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The Potential of Biogas: Lessons from Germany Steve Plachinski, Aleia McCord, Mirna Santana, Jeff Starke, Sarah Stefanos CHANGE-IGERT, UW-Madison
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The Potential of Biogas: Lessons from Germany

Mar 07, 2016

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UW-Madison Center for Sustainability and the Global Environment Student Steve Plachinski's presentation from the Homegrown Energy: Biogas breakout session at the 2010 Wisconsin Bioenergy Summit
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Page 1: The Potential of Biogas: Lessons from Germany

The Potential of Biogas: Lessons from Germany

Steve Plachinski, Aleia McCord, Mirna Santana, Jeff Starke, Sarah Stefanos

CHANGE-IGERT, UW-Madison

Page 2: The Potential of Biogas: Lessons from Germany

Outline

1.  Introduction to Biogas

2.  The World Leader – Germany

3.  Three Lessons from Germany

4.  Social and Policy Considerations

Page 3: The Potential of Biogas: Lessons from Germany

What is Biogas? – Inputs

Biological  Ac*vity  Inputs   Outputs  

Manure  

Anaerobic  Digester  

Biogas  (50-­‐75%  Methane)  

Substrates  •   Corn  Silage  

•   Wheat  •   Grass  (hay)  •   Food  Waste  

•   Others   •   Microbes  •   Heat  •   No  oxygen  

Digested  Solids  

Page 4: The Potential of Biogas: Lessons from Germany

What is Biogas? – Outputs and End Uses

Biological  Ac*vity   Outputs   End  Uses  

Solids  

Biogas  

•   Fer*lizer  •   Animal  Bedding  

Upgrade  to  Pipeline  Quality  

Combus5on  

Transporta*on  Fuel  

Direct  Use  

Heat  

Electricity  

Anaerobic  Digester  

Page 5: The Potential of Biogas: Lessons from Germany

Germany – The World Leader in Biogas

Sources: Beyond Biofuels: Renewable Energy Opportunities for US Farmers, Heinrich Böll Stiftung (2010) Biogas: Rethinking the Midwest’s Potential, Peter Taglia (2010)

Page 6: The Potential of Biogas: Lessons from Germany

Three Lessons from Germany

1.  Business Models –  Industry pioneers; co-ownership; partnering

with universities, nearby communities, energy utilities

2.  System Scale and Design –  Large vs. small systems; unique system designs

3.  Innovative Inputs and End Uses –  Substrates; additives; uses of heat; pipeline gas

Page 7: The Potential of Biogas: Lessons from Germany

Industry Pioneer and University Partnership

Page 8: The Potential of Biogas: Lessons from Germany

Co-ownership and Community Partnership

Page 9: The Potential of Biogas: Lessons from Germany

Fer4lizer  

Mixer  

Corn  Silage  Grass  (100%)  

Upgrade  (cleaning)  Process  

Storage  Tank  

Sell  to  U4lity  

Farmer  Responsible   U4lity  Responsible  

Biogas  On-­‐site  

Combus4on  

Digester

Electricity  

Split Ownership with Energy Utility

RNG  

Inject  into  NG  Pipeline  

Solids  

Page 10: The Potential of Biogas: Lessons from Germany

Integrative Business Model How Can Wisconsin Do This?

–  Consider a variety of ownership structures (utilities, companies, etc.)

–  Work with researchers (universities, etc.) –  Identify possible partnerships with local

community or businesses –  Synergies with other

bioenergy resources (ex. ethanol and biogas)

Source: National Agricultural Statistics Service, USDA (2010)

Page 11: The Potential of Biogas: Lessons from Germany

Small-Scale System

Page 12: The Potential of Biogas: Lessons from Germany

Large-Scale System

Page 13: The Potential of Biogas: Lessons from Germany

Fer4lizer  

1  MW  Electricity  

•   On-­‐farm  Heat  •   Wood  Drying  

Mixer  

Corn  Silage  Grass  (100%)  

Combus4on  

Storage   Solids  

Biogas  

#  Livestock:  0  #  Acres  in  Cul4va4on:  230  ha    

 #  Years  in  Opera4on:  4  

Three-Ring Digester Design

Page 14: The Potential of Biogas: Lessons from Germany

…and Fully Automated

Page 15: The Potential of Biogas: Lessons from Germany

New Technologies and Designs

Page 16: The Potential of Biogas: Lessons from Germany

System Scale and Design How Can Wisconsin Do This?

–  Small-scale biogas systems are possible

–  Consider a variety of system designs

–  Explore new technologies that can lower costs and increase system versatility

Page 17: The Potential of Biogas: Lessons from Germany

Inputs – 100% Crops (no manure)

Page 18: The Potential of Biogas: Lessons from Germany

Inputs – Digester Additives

Page 19: The Potential of Biogas: Lessons from Germany

End Use - Drying Wood

Page 20: The Potential of Biogas: Lessons from Germany

End Use - Heat for Community Use

Page 21: The Potential of Biogas: Lessons from Germany

End Use – Adding Value

On-­‐site  Combus4on  Electricity  

Heat  

On-­‐Site  Drier  •   25%  Solids  In  •   90%  Solids  Out  

Municipal  Sludge  

(1km  away)  Solids  

Cement  Plant  (50km  away)  

Incinerated  with  coal  

No Sludge to Landfill Beneficial Heat Usage Decrease volume coal

Profit = €49 per ton sludge (wet)

Page 22: The Potential of Biogas: Lessons from Germany

End Use – Renewable Natural Gas

Page 23: The Potential of Biogas: Lessons from Germany

Innovative Inputs and End Uses How Can Wisconsin Do This?

–  Conduct more research on optimal substrate combinations

–  Identify potential substrate sources from on-farm and non-farm sources

–  Work with neighbors and local community to determine best end uses

–  Maximize use of combustion heat

Page 24: The Potential of Biogas: Lessons from Germany

Social Context / Motivations 1.  Progressive approach to waste 2.  Climate Change 3.  Energy Security German Policies 1.  Feed-in-Tariff is instrumental 2.  Result of a bottom-up process

Social & Policy Context for Germany’s Biogas Success

Different social context and policy environment in Wisconsin • How is the motivation for biogas different in Wisconsin? • What might Wisconsin’s social and policy environment need to be to grow its biogas industry?

Page 25: The Potential of Biogas: Lessons from Germany

Conclusions

1.  Business Models

2.  System Scale and Design

3.  Innovative Inputs and End Uses

4.  Social Context and Policy Environment are Important Factors

Page 26: The Potential of Biogas: Lessons from Germany

Acknowledgements

•  German hosts –  Robert Höre –  Jurgen and family –  Bernd Roth –  Rolf Weigel –  Petra Hess –  Klaus Hoppe –  Paul Thürwächter

•  Trip Participants –  Gary Radloff –  Amanda Bilek –  Ted Petith

•  The CHANGE program –  Rob Beattie –  Carmela Diosana –  Jonathan Patz