The easy-to-use distributed control system · Freelance vs. PLC+HMI Distributed control system Scalable structure Engineering Tool Fieldbus management Operator Station Controller

FreelanceThe easy-to-usedistributed control system

ABB Process Automation, BU CT, Sutrisno Sutedjo

© ABB / PA / Control Systems

Why use Freelance?

Evolution & Migration

Applications AC 800F


Freelance vs. PLC+HMI

Distributedcontrol system

Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

§ This presentation combines the most useful information about theFreelance system

§ Present how easy Freelance is with only one presentation

§ Jumping between chapters by clicking on left-handednavigation bar

§ Please adjust it locally if needed

§ Note for inserting and copying copy slides:

§ Links in Navigation menu set on master slide, no correctionneeded

§ Feedback, information input and constructive criticism arewelcome, please send an email to: [email protected]

§ Presentation will be updated regularly and will be available fordownload in control systems portal as well as in sales kit

About this presentation

November 3, 2014 | Slide 2Company Confidential


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

What is Freelance?

November 3, 2014 | Slide 3

Distributedcontrol system Control Builder F DigiVis

+ I/O’s

AC 700F AC 800F

Freelance is a Distributed Control System made up of these components

Engineering Tool ControllerOperator Station Controller Controller

AC 900F

S700 S800 S900


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

One common SW setupfor whole DCS

§ Engineering Tool

§ Operator Interface

§ Controller Emulator

à All on one PC

What’s special about Freelance?Smallest footprint Hardware and Software wise


§ Installation in approx. 5 minutes

§ Standard Office PC can be used(could run on your notebook)

§ Just Windows, no 3rd party SWneeded

§ Train yourself with Quick StartDVD (Computer Based Training)


Software Hardware


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

FreelanceFocus on Ease of Use


Easeof Use

Pre-engineered

Easyto handle

Easyto extend

Easyto learn



Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

SFC DisplayEvent listSystem Display (Module Diagnostics)

Example for Pre-Engineered in Freelance


Group DisplayAlarm Line & Tool BarAutomatic Context Menu with aspects viewsFaceplate (Access on Tags)Overview Display (Table of Contents)Trend Display (Data Historian)

Minimum EngineeringMaximum Automation



Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

FreelanceScalable Architecture – Start Small


AC 700FController

with direct I/O

Profibus

Modbus

Engineering:Control Builder F

Industrial Ethernet(optionally redundant)

1 PC - optional Dual Screen

Operator Station:DigiVis

Start with few I/O !!

Scalable structure

AC 700FController

Add more controllersAdd Panel 800

Panel 800


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

FreelanceScalable Architecture


EngineeringStation:

Control Builder F

OperatorStations:

DigiVis

Operator Stations:Extended Operator

Workplace

AC 700FController

with direct I/O

Profibus

Modbus

Panel800

AC 900FController

Industrial Ethernet(optionally redundant)

Add moreOperator Stations

Scalable structure

FieldDevices

UniversalMotorcontroller

Profibus

AC 800FController

FoundationFieldbus

AC 800F orAC 900FController,redundant

S800 I/OS800L I/O

S900I/O

Add Redundancy

Profibus

S700 I/O


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary



Scalable structure


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

§ Redundancy: duplication of criticalcomponents to increase availabilityand avoid production downtime

§ No single point of failure

FreelanceMaximum availability - Redundancy

November 3, 2014

AC 900F or AC 800F - Controller, redundant

| Slide 10

Freelance hardware can bestructured redundantly at all levels:§ System bus (Standard Ethernet)§ Controller§ Input / output modules§ Fieldbus master / lines§ Linking devices§ Operator Stations (just 2 DigiVis)

Scalable structure


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Start with Freelance

§ Start with as few as 10 I/Os + just 1controller connected to one PCrunning with Freelance Engineeringand Operations



Grow easily later by adding...§ ... I/Os to existing Controller§ ... another Freelance Operator Station§ ... another Controller§ … redundancy§ ... Fieldbus§ ... Batch, Information Management§ ... Extended Operator Workplace

Scalable structure


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Freelance EngineeringControl Builder F – One tool for all


§ Graphics configuration forFreelance operator station

§ IEC 61131-3 programminglanguages

§ Graphic macro library with morethan 200 symbols

§ Function block library

§ Hardware and softwareconfiguration

§ Integrated fieldbus management

§ Online downloads andcommissioning

§ Cross-referencing of signalssystem wide

Software Hardware

Engineering Tool


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Choose your IEC 61131-3 language

§ Function block library

§ 220 function blocks, many of themconnected to predefined faceplates

§ Sequential Function Chart

§ Instruction List

§ Ladder Diagram

Freelance EngineeringProgramming Languages


§ Structured Text

§ Function Block Diagram

Why is that good?

§ Each language has it’s strengths.

§ Different editors are preferred by different users.

§ User can choose preferred language.

Engineering Tool


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Pre-engineered visualizationcomponents§ Faceplates§ System display for hardware

diagnostics§ Extended hardware troubleshooting§ Event list, alarm line, trend displays

and automatically generatedSequential Function Chart (SFC)displays

Freelance EngineeringPre-engineered components


§ Configure intelligent field devicesand I/O’s

§ Fieldbus management fullyintegrated

§ Ready-made controller-to-controllercommunication

Engineering Tool


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Freelance EngineeringWhat’s new in version 2013


Engineering Tool

§ Improved auto router inFBD

§ Tag/Var list Excel like witheasy import/exp.

§ Keep several editors openat once

§ Optimized for engineeringworkflow improvements –auto-accept reduces clicks!

§ Fully compatible to formerversions

§ Project Tree with auto-hide

§ Installation still in 5 minutes

§ Windows 7 look & feel, newicons


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Fieldbus Management in Freelance


§ Built-in Fieldbus support for§ PROFIBUS§ Fieldbus FOUNDATION§ HART§ MODBUS and others

§ Covers bus and deviceconfiguration

§ Setting fieldbus topology andparameters

§ E.g. transmission ratesand addresses

§ Scan bus for new devices§ Easy configuration and

diagnostics of field devices withFDT-technology

Fieldbus management


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Each of these devices require…

§ Configuration, parameterization

§ System integration

§ Easy solution with Freelance§ Integrated fieldbus

management§ FDT technology

Fieldbus Management in FreelanceHow to solve this complex scenario?

à 10 Device Suppliersà 100 Device Typesà 10.000 I/O’s


Fieldbus management


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Device Type Manager (DTM)

§ Configuration andmanagement tool for fielddevices

§ Provide state-of-the-artgraphical user interface

§ Contains all graphical userdialogs, device configuration,diagnosis and maintenance

§ Operate on many controlsystems or asset managementtools without extra effort

Device Type Manager (DTM)Solves problem of intelligent field device engineering


Fieldbus management


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary


FDT/DTMHow does it work?

AC 800FController

Profibus


Operator Stations:DigiVis

AC 800FController,redundant

S800 I/O

S900I/O

Fieldbus management


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

System Engineering WorkplaceComfortable configurationand commissioning of§ Profibus Remote I/O stations§ Profibus PA field devices§ HART device through remote

PROFIBUS I/O (DTM nesting)§ Off-line and on-line

Handling Field Devices from Engineering Tool


Risk (solution on next slide)§ Access to whole system

configuration for devicemaintenance people

AC 800FController

Profibus




S800 I/O

S900I/O

Fieldbus management


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Handling Field Devices from Operator Station


AC 800FController

Profibus




S800 I/O

S900I/O

Fieldbus Management Workplace§ Comfortable commissioning

of Profibus Remote I/O,HART + Profibus PA field devices

§ On-Line parameter changes§ Calibration§ Access Control

Advantage§ Manage all field devices without

access to whole systemconfiguration

Fieldbus management


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary


§ GSD-File

What if a DTM is not available?

Slave TemplateSlave with structuredI/O and parameters

Slave BusParameter Set

§ I/O-Data description

§ Parameter description

§ User Dialogs

Fieldbus management


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

§ Change device configuration

§ Upload device configuration

§ Scan bus for new devices

§ Change slave address

PROFIBUS Management with Freelance


Fieldbus management


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

§ Non-integrated software tochange Field Device Parameter

§ Manually call up rightsoftware for device

§ Several different devicespecific tools

§ Think of a project withdevices from10 different vendors

§ … and 100 differentdevice types

§ Sometimes local connectedhandhelds are used

How do others manage Field Devices?

High error risk with others!!


Fine with Freelance

Fieldbus management


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

§ Open, standardized interface§ Supported by major intelligent

device vendors§ Proven by end users§ FDT enables device vendor to write

applications (DTM’s) fitting best totheir device

§ Efficient fieldbus and devicemanagement§ Similar device types (e.g.

Pressure) are presented inengineering tool with samestyle, reducing engineeringeffort

§ Free choice of device and systemsfor users

§ Consistent engineering data§ Support of full device functionality§ Plug and play

FDT/DTMBenefits and Opportunities


Fieldbus management


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

FOUNDATION FieldbusArchitecture

AC 800F

FF H1 Links

FF HSE Link

Control Builder F

FF HSE Link

Pub/SubPub/Sub Pub/Sub

Pub/Sub

LD 800HSE

DigiVis

Pub/Sub


§ Based on FF High Speed Ethernet(HSE) with linking device LD800HSE

§ Unlimited number of linkingdevices per FF HSE

§ 4 H1 links per LD 800HSE

§ 16/ 4-8 devices per H1 link

§ Optional wireless for HSE link

§ “Control in the field” or remoteI/O applications

§ Integrated in engineering tool

§ Redundancy on all Levels

§ CPU Redundancy

§ HSE Network Redundancy

§ Linking Device Redundancy

Fieldbus management


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

§ Easy Operation & Diagnosticsof entire system

§ Redundancy with 2 DigiVisStations

§ Offers many visualizationoptions:§ Dual monitor operation§ Free graphic displays

§ Standard graphic elements§ Bitmaps, 3D macro library

§ Clearly structuredfaceplates for operatorinterventions includinggroup displays

§ Trend displays includinghistorian

Freelance OperationsDigiVis


Operator Station


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Freelance OperationsMore visualization options


Automatically generatedsystem displays for

§ Hardware diagnostics

§ Alarm pages for specific plantareas

§ Sequence control displays

§ Shift logs

§ Event logs

§ Excel reports

§ Data archiving

Operator Station


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary


Freelance OperationsPre-engineered Displays -higher engineering efficiency

Alarm LineTool BarOverview DisplayMessage DisplayFree GraphicsGroup DisplayTrend DisplayLogs DisplayTime Scheduler

DisplaySFC DisplayWEB DisplayHint List with soundQuick SelectSystem Display


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

§ It’s a predefined display

§ It allows for diagnosticinformation about thecontroller hardware andconnected field devices

BenefitsSystem Display and Extended Diagnostics


Mismatch between configuredand existing module

Some problemdown that module

Operator Station


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Freelance OperationsStandard Trend Archives

DigiVisCBF DigiVis

§ CSV File - Import in Excel

§ Use DigiBrowse Tool§ To view archived trends +logs§ To Convert to CSV

§ 1 file per trend display§ On each OS HD → redundant when 2 OS§ 6 process values per file


Operator Station


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary


§ Typically up to 1500 I/Os

§ Redundancy for high availability

§ Optional display for easydiagnostics

§ Up to 10 direct I/O

§ Support SD card for firmwareupdate and applicationdownload/upload

§ Connectivity

§ Profibus§ HART§ Modbus TCP & RTU§ Telecontrol

(IEC 60870-5-101 /104)§ G3 compliant as standard

Freelance ControllerAC 900F

AC 900F Controller

Controller & I/O


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary



§ PM 803F:Typical up to 1000 I/Os

§ Redundancy for high availability

§ Fieldbus support

§ Profibus§ Foundation Fieldbus§ HART§ Modbus TCP* & RTU§ CAN for Freelance Rack I/O§ Hot swap of Fieldbus modules§ Telecontrol

(IEC 60870-5-101 /104)§ AC 800F coated (G3 compliant) hardware

components available

*Modbus TCP will not be available with initial releaseof version 2013

AC 800F Controller

Controller & I/O


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary



§ I/O scan time of 2ms possible§ CPU capacity for 300 I/O’s§ Support SD card for firmware update

and application download/upload

§ Temperature range: 0...60 °C§ Monitoring of channels:

§ Short circuit & line break§ CPU PM 783F:

§ Front panel display for easydiagnostics

§ 1 Ethernet port (10 / 100Mbit) –Modbus TCP and Telecontrol

§ 1 Profibus Master§ 1 RS-232 / 485 port – Modbus§ 1 RS-232 port - extended

diagnostic§ AC 700F attracts PLC users to use DCS

AC 700F Controller

Controller & I/O


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

FreelanceController Summary


Controller & I/O

Parameter AC 700F AC 800F AC 900F

CPU Redudancy - þ þ

SD card support þ - þ

Profibus Master modules 1 4 2 (Line redundancy)

CAN Bus modules - 1 -**

FF HSE modules - 4 -**

Modbus RTU ports 1 8 2

Modbus TCP ports 1 -* 4

IEC 60870-5-101 ports 1 8 2

IEC 60870-5-104 ports 1 2 4

Direct IOs þ 8 modules - þ 10 modules

Typically IOs per controller 250 400/1,000 1,500

Ambience temperature 0 – 60 °C 0 – 60 °C 0 – 60 °C

G3 compatible - optional standard

*will follow soon ** planned for future releases


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

§ Full range of signal typesincluding AI, AO, DI, DO, Temp,Pulse, Frequency, Relay

§ Inputs and outputs mixed inone module!

§ Easy integration of up to 8direct I/O modules perAC 700F and up to 10 modulesper AC 900F controller

§ Terminal units available as§ Spring type or§ Screw type

Freelance I/OS700 - Direct I/Os for AC 700F and AC 900F


S700 – High density I/O modules

Controller & I/O


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Freelance I/OProfibus Remote I/O S700



§ Inputs & outputs mixed in onemodule

§ 14 different I/O modules types§ 7 Digital§ 6 Analog§ 1 Analog + Digital

§ DC 705F – FBP (FieldbusPlug) Interface module is aDC module

§ 8 DI + 8 DC I/O Channels

§ Easy configuration usingTemplates

S700 – CompactProfibus Remote I/O

Controller & I/O


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary


§ HART® functionality

§ 0° ... +55°C (+32°F…+131° F)ambience temperature

§ All Hardware components G3compliant

§ Hot swap of modules

§ Redundancy also on I/Omodule level

§ Flexible configuration andinstallation



S800 - Process I/O forGeneral Purpose

Controller & I/O


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

§ Remote I/O for mounting inATEX Zones 1 and 2applications + signals fromZone 0 / 1 / 2

§ -20° ... +60C (-4° … +140° F)ambience temperature

§ Full range of signal typesincluding AI, AO, DI, DO, Temp,Pulse, Frequency

§ HART® functionality§ Hot swap of modules,

communication interfaces andpower supply

§ All S900 Hardwarecomponents G3 Compliant

§ Hot configuration in run, fullonline configuration capabilities



S900 - Intrinsic Safety forhazardous environments

CB220 - Compact BoxIP66 field mountable housing

Controller & I/O


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

§ An IP66 field mountable compact housingwith up to four S900 I/O modules

§ Configuration, communication anddiagnostics via PROFIBUS DP

§ HART®-compatible, access to parameterdefinitions, status information and variables

§ Local installation saves cabling cost§ Ideal for remote applications where a handful

of signals are brought back to the controlroom e.g. Water treatment

Freelance I/OS900 – CB220 Compact Box


CB220 - Compact BoxIP66 field mountable housing

Controller & I/O


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Class G1: Mild§ Corrosion is NOT a factor in

determining equipmentreliability

Class G2: Moderate§ Corrosion is measurableClass G3: Harsh§ It is probable that corrosion

will occurClass GX: Severe§ Only specially designed and

packaged equipment will resist

What does coated and G3 compliant mean?Classification of environmental corrosion


This doesn't happen toG3 compliant modules!

Controller & I/O


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

1. Easy to Install –Less than 5 minutes

2. Easy to Learn –Less than a week

3. Easy to Understand –Available in your language

4. Easy to Engineer –Everything using one tool

5. Easy to Backup –Entire application is just one file, fits ona small memory stick

6. Easy to Scale –Grows on a linear scale

7. Easy to Demo –Runs on any notebook

8. Easy to Sell –Customers love it and finally

9. Easy to Make MoneyCustomer focus on running productionrather than on system maintenance

What Characterizes Freelance?The 9 E’s!!


1 2 3

4 5 6

7 8 9

Why use Freelance?


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Freelance is verysuccessful in:§ Small to medium/large sized

applications in:§ Oil & gas§ Chemicals§ Minerals / Cement§ Consumer goods (Sugar)

Freelance fits perfect forprojects§ < 10 Operator stations§ < 5,000 I/O signalsSimple handling, attractivelypriced hardware and software

Why use Freelance?


Why use Freelance?


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

§ Central access to all fieldinformation

§ Field devices completely integratedinto control system engineering§ Only one tool for engineering,

commissioning and diagnostics§ Save money in

§ Engineering§ Commissioning§ Testing§ Service and maintenance

§ Assembly close to the field§ Reduction of field wiring and

space requirements§ All components match and are

optimized to work together

Why use Freelance?


Why use Freelance?


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Which version have you got?

Why should you upgrade?To make your DCS fit for the future !



Newest VersionFormer Versions

V1 V2 V3 V4 V5 V6 V7 V8 V2013V9


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

§ DCP10 Rack CPU- Redundancy

§ Connect to 5 I/O Racks

§ Frequency Input DFI 01 for Racks

Evolution Steps/Product NewsFeatures V1 and V2à V3


12

34

56

78

9

§ Digital Input Board DDI 04 -forProximity Switches

§ WIN 3.11



Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

§ New Hardware-Manager

§ Connectivity improvement viaOPC-Server

Evolution Steps/Product NewsFeatures V3à V4


12

34

56

78

9

§ Windows NTEvolution & Migration


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

§ Field Controller

§ Function Block Diagram –Auto router



12

34

56

78

9

§ Fieldbus - Extension§ FOUNDATION Fieldbus§ PROFIBUS

§ WIN 2000



Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

New Controller AC 800F

§ AC 800F Redundancy

§ Fieldbus Redundancy



12

34

56

78

9

§ Intelligent Management of fielddevices via FDT/DTM

§ Trend server



Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

DigiVis Improvements§ Unlimited amount of Trend displays

on one DigiVis Station§ Dual Screen DigiVis§ Web Display§ User-defined Trend displays

for DigiVis



12

34

56

78

9

§ Additional programming languageStructured Text (ST) –IEC 6-1131

§ Optimized adaptation of SystemSize by scalable I/O-basedLicensing

§ AC 800F with 16 MB RAM



Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary



12

34

56

78

9

New DigiVis§ Higher Screen resolution§ Aspect Navigation§ Control Aspect§ Up to 5 faceplates simultaneously§ Plant Areas

§ Extended diagnostic Modefor DigiVis

§ Improved Graphics Editor§ DTMs for S800 and S900§ System 800xA Operation connect§ System 800xA Batch for Freelance§ WIN XP



Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

New Controller : AC 700F§ Up to 8 direct I/O modules§ 1 Ethernet port (10/100Mbit)§ 1 RS-232 / 485 port for Modbus

Master & Slave§ SW Setup 10 clicks / 5 min

Evolution Steps/Product NewsFeatures V8à V9.1


12

34

56

78

9



Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

§ AC 700F controller nowsupports Profibus– like AC800F

§ AC 700F performanceenhancements

§ S700 direct I/O with 7 differentmodule types

§ PLC-connect for DigiVisoperator station

§ Excel Reports for DigiVis

§ Bulk Data Manager Tool foreven more efficient engineeringin Freelance

Evolution Steps/Product NewsFeatures V9.1à V9.2




Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

§ Profibus Remote I/O S700

§ 14 different module types

§ Solution for nearly everyelectrical signal

§ More scalability

Evolution Steps/Product NewsFeatures V9.1à V9.2


V 9.2



Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

§ New AC 900F controller (redundancy, SDcard, 10 direct I/O, new protocols…)

§ Freelance controllers (AC 700F, AC 800F*and AC 900F) support Modbus via Ethernet(TCP/IP)

§ Freelance controllers (AC 700F, AC 800F andAC 900F) support Telecontrol protocol onEthernet (IEC 60870-5-104 )

§ AC 700F performance enhancements

§ AC 700F SD card support

§ Additional S700 direct I/O

§ S800 high density I/O

§ Freelance Engineering (CBF) enhancements

Evolution Steps/Product NewsFeatures V9.2à V2013



*Modbus TCP for AC 800F will not be availablewith the initial release of version 2013


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

§ Reduced maintenance cost by use of up-to dateHardware and Software

§ Use modern IT-Infrastructure§ Save on spare-parts

§ Up-to-Date by using Windows§ Faster Reaction time

§ Optimized operator station layout for betteroverview

§ Improved Alarm-Management, Group Alarms§ More Information to the operator

§ Automatically generated criteria windows§ Check Interlocks of Individual Drive Functions§ High end system diagnostics

§ Improve availability through redundancy andnew HW

§ Stay automatically up-to-date with Sentinelsubscription

Why does an Upgrade make sense?


…

6

7

8

9


2013


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

§ Existing project application can betaken over without any problemsfrom one main version tothe following one (V9 to V2013)

§ Export the application from existingFreelance Engineering Tool

§ Import in new version of FreelanceEngineering Tool and download tothe stations

à Very easy

… and what about the application?

…

6

7

8

9


| Slide 57June 4, 2012

2013


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Automation Sentinel - The Value Proposition

§ Automation Sentinel is a service program which is needed todaymore than ever before especially in this highly competitivebusiness environment, rapidly changing technologies and cyberthreats and attacks.

§ Automation Sentinel is a service program of relevant andvaluable deliverables.

§ Automation Sentinel is intended to help customers improve plantavailability, enhance safety, reduce risk, decrease maintenancecosts, optimize plant performance, extend the useful lifetime andmaximize ROI on the automation assets.




Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Automation Sentinel - The Value Proposition

§ Automation Sentinel provides answers to some of the mostpressing lifecycle control systems considerations. AutomationSentinel helps manage system maintainability, ensure servicesand support and predict lifecycle costs.

§ Automation Sentinel automated nature of Alerts and proactiveNotifications address and satisfy some key and long standingcustomer requirements for better and quicker reporting.

§ Automation Sentinel is ‘peace of mind’. The timely information,early warning and easy access to software updates, downloadsand problem workarounds will reduce risk and keep productionsmoothly running. This is real peace of mind.




Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

§ Automation Sentinel is a value proposition

§ Automation Sentinel is relevant and is needed

§ Automation Sentinel is a control system lifecycle supportprogram which is needed more than ever before especially in thisera of highly competitive business environment, rapidly changingand evolving technologies and cyber threats and cyber attacks.

§ Automation Sentinel is ‘peace of mind’ to all concerned.

§ Automation Sentinel is ‘investment protection’.

§ Automation Sentinel is not an option but it is rather a ‘MUST forMOST’.

Automation Sentinel ProgramConclusions




Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Liquefied petroleum gas (LPG) recovery+ process§ 1 x Control Builder F Engineering Station

§ 2 x DigiVis operator stations

§ 1 x redundant AC 800F controller

§ 1 x S800 remote I/O station, ca. 200 I/Osignals

§ Linking Device 800HSE, ca. 70 I/Osignals Foundation Fieldbus

Oil & Gas applications

June 4, 2012 | Slide 61

Styrene production§ 1 x Control Builder F Engineering Station

§ 6 x DigiVis operator stations

§ 2 x redundant AC 800F controllers

§ 22 x S800 remote I/O stations, ca. 3,000I/O signals



Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Plastics Production (Monomer)§ 2 x Freelance operator stations

§ 1 x redundant AC 800F controller

§ S800 remote I/O stations, ca. 400 I/Osignals

§ S900 remote I/O stations, ca. 100 I/Ointrinsic safe signals

§ 800xA Batch management

Chemical applications

June 4, 2012 | Slide 62

Coal (High Sulphur) to Methanolproduction§ 4 x Freelance engineering stations

§ 16 x Freelance dual screen operatorstations

§ 18 x AC 800F controllers

§ S800 remote I/O stations, ca. 6,000 I/Osignals

§ Integrated production schedule system

§ Integrated digital video monitor system



Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Pelletizing plant to process andexport iron§ 2 x Freelance Engineering

workstations§ 4 x Process Portal operator

workplaces§ 14 x redundant AC 800F controllers§ S800 I/O remote I/O stations, ca.

10,000 I/O signals

Mineral applications

| Slide 63

Cement Factory§ 3 x Freelance operator stations§ 2 x AC 800F controllers§ S800 remote I/O station, ca. 1,000

I/O signals


June 4, 2012


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Sugar Refinery

§ 1 x Freelance engineering station

§ 12 x Freelance Operator Station

§ 5 x AC 800F controllers

§ 4,400 Rack I/O signals

Consumer applications

| Slide 64

Animal food production fromSugar Canes

§ 2 x 2 Freelance operator station

§ 1 x AC 800F controller

§ S800 remote I/O stations, 700 I/Osignals

§ 800xA Batch management


June 4, 2012


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Steel production


§ 6 x Freelance operator stations


§ 3 x single AC 800F controllers

§ 2,000 I/O Rack I/Os

Other applications

| Slide 65

Bio Diesel Plant




§ S800 remote I/O station, 1,500 I/Os


June 4, 2012


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Slab furnace§ 1 x Freelance engineering station§ 15 x Freelance operator stations§ 6 x AC 800F controllers§ S900 remote I/O stations,

ca. 2,000 I/Os

Other applications

| Slide 66

Container Glass Production§ 1 x Freelance engineering station§ 6 x Freelance operator stations§ 11 x redundant AC 800F controllers§ S900 remote I/O stations,

ca. 4,200 I/Os


June 4, 2012


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

| Slide 67

Renewable Energy Power Plant




§ S800 remote I/O stations, ca. 3,000I/O signals

Other applications

Waste Water Treatment




§ S800 remote I/O stations, ca. 900I/O signals


June 4, 2012


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

AC 700F – 4 typical application areas

| Slide 68


June 4, 2012

Area 1:Integrate Process PLC islands intoFreelance project using AC 700F

AC 800FProject

AC700F

PLC3rd P

Area 2:More flexible Freelance architecturethrough using “Intelligent Ethernet I/O”with AC 700F

AC 700F

AC 800F

Area 3:Process PLCs with integrated operatorstation

OS3rd P

PLC3rd P

PLC3rd P

Area 4:”Micro DCS” for package unit suppliers inprocess industries

Third party DCS project

Package units with AC 700F


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

June 4, 2012 | Slide 69

Shipping

Typical Areafor DCS systems

Overview Automation in Process Industry (1)


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Typical Areafor DCS systems

Shipping


Overview Automation in Process Industry (2)

PackageUnit

PLCPLC

PackageUnit

PLC PackageUnit

PLC

PackageUnit

PLC

PackageUnit

PLC

PackageUnit

PLC

PackageUnit

PLCPLC

PLC

PLCPLC


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

SummaryNew opportunities for AC 700F


Shipping

PackageUnit

PLCPLC

PackageUnit

PLC PackageUnit

PLC

PackageUnit

PLC

PackageUnit

PLC

PackageUnit

PLC

PackageUnit

PLCPLC

PLC

PLCPLC


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Freelance vs. PLC+ HMIHuman Machine Interface

OS3rd P

PLC3rd P

PLC3rd P

PLC/SCADA or DCS?

In process industries, automation in small and mediumsolutions can be done with PLC/SCADA or with DCS

Benefits using Freelance?

| Slide 72


June 4, 2012


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

The Race is openFreelance versus PLC+HMI

Let‘s have a look at a typical 500 I/O projectSimilar investment level regarding initial cost

FreelancePLC+HMIcost

Hardware / Software Value

| Slide 73


June 4, 2012


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Network and System-Communication

Freelance§ Communication is

generated out of the box§ One database owns the

configuration of all systemcomponents

§ One Engineering tool forall configuration work

PLC + HMI§ Communication of different

components needs to beset up manually

§ Different databases (oneper controller) need to besynchronized manually

§ Different tools are required

| Slide 74


June 4, 2012


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Added Cost / Functionality Gap for PLC+HMI

Similar investment level regarding initial investmentSetting up the system communication requires

time == money

PLC+HMIFreelancecost

ValueHw / Sw Sys-Comm

| Slide 75


June 4, 2012


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Building Faceplates, Enabling Alarms

Freelance§ Faceplates available and

connected once function blockin the controller(PID loop or Motor on/off) iscreated

§ Alarms, messages, reportsare ready to go

PLC + HMI§ Choosing or designing desired

faceplate required§ Making of connection between

control logic and HMI required§ Additionally mapping alarms

from logic to HMI needed§ Source of misconnections,

requires extra work to fix

Remember: It requires more than20 signals to deploy such afaceplate. Freelance „pre-wires“it automaticallyPotential Savings:15 minutes per faceplate

| Slide 76


June 4, 2012


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

cost

ValueHw / Sw Sys-Comm

Faceplates Alarming

Added Cost/ Functionality Gap for PLC+HMI

Similar investment level regarding initial investmentSetting up faceplates per tag

Takes timeErrorstime == money

PLC+HMIFreelance

| Slide 77


June 4, 2012


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Your Process Requires Advanced Controls

Freelance§ Maintains rich library of

functions including ...§ 9 different PID-loops§ 3 Dosing function

blocks§ All function-blocks

include alarming andmonitoring

PLC + HMI§ Only basic control available. Extension

in functionality need to be done onapplication basis§ e.g. Feed forward, Tracking, Self-

Tune, ...§ Alarming

§ Leads to non-standard applications,which are difficult to operate andmaintain(= PID-loops according to „Engineer-Preference“)

| Slide 78


June 4, 2012


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary


Similar investment level regarding initial investmentAdvanced Control need to be written in struct. text and re-

invented every project time == money


ValueHw / Sw Sys-Comm FaceplatesAlarming

AdvancedControl

| Slide 79


June 4, 2012


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Production / System-Diagnostic Intelligence

Freelance§ Interlock – Root cause

analysis, if production isdown or threatened to beblocked

§ Access System AND fielddevice diagnostics(HART or Fieldbus!) fromoperator console

PLC + HMI§ All these functions, if

achievable at all, need tobe configured manually

§ Costs time and moneyà due to cost reductions

it never happens§ Leads to “blind operators“

June 4, 2012 | Slide 80



Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary


Similar investment level regarding initial investmentTransparency only with a lot of integration work be

achieved with PLC-HMI solution (production down)time == money


Hw /Sw

ValueSys-Comm

FaceplatesAlarming

AdvancedControl

Transparency/ DiagnosticInformation

| Slide 81


June 4, 2012


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

AC 700FFirst system sold to Sasol, Germany

§ Project: Replacement of Siemens S5§ Application: Pneumatic conveyance of alumina

powder to stock silo§ Customer Objective:§ Replacement done in short time§ Engineering done by new hire§ Re-engineering of existing application

§ Automation from ABB:§ 1 AC 700F controller, 4 x DC 732F, 2 x AX722F

§ Why was ABB chosen?§ Central operation (not possible with Siemens OP)§ Remote access (not possible with Siemens OP)§ More transparency of the application compared

to S5§ engineering done from employee with no

Freelance expertise§ Mainly binary signals, Sequences used to have

better diagnostics§ Mounting & cabling of new system in half a day

| Slide 82


June 4, 2012


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Freelance Sales Tools

§ System description 40pages in English

§ Video on controllerredundancy

§ New product catalog§ Freelance wizard -->

make a quote in 5 min!§ HW Demo Models…§ Quickstart DVD§ Promotional Videos§ Posters§ Banners§ Advertisements

June 4, 2012 | Slide 83

Sales & Marketing


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Freelance Demo Systems

June 4, 2012 | Slide 84

Sales & Marketing

AC 900F demo kit

For more info email :

[email protected]


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Freelance Quickstart Tutorial Localized:English, Chinese, German, Russian, Spanish…

June 4, 2012 | Slide 85

Sales & Marketing


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

SummaryHighlights of Freelance

§ Easy to install, to learn and to engineer§ Available in your Language:

localized engineering tool, operatorinterface and documentation

§ Just one tool for engineering,commissioning, and diagnostics

§ High-end fieldbus solutions(PROFIBUS, FoundationFieldbus, HART)

§ Start DCS with 16 signals§ System with cost efficient and really

integrated HSI (DigiVis)§ Customers love it !!

June 4, 2012 | Slide 86

Summary


Why use Freelance?






Scalable structure

Engineering Tool

Fieldbus management

Operator Station

Controller & l/O

Sales & Marketing

Summary

Questions

June 4, 2012 | Slide 87

The easy-to-use distributed control system · Freelance vs. PLC+HMI Distributed control system Scalable structure Engineering Tool Fieldbus management Operator Station Controller

Documents