A130-1EN • 3/2009 The CINTAC Advanced Automation System combines JAMESBURY® actuator expertise with STONEL® advanced communication and control system technology to form a totally compact, integrated automation package. CINTAC dramatically simplifies and reduces the cost of automating rotary on-off valves by eliminating the need to engineer, procure and assemble separate rack and pinion actu- ators, switches, solenoid valves, linkages, tubes, and fittings. The CINTAC Advanced Automation System has been designed as a cost-effective plat- form with field-proven components. Designed to support future growth, the sys- tem includes advanced diagnostics, digital bus communication capabilities and auto- mated on-line emergency shutdown testing. Users benefit from intelligent reliability, plug and play installation, as well as many unique standard features that make the system easi- er to use, install and maintain. The CINTAC system combines the latest on-off valve monitoring or networking tech- nology with a state-of-the-art pneumatic module. It’s a factory-certified package ready for fast plug and play installation right out of the box. ADVANCED AUTOMATION SYSTEM The CINTAC actuation system is a rugged, compact, totally integrated package that comes assembled and does not require external tubing, eliminating the need to replace leaking fittings and damaged tubes or hoses. Versions are available for easy point-to-point wiring and bus networks, including AS-Interface, DeviceNet, ModBus and Foundation Fieldbus.
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A130-1
EN
• 3/2
009
The CINTAC Advanced Automation System
combines JAMESBURY® actuator expertise
with STONEL® advanced communication and
control system technology to form a totally
compact, integrated automation package.
CINTAC dramatically simplifies and reduces
the cost of automating rotary on-off valves
by eliminating the need to engineer, procure
and assemble separate rack and pinion actu-
ators, switches, solenoid valves, linkages,
tubes, and fittings.
The CINTAC Advanced Automation System
has been designed as a cost-effective plat-
form with field-proven components.
Designed to support future growth, the sys-
tem includes advanced diagnostics, digital
bus communication capabilities and auto-
mated on-line emergency shutdown testing.
Users benefit from intelligent reliability, plug
and play installation, as well as many unique
standard features that make the system easi-
er to use, install and maintain.
The CINTAC system combines the latest
on-off valve monitoring or networking tech-
nology with a state-of-the-art pneumatic
module. It’s a factory-certified package ready
for fast plug and play installation right out of
the box.
ADVANCED
AUTOMATION SYSTEM
The CINTAC actuation system is a rugged,
compact, totally integrated package that
comes assembled and does not require
external tubing, eliminating the need to
replace leaking fittings and damaged tubes
or hoses. Versions are available for easy
point-to-point wiring and bus networks,
including AS-Interface, DeviceNet, ModBus
and Foundation Fieldbus.
TECHNICAL BULLETIN 3/092
M E T S O A 1 3 0 - 1 E N
OVERVIEW
A CINTAC assembly is made up of three basic components: a Metso AXIOM communication and control module, mounting
kits, and a JAMESBURY CT-Series actuator.
(2) Mounting Kits
AXIOM Communications
& Control Module
CT-Series Pneumatic
Actuator Module
{{
STEP SELECT COMPONENT SERIES
1 Communication and Control Module AXIOM
2 Pneumatic Actuator Module CT-Series
3 Common Parts Linkage Kit: LK1943 & Linkage Kit For Mounting AXIOM to CT-Series LK
Two Linkage kits are required for each CINTAC• A linkage kit for mounting AXIOM to CT-Series
• A common parts linkage kits
To order CINTAC components, follow these steps:
TECHNICAL BULLETIN 3/09 3
C I N T A C A D V A N C E D A U T O M A T I O N S Y S T E MA 1 3 0 - 1 E N
The CINTAC automation system provides reliable and scala-
ble on-off valve networking and communications solutions.
Using a contact-free magnetic resistive (Mag Res) sensor
system, CINTAC reliably monitors exact valve position. The
Mag Res sensor system is tolerant of lateral and vertical
shaft movement, and cams, shafts and other mechanical
parts prone to wear are not required.
■■ High accuracy position sensor system is solid state with
no moving wear points for highly reliable and precise
position feedback.
■■ Contact free -- no mechanical parts or connections to
wear out or bind.
■■ Unaffected by lateral or vertical shaft movement.
■■ Push button switch setting allows for true contact-free
position setting and eliminates having to set cams.
■■ LED for open/close position and solenoid power.
■■ Built in position indicator for multiple visual status indication.
■■ Short circuit protection; prevents the potential for
burned-out switches.
■■ Unit is completely sealed and protected from corrosion
due to moisture.
■■ Solid-state circuitry assures the longevity of switches.
■■ Built in rebreather on spring return version automatically
feeds clean instrument air to the spring housing, elimi-
nating the potential for internal corrosion (i.e., from suck-
ing in dirt, dust, etc.).
■■ Transparent polycarbonate
components are UV stabilized.
■■ In addition to being corrosion
resistant and temporarily sub-
mersible, CINTAC is suitable for use in hazardous areas
(NEMA 4, 4X and 6 rated; Class I & II Div 2 Nonincendive;
Class I & II Div 1 and 2 Intrinsically Safe).
■■ With universal power input, it accepts either AC or DC
input voltage for easy adaptation to existing power and
eliminates potential for burned-out electronics. This
results in reduced inventory levels (one unit meets most
power needs).
■■ Critical components are fully integrated but easily acces-
sible through an impact resistant, removable cover.
■■ Enclosure and pneumatic manifold are constructed of a
durable anodized and polyurethane coated exterior.
■■ All fasteners, including adjustment screws, are stainless
steel for corrosion resistance.
■■ Leak-free integral air porting further improves reliability
by eliminating crimping or bending of tubing, leaking
fittings, and worn or broken hoses.
■■ Air control valve is tolerant of dirty air; manual override
is standard.
■■ Operates at temperatures ranging from -4º F to +150º F
(-20° C to 66°C) and pressures to 116 PSI (8 bar).
■■ Units with a low temperature option to -40º F (-40° C) are
also available.
The heart of the system is a rugged, field proven rack and
pinion pneumatic module with ISO 5211 interface for com-
patibility with any quarter turn valve. The CINTAC automa-
tion system combines high cycle life, rugged construction
and a compact, symmetrical design with a unique range of
features and options.
■■ Modular design with same body and end caps for dou-
ble-acting and spring return models reduce inventory.
■■ Failure direction can be reversed easily from spring-to-
open or spring-to-close orientation simply by inverting
the pistons.
■■ Pneumatic module to valve attachments comply with
ISO 5211/1 and EN12116.
■■ Bearings on all sides and rotating moving parts ensure long life.
■■ Dual piston rack-and-pinion mechanism for simple con-
struction, high cycle life and constant torque.
■■ Extruded aluminum body with honed internal surface for
strength and lower coefficient of friction.
■■ Mechanically multi-guided aluminum pistons for precise
movement, low friction and high cycle life.
■■ Machined teeth on piston racks and pinions for excellent
engagement and maximum efficiency.
■■ Hard-anodized PTFE-coated
body, polyester-coated end caps,
and epoxy-coated springs, along
with internal and external stainless steel fasteners, pro-
vide corrosion resistance in a variety of difficult applica-
tions and environments.
■■ Safety-contained multi-spring design with preloaded
and heavy-duty coated springs for simpler range versatil-
ity, greater safety and corrosion resistance.
■■ External adjustable stops in both directions assure flexi-
bility and accuracy when setting the valve in the open
and closed positions.
■■ As an added safety feature, the external adjustment
screws are slotted for indicating the presence of internal
pressure. Pressure will vent before the adjustment screws
are completely backed out of the pneumatic module.
■■ Operates at temperatures ranging from -4º F to +150º F
(-20° C to 66°C) and pressures to 116 PSI (8 bar).
■■ Units with a low temperature option to -40º F (-40° C) are
also available.
■■ 86° to 94° rotation adjustment
■■ Air, mineral-based hydraulic fluid supply media
■■ EN12116 ISO 5211/1 CINTAC to valve mounting
METSO AXIOM COMMUNICATION AND CONTROL FEATURES
CT-SERIES ACTUATOR PNEUMATIC FEATURES
TECHNICAL BULLETIN 3/094
M E T S O A 1 3 0 - 1 E N
Air Volume Moving TimePneumatic
in.3 mlBore Diam.
Seconds1
Module
Opening Closing Swept Opening Closing Swept in. mm Opening Closing
CT100DA
9.815.9
6.0 160.6260.6
97.8 2.48 630.3 0.3
SR – – 0.3 0.4
CT200DA
18.929.9
11.8 309.7490
194.1 2.95 750.3 0.4
SR – – 0.4 0.5
CT250DA
31.147.6
18.6 509.6780
305.4 3.46 880.4 0.5
SR – – 0.5 0.6
CT300DA
43.367.7
27.1 709.61109
443.7 3.94 1000.5 0.6
SR – – 0.7 0.9
CT400DA
94143
56 15402443
924 4.92 1250.9 1.1
SR – – 1.2 1.4
CT500DA
192300
116 31464916
1893 6.30 1601.5 1.7
SR – – 1.8 2.1
CT600DA
362577
217 59329455
3549 7.87 2002.7 3.2
SR – – 3.5 4.0
CT650DA
610928
364 1000015200
5963 9.45 2403.5 4.0
SR – – 4.1 4.6
To select a pneumatic module for a particular valve and
service, first determine the maximum operating torque that
will be required from the applicable valve bulletin. Then
refer to the appropriate torque output table and select a
pneumatic module that will, at the available supply pres-
sure, provide a torque output no less than the required
operating torque for the valve. For spring-return units, both
the spring torque and the air torque must be sufficient. In
the event confirmation is desired for the selection of a
pneumatic module under specific service conditions,
include full details on trim, seat materials, and media char-
acteristics.
PNEUMATIC MODULE SELECTION
NOTES:
(1) The above times are based on the following test conditions: Room temperature and air supply pressure of 80 psi (5.5 bar) without valve loading.
TECHNICAL BULLETIN 3/09 5
C I N T A C A D V A N C E D A U T O M A T I O N S Y S T E MA 1 3 0 - 1 E N