TECHNICAL DETAILS - KUMARS. Forge and valves

KUMARS Forge & Valves Pvt Ltd (Formerly KumarsAutotech (Pune) Pvt Ltd) are manufacturer &

exporters of steel forgings, machined components, valves, flanges, fittings based in India. Since

1999 Kumar's has grown from a forge shop to a sophisticated manufactures of valves, flanges &

fittings. We are one stop solutions for all your Forged Valves & closed die forgings requirements.

Product Range

1. VALVES:

Type: Gate, Globe, Check and Ball valve, Y type globe valve, Pressure seal valve.

Size: ½” to 2” for forge valves and 2” to 12” for cast valves

Pressure Class: #800 to #2500 for forge valves and #150 to #900 for cast valves

End Connection: SW, NPT, BSP, BSP(T), BW, RF

Material: Carbon Steel, Alloy Steel, Stainless steel, Duplex, Inconel, Monel, Hastelloy, Alloy20 etc.

We can also manufacture various special customized valves as per customer specific design and parameters.

2. FORGINGS:

We manufacture forgings for various sectors like Valves, Oil&Gas, Power, Automotive, Defence,

Instrumentation, Agriculture, Mining, Construction, Electrical etc.

Weight: Closed die: 200 gms to 50kgs & Open die: upto 150 kgs single piece

Material: All steel grades like Carbon Steel, Alloy steel, Stainless steel, Duplex, Inconel,Monel,

Hastelloy, Alloy20 etc.

3. MACHINED COMPONENTS:

We have a fully equipped machine shop with Lathe, CNC, VMC, Milling, Copy turning, Drilling,

Grinding, Punching etc. We supply components to various OEM's as per their specific design

requirements and well as standard items.

4.FITTINGS:

We manufacture the following fittings:

1. As per ASME B16.11:

2. Size: 1/2” to 4”

3. Instrumentation/Compression fittings: HEX A/F 12mm to 73mm

5. FLANGES:

Sizes: 1/2” to 12”

Pressure class #: 150, 300, 600, 900, 1500, 2500 #

Type: BLRF, SORF, WNRF, SW, Screwed, Customized design flanges.

Material: Carbon Steel, Alloy steel, Stainless steel, Duplex and Exotic steels like Inconel, Monel, Alloy20, Hastelloy etc.

6. FORGED & MACHINED BALLS:

We are a leading supplier of forged and machined balls for various ball valve manufactures. We manufacture forged balls from 1/2" to 6" as per customer specific requirements.

7. INSTRUMENTATION VALVES:

We are a leading supplier of forgings and valves for the instrumentation industry. We manufacture various products like Needle valves, Manifold valves – 2VMT, 3VMT, 5VMT, 3VMH, 5VMH in all grades of steel.

We are ISO 9001:2008, OHSAS & IBR certified company and soon will complete PED certification.

We would be more than happy to provide quotes for any requirements that you have for your product mix at the best possible price with no compromise in quality. We assure you the best support and co-operative relationship aiming towards the collective objective in business. We possess requisite, experiences, expertise, exposures, financial strength, vision and willingness to take challenges and all that goes into potential product. We being an Indian firm will always strive to be one of the best performing supplier on your diversified supplier portfolio.We request you to consider us not only for Valves but also for steel forging requirements.

We are looking forward to your response and hoping to establish a successful relation.

FORGED GATE VALVE#800,#1500,#2500

Forging Ahead ...Creating Value

KUMAR'S GATE VALVE CONFIRM TO API 602 & ASME B16.34 ARE PROVIDED SMOOTH MACHINEDFULL OPENING OF THE WEDGE ESTIMATION ADDITIONAL PRESSURE DROP ACROSS THE VALVE.

DESCRIPTION:-

FORGED GATE VALVE BILL OF MATERIALSL. No. PART NAME MATERIAL SPECIFICATION QTY.

1 BODY ASTM A105N 12 BONNET ASTM A105N 13 WEDGE ASTM A217 Gr CA 15 14 SEAT RING ASTM A276 TYPE 410 25 SPINDLE (STEM) ASTM A276 TYPE 410 16 GLAND BUSH ASTM A276 TYPE 410 1

7 GLAND PACKING INCONEL BRAIDED GR. RINGS WITH CORROSIONINHIBITOR+MOLDED GRAPHITE RINGS 1 SET

8 GLAND FLANGE ASTM A105 + Zn PLATED 19 HAND WHEEL S. G. IRON 1

10 GLAND STUD & NUT A193 Gr.B7 / A194 Gr.2H + ZN PLATED 2 SET11 YOKE SLEEVE SS416 112 HAND WHEEL NUT A 194 Gr.2H 113 BEARING WASHER HARDENED STEEL 114 HEX BOLT A193 Gr.B7 + Zn PLATED 415 GASKET SPW SS316 + GRAPHITE 116 BONNET BUSH(BACKSEAT) INTEGRAL ---

DESIGN CONSTRUCTION

BOLTED BONNET #800

WELDED BONNET #1500/#2500

DETAILS

SIZE 12'' TO 2 ''

PRESSURE CLASS #800 TO #2500

SPECIAL REQUIREMENT

STELLITED TRIM #1500 TO #2500

BARE STEM & LOCKINGARRANGEMENT #800,#1500,#2500

MATERIAL

BODYASTM A 105N/ASTM A 350LF2 /ASTMA 182 F11-CL2/ASTM A 182

F22-CL3/ ASTM A F91/ASTM A 182 304L/ASTM A 182 F316L

WEDGEASTM A217 GR.CA15/ASTM A 276 TYPE 410/ASTM A217 GR

CF8M/SS316/ASTM A217GR.CF8 /SS304 / MONEL/ALLOY-20 /HAST-ALLOY

SEAT ASTM A276 TYPE 410/SS316/SS304/ASTM A A276 TYPE 410 + ST6/MONEL/ ALLOY-20 / HAST-ALLOY

STEM ASTM A 276 TYPE 410/ SS316/ SS304 /MONEL/ ALLOY-20 / HAST-ALLOY

GLANDPACKING

INCONEL BREADED RING WITH CORROSION INHIBITOR + MOLDEDGRAPHITE RING

BONNETGASKET SPIRAL WOUNDED 316 + GRAPHITE

CLASS SIZEL

'H'Ø'W '

Wt.

GATE

VAL

VE80

0#

INCH MM CLOSE OPEN (Approx.) KG

RB FB RB FB RB FB RB FB RB FB½" 15 90.0 90.0 152.0 156.0 164.0 172.0 96.0 96.0 2.100 2.200

¾" 20 90.0 102.0 156.0 170.0 172.0 193.0 96.0 112.0 2.200 3.600

1" 25 102.0 130.0 170.0 236.0 193.0 272.0 112.0 150.0 3.600 6.750

1½" 40 130.0 148.0 236.0 249.0 272.0 287.0 150.0 200.0 6.750 12.850

2" 50 148.0 180.0 249.0 328.0 287.0 279.0 200.0 200.0 12.850 24.500

STANDARDSDESIGN STANDARD API 602/ASME B 16.34

INSPECTION STANDARD API 598

FACE TO FACE MFG. STANDARD

END CONNECTION BUTT WELD AS PER ASME B16.25

SOCKET WELD AS PER ASME B 16.11SCREWED AS PER ASME B1.20.1

TEST PRESSURE

CLASS HYDRAULIC BODY Kg/Cm2(PSIG)

HYDRAULIC SEAT / BACK SEATKg/Cm2 (PSIG)

SEAT AIRKg/Cm2 (PSIG)

#800 210 (2986) 153 (2176) 7 (100)

#1500 396 (5632) 291 (4138) 7 (100)

#2500 660 (9387) 484 (6884) 7 (100)

CLASS SIZEL

'H'Ø'W'

Wt.

GATE

VAL

VE25

00#

INCH MMOPEN CLOSE (Approx.) KG

FB FB FB FB FB½" 15 90.0 236.0 222.0 150.0 3.200

¾" 20 102.0 245.0 227.0 170.0 7.000

1" 25 130.0 283.0 258.0 230.0 8.700

1½" 40 148.0 280.0 244.0 350.0 16.800

2" 50 180.0 326.0 282.0 400.0 24.550

CLASS SIZEL

'H'Ø'W'

Wt.

GATE

VAL

VE15

00#

INCH MM OPEN CLOSE (Approx.) KG


¾" 20 90.0 102.0 171.0 245.0 157.0 227.0 112.0 170.0 2.200 4.800

1" 25 102.0 130.0 245.0 255.0 227.0 231.0 200.0 230.0 4.800 6.750

1½" 40 130.0 148.0 282.0 294.0 251.0 254.0 230.0 280.0 7.250 13.550

2" 50 148.0 148.0 294.0 313.0 254.0 272.0 250.0 280.0 13.550 13.900

GAT NO. 54/6 Birdawadi ,Ambethan RoadChakan, Pune - 410501. Maharastra, IndiaTel:+91 2135254600 Tel Fax:+912135254602

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the technology of simplicity,honesty,passion and created with heart.....

www. kumarsglobal.com

SPECIAL REQUIREMENTS :- SPECIAL MATERIAL ,CUSTOMER SPECIFIC DESIGN & INTERNAL PARTS PROVIDE AS PER REQUIREMENT & ON REQUEST.

FORGED GLOBE VALVE#800,#1500,#2500


KUMAR'S GLOBE VALVE CONFIRM TO API 602 & ASME B 16.34 ARE PROVIDED SMOOTH MACHINEDFULL BORE & REDUCED BORE .

DESCRIPTION:-

FORGED GLOBE VALVE BILL OF MATERIALSL. No. PART NAME MATERIAL SPECIFICATION QTY.

1 BODY ASTM A105N 12 BONNET ASTM A105N 13 PLUG ASTM A217 Gr CA 15 14 SEAT RING ASTM A276 TYPE 410 25 SPINDLE (STEM) ASTM A276 TYPE 410 16 GLAND BUSH ASTM A276 TYPE 410 1



10 GLAND STUD & NUT A193 Gr.B7 / A194 Gr.2H + ZN PLATED 2 SET11 YOKE BUSH SS416 112 HAND WHEEL NUT A 194 Gr.2H 113 BEARING WASHER HARDENED STEEL 114 HEX BOLT A193 Gr.B7 + Zn PLATED 415 GASKET SPW SS316 + GRAPHITE 116 BONNET BUSH(BACKSEAT) INTEGRAL ---

DESIGN CONSTRUCTION

BOLTED BONNET #800


DETAILS

SIZE 12'' TO 2 ''


SPECIAL REQUIREMENT

STELLITED TRIM #1500 & #2500


MATERIAL

BODYASTM A 105N / ASTM A 350LF2 / ASTMA 182 F11-CL2/ ASTM A 182

F22-CL3 /ASTM A F91/ASTM A 182 304L/ASTM A 182 F316L

PLUGASTM A217 GR.CA15/ASTM A 276 TYPE 410/ASTM A217 GR

CF8M/SS316/ASTM A217GR.CF8 /SS304/ MONEL/ ALLOY-20 /HAST-ALLOY

SEAT ASTM A276 TYPE 410/ SS316,SS304/ ASTM A A276 TYPE 410 + ST6/

STEM ASTM A 276 TYPE 410/ SS316/ SS304 / MONEL/ ALLOY-20 /HAST-ALLOY

GLANDPACKING



CLASS SIZEL

'H'Ø'W '

Wt.

GLO

BE V

ALVE

800#



¾" 20 90.0 102.0 159.0 178.0 175.0 190.0 96.0 112.0 2.200 3.600

1" 25 102.0 130.0 178.0 243.0 190.0 280.0 112.0 150.0 3.600 6.750

1½" 40 130.0 148.0 243.0 250.0 280.0 285.0 150.0 200.0 6.750 12.850

2" 50 148.0 180.0 250.0 282.0 285.0 342.0 200.0 200.0 12.850 24.500




END CONNECTION BUTT WELD AS PER ASME B16.25SOCKET WELD AS PER ASME B 16.11

SCREWED AS PER ASME B1.20.1

TEST PRESSURE




#800 210 (2986) 153 (2176) 7 (100)

#1500 396 (5632) 291 (4138) 7 (100)

#2500 660 (9387) 484 (6884) 7 (100)

CLASS SIZEL

'H'Ø'W'

Wt.

GLO

BE V

ALVE

2500

#

INCH MMOPEN CLOSE (Approx.)

KGFB FB FB FB FB

½" 15 90.0 234.0 222.0 170.0 2.200

¾" 20 102.0 243.0 228.0 230.0 5.800

1" 25 130.0 264.0 248.0 230.0 8.700

1½" 40 148.0 275.0 250.0 350.0 17.500

2" 50 180.0 333.0 280.0 400.0 18.400

CLASS SIZEL

'H'Ø'W'

Wt.

GLO

BE V

ALVE

1500

#



¾" 20 90.0 102.0 165.0 244.0 150.0 222.0 170.0 230.0 2.200 4.800

1" 25 102.0 130.0 247.0 257.0 230.0 230.0 230.0 230.0 4.800 4.800

1½" 40 130.0 148.0 254.0 254.0 237.0 280.0 280.0 350.0 6.750 6.750

2" 50 148.0 148.0 275.0 275.0 262.0 280.0 280.0 350.0 12.850 14.550


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DIMENSIONS CHART:-

GAT NO. 54/6 Birdawadi ,Ambethan RoadChakan, Pune - 410501. Maharastra, IndiaTel:+91 2135254600 Tel Fax:+912135254602www. kumarsglobal.com









DETAILS

SIZE 12'' TO 2 ''


MATERIAL







GLANDPACKING



TEST PRESSURE




#800 210 (2986) 153 (2176) 7 (100)

#1500 396 (5632) 291 (4138) 7 (100)

#2500 660 (9387) 484 (6884) 7 (100)


FORGED LIFT CHECK VALVE#800,#1500,#2500


KUMAR'S LIFT CHECK VALVE CONFIRM TO API 602 & ASME B 16.34 ARE PROVIDED SMOOTH MACHINEDFULL BORE & REDUCED BORE.

DESCRIPTION:-

FORGED LIFT CHECK VALVE BILL OF MATERIALSL. No. PART NAME MATERIAL SPECIFICATION QTY.

1 BODY ASTM A105N 12 BONNET ASTM A105N 13 PLUG ASTM A217 Gr CA 15 14 SEAT RING ASTM A276 TYPE 410 25 HEX BOLT A193 Gr.B7 + Zn PLATED 16 GASKET SPW SS316 + GRAPHITE 18 SPRING SS316 1

DESIGN CONSTRUCTION

BOLTED BONNET #800


DETAILS

SIZE 12'' TO 2 ''


SPECIAL REQUIREMENT

STELLITED TRIM #1500 TO #2500MATERIAL

BODYASTM A 105N/ASTM A 350LF2/ASTMA 182 F11-CL2/ASTM A 182

F22-CL3/ASTM A F91/ASTM A 182 304L/ ASTM A 182 F316L


CF8M/SS316/ASTM A217GR.CF8/SS304/ MONEL/ ALLOY-20 /HAST-ALLOY

SEAT ASTM A276 TYPE 410/ SS316/SS304/ ASTM A A276 TYPE 410 + ST6

SPRING SS316


CLASS SIZEL 'H'

Wt.

LIFT

CHE

CK V

ALVE

800#

INCH MM (Approx.) KG

RB FB RB FB RB FB½" 15 90.0 90.0 54.3 56.5 1.500 1.600

¾" 20 90.0 102.0 56.5 66.5 1.600 2.800

1" 25 102.0 130.0 66.5 90.0 2.800 5.400

1½" 40 130.0 148.0 90.0 105.0 5.400 9.000

2" 50 148.0 180.0 105.0 125.0 9.000 15.200

STANDARDS

DESIGN STANDARD API 602 / ASME B 16.34





TEST PRESSURE

CLASSHYDRAULIC BODY

Kg/Cm2 (PSIG)HYDRAULIC SEAT / BACK SEAT

Kg/Cm2 (PSIG)SEAT AIR

Kg/Cm2 (PSIG)

#800 210 (2986) 153 (2176) 7 (100)

#1500 396 (5632) 291 (4138) 7 (100)

#2500 660 (9387) 484 (6884) 7 (100)

CLASS SIZEL 'H'

Wt.

CHEC

K VA

LVE

2500

#

INCH MM(Approx.)

KGFB FB FB

½" 15 90.0 47.0 1.400

¾" 20 102.0 77.0 2.600

1" 25 130.0 87.0 5.200

1½" 40 148.0 93.0 8.800

2" 50 180.0 109.0 15.000

CLASS SIZEL 'H'

Wt.

LIFT

CHE

CK V

ALVE

1500

#


RB FB RB FB RB FB½" 15 90.0 90.0 50.0 50.0 1.300 1.300

¾" 20 90.0 102.0 52.0 63.0 1.400 2.600

1" 25 102.0 130.0 63.0 63.0 2.600 2.600

1½" 40 130.0 130.0 85.0 85.0 5.200 5.200

2" 50 148.0 148.0 90.0 90.0 8.800 8.800


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simplicity,honesty,passion and created with heart..... the technology of simplicity,honesty,passion and created with heart.....

NOTE: -DUE TO CONTINUES DEVELOPMENTS,WE RESERVE THE RIGHT TO CHANGE THE PARAMETERS WITH OUT PRIOR NOTICE

FORGED GATE VALVE#800,#1500,#2500


KUMAR'S GATE VALVE CONFIRM TO API 602 & ASME B16.34 ARE PROVIDED SMOOTH MACHINEDFULL OPENING OF THE WEDGE ESTIMATION ADDITIONAL PRESSURE DROP ACROSS THE VALVE.

DESCRIPTION:-






DESIGN CONSTRUCTION

BOLTED BONNET #800


DETAILS

SIZE 12'' TO 2 ''


SPECIAL REQUIREMENT



MATERIAL







GLANDPACKING



CLASS SIZEL

'H'Ø'W '

Wt.

GATE

VAL

VE80

0#



¾" 20 90.0 102.0 156.0 170.0 172.0 193.0 96.0 112.0 2.200 3.600

1" 25 102.0 130.0 170.0 236.0 193.0 272.0 112.0 150.0 3.600 6.750

1½" 40 130.0 148.0 236.0 249.0 272.0 287.0 150.0 200.0 6.750 12.850

2" 50 148.0 180.0 249.0 328.0 287.0 279.0 200.0 200.0 12.850 24.500






TEST PRESSURE




#800 210 (2986) 153 (2176) 7 (100)

#1500 396 (5632) 291 (4138) 7 (100)

#2500 660 (9387) 484 (6884) 7 (100)

CLASS SIZEL

'H'Ø'W'

Wt.

GATE

VAL

VE25

00#


FB FB FB FB FB½" 15 90.0 236.0 222.0 150.0 3.200

¾" 20 102.0 245.0 227.0 170.0 7.000

1" 25 130.0 283.0 258.0 230.0 8.700

1½" 40 148.0 280.0 244.0 350.0 16.800

2" 50 180.0 326.0 282.0 400.0 24.550

CLASS SIZEL

'H'Ø'W'

Wt.

GATE

VAL

VE15

00#



¾" 20 90.0 102.0 171.0 245.0 157.0 227.0 112.0 170.0 2.200 4.800

1" 25 102.0 130.0 245.0 255.0 227.0 231.0 200.0 230.0 4.800 6.750

1½" 40 130.0 148.0 282.0 294.0 251.0 254.0 230.0 280.0 7.250 13.550

2" 50 148.0 148.0 294.0 313.0 254.0 272.0 250.0 280.0 13.550 13.900


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DESCRIPTION:-






DESIGN CONSTRUCTION

BOLTED BONNET #800


DETAILS

SIZE 12'' TO 2 ''


SPECIAL REQUIREMENT

STELLITED TRIM #1500 & #2500


MATERIAL







GLANDPACKING



CLASS SIZEL

'H'Ø'W '

Wt.

GLO

BE V

ALVE

800#



¾" 20 90.0 102.0 159.0 178.0 175.0 190.0 96.0 112.0 2.200 3.600

1" 25 102.0 130.0 178.0 243.0 190.0 280.0 112.0 150.0 3.600 6.750

1½" 40 130.0 148.0 243.0 250.0 280.0 285.0 150.0 200.0 6.750 12.850

2" 50 148.0 180.0 250.0 282.0 285.0 342.0 200.0 200.0 12.850 24.500




END CONNECTION BUTT WELD AS PER ASME B16.25SOCKET WELD AS PER ASME B 16.11

SCREWED AS PER ASME B1.20.1

TEST PRESSURE




#800 210 (2986) 153 (2176) 7 (100)

#1500 396 (5632) 291 (4138) 7 (100)

#2500 660 (9387) 484 (6884) 7 (100)

CLASS SIZEL

'H'Ø'W'

Wt.

GLO

BE V

ALVE

2500

#


KGFB FB FB FB FB

½" 15 90.0 234.0 222.0 170.0 2.200

¾" 20 102.0 243.0 228.0 230.0 5.800

1" 25 130.0 264.0 248.0 230.0 8.700

1½" 40 148.0 275.0 250.0 350.0 17.500

2" 50 180.0 333.0 280.0 400.0 18.400

CLASS SIZEL

'H'Ø'W'

Wt.

GLO

BE V

ALVE

1500

#



¾" 20 90.0 102.0 165.0 244.0 150.0 222.0 170.0 230.0 2.200 4.800

1" 25 102.0 130.0 247.0 257.0 230.0 230.0 230.0 230.0 4.800 4.800

1½" 40 130.0 148.0 254.0 254.0 237.0 280.0 280.0 350.0 6.750 6.750

2" 50 148.0 148.0 275.0 275.0 262.0 280.0 280.0 350.0 12.850 14.550


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FORGED LIFT CHECK VALVE#800,#1500,#2500


KUMAR'S LIFT CHECK VALVE CONFIRM TO API 602 & ASME B 16.34 ARE PROVIDED SMOOTH MACHINEDFULL BORE & REDUCED BORE.

DESCRIPTION:-



DESIGN CONSTRUCTION

BOLTED BONNET #800


DETAILS

SIZE 12'' TO 2 ''


SPECIAL REQUIREMENT

STELLITED TRIM #1500 TO #2500MATERIAL

BODYASTM A 105N/ASTM A 350LF2/ASTMA 182 F11-CL2/ASTM A 182

F22-CL3/ASTM A F91/ASTM A 182 304L/ ASTM A 182 F316L


CF8M/SS316/ASTM A217GR.CF8/SS304/ MONEL/ ALLOY-20 /HAST-ALLOY

SEAT ASTM A276 TYPE 410/ SS316/SS304/ ASTM A A276 TYPE 410 + ST6

SPRING SS316


CLASS SIZEL 'H'

Wt.

LIFT

CHE

CK V

ALVE

800#


RB FB RB FB RB FB½" 15 90.0 90.0 54.3 56.5 1.500 1.600

¾" 20 90.0 102.0 56.5 66.5 1.600 2.800

1" 25 102.0 130.0 66.5 90.0 2.800 5.400

1½" 40 130.0 148.0 90.0 105.0 5.400 9.000

2" 50 148.0 180.0 105.0 125.0 9.000 15.200

STANDARDS

DESIGN STANDARD API 602 / ASME B 16.34





TEST PRESSURE

CLASSHYDRAULIC BODY



Kg/Cm2 (PSIG)

#800 210 (2986) 153 (2176) 7 (100)

#1500 396 (5632) 291 (4138) 7 (100)

#2500 660 (9387) 484 (6884) 7 (100)

CLASS SIZEL 'H'

Wt.

CHEC

K VA

LVE

2500

#

INCH MM(Approx.)

KGFB FB FB

½" 15 90.0 47.0 1.400

¾" 20 102.0 77.0 2.600

1" 25 130.0 87.0 5.200

1½" 40 148.0 93.0 8.800

2" 50 180.0 109.0 15.000

CLASS SIZEL 'H'

Wt.

LIFT

CHE

CK V

ALVE

1500

#


RB FB RB FB RB FB½" 15 90.0 90.0 50.0 50.0 1.300 1.300

¾" 20 90.0 102.0 52.0 63.0 1.400 2.600

1" 25 102.0 130.0 63.0 63.0 2.600 2.600

1½" 40 130.0 130.0 85.0 85.0 5.200 5.200

2" 50 148.0 148.0 90.0 90.0 8.800 8.800


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FORGED BALL VALVE #800


KUMAR'S THREE PIECE BALL VALVE HAVE BEEN DESIGNED FOR LONG LIFE ECONOMIC OPERATION &ABOVE ALL SAFETY .THIS SEALING SYSTEM IS VIRTUALLY MAINTENANCE FREE BUT IF THE NECESSITY ARISES,THEN IT CAN BE EASILYRE-TIGHTENED DURING SERVICE.

DETAILS

SIZE 12'' TO 2 ''

PRESSURE CLASS #800

TYPE 3-PIECE

VALVE TYPE FLOATING DESIGN

MATERIAL

BODYASTM A105/ASTM A216 Gr. WCB/ASTM A 351 GR CF8/ASTM

A351 Gr.CF8M/ASTM A 182 F304/ASTM A 182 F316/ASTM A 351GR CF3M ASTM A 351 GR CF8

BALL ASTM A276 TYPE 410 / AISI304/AISI316/AISI316L/MONNEL/ALLOY 20/ HAST-ALLOY

STEM ASTM A276 TYPE 410/AISI304/AISI316/AISI316L/MONNELALLOY 20/HAST-ALLOY

SEAT PTFE /RPTFE / GRAFOIL

GLANDPACKING PTFE / RPTFE / GRAFOIL

STANDARDS

DESIGN STANDARD BS5351/ISO 10434/API 6D


FACE TO FACE MFG. STANDARD /AS PER ASME B16.10

END CONNECTIONFLANGED END AS PER ASME B16.5BUTT WELD AS PER ASME B16.25



THREE PIECE BALL VALVE BILL OF MATERIALSL. No. PART NAME MATERIAL SPECIFICATION QTY.

1 BODY ASTM A105/ASTM A182 F316L 12 END PIECE ASTM A105/ASTM A182 F316L 23 BALL ASTM A182 Gr.F316 / ASTM A182 Gr. F304 14 SEAT PTFE / RPTFE 25 BODY SEAL PTFE/RPTFE 26 STEAM SEAL PTFE / RPTF 17 GLAND PACKING PTFE 38 STEM ASTM A276 TYPE SS316 19 GLAND BUSH ASTM A276 TYPE SS316 1

10 STEM NUT ASTM A194 Gr.2H 111 BODY EC BOLT ASTM A193 Gr.B8M 112 BODY EC NUT ASTM A194 Gr.8M 113 LEVER MILD STEEL+ENP 114 LEVER SLEEVE PVC 115 BELLEVILLE WASHER SPRING STEEL 216 LOCKING WASHER MS 117 LOCK NUT ASTM A194 Gr.2H 1

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DIMENSIONS CHART:-

DIMENSIONS CHART:-DIMENSION CHART:-

DESCRIPTION:-

CLASS SIZEL H Ø'W '

Wt.

GL

OB

E V

AL

VE

800#

INCH MM(Approx.)

KGFB FB FB FB

½" 15 66.5 58 115 1.74

¾" 20 75 86 130 3.12

1" 25 96.6 108 163 3.5

1½" 40 115 130 180 4.5

2" 50 125 144 200 7.5

TEST PRESSURE

CLASSHYDRAULIC BODY



Kg/Cm2 (PSIG)

#800 210 (2986) 153 (2176) 7 (100)

#1500 396 (5632) 291 (4138) 7 (100)

#2500 660 (9387) 484 (6884) 7 (100)

GATE VALVE





10 GLAND STUD & NUT A193 Gr.B7 / A194 Gr.2H + ZN PLATED 2 SET11 YOKE SLEEVE SS416 112 HAND WHEEL NUT A 194 Gr.2H 113 BEARGING WASHER HARDENED STEEL 114 HEX BOLT A193 Gr.B7 + Zn PLATED 415 GASKET SPW SS316 + GRAPHITE 116 BONNET BUSH(BACKSEAT) INTEGRAL ---

CLASS SIZEL

'H'Ø'W '

Wt.

GATE

VAL

VE80

0#



¾" 20 90.0 102.0 156.0 170.0 172.0 193.0 96.0 112.0 2.200 3.600

1" 25 102.0 130.0 170.0 236.0 193.0 272.0 112.0 150.0 3.600 6.750

1½" 40 130.0 148.0 236.0 249.0 272.0 287.0 150.0 200.0 6.750 12.850

2" 50 148.0 180.0 249.0 328.0 287.0 279.0 200.0 200.0 12.850 24.500

TEST PRESSURE




#800 210 (2986) 153 (2176) 7 (100)

#1500 396 (5632) 291 (4138) 7 (100)

#2500 660 (9387) 484 (6884) 7 (100)

CLASS SIZEL

'H'Ø'W'

Wt.

GATE

VAL

VE25

00#


FB FB FB FB FB½" 15 90.0 236.0 222.0 150.0 3.200

¾" 20 102.0 245.0 227.0 170.0 7.000

1" 25 130.0 283.0 258.0 230.0 8.700

1½" 40 148.0 280.0 244.0 350.0 16.800

2" 50 180.0 326.0 282.0 400.0 24.550

CLASS SIZEL

'H'Ø'W'

Wt.

GATE

VAL

VE15

00#



¾" 20 90.0 102.0 171.0 245.0 157.0 227.0 112.0 170.0 2.200 4.800

1" 25 102.0 130.0 245.0 255.0 227.0 231.0 200.0 230.0 4.800 6.750

1½" 40 130.0 148.0 282.0 294.0 251.0 254.0 230.0 280.0 7.250 13.550

2" 50 148.0 148.0 294.0 313.0 254.0 272.0 250.0 280.0 13.550 13.900

SPECIAL REQUIREMENTS :- SPECIAL MATERIAL ,CUSTOMER SPECIFIC DESIGN &INTERNAL PARTS PROVIDE AS PER REQUIREMENT & ON REQUEST.

GLOBE VALVE





10 GLAND STUD & NUT A193 Gr.B7 / A194 Gr.2H + ZN PLATED 2 SET11 YOKE BUSH SS416 112 HAND WHEEL NUT A 194 Gr.2H 113 BEARGING WASHER HARDENED STEEL 114 HEX BOLT A193 Gr.B7 + Zn PLATED 415 GASKET SPW SS316 + GRAPHITE 116 BONNET BUSH(BACKSEAT) INTEGRAL ---

CLASS SIZEL

'H'Ø'W '

Wt.

GLO

BE V

ALVE

800#



¾" 20 90.0 102.0 159.0 178.0 175.0 190.0 96.0 112.0 2.200 3.600

1" 25 102.0 130.0 178.0 243.0 190.0 280.0 112.0 150.0 3.600 6.750

1½" 40 130.0 148.0 243.0 250.0 280.0 285.0 150.0 200.0 6.750 12.850

2" 50 148.0 180.0 250.0 282.0 285.0 342.0 200.0 200.0 12.850 24.500

TEST PRESSURE




#800 210 (2986) 153 (2176) 7 (100)

#1500 396 (5632) 291 (4138) 7 (100)

#2500 660 (9387) 484 (6884) 7 (100)

CLASS SIZEL

'H'Ø'W'

Wt.

GLO

BE V

ALVE

2500

#


KGFB FB FB FB FB

½" 15 90.0 234.0 222.0 170.0 2.200

¾" 20 102.0 243.0 228.0 230.0 5.800

1" 25 130.0 264.0 248.0 230.0 8.700

1½" 40 148.0 275.0 250.0 350.0 17.500

2" 50 180.0 333.0 280.0 400.0 18.400

CLASS SIZEL

'H'Ø'W'

Wt.

GLO

BE V

ALVE

1500

#



¾" 20 90.0 102.0 165.0 244.0 150.0 222.0 170.0 230.0 2.200 4.800

1" 25 102.0 130.0 247.0 257.0 230.0 230.0 230.0 230.0 4.800 4.800

1½" 40 130.0 148.0 254.0 254.0 237.0 280.0 280.0 350.0 6.750 6.750

2" 50 148.0 148.0 275.0 275.0 262.0 280.0 280.0 350.0 12.850 14.550

SPECIAL REQUIREMENTS :- SPECIAL MATERIAL ,CUSTOMER SPECIFIC DESIGN & INTERNALPARTS PROVIDE AS PER REQUIREMENT & ON REQUEST.

LIFT CHECK VALVE



CLASS SIZEL 'H'

Wt.

LIFT

CHE

CK V

ALVE

800#


RB FB RB FB RB FB½" 15 90.0 90.0 54.3 56.5 1.500 1.600

¾" 20 90.0 102.0 56.5 66.5 1.600 2.800

1" 25 102.0 130.0 66.5 90.0 2.800 5.400

1½" 40 130.0 148.0 90.0 105.0 5.400 9.000

2" 50 148.0 180.0 105.0 125.0 9.000 15.200

TEST PRESSURE




#800 210 (2986) 153 (2176) 7 (100)

#1500 396 (5632) 291 (4138) 7 (100)

#2500 660 (9387) 484 (6884) 7 (100)

CLASS SIZEL 'H'

Wt.

CHEC

K VA

LVE

2500

#

INCH MM(Approx.)

KGFB FB FB

½" 15 90.0 47.0 1.400

¾" 20 102.0 77.0 2.600

1" 25 130.0 87.0 5.200

1½" 40 148.0 93.0 8.800

2" 50 180.0 109.0 15.000

CLASS SIZEL 'H'

Wt.

LIFT

CHE

CK V

ALVE

1500

#


RB FB RB FB RB FB½" 15 90.0 90.0 50.0 50.0 1.300 1.300

¾" 20 90.0 102.0 52.0 63.0 1.400 2.600

1" 25 102.0 130.0 63.0 63.0 2.600 2.600

1½" 40 130.0 130.0 85.0 85.0 5.200 5.200

2" 50 148.0 148.0 90.0 90.0 8.800 8.800

SPECIAL REQUIREMENTS :- SPECIAL MATERIAL ,CUSTOMER SPECIFIC DESIGN & INTERNALPARTS PROVIDE AS PER REQUIREMENT & ON REQUEST.

DIMENSIONS CHART:-

FORGED Y-TYPE GLOBE VALVE(SEAL WELDED)#1500,#2500


KUMAR'S Y TYPE GLOBE VALVE CONFIRM TO API 602 & ASME B 16.34 ARE PROVIDEDSMOOTH MACHINED .

DESCRIPTION:-

DESIGN CONSTRUCTION

WELDED BONNET #2500

DETAILS

SIZE 12'' TO 2 ''

PRESSURE CLASS #1500 & #2500

MATERIAL

BODY ASTM A 105N , ASTM A 350LF2 , ASTMA 182 F11-CL2, ASTM A 182F22-CL3 ASTM A F91 ASTM A 182 304L ASTM A 182 F316L

PLUGASTM A217 GR.CA15,ASTM A 276 TYPE 410,ASTM A217 GR

CF8M,/SS316,ASTM A217GR.CF8 /SS304

SEAT ASTM A276 TYPE 410, SS316,SS304, ASTM A A276 TYPE 410 + ST6

GLANDPACKING


STANDARDSDESIGN STANDARD API 602 / ASME B 16.34

INSPECTION STANDARD API 598 / BS 6755


END CONNECTIONBUTT WELD AS PER ASME B16.25



'H'

L

'W'

DIMENSIONS CHART:- CLASS SIZEL

'H'Ø'W'

Wt.

Y- T

YPE

GLO

BE V

ALVE

1500

#

INCH MMCLOSE (Approx.)

KGFB FB FB FB

½" 15 120.0* 238.0 150.0 10.00

¾" 20 120.0* 238.0 150.0 10.02

1" 25 140.0* 263 230 16.00

1½" 40 222.0* 372 250 32.90

2" 50 222.0* 372 250 32.90

TEST PRESSURE

CLASSHYDRAULIC BODY



Kg/Cm2 (PSIG)

#2500 660 (9387) 484 (6884) 7 (100)

CLASS SIZEL

'H'Ø'W'

Wt.

Y- T

YPE

GLO

BE V

ALVE

2500

#


KGFB FB FB FB

½" 15 120.0* 238.0 150.0 10.00

¾" 20 120.0* 238.0 150.0 10.20

1" 25 140.0* 263.0 230.0 16.00

1½" 40 222.0* 345.0 250.0 32.90

2" 50 222.0* 370.0 250.0 32.90






SPECIAL REQUIREMENT













the technology of simplicity,honesty,passion and created with heart..... the technology of simplicity,honesty,passion and created with heart.....


NOTE: -DUE TO CONTINUES DEVELOPMENTS,WE RESERVE THE RIGHT TO CHANGE THE PARAMETERS WITH OUT PRIOR NOTICENOTE: -DUE TO CONTINUES DEVELOPMENTS,WE RESERVE THE RIGHT TO CHANGE THE PARAMETERS WITH OUT PRIOR NOTICE.


KUMAR'S THREE PIECE BALL VALVE HAVE BEEN DESIGNED FOR LONG LIFE ECONOMIC OPERATION &ABOVE ALL SAFETY .THIS SEALING SYSTEM IS VIRTUALLY MAINTENANCE FREE BUT IF THE NECESSITY ARISES,THEN IT CAN BE EASILYRE-TIGHTENED DURING SERVICE.

MATERIAL

BODYASTM A105/ASTM A216 Gr. WCB/ASTM A 351 GR CF8/ASTM

A351 Gr.CF8M/ASTM A 182 F304/ASTM A 182 F316/ASTM A 351GR CF3M ASTM A 351 GR CF8

BALL ASTM A276 TYPE 410 / AISI304/AISI316/AISI316L/MONNEL/ALLOY 20/ HAST-ALLOY

STEM ASTM A276 TYPE 410/AISI304/AISI316/AISI316L/MONNELALLOY 20/HAST-ALLOY

SEAT PTFE /RPTFE / GRAFOIL

GLANDPACKING PTFE / RPTFE / GRAFOIL

THREE PIECE BALL VALVE BILL OF MATERIALSL. No. PART NAME MATERIAL SPECIFICATION QTY.

1 BODY ASTM A105/ASTM A182 F316L 12 END PIECE ASTM A105/ASTM A182 F316L 23 BALL ASTM A182 Gr.F316 / ASTM A182 Gr. F304 14 SEAT PTFE / RPTFE 25 BODY SEAL PTFE/RPTFE 26 STEAM SEAL PTFE / RPTF 17 GLAND PACKING PTFE 38 STEM ASTM A276 TYPE SS316 19 GLAND BUSH ASTM A276 TYPE SS316 1

10 STEM NUT ASTM A194 Gr.2H 111 BODY EC BOLT ASTM A193 Gr.B8M 112 BODY EC NUT ASTM A194 Gr.8M 113 LEVER MILD STEEL+ENP 114 LEVER SLEEVE PVC 115 BELLEVILLE WASHER SPRING STEEL 216 LOCKING WASHER MS 117 LOCK NUT ASTM A194 Gr.2H 1

FORGED Y-TYPE GLOBE VALVE (PRESSURE SEAL)#1500,#2500


KUMAR'S Y TYPE GLOBE VALVE (PRESSURE SEAL)CONFIRM TO API 602 & ASME B 16.34 AREPROVIDED SMOOTH MACHINED .

DESCRIPTION:-

DESIGN CONSTRUCTION

PRESSURE SEAL #2500

DETAILS

SIZE 12'' TO 2 ''


MATERIAL





GLANDPACKING








FORGED Y-TYPE GLOBE VALVE BILL OF MATERIALSL. No. PART NAME MATERIAL SPECIFICATION QTY.

1 BODY ASTM A105N 12 BONNET ASTM A105N 13 PLUG / DISC ASTM A276 SS410 /ASTM A217 Gr.CA15 14 DISC LOCK NUT INTEGRAL +ST6 15 SPINDLE (STEM) ASTM A276 TYPE 410 16 GLAND BUSH ASTM A276 TYPE 410 1

7 GLAND PACKING INCONEL BRAIDED GR. RINGS WITH CORROSIONINHIBITOR+MOLDED GRAPHITE RINGS 7-8

8 GLAND FLANGE ASTM A105 19 SPACER ASTM A276 TYPE 410 1

10 GLAND STUD & NUT A193 Gr.B7 / A194 Gr.2H + ZN PLATED 2 SET11 BONNET PLATE ASTM A276 TYPE 410 112 THRUST BUSH ASTM A276 TYPE 410 113 SPACER RING ASTM A276 TYPE 410 114 ANGEL GASKET HIGH PURITY GRAPHITE 115 BONNET BUSH INTEGRAL + ST6 116 SEAT INTEGRAL + ST6 117 BONNET NUT ASTM A276 TYPE 410 118 GUIDE PLATE EN8+Zn PLATED 119 GRUB SCREW MS 220 TIE ROD/NUT ASTM 193 Gr.B16 / ASTM A194 GR.7 4 SET21 YOKE PLATE ASTM A182 F22 CL-3 122 GREASE NIPPLE SS 123 BEARING WASHER BEARING STEEL / BRASS 224 YOKE SLEEVE SS416 125 RETAINER NUT ASTM A276 TYPE 410 126 HANDWHEEL CARBON STEEL 127 HANDWHEEL NUT A 194 Gr.2H / AISI1020 1

DIMENSIONS CHART:-

CLASS SIZEL

'H'Ø'W'

Wt.

Y- T

YPE

GLO

BE V

ALVE

1500

#


KGFB FB FB FB

½" 15 120 238.0 150.0 10.00

¾" 20 120 238.0 150.0 10.02

1" 25 140 263 230 16.00

1½" 40 222 372 250 32.90

2" 50 222 372 250 32.90

TEST PRESSURE

CLASSHYDRAULIC BODY



Kg/Cm2 (PSIG)

#2500 660 (9387) 484 (6884) 7 (100)

CLASS SIZEL

'H'Ø'W'

Wt.

Y- T

YPE

GLO

BE V

ALVE

2500

#


KGFB FB FB FB

½" 15 120.0 238.0 150.0 10.00

¾" 20 120.0 238.0 150.0 10.20

1" 25 140.0 263.0 230.0 16.00

1½" 40 222.0 345.0 250.0 32.90

2" 50 222.0 370.0 250.0 32.90

L

'H'

'W'

SPECIAL REQUIREMENT


NOTE: -DUE TO CONTINUES DEVELOPMENTS,WE RESERVE THE RIGHT TO CHANGE THE PARAMETERS WITH OUT PRIOR NOTICE.




simplicity,honesty,passion and created with heart.....


FORGED Y-TYPE GLOBE VALVE(SEAL WELDED)#1500,#2500


KUMAR'S Y TYPE GLOBE VALVE CONFIRM TO API 602 & ASME B 16.34 ARE PROVIDEDSMOOTH MACHINED .

DESCRIPTION:-

DESIGN CONSTRUCTION

WELDED BONNET #2500

DETAILS

SIZE 12'' TO 2 ''


MATERIAL





GLANDPACKING








'H'

L

'W'

DIMENSIONS CHART:- CLASS SIZEL

'H'Ø'W'

Wt.

Y- T

YPE

GLO

BE V

ALVE

1500

#


KGFB FB FB FB

½" 15 120.0* 238.0 150.0 10.00

¾" 20 120.0* 238.0 150.0 10.02

1" 25 140.0* 263 230 16.00

1½" 40 222.0* 372 250 32.90

2" 50 222.0* 372 250 32.90

TEST PRESSURE

CLASSHYDRAULIC BODY



Kg/Cm2 (PSIG)

#2500 660 (9387) 484 (6884) 7 (100)

CLASS SIZEL

'H'Ø'W'

Wt.

Y- T

YPE

GLO

BE V

ALVE

2500

#


KGFB FB FB FB

½" 15 120.0* 238.0 150.0 10.00

¾" 20 120.0* 238.0 150.0 10.20

1" 25 140.0* 263.0 230.0 16.00

1½" 40 222.0* 345.0 250.0 32.90

2" 50 222.0* 370.0 250.0 32.90






SPECIAL REQUIREMENT





GATE VALVE (INTEGRAL FLANGE)#800,#150,#600


KUMAR'S GATE VALVE CONFIRM TO API 602 / ASME 16.34 ARE PROVIDED SMOOTH MACHINEDFULL OPENING OF THE WEDGE ESTIMATION ADDITIONAL PRESSURE DROP ACROSS THE VALVE.

DESCRIPTION:-

INTEGRAL FLANGE GATE VALVE BILL OF MATERIALSL. No. PART NAME MATERIAL SPECIFICATION QTY.

1 BODY(INTEGRAL FLANGE) ASTM A105N 12 BONNET ASTM A105N 13 WEDGE ASTM A217 Gr CA 15 14 SEAT RING ASTM A276 TYPE 410 25 SPINDLE (STEM) ASTM A276 TYPE 410 16 GLAND BUSH ASTM A276 TYPE 410 1




DESIGN CONSTRUCTION

BOLTED BONNET #150,#300,#600

DETAILS

SIZE 12'' TO 2 ''

PRESSURE CLASS #150 , #300 , #600

SPECIAL REQUIREMENT

STELLITED TRIM AS PER REQUIRMENT


MATERIAL







GLANDPACKING



CLASS SIZEL

'H'Ø'W '

GAT

E VA

LVE

INTE

GRAL

FLA

NGE

150

# INCH MM CLOSERB FB RB FB RB FB

½" 15 108.0 108.0 152.0 156.0 96.0 96.0

¾" 20 117.0 117.0 156.0 170.0 96.0 112.0

1" 25 127.0 127.0 170.0 236.0 112.0 150.0

1½" 40 165.0 165.0 236.0 249.0 150.0 200.0

2" 50 203.0 203.0 249.0 328.0 200.0 200.0

STANDARDSDESIGN STANDARD API 602 / ASME 16.34


FACE TO FACE ASME B 16.10

END CONNECTION AS PER ASME B16.5

TEST PRESSURE




#150 30 (427) 22 (313) 7 (100)

#300 79 (1123) 291 (825) 7 (100)

#600 156 (2225) 114 (1630) 7 (100)

CLASS SIZEL

'H'Ø'W'

GAT

E VA

LVE

INTE

GRAL

FLA

NGE

300


½" 15 140.0 140.0 152.0 156.0 96.0 96.0

¾" 20 152.0 152.0 156.0 170.0 96.0 112.0

1" 25 165.0 165.0 170.0 236.0 112.0 150.0

1½" 40 190.0 190.0 236.0 249.0 150.0 200.0

2" 50 216.0 216.0 249.0 328.0 200.0 200.0


DIMENSION CHART:-



SPECIAL REQUIREMENTS :- SPECIAL MATERIAL ,CUSTOMER SPECIFIC DESIGN & INTERNAL PARTS PROVIDE AS PER REQUIREMENT & ON REQUEST.NOTE: -DUE TO CONTINUES DEVELOPMENTS,WE RESERVE THE RIGHT TO CHANGE THE PARAMETERS WITH OUT PRIOR NOTICE

'H'

'L'

'ØW'

CLASS SIZEL

'H'Ø'W'

GAT

E VA

LVE

INTE

GRAL

FLA

NGE

600


½" 15 165.0 165.0 152.0 156.0 96.0 96.0

¾" 20 190.0 190.0 156.0 170.0 96.0 112.0

1" 25 216.0 216.0 170.0 236.0 112.0 150.0

1½" 40 241.0 241.0 236.0 249.0 150.0 200.0

2" 50 292.0 292.0 249.0 328.0 200.0 200.0

MATERIAL

BODY ASTM A 216 WCB/ASTM A 217WC6 /ASTM A 351 CF8 / ASTM A 351CF8M

WEDGE 13% Cr. FACING ON WCB / 13% Cr. FACING ON WCB6 / A351 CF8 /A351 CF8M

SEAT A105+13% Cr / SS304/CF8/SS316/CF8M

STEM SS410/SS304/SS316

GLANDPACKING GRAPHITE

BONNETGASKET SS+GRAPHITE FILLED

TEST PRESSURE




#150 30 (427) 22 (313) 7 (100)

#300 79 (1123) 291 (825) 7 (100)

#600 156 (2225) 114 (1630) 7 (100)


CAST INTEGRAL GATE VALVE BILL OF MATERIAL

SL. No. PART NAME MATERIAL SPECIFICATION QTY.

1 Body WCB 12 Seat Ring A105 + 13%Cr 23 Bonnet WCB 14 Wedge CA 15 15 Stem SS410 16 Stem Nut ASTM A439 - D2 17 Back Seat Ring SS410 18 Bonnet Bush C 15 19 Gland Flange WCB 1

10 Gland Bush SS410 111 Hand Wheel DI / CS 112 Hand Wheel Lock Nut C 15 113 Stem Packing (2+4) Graphite 114 Gasket (Flat) SS + Graphite Filled 115 Eye Bolt With Nuts A 307 Gr.B 2

16Full Thread Stud With 2 Heavy

Nuts 12 " X 80 A 193 B7 / A194 2H 8

17 Grease Nipple (Dia. 6.0) CS 118 Eye Bolt Pin (Dia. 12X40) SS410 219 Flange End Cap LDPE 220 Name Plate SS 121 Rivet Pin (Dia.2.0 X 4.0) SS 222 Hand Wheel Key SS 1

CAST GATE VALVE ( INTEGRAL FLANGE )#800,#150,#600


KUMAR'S GATE VALVE CONFIRM TO API 600 / ASME B 16.34 / BS1414 ARE PROVIDED SMOOTHMACHINED FULL OPENING OF THE WEDGE ESTIMATION ADDITIONAL PRESSURE DROP ACROSS THEVALVE.

DESCRIPTION:-

DESIGN CONSTRUCTION

BOLTED BONNET #150,#300,#600

DETAILS

SIZE 2'' TO 12 ''

PRESSURE CLASS #150 , #300 , #600

SPECIAL REQUIREMENT

STELLITED TRIM AS PER REQUIRMENT


MATERIAL

BODY ASTM A 216 WCB/ASTM A 217WC6 /ASTM A 351 CF8 / ASTM A 351CF8M

WEDGE 13% Cr. FACING ON WCB / 13% Cr. FACING ON WCB6 / A351 CF8 /A351 CF8M

SEAT A105+13% Cr / SS304/CF8/SS316/CF8M


GLANDPACKING GRAPHITE

BONNETGASKET SS+GRAPHITE FILLED

CLASS SIZEL

'H'Ø'W '

CAS

T GA

TE V

ALVE

INTE

GRAL

FLA

NGE

150

# INCH MMCLOSE

RB RB RB2" 50 178.0 425.0 200.03" 80 203.0 510.0 250.04" 100 229.0 625.0 300.06" 150 267.0 880.0 350.08" 200 292.0 1010.0 400.0

10" 250 330.0 1245.0 450.012" 300 356.0 1420.0 500.0

STANDARDSDESIGN STANDARD API 600 / ASME16.34 / BS1414


FACE TO FACE ASME B 16.10

END CONNECTION AS PER ASME B16.5

TEST PRESSURE




#150 30 (427) 22 (313) 7 (100)

#300 79 (1123) 291 (825) 7 (100)

#600 156 (2225) 114 (1630) 7 (100)

CLASS SIZEL Ø'W'

GATE

VAL

VE30

0#

INCH MM CLOSERB RB RB

½" 15 140.0 164.0 96.0

¾" 20 152.0 172.0 96.0

1" 25 165.0 193.0 112.0

1½" 40 190.0 272.0 150.0

2" 50 216.0 287.0 200.0


DIMENSION CHART:-



SPECIAL REQUIREMENTS :- SPECIAL MATERIAL ,CUSTOMER SPECIFIC DESIGN & INTERNAL PARTS PROVIDE AS PER REQUIREMENT & ON REQUEST.NOTE: -DUE TO CONTINUES DEVELOPMENTS,WE RESERVE THE RIGHT TO CHANGE THE PARAMETERS WITH OUT PRIOR NOTICE

CLASS SIZEL Ø'W'

GATE

VAL

VE60

0#

INCH MM CLOSERB RB RB

½" 15 165.0 164.0 96.0

¾" 20 190.0 172.0 96.0

1" 25 216.0 193.0 112.0

1½" 40 241.0 272.0 150.0

'ØW''H

'

'L'

CLASS SIZEL

'H'Ø'W '

CAS

T GA

TE V

ALVE

INTE

GRAL

FLA

NGE

300

# INCH MM CLOSE

RB RB RB2" 50 216.0 313.0 200.03" 80 282.0 510.0 250.04" 100 305.0 640.0 300.06" 150 403.0 840.0 350.08" 200 419.0 1040.0 450.0

10" 250 457.0 1255.0 500.012" 300 502.0 1580.0 500.0

CLASS SIZEL

'H'Ø'W '

CAS

T GA

TE V

ALVE

INTE

GRAL

FLA

NGE

600

# INCH MMCLOSE

RB RB RB2" 50 292.0 435.0 250.03" 80 356.0 510.0 350.04" 100 432.0 640.0 450.06" 150 559.0 840.0 500.08" 200 660.0 1040.0 500.0

10" 250 787.0 1255.0 600.012" 300 838.0 1580.0 600.0

BODY ASTM A 216 WCB/ASTM A 217WC6 /ASTM A 351 CF8 / ASTM A 351 CF8M

WEDGE 13% Cr. FACING ON WCB / 13% Cr. FACING ON WCB6 / A351 CF8 / A351CF8M

SEAT RING A105+13% Cr / SS304/CF8/SS316/CF8M


GLAND PACKING GRAPHITE

BONNET GASKET SS+GRAPHITE FILLED

CAST INTEGRAL GATE VALVE BILL OF MATERIAL


1 Body WCB 12 Seat Ring A105 + 13%Cr 23 Bonnet WCB 14 Wedge CA 15 15 Stem SS410 16 Stem Nut ASTM A439 - D2 17 Back Seat Ring SS410 18 Bonnet Bush C 15 19 Gland Flange WCB 1

10 Gland Bush SS410 111 Hand Wheel DI / CS 112 Hand Wheel Lock Nut C 15 113 Stem Packing (2+4) Graphite 114 Gasket (Flat) SS + Graphite Filled 115 Eye Bolt With Nuts A 307 Gr.B 2

16Full Thread Stud With 2 Heavy

Nuts 12 " X 80 A 193 B7 / A194 2H 8

17 Grease Nipple (Dia. 6.0) CS 118 Eye Bolt Pin (Dia. 12X40) SS410 219 Flange End Cap LDPE 220 Name Plate SS 121 Rivet Pin (Dia.2.0 X 4.0) SS 222 Hand Wheel Key SS 1

FLANGES

FLANGES (#150,#300)

ALL DIMENSIONS ARE IN MM

ØO

ØA

ØD

ØE

C

ØR

Y

ØR

ØA

ØO

Y

ØE

C

WELD NECK

2 2

SLIP ON

NOMINAL PIPESIZE FLANGE DIA DIA OF BOLT

CIRCLEDIA OF BOLT

HOLE NO OFHOLES

THK OFFLANGE

DIA OFHUB

LENGTHTHROUGH HUB DIA OF

BORE

DIA OFR/F

RD

SORFSWRF WNRF

INCH MM O A D C E Y Y SORFSWRF R F

12 15 90 60.3 15.9 4 9.6 30 14 46 22.2 34.9 10

34 20 100 69.9 15.9 4 11.2 38 14 51 27.7 42.9 11

1 25 110 79.4 15.9 4 12.7 49 16 54 34.5 50.8 1311

4 32 115 88.9 15.9 4 14.3 59 19 56 43.2 63.5 1411

2 40 125 98.4 15.9 4 15.9 65 21 60 49.5 73.0 162 50 150 120.7 19.0 4 17.5 78 24 62 61.9 92.1 173 65 180 139.7 19.0 4 20.7 90 27 68 74.6 104.8 194 80 190 152.4 19.0 4 22.3 108 29 69 90.7 127.0 215 100 230 190.5 22.2 8 22.3 135 32 75 116.1 157.2 --6 125 255 215.9 22.2 8 22.3 164 35 87 143.8 185.7 --7 150 280 241.3 22.2 8 23.9 192 38 87 170.7 215.9 --8 200 345 298.5 22.2 8 27.0 246 43 100 221 269.9 --

10 250 405 362.0 25.4 12 28.6 305 48 100 276.2 323.8 --12 300 485 431.8 25.4 12 30.2 365 54 113 327.0 381.0 ---


CIRCLEDIA OF

BOLT HOLE NO OFHOLES

THK OFFLANGE

DIA OFHUB


BORE

DIA OFR/F

RD

SORFSWRF WNRF


12 15 95 66.7 15.9 4 14.3 38 21 51 22.2 34.9 10

34 20 115 82.6 19.0 4 15.9 48 24 56 27.7 42.9 11

1 25 125 88.9 19.0 4 17.5 54 25 60 34.5 50.8 1311

4 32 135 98.4 19.0 4 19.1 64 25 64 43.2 63.5 1411

2 40 155 114.3 22.2 4 20.7 70 29 67 49.5 73.0 162 50 165 127.0 22.2 8 22.3 84 32 68 61.9 92.1 17

212 65 190 149.2 22.2 8 25.4 100 37 75 74.6 104.8 19

3 80 210 168.3 22.2 8 28.6 117 41 78 90.7 127.0 214 100 255 200.0 22.2 8 31.8 146 46 84 116.1 157.2 --5 125 280 235.0 22.2 8 35.0 178 49 97 143.8 185.7 --6 150 320 269.9 22.2 12 36.6 206 51 97 170.7 215.9 --8 200 380 330.2 25.4 12 41.3 260 60 110 221 269.9 --

10 250 445 387.4 28.6 16 47.7 321 65 116 276.2 323.8 --12 300 520 450.8 31.7 16 50.8 375 71 129 327.0 381.0 ---

ØR

ØA

ØO

Y

ØE

C2

SOCKET WELD

ØD

C

ØR

BLIND

2

ØA

ØO

ØD ØD

DIM

ENSI

ON

OF

CLAS

S 30

0 FL

ANGE

S(A

SME

B 16

.5 2

013)

DIM

ENSI

ON

OF

CLAS

S 15

0 FL

ANGE

S(A

SME

B 16

.5 2

013)

FLANGES



CIRCLEDIA OF BOLT

HOLE NO OFHOLES

THK OFFLANGE

DIA OFHUB


BORE

DIA OFR/F

RD

SORFSWRF WNRF


12 15 90 60.3 15.9 4 9.6 30 14 46 22.2 34.9 10

34 20 100 69.9 15.9 4 11.2 38 14 51 27.7 42.9 11

1 25 110 79.4 15.9 4 12.7 49 16 54 34.5 50.8 1311

4 32 115 88.9 15.9 4 14.3 59 19 56 43.2 63.5 1411

2 40 125 98.4 15.9 4 15.9 65 21 60 49.5 73.0 162 50 150 120.7 19.0 4 17.5 78 24 62 61.9 92.1 173 65 180 139.7 19.0 4 20.7 90 27 68 74.6 104.8 194 80 190 152.4 19.0 4 22.3 108 29 69 90.7 127.0 215 100 230 190.5 22.2 8 22.3 135 32 75 116.1 157.2 --6 125 255 215.9 22.2 8 22.3 164 35 87 143.8 185.7 --7 150 280 241.3 22.2 8 23.9 192 38 87 170.7 215.9 --8 200 345 298.5 22.2 8 27.0 246 43 100 221 269.9 --

10 250 405 362.0 25.4 12 28.6 305 48 100 276.2 323.8 --12 300 485 431.8 25.4 12 30.2 365 54 113 327.0 381.0 ---


CIRCLEDIA OF

BOLT HOLE NO OFHOLES

THK OFFLANGE

DIA OFHUB


BORE

DIA OFR/F

RD

SORFSWRF WNRF


12 15 95 66.7 15.9 4 14.3 38 21 51 22.2 34.9 10

34 20 115 82.6 19.0 4 15.9 48 24 56 27.7 42.9 11

1 25 125 88.9 19.0 4 17.5 54 25 60 34.5 50.8 1311

4 32 135 98.4 19.0 4 19.1 64 25 64 43.2 63.5 1411

2 40 155 114.3 22.2 4 20.7 70 29 67 49.5 73.0 162 50 165 127.0 22.2 8 22.3 84 32 68 61.9 92.1 17

212 65 190 149.2 22.2 8 25.4 100 37 75 74.6 104.8 19

3 80 210 168.3 22.2 8 28.6 117 41 78 90.7 127.0 214 100 255 200.0 22.2 8 31.8 146 46 84 116.1 157.2 --5 125 280 235.0 22.2 8 35.0 178 49 97 143.8 185.7 --6 150 320 269.9 22.2 12 36.6 206 51 97 170.7 215.9 --8 200 380 330.2 25.4 12 41.3 260 60 110 221 269.9 --

10 250 445 387.4 28.6 16 47.7 321 65 116 276.2 323.8 --12 300 520 450.8 31.7 16 50.8 375 71 129 327.0 381.0 ---

ØR

ØA

ØO

Y

ØE

C2

SOCKET WELD

FLANGES

FLANGES (#600,#900)


ØO

ØA

ØD

ØE

C

ØR

Y

ØR

ØA

ØO

Y

ØE

C

WELD NECK

7 7

SLIP ON

ØR

ØA

ØO

Y

ØE

C7

SOCKET WELD

ØD

C

ØR

BLIND

7

ØA

ØO

ØD ØD


CIRCLEDIA OF BOLT

HOLE NO OFHOLES

THK OFFLANGE

DIA OFHUB


BORE

DIA OFR/F

RD

SORFSWRF WNRF


12 15 95 66.7 15.9 4 14.3 38 22 52 22.2 34.9 10

34 20 115 82.6 19.0 4 15.9 48 25 57 27.7 42.9 11

1 25 125 88.9 19.0 4 17.5 54 27 62 34.5 50.8 1311

4 32 135 98.4 19.0 4 20.7 64 29 67 43.2 63.5 1411

2 40 155 114.3 22.2 4 22.3 70 32 70 49.5 73.0 162 50 165 127.0 19.0 8 25.4 84 37 73 61.9 92.1 173 65 190 149.2 22.2 8 28.6 100 41 79 74.6 104.8 194 80 210 168.3 22.2 8 31.8 117 46 83 90.7 127.0 215 100 275 215.9 25.4 8 38.1 152 54 102 116.1 157.2 --6 125 330 266.7 28.6 8 44.5 189 60 114 143.8 185.7 --7 150 355 272.1 28.6 12 47.7 222 67 117 170.7 215.9 --8 200 420 349.2 31.7 12 55.6 273 76 133 221 269.9 --

10 250 510 431.8 34.9 16 63.5 343 86 152 276.2 323.8 --12 300 560 489.0 34.9 20 66.7 400 92 156 327.0 381.0 ---


CIRCLEDIA OF BOLT

HOLE NO OFHOLES

THK OFFLANGE

DIA OFHUB


BORE

DIA OFR/F

RD

SORFSWRF WNRF


12 15 120 82.6 22.2 4 22.3 38 32 60 22.2 34.9 10

34 20 130 88.9 22.2 4 25.4 44 35 70 27.7 42.9 11

1 25 150 101.6 25.4 4 28.6 52 41 73 34.5 50.8 1311 4 32 160 111.1 25.4 4 28.6 64 41 73 43.2 63.5 1411

2 40 180 123.8 28.6 4 31.8 70 44 83 49.5 73.0 162 50 215 165.1 25.4 8 38.1 105 57 102 61.9 92.1 17

212 65 245 190.5 28.6 8 41.3 124 64 105 74.6 104.8 19

3 80 240 190.5 25.4 8 38.1 127 54 102 90.7 127.0 --4 100 290 235.0 31.7 8 44.5 159 70 114 116.1 157.2 --5 125 350 279.4 35.0 8 50.8 190 79 127 143.8 185.7 --6 150 380 317.5 31.7 12 55.6 235 86 140 170.7 215.9 --8 200 470 393.7 38.1 12 63.5 298 102 162 221.5 269.9 --

10 250 545 469.9 38.1 16 69.5 368 108 184 276.2 323.8 --12 300 610 533.4 38.1 20 79.4 419 117 200 327.0 381.0 ---

DIM

ENSI

ON

OF

CLAS

S 60

0 FL

ANGE

S(A

SME

B 16

.5 2

013)

DIM

ENSI

ON

OF

CLAS

S 90

0 FL

ANGE

S(A

SME

B 16

.5 2

013)

KA

T

KAT-320B-0179

ØR

ØC

ØF

DRN. APP.CHD. DRN DATE SCALE

CUST. DRG. NO.:

SHEET NO.1 OF 1

1 : 1

KAT NO.:

DESCRIPTION: REV. NO. :

CUST. REV. / DATE:

GAT NO 54/6, AMBETHAN ROADCHAKAN,PUNE - 410501, MAHARASHTRA

TELEPHONE - 02135-254600

00FORGED GATE VALVE( BOLTED BONNET )(INTEGRAL FLANGE- RB )-150# 1'' (FE)

DRG. NO.: 25 150 GTV 01 04 RB F316--- ---

SPECIAL NOTES:-

Forging Ahead - Creating Value

ENQ. NO. :--QUOT NO. :---P.O. NO. : ---W.O. NO. : ---CUSTOMER : WBV

19.10.2016

DATEREV. REMARKS APP.BY CHD.

DMM DMMSDP1) RB = STANDARD BORE & FB = FULL BORE.

GENERAL ASSEMBLY DRG FOR

FORGED GATE VALVE - 1"-150# MOC:F316L/316


1 BODY(INTEGRAL) ASTM A182 F316L(NACE) 1

2 BONNET ASTM A182 F316L(NACE) 1

3 WEDGE ASTM A217 Gr CF8M/SS316L+ST6 1

4 SEAT RING SS316+ST6 2

5 SPINDLE (STEM) SS316 1

6 GLAND BUSH SS316 1


8 GLAND FLANGE ASTM A182 F316 /F316L 1

9 HAND WHEEL CARBON STEEL 1

10 GLAND STUD & NUT A193 Gr.B8M / 8M 2 SET

11 YOKE SLEEVE SS416 1

12 HAND WHEEL NUT A 194 Gr.2H/AISI 1020 1

13 WASHER HARDENED STEEL 1

14 HEX BOLT A193 Gr.B8M 4

15 GASKET SPW SS316 + GRAPHITE 1

16BONNET

BUSH(BACKSEAT) INTEGRAL ---

VALVE STANDARD DETAILSSL. No. DESCRIPTION SPECIFICATION

01. Nominal Size 1"

02. Pressure Class 150#

03. Valve Standard API 602, ASME16.10,ASME B16.5

04. Testing Standard API 598, BS EN 12266-1:2012 (BS 6755)

CLASS# SIZE L ±2.0

ØF ØR ØC ØD Q NUMBER OFHOLES

ØP 'H'(Approx.) ØW Wt.

GA

TE

VA

LV

E15

0#

INCH MM(Min.) API 602

(Min.)CLOSED OPEN (Approx.) (Approx.)

KGRB FB RB FB RB RB RB RB

1" 25 127 -- 110.0 50.8 79.4 15.9 12.7 4.0 17.0 - 170.0 193.0 112.0 -

CLASS#HYDRAULIC BODY

Kg/Cm2 (PSIG)

HYDRAULIC SEAT /BACK SEAT

Kg/Cm2 (PSIG)


150# 30 (427) 15SEC 22 (313) 15SEC 7 (100) 15SEC

SL. No. PO No. PIPE CLASS LINE No. SIZE & CLASS MOC END CONNECTIONS PO QTY. REMARKS

30 --- ASL2T --- 25MM-150# F316L FE 1 --

L ±2.0

Q2.0

D

'H'(A

ppro

x.)

'ØW'±5.0

ØP

02

06

09

16

1312

10

01

03

04

05

14

15

11

07

08

KAT-320B-0183

02

06

07

09

11

16

L ±2.0

ØR

ØC

ØF

Q2.0

'H'(A

ppro

x.)

'ØW'±5.0

ØP

1312

10

01

03

04

DRN. APP.CHD. DRN DATE SCALE

CUST. DRG. NO.:

SHEET NO.1 OF 1

1 : 1

KAT NO.:

DESCRIPTION: REV. NO. :

CUST. REV. / DATE:

GAT NO 54/6, AMBETHAN ROADCHAKAN,PUNE - 410501, MAHARASHTRA

TELEPHONE - 02135-254600

00FORGED GATE VALVE( BOLTED BONNET )(INTEGRAL FLANGE- RB )-150# 1 1

2'' (FE)

DRG. NO.: 40 150 GTV 01 04 RB F316--- ---

SPECIAL NOTES:-

Forging Ahead - Creating Value

ENQ. NO. :--QUOT NO. :---P.O. NO. : ---W.O. NO. : ---CUSTOMER : WBV

19.10.2016

DATEREV. REMARKS APP.BY CHD.

DMM DMMSDP1) RB = STANDARD BORE & FB = FULL BORE.

GENERAL ASSEMBLY DRG FOR

FORGED GATE VALVE - 1 1 2"-150# MOC:F316L/316


1 BODY(INTEGRAL) ASTM A182 F316L(NACE) 1

2 BONNET ASTM A182 F316L(NACE) 1

3 WEDGE ASTM A217 Gr CF8M/SS316L 1

4 SEAT RING SS316+ST6 2

5 SPINDLE (STEM) SS316 1

6 GLAND BUSH SS316 1


8 GLAND FLANGE ASTM A182 F316 /F316L 1

9 HAND WHEEL CARBON STEEL 1

10 GLAND STUD & NUT A193 Gr.B8M / 8M 2 SET

11 YOKE SLEEVE SS416 1

12 HAND WHEEL NUT A 194 Gr.2H/AISI 1020 1

13 WASHER HARDENED STEEL 1

14 HEX BOLT A193 Gr.B8M 4

15 GASKET SPW SS316 + GRAPHITE 1

16BONNET

BUSH(BACKSEAT) INTEGRAL ---

VALVE STANDARD DETAILSSL. No. DESCRIPTION SPECIFICATION

01. Nominal Size 112"

02. Pressure Class 150#

03. Valve Standard API 602, ASME16.10,ASME B16.5

04. Testing Standard API 598, BS EN 12266-1:2012 (BS 6755)

D

05

08

14

15

CLASS# SIZE L ±2.0

ØF ØR ØC ØD Q NUMBER OFHOLES

ØP 'H'(Approx.) ØW Wt.

GA

TE

VA

LV

E15

0#

INCH MM(Min.) API 602

(Min.)CLOSED OPEN (Approx.) (Approx.)

KGRB FB RB FB RB RB RB RB

112" 40 165 -- 125.0 73.0 98.4 15.9 15.9 4.0 28.0 - 236.0 272.0 150.0 -

CLASS#HYDRAULIC BODY

Kg/Cm2 (PSIG)

HYDRAULIC SEAT /BACK SEAT

Kg/Cm2 (PSIG)


150# 30 (427) 15SEC 22 (313) 15SEC 7 (100) 15SEC

SL. No. PO No. PIPE CLASS LINE No. SIZE & CLASS MOC END CONNECTIONS PO QTY. REMARKS

5 --- CSL5T(M) --- 40MM-150# F316 FE 2 --

19 --- ASL1T --- 40MM-150# F316 FE 4 --

TECHNICAL DETAILS - KUMARS. Forge and valves

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