge girders.
• For most geometrical alignments for highway overpasses, an over-height vehicle or
vehicle load that travels beneath a bridge would strike a bridge girder at a point that is not
at a diaphragm location. Then, the RC, K-brace with horizontal strut, or the X-brace with
horizontal strut, intermediate diaphragm could be used in a PC-girder bridge and
essentially the same degree of impact-damage protection would be provided to the bridge
girders by each of these types of intermediate diaphragms.
144
6.3. Recommendations for future work The following recommendations for future work were made to provide a better
understanding of the effects that impact loads have on PC-girder bridges.
• More experimental testing should be conducted to investigate the effect of the type of
intermediate diaphragm when an impact load is applied to a PC girder at a point which is
at or not at a diaphragm location.
• More advanced, finite-element analyses should be performed to more accurately predict
girder strains and displacements that are caused by impact loads. In these analyses,
concrete cracking and the prestressing forces in the PC girders should be incorporated
into the finite-element models.
• A more expanded study should be conducted on the effect of the magnitude and duration
time of an impact load on the overall response of PC-girder bridges.
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REFERENCES Abdullatif K. Zaouk, Nabih E. Bedewi, Cing-Dao Kan, and Dhafer Marzougui. (1996). “Validation of a non-linear finite element vehicle model using multiple impact data,” AMD-vol. 218, Crashworthiness and Occupant Protection in Transportation Systems, ASME, pp. 91-106.
Abendroth, R. E., Klaiber, F. W., and Shafer, M. W. (1991). “Lateral load resistance of diaphragms in prestressed concrete girder bridges.” Iowa DOT Project HR-319, ISU-ERI-Ames-92076, Highway Division of the Iowa Department of Transportation and the Highway Research Advisory Board.
American Association of State Highway and Transportation Officials (AASHTO), (1996). Standard Specifications for Highway Bridges, 16th Edition. Washington, DC.
American Institute of Steel Construction, Inc. (AISC), (2002). LRFD Manual of Steel Construction, Load and Resistance Factor Design, 3rd Edition.
Andrawes, B.O. (2001). “Lateral impact response for prestressed concrete girder bridges with intermediate diaphragms,” M.S. thesis, Iowa State University, Ames, Iowa.
Cheung M. S., R. Jategaonkar, and L.G. Jaeger. (1986). “Effects of intermediate diaphragms in beam-slab bridges.” Canadian Journal of Civil Engineering, vol. 13, No. 13, June, pp. 278-292.
De Salvo G. J., and J. A. Swanson. (1985). ANSYS Engineering Analysis System User’s Manual, vols. 1-4, Houston, Penn.: Swanson Analysis System, Inc.
Doong, J. and Cheng, J. C. (1994). “Computer simulations for frontal impact.” Computers in Engineering, vol. 2, 1994, ASME, pp. 597.
Johnson, W. R., Baughn, T. V., and Johnson, D.B. (1992). “Modeling and simulation of a low speed passenger car collision.” International Journal of Vehicle Design, vol. 13, nos. 5/6, pp. 505-523.
Kostem, C. N., and DeCastro, E. S. (1977). “Effects of diaphragms on lateral load distribution in Beam-Slab bridges.” Transportation Research Record 903, Transportation Research Board, pp. 6-9.
McCathy W., K. R. White, and J. Minor. (1979). “Interior diaphragms omitted on the Gallup East Interchange Bridge—Interstate 40.” Journal of Civil Engineering Design, vol.1, No.1, pp. 95-112.
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Nalepa, E. (1990). “Crash-worthiness simulation of the Opel Vectra using the explicit finite element method.” International Journal of Vehicle Design, vol. 11, no. 2, pp. 160.
Omar, T. A., Eskandarian, A., and Bedewi, N. E. (1998). “Crash analysis of two vehicles in frontal impact using adaptive artificial neural networks.” AMD-vol. 230/BED-vol. 41, Crashworthiness, Occupant Protection and Biomechanics in Transportation Systems-1998, ASME, pp. 115-129. Shanafelt G. O., and Horn W. B. (1980). “Damage evaluation and repair methods for prestressed concrete bridge members.” NCHRP Report 226, Nov., pp. 66.
Sengupta S., and J.E. Breen. (1973). “The effect of diaphragms in prestressed concrete girder and slab bridges.” Research Report 158-1 F, Project 3-5-71-158, Center for Highway Research, The University of Texas at Austin, October.
Sithichaikasem S., and W. L. Gamble. (1972). “Effect of diaphragms in bridges with prestressed concrete I-section Girders.” Civil Engineering Studies No. 383, University of Illinois, Urbana.
Wei, Benjamin C. F. (1959). “Load distribution of diaphragms in I-Beam bridges.” Journal of Structural Division, proceedings of the American Society of Civil Engineers, vol. 85, No. ST 5, May.
Wong, A. Y. C., and W. L. Gamble. (1973). “Effects of diaphragms in continuous slab and girder highway bridges.” Civil Engineering Studies, Structural Research Series No. 391, University of Illinois, Urbana.
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APPENDIX A: DESIGN AGENCY QUESTIONNAIRE RESULTS
The number shown in ( ) represents the number of design agencies that have selected this
answer. The notes between [ ] are the agencies comments on specific questions. Part I. State or Agency and Policy on the Use of Intermediate Diaphragms 1. Is your state or agency currently specifying any type of intermediate diaphragms for PC
bridges? ( 36 ) Yes ( 2 ) No (If you answered no, please skip to Question 5 in this part of the survey.) 2. Does your state or agency use structural-steel, intermediate diaphragms in PC girder
bridges? ( 14 ) Yes ( 22 ) No (If you answered no, please skip to Part II of the survey.) 3. Why does your state or agency use structural-steel, intermediate diaphragms in PC girder
bridges? (Please check all that apply.) ( 3 ) State or agency requirement. ( 1 ) To facilitate the use of stay-in-place, precast panel or metal deck forms that are
used in bridge decks. ( 6 ) Bridge contractors have not chosen to use a reinforced concrete diaphragm
alternate. (10 ) Other reason (please specify) __[Its faster, easier and cheaper than cast-in-place
concrete diaphragms] (Please skip to Part II of the survey.) 4. Has your state or agency ever specified intermediate diaphragms for PC bridges?
( 8 ) Yes ( 0 ) No (If you answered no, please stop here. Do not complete the rest of the
survey. Please return the survey in the enclosed, postage-prepaid, self-addressed envelope.
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5. When did your state or agency discontinue using intermediate diaphragms for PC bridges?
( 0 ) Date is not known. ( 4 ) Date is known. When? _____________________________________________ 6. Why did your state or agency discontinue using intermediate diaphragms for PC bridges? ( 0 ) Reason is not known. ( 4 ) Reason is known. Why? [Based on research results, which demonstrated that intermediate diaphragms do not affect
live load distribution] Note: Please answer the remaining questions in this survey with respect to the last time
intermediate diaphragms were used in PC girder bridges. Part II. Intermediate Diaphragm Construction Material 1. What type of intermediate diaphragm material is permitted by your state or agency when
a PC girder bridge is above a highway where an over-height vehicle or load could impact against a girder bottom flange? (Please check all that apply.)
( 35 ) Cast-in-place RC concrete ( 4 ) Precast concrete ( 9 ) Rolled steel channel shape ( 0 ) Welded steel channel shape ( 2 ) Rolled steel I-shape ( 0 ) Welded steel I-shape ( 3 ) Steel truss ( 5 ) Steel cross bracing ( 4 ) Other [Bent plate steel diaphragms] 2. What type of intermediate diaphragm material is permitted by your state or agency
when a PC girder bridge is above a navigable waterway where an over-height vessel or load could impact against a girder bottom flange? (Please check all that apply.)
( 0 ) Welded steel I-shape ( 3 ) Steel truss ( 5 ) Steel cross bracing ( 4 ) Other [Bent plate steel diaphragms] 3. What type of intermediate diaphragm material is permitted by your state or agency when
a PC girder bridge is above a railroad right-of-way where an over-height load could impact against a girder bottom flange? (Please check all that apply.)
( 34 ) Cast-in-place RC concrete ( 4 ) Precast concrete ( 8 ) Rolled steel channel shape ( 0 ) Welded steel channel shape ( 2 ) Rolled steel I-shape ( 0 ) Welded steel I-shape ( 3 ) Steel truss ( 5 ) Steel cross bracing ( 4 ) Other [Bent plate steel diaphragms : no PC girder bridges over railroad] 4. What type of intermediate diaphragm material is permitted by your state or agency when
a PC girder bridge is above a grade separation that has no traffic (highway, water, or rail) of any type below the girders? (Please check all that apply.)
( 33 ) Cast-in-place RC concrete ( 4 ) Precast concrete ( 8 ) Rolled steel channel shape ( 0 ) Welded steel channel shape ( 1 ) Welded steel channel shape ( 0 ) Welded steel I-shape ( 3 ) Steel truss ( 5 ) Steel cross bracing ( 4 ) Other [Bent plate steel diaphragms] Part III. Design Criteria for Intermediate Diaphragms in PC Girder Bridges 1. Are intermediate diaphragms used for temporary lateral support of the PC girders during
the construction of the bridge? ( 32 ) Yes ( 6 ) No
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2. Are intermediate diaphragms used to minimize damage to the PC girders that would be caused by impacts from over-height traffic beneath the bridge?
( 12 ) Yes ( 26 ) No 3. Has your state or agency developed a structural-steel, intermediate diaphragm that can be
used by bridge contractors as an alternate to a RC or PC, intermediate diaphragm in PC girder bridges which could have over-height traffic beneath the bridge?
( 9 ) Yes (29 ) No 4. Are specific criteria applied to establish the design of an intermediate diaphragm? (Note:
This question only applies to the diaphragm itself and does not apply to the connections of the diaphragm to the PC girders and/or bridge deck.)
( 1 ) Yes Note: A yes answer would not apply to a rule-or-thumb criteria. (36 ) No Note: A no answer would apply to a rule-of-thumb criteria.
Note: If you answered no to this question, please skip to Question 8 in this part of the survey
5. Does your state or agency use a static-lateral load to represent a lateral impact load, as a
loading condition for the design of an intermediate diaphragm? ( 0 ) Yes ( 2 ) No 6. Does your state or agency use a dynamic-lateral load to represent a lateral impact load, as
a loading condition for the design of an intermediate diaphragm? ( 0 ) Yes ( 2 ) No 7. What design criteria are applied to establish the size of an intermediate diaphragm?
( 1 ) No specific design criteria. ( 1 ) Specific design criteria (please specify) [Bridge cross section acts as a rigid
body without deformation]
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8. Are specific criteria applied to establish the design of the connections between an intermediate diaphragm and the PC girders and/or bridge deck?
( 1 ) Yes Note: A yes answer would not apply to a rule-or-thumb criteria. ( 37 ) No Note: A no answer would apply to a rule-of-thumb criteria. Note: If you answered no to this question, please skip to Part IV of the survey. 9. Does your state or agency use a static-lateral load to represent a lateral impact load, as a
loading condition for the design of the connections between an intermediate diaphragm and the PC girders and/or bridge deck?
( 0 ) Yes ( 2 ) No
10. Does your state or agency use a dynamic-lateral load to represent a lateral impact load, as a loading condition for the design of connections between an intermediate diaphragm and the PC girders and/or bridge deck? ( 0 ) Yes ( 2 ) No
11. What design criteria are applied to establish the connection between an intermediate diaphragm and the PC girders? ( 0 ) No mechanical connection exists between an intermediate diaphragm and a PC
girder. ( 1 ) No specific design criteria. ( 1 ) Specific design criteria (please specify) [Shear friction design] 12. What design criteria are applied to establish the connection between an intermediate diaphragm and the bridge deck? ( 1 ) No mechanical connection exists between an intermediate diaphragm and the
bridge deck.. ( 0 ) No specific design criteria. ( 1 ) Design criteria (please specify) [Interface shear design]
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Part IV. Impact Protection Performance of Intermediate Diaphragms Complete the following table by placing a check mark in the appropriate cell to rate the overall performance of the listed intermediate diaphragm types in minimizing the damage to the PC girders caused by all incidences of lateral impacts from over-height vehicles or over-height loads striking a PC girder. Note: If a particular intermediate diaphragm type listed is not used by your state or agency, leave that particular row in the table blank.
Intermediate Diaphragm Type
Intermediate Diaphragm Performance Rating Regarding Protection to PC Girders from Impacts Caused by Over-Height Vehicles or Over-Height Loads
Excellent Good Average Fair Poor Comments
Cast-in-place RC concrete
(12) (13) (4) (1) (1)
Precast concrete
(2) (0) (1) (0) (0)
Rolled steel channel shape
(1) (2) (4) (0) (0)
Welded steel channel shape
(0) (0) (0) (0) (0)
Welded steel channel shape
(0) (0) (0) (0) (0)
Welded steel I-shape
(0) (0) (0) (0) (0)
Steel truss (0) (2) (2) (0) (0)
Steel cross bracing
(0) (0) (0) (0) (0)
Other (specify)
(0) (1) (0) (0) (0)
Part V. Additional Comments In the space below, please write your comments on any topic associated with the use of intermediate diaphragms in PC girder bridges. [Most damage happens at the bottom flange: A strike any where near the diaphragm shatters the beam: More damage between diaphragms: Damage is felt to be unrelated to type of diaphragms: Research proved that diaphragms are only necessary in the case of skewed and curved bridges: Corrosion is a problem in steel diaphragms]
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Part VI. Intermediate Diaphragm Details and Specifications Please send us a copy of your standard details and specifications for all types of intermediate diaphragms that are used for PC girder bridges by your state or agency. We are particularly interested in receiving information about structural-steel, intermediate diaphragms that have been developed by your state or agency and that can be used by bridge contractors as an alternate to RC or PC intermediate diaphragms in PC girder bridges which could be struck by over-height vehicles or loads. Part VII. Survey Evaluation Please indicate those questions that you had difficulty in answering by listing the survey part and the question numbers below (i.e., III-2 for Part III, Question 2). Part VIII. Summary Do you want to receive a copy of a summary of the survey results? ( 35 ) Yes ( 35 ) No