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Diploma (Mechanical-Lateral) Syllabus Applicable w.e.f. Academic Session 2017-18 Page 1 of 75

Study & Evaluation Scheme

of

Diploma in Mechanical Engineering

(Production, Automobile, Refrigeration & Air

Conditioning)

Lateral Entry

[Applicable w. e. f. session 2017-18 till revised]

TEERTHANKER MAHAVEER UNIVERSITY

Delhi Road, Moradabad, Uttar Pradesh-244001

Website: www.tmu.ac.in

http://www.tmu.ac.in/


TEERTHANKER MAHAVEER UNIVERSITY (Established under Govt. of U. P. Act No. 30, 2008)

Delhi Road, Moradabad (U.P)

Study & Evaluation Scheme (Mechanical – Lateral)

of

Diploma in Engineering (Mechanical - Production, Automobile,

Refrigeration & Air Conditioning-Lateral Entry)

SUMMARY

Programme : Diploma in Engineering

Duration : 2 Years (Semester System)

Medium : English/Hindi

Minimum Required Attendance : 75 %

Assessment (Theory and Project) :

Maximum Credit

Minimum Credit

(Required for Diploma)

Internal Evaluation (Theory

Papers & Project)

Evaluation of Practical/

Dissertation & Project Report

: 120 : 116

:

:

Duration of Examination :

To qualify the course a student is required to secure a minimum of 45% marks in aggregate including

the semester-end examination and teachers’ continuous evaluation. (i.e. both internal and external).

A candidate who secures less than 45% of marks in a course shall be deemed to have failed in that

course. The student should have at least 45% marks in aggregate to clear the semester.

Question paper structure

1. The question paper shall consist of 6 questions. Out of which first question shall be of

short answer type (not exceeding 50 words) and will be compulsory. Question No. 1

shall contain 8 parts representing all units of the syllabus and students shall have to

answer any five (weightage 2 marks each).

2. Out of the remaining 5 questions, the long answer pattern will have internal choice

with unit wise questions with internal choice in each unit. In units having numerical,

weightage and information should be available in the syllabus & the paper pattern.

The weightage of question No.2 to 6 shall be 10 marks each.

Internal External Total

30+10 (Project) 60 100

Class

Test I

Class

Test II

Class

Test

III

Class

Quiz/

Assign/

Project

Attendance Grand

Total

Best two out of the three

10

Marks

10

Marks

10

Marks

10

Marks

10 Marks 40

Marks

Internal External Total

50 50 100

Internal External

1 ½ hrs. 3 hr.


Study & Evaluation Scheme

Program: Diploma in Mechanical Engineering – Lateral Entry

Semester- III

S.

No.

Course

Code

Subject

Periods Credit

Evaluation Scheme

L T P Internal External

Total

1 DME301 Strength of Materials 3 1 - 4 40 60 100

2 DME302 Hydraulics 4 - - 4 40 60 100

3 DME303 Engineering Materials & Material Science

4 - - 4 40 60 100

4 DME304 Thermal Engineering 4 - - 4 40 60 100

5 DIP399 English Communication & Soft Skills – III

3 - 2 4 50 50 100

6 DME351 Strength of Materials Lab - - 4 2 50 50 100

7 DME352 Hydraulics Lab - - 4 2 50 50 100

8 DME354 Thermal Engineering Lab - - 4 2 50 50 100

9 DME356 Material Science Lab - - 4 2 50 50 100

Total 18 1 18 28 410 490 900

*Additional course for Lateral entry students with Intermediate background to be taken in III

Semester & course should be passed with minimum of 45% marks: credits will not be added.

1

DIP359* Concept of Information System

Lab

-

-

3

-

50

50

100

Semester- IV

S. No

Course Code

Subject

Periods

Credit

Evaluation Scheme

L T P Internal External Total

1 DME402 Metrology & Measuring Instruments 4 - - 4 40 60 100

2 DME404 Computer Aided Design 3 1 - 4 40 60 100

3 DME406 Theory of Machines 3 2 - 4 40 60 100

4 DME407 Manufacturing Processes 3 2 - 4 40 60 100

5 DME408 Engineering Graphics 3 2 - 4 40 60 100

6 DIP499 English Communication & Soft Skills – IV

3 - 2 4 50 50 100

7 DME452 Metrology Lab - - 3 2 50 50 100

8 DME454 CAD Lab - - 3 2 50 50 100

9 DME456 Mechanical Engineering Drawing 1 - 3 3 50 50 100

10 DME457 Manufacturing Processes Lab - - 3 2 50 50 100

Total 20 7 14 33 450 550 1000


Semester - V S.

No.

Course

Code Subject

Periods Credit

Evaluation Scheme


1 DME502 Machine Tool Technology 3 1 - 4 40 60 100

2

*DME504

OR

**DME505

OR

***DME509

Production Technology-I

OR

Automobile Engineering

OR

Refrigeration

3

1

-

4

40

60

100

3

*DME507

OR

**DME508

OR

***DME510

Production Automation

OR

Automobile Technology

OR

Refrigeration Plant, Errection

and Servicing

3

1

-

4

40

60

100

4 DME506 Design & Estimation 3 2 - 4 40 60 100

5 DIP502/ DIP503

Industrial Ecology/ Environment Studies

4 - - 4 40 60 100

6

DME561+

OR

***DME562

Mechanical Maintenance

Shop

OR

RAC Workshop Lab

-

-

7

4

50

50

100

7 DME557 Machine Shop Practice - - 7 4 50 50 100

8

*DME558

OR

**DME559

OR

***DME560

Production Technology-I Lab

OR

Automobile Engineering Lab

OR

Refrigeration Lab

-

-

3

2

50

50

100

9

DME556

Industrial Training

-

-

-

4

50

50

100

Total 16 5 17 34 400 500 900

* Only for Production Engineering ** Only for Automobile Engineering

*** Only for Refrigeration and Air Conditioning + For Auto. & Prod.


Semester- VI S.

No.

Course

Code

Subject Periods Credit

Evaluation Scheme


1 DME601 Industrial Management 3 2 - 4 40 60 100

2 DIP604/ DIP603

Environment Studies / Industrial Ecology

4 - - 4 40 60 100

3

*DME603

OR

**DME604

OR

***DME607

Production Technology – II

OR

Automobile Maintenance

Services & Repair

OR

Air Conditioning

3

2

-

4

40

60

100

4 DME608 Welding Technology 3 2 - 4 40 60 100

5 DME659 Welding Technology Lab - - 3 2 50 50 100

6

*DME657

OR

**DME658

OR

***DME660

Production Technology-II Lab

OR

Automobile Maintenance

Services & Repair Lab

OR

Air Conditioning Lab

-

-

5

3

50

50

100

7

*DME662

OR

**DME663

OR ***DME661

Major Project

-

-

-

4

50

50

100

Total 13 6 8 25 310 390 700

* Only for Production Engineering ** Only for Automobile Engineering

*** Only for Refrigeration and Air Conditioning

Subject can be taught either in Vth or VIth Semester.


STRENGTH OF MATERIAL Third Semester

Course Code: DME301 L T P C

Course Contents: 3 1 - 4

Unit I Bending Moment and Shear Force: Concept of a beam and supports (Hinged, Roller and

Fixed), Types of Beams (Simply supported, cantilever, fixed, overhang and continuous

beams), Types of loads (distributed and point), Concept of Bending Moment & Shear Force,

Sign conventions, Bending moment and shear force diagrams for cantilever, simply

supported and overhanging beams subjected to uniformly distributed and concentrated loads,

Point of maximum B.M. and contra flexure. (Lectures 08)

Unit II

Bending Stresses: Assumptions of theory of simple bending, Derivation of the equation

(M/I=F/Y=E/R), Concept of centroid and second moment of area, Radius of gyration,

Theorems of parallel and perpendicular axes, Second Moment of area for sections: rectangle,

triangle, circle, trapezium, angle, Tee, I, Channel and compound sections, Moment of

resistance, section modulus and permissible bending stresses, bending stresses in circular

rectangular, I, T and L section, Comparison of strength of the above sections.

(Lectures 08)

Unit III

Combined Direct & Bending Stresses and Strain Energy: Concentric and Eccentric loads,

Eccentricity, Effect of Eccentric load on the section, Middle third rule, stresses due to

eccentric loads, Examples in the case of short columns, chimneys and dams.

(Lectures 08)

Unit IV

Slopes and Deflections of Beams: Definition of slope and deflection, sign convention,

Circular bending, Calculation of maximum slope and deflection for the following standard

cases.

(1) Cantilever having point load at the free end, Cantilever with uniformly distributed load

over the entire span.

(2) Simply supported beam with point load at centre of the span, simply supported beam with U.D. load over entire span.

NOTE: All examples will be for constant moment of inertia without derivation of formula.

(Lectures 08)

Unit V

Columns & Struts: Definition of long column, short column and strut, slenderness ratio,

equivalent length, critical load, collapse Load, End conditions of column, Application of

Eular's and Rankine's formula (no derivation), simple numerical problems based on Euler's

and Rankine's formulae. (Lectures 08)

The question paper shall have weight age to case study 50% and to theoretical 50%.

Project work

A project work will be assigned to the students by the concerned subject faculty. It will carry 10 marks and will be evaluated by the faculty itself. The topic of the project will be decided

by the faculty. The students will work in a group of 3 – 5 on each topic. The topic should be

related to the subject taught by the faculty and should have proper utility and importance to

enhance his practical skill & knowledge.

Text Books:

1. Rajput R. K., Strength of Materials, S.Chand & Co. Ltd., Delhi.


2. Kapoor J.K., Strength of Materials, Asian Publication, Muzaffarnagar.

Reference Books:

1. Ramamarutham S., Strength of Materials, Dhanpat Rai & Sons, Delhi.

*Latest editions of all the suggested books are recommended.


HYDAULICS Third Semester


Course Contents: 4 - - 4

Unit I

Fluids: Properties of Fluids, Real fluid, ideal fluid, Fluid Mechanics, Hydraulics, Hydrostatic

Pressure, Pressure, intensity of pressure, Pressure head, Pascal’s law and its applications,

Total pressure, Resultant pressure and Centre of pressure, Total pressure and centre of

pressure on vertical and inclined plane surfaces- Rectangular. (Lectures 08)

Unit II

Measurement of Pressure: Use of simple manometer, differential manometer,

Measurement of pressure by Manometers, Fundamental of Fluid Flow, Types of Flow,

Steady and unsteady flow, Laminar and turbulent flow Uniform and non-uniform flow,

Discharge and continuity equation (flow equation), Types of hydraulic energy, Potential

energy, Kinetic energy, Pressure energy, Bernoulli’s theorem Statement and Description

(without proof of theorems), Venturimeter (Horizontal). (Lectures 08)

Unit III

Orifice: Definition of Orifice, and types of Orifices, Hydraulic Coefficients, Large vertical

orifices, free, drowned and partially drowned orifice.

Flow through Pipes: Definition, laminar and turbulent flow explained through Reynolds’s

Experiment, Reynolds Number, critical velocity and velocity distribution, Head Losses in

pipe lines due to friction, sudden expansion and sudden contraction entrance and exit (No

derivation of formula), Hydraulic gradient line and total energy line. (Lectures 08)

Unit IV Flow through open channels: Definition of a channel, Uniform flow and Open channel

flow, Discharge through channels using (i) Chezy's formula (no derivation) (ii) Manning's

formula (no derivation).

Most economical sections: (i) Rectangular (ii) Trapezoidal. (Lectures 08)

Unit V

Flow Measurements: Measurement of velocity by Pitot tube, Measurement of Discharge by

a Notch, Difference between notches and orifices, Discharge formulae for rectangular

notches and conditions for their use (With derivation), Measurement of discharge by weirs,

Difference between notch and weir, Discharge formula for free, drowned, and broad crested

weir with and without end contractions, velocity of approach and condition of their use.

(Lectures 08)


Project work

A project work will be assigned to the students by the concerned subject faculty. It will carry

10 marks and will be evaluated by the faculty itself. The topic of the project will be decided

by the faculty. The students will work in a group of 3 – 5 on each topic. The topic should be




Text Books:

1. Fluid Mechanics & Hydraulic Machines, Laxmi Publication (P) Ltd., New Delhi.

2. Vijay Gupta & Gupta S.K., Fluid Mechanics, New Age International Publishers, New

Delhi.

3. Kapoor J.K., Hydraulics, Bharat Bharti Prakashan, Meerut.

4. Likhi S.K., Hydraulics Laboratory Manual, New Age International Publishers, New

Delhi.

Reference Books:

1. Grade R.J., Fluid Mechanics, New Age International Publishers, New Delhi.



ENGINEERING MATERIALS AND MATERIAL SCIENCE Third Semester


Course Contents:

Unit I

4 - - 4

Classification of Materials, Thermal, Chemical, Electrical and Mechanical Properties of

Various Materials, Selection Criteria for use in Industry. (Lectures 08)

Unit II

Concept of Unit Cell Space Lattice, Bravais-Lattices, Common Crystal Structures, Atomic

Packing Factor and Density, Miller indices, X-Ray Crystallography Techniques,

Imperfections, Dislocations in Solids. (Lectures 08)

Unit III

Classification of Iron and Steel, Sources of Iron Ore and its Availability, Manufacture of Pig

Iron, Wrought Iron, Cast Iron and Steel (Flow Diagrams Only), Types of Cast Iron, White,

Malleable, Grey, Mottled, Modular and Alloys and their Usage. (Lectures 08)

Unit IV

Important Ores and Properties of Aluminum, Copper, Zinc, Tin and Lead, Properties and Uses of Al Alloys and Copper Alloys, Bearing Metals, Solders. (Lectures 08)

Unit V

Important Sources of Plastics: Classification, Plastics, Thermoplastic and Thermo-set,

Plastic Coating, Fibers and their Classification.

Heat treatment processes: Their purpose and types, Theory of Solid Solution, Iron-carbon

Diagram, TTT Curve in Steels and its Importance. (Lectures 08)


Project work

There will be a project work assigned to students by the subject faculty. It will be of 10 marks

and will be evaluated by the faculty itself. The topic of the project will be decided by the

faculty and students will work in a group of 3 – 5 on each topic. The topic should be related

to the subject taught by the faculty and should have proper utility and importance to enhance

his practical skill & knowledge.

Text Books:

1. Hajra Choudhury S.K., Materials Science & Processes, Indian Book Distributing Company, Kolkata.

2. Bhatnagar S.K., Material & Materials Science, Nav Bharat Prakashan, Meerut.

3. Kashyap K.T., Materials Science for Engineers, I.K. International Publishing House

Pvt. Ltd., New Delhi.

4. Purohit R.K., Materials Science & Processes, Standard Publishers Distributors, Delhi.

Reference Books:

1. Rajput R.K., Text book of Material Science, S.K. Kataria & Sons, Delhi.

2. Varinder Kumar, Text book of Material Science, Eagle Publisher, Delhi.



THERMAL ENGINEERING Third Semester



Unit I

Fundamental of Thermodynamics (part a): Definition, concept of thermodynamic system

and surroundings, closed system, Open system, isolated system, Zeroth law of

thermodynamics, First law of thermodynamics, Idea of internal energy and enthalpy,

Thermodynamic processes- constant volume, constant pressure, constant temperature,

Isothermal processes, adiabatic process and polytropic process, Their representation on P-V

diagram and calculation of work done, Simple numerical problems. (Lectures 08)

Unit II

Fundamental of Thermodynamics (part b): Second law of thermodynamic concept of

perpetual motion machine of first order and that of second order, Concept of heat engine, heat

pump and refrigerator, Co-efficient of performance for refrigerator and heat pump, Simple

numerical problems concerning the above. (Lectures 08)

Unit III

Air Compressor: Definition and their use, Difference between reciprocating and rotary air

compressor, their types and working, work done during compression in single stage and two

stage reciprocating air compressors. Inter cooling in two stage compressions.

(Lectures 08)

Unit IV

Internal Combustion Engine: Engine history, Definition, classification, Four Stroke Engine

working, C.I. and S.I. engine working, Comparison between C.I and S.I Engine, Comparison

of two stroke and four stroke engine, Comparison of petrol and diesel engine.

(Lectures 08)

Unit V

Refrigeration and Air Conditioning: Introduction to refrigeration system, methods of

refrigeration, unit of refrigeration, open and closed air refrigeration cycles, Introduction to air

conditioning, psychometric properties and their definitions, different psychometric processes,

Elementary knowledge of refrigeration and air conditioning equipments e.g. compressors,

condensers, evaporators, expansion devices and air washers. (Lectures 08)

The question paper shall have weightage to case study 40% and to theoretical 60%.

Project work






Text Books:

1. Bhatnagar S.K., Thermal Engineering, Nav Bharat Prakashan, Meerut.

Reference Books:

1. Ballaney P.L., Thermal Engineering, Khanna Publishers, Delhi.



ENGLISH COMMUNICATION & SOFT SKILLS-III (For All Undergraduate & Diploma Courses)

Third Semester Course Code-DIP399 L T P C

Course Content 3 - 2 4

Objective: To learn job oriented, Presentation and Interview skills and business

correspondence.

Module -1: Functional Grammar-II (8 Lectures)

a) Sentence construction: Simple, Complex and Compound.

b) Application writing.

c) Paragraph writing, essay writing and précis writing.

d) Pre-testing of oral and writing skills.

[Note: As part of classroom activity, Review and recap of last semester and update

progress of each student refer Module 3 of Workbook]

Module-2: Professional Skills (14 Lectures)

a) Bio-data, CV and resume writing.

b) Joining Letter, Cover Letter & Resignation letter.

c) Inter-Office Memo, Formal Business Letter, Informal Notes.

d) Minutes of the Meeting, Reporting Events, Summary Writing.

[Note: As part of classroom activity, use of standard templates and scenario

buildings, practice sessions in classroom and homework assignments, refer to

Workbook]

Module -3: Presentation Skills (10 Lectures)

a) Power-point presentations & presentation techniques.

b) Body language.

c) Describing people, places and events.

d) Extempore speech and just-a minute session.

[Note: As part of classroom activity, practice sessions carried out in class on different

topics of the domain expertise, refer to Workbook]

Module -4: Interview Skills (8 Lectures)

a) Developing skill to (a) Debate (b) Discussion, Basics of GD & styles of GD.

b) Discussion in groups and group discussion on current issues.

c) Steps to prepare for an interview and mock interviews.

[Note: As part of classroom activity, language games, extensive coverage of

contemporary issues for GDs, facing mock interview sessions with faculty, respective

TPOs and Director CRC]

Third Semester Outcome:

1. Considerable improvement in student’s progression in terms of LSRW to be noted.

2. Students will improve their writing skills for official communication.

3. Students will be able to give presentation and extempore speech on select topics.

4. Students will be able to discuss among peers and participate in group discussions on

current issues.


Evaluation & Assessment: Students will be evaluated on all the four parameters of LSRW

External Exam Internal Assessment Total

50 50 100

Internal Assessment: 50

Best 2 out of Three CTs

Attendance Workbook Assignments & Viva

Total

20

10

10+10

50

Viva to be carried out by external English faculty from within the university

External Assessment: 50

PRACTICAL EXAM* VIVA TOTAL

25 Marks 25 Marks 50 Marks

(The external evaluation would be done by an external examiner based on the PracticalExam

and viva conducted during the examination. External examiner will be the English faculty

from within the university)

Reference Books:

1. ILFS Bi-lingual Course in Basic English, ILFS Skill Development Corporation.

2. Communication Skills for Engineers and Scientists by Sangeeta Sharma & Binod

Mishra, PHI Learning Private Limited, New Delhi.

3. Professional Communication by Malti Agarwal, Krishna Prakashan Media (P) Ltd.,

Meerut.

4. Communication Skills by Sanjay Kumar &PushpLata, Oxford University Press.

5. The Business letters by Madan Sood, Goodwill Publishing House, New Delhi.

* Practical Exam Paper Structure: (One Hour Duration)

Question paper should consist of four questions out of which the first question will be

objective type of 10 marks. Other three question will be long, each of 05 marks.


STRENGTH OF MATERIAL LAB Third Semester


- - 4 2

LIST OF EXPERIMENTS:

1. Determination of shear force at different sections on a simply supported beam under

points loads.

2. Determination of bending moment at different sections on a simply supported beam

under different types of loading.

3. Determinations of yield stress, ultimate stress, percentage elongation, plot the stress

strain diagram and compute. The value of Young's Modulus of mild steel.

4. Determination of the maximum deflection and Young's Modulus of elasticity by

deflection apparatus.

5. Determination of modulus of rigidity of material by Torsion apparatus.

6. Determination of hardness of a metal plate by Rock Well Brinell hardness testing

machine.

7. To perform impact test on Izod Impact testing machine.

Evaluation of Practical Examination:

Internal Evaluation (50 marks):

Each sheet prepared would be evaluated by the faculty concerned on the date of preparing

the Sheet on a 5 point which would include the sheet drawn by the students and a Viva

Voce taken by the faculty concerned. The marks shall be entered on the index sheet.

Evaluation Scheme:

EXPERIMENT

(30 MARKS)

ATTENDANCE

(10 MARKS)

VIVA

(10 MARKS)

TOTAL

INTERNAL

(50 MARKS)

External Evaluation (50 marks):

The external evaluation would also be done by the external examiner based on the

experiment conducted during the examination:

EXPERIMENT

(30 MARKS)

FILE WORK

(10 MARKS)

VIVA

(10 MARKS)

TOTAL EXTERNAL

(50 MARKS)


HYDRAULICS LAB Third Semester


- - 4 2


1. To verify Bernoulli’s Theorem.

2. To find out Venturimeter coefficient.

3. To determine Coefficient of velocity (Cv), Coefficient of discharge (Cd), Coefficient of

contraction (Cc) and verify the relation between them.

4. To perform Reynolds’s Experiment.

5. To determine Darcy's coefficient of friction for flow through pipes.

6. To verify loss of head due to:

(a) Sudden enlargement.

(b) Sudden Contraction.



Each sheet prepared would be evaluated by the faculty concerned on the date of preparing the

sheet on a 5 point which would include the sheet drawn by the students and a Viva Voce taken

by the faculty concerned. The marks shall be entered on the index sheet.

Evaluation Scheme:

EXPERIMENT

(30 MARKS)

ATTENDANCE

(10 MARKS)

VIVA

(10 MARKS)

TOTAL INTERNAL

(50 MARKS)


The external evaluation would also be done by the external examiner based on the experiment

conducted during the examination:

EXPERIMENT

(30 MARKS)

FILE WORK

(10 MARKS)

VIVA

(10 MARKS)

TOTAL EXTERNAL

(50 MARKS)


THERMAL ENGINEERING LAB Third Semester


- - 4 2


1. Study of fire tube boiler (Locomotive boiler).

2. Study of water tube boiler (Babcock and Wilcox boiler).

3. Study and working of four stroke petrol engine.

4. Study and working of four stroke diesel engine.

5. Study and working of two stroke petrol engine.

6. Study and working of two stroke diesel engine.

7. Study of steam engine model.

8. Study of impulse turbine.

9. Study of velocity compounded steam turbine.


Internal Evaluation (50 marks) :




Evaluation Scheme:

EXPERIMENT

(30 MARKS)

ATTENDANCE

(10 MARKS)

VIVA

(10 MARKS)

TOTAL

INTERNAL

(50 MARKS)




EXPERIMENT

(30 MARKS)

FILE WORK

(10 MARKS)

VIVA

(10 MARKS)

TOTAL

EXTERNAL

(50 MARKS)


MATERIAL SCIENCE LAB Third Semester


- - 4 2


1. Study of diamond polishing apparatus.

2. Study metallurgical microscope.

3. To prepare specimens for microscope examination for Polishing and etching.

4. Preparation of Specimens and Study of Microstructure of Ten Given Metal and

Alloys on Metallurgical Microscope:

(a) Brass (b) Bronze (c) Zinc (d) Malleable Cast Iron (e) Low Carbon Steel (f) High

Carbon Steel (g) Aluminum (h) Mild steel (I) stainless steel (j) bearing steel 5. To study of heat treatment process on materials:

1. Annealing 2. Normalizing 3. Case Hardening. 6. Mini Project:

(a) Collect samples of various steels and cast iron.

(b) Collect sample of Non-Ferrous alloys.



sheet on a 5 point which would include the sheet drawn by the students and a Viva Voce taken by

the faculty concerned. The marks shall be entered on the index sheet.

Evaluation Scheme:

EXPERIMENT

(30 MARKS)

ATTENDANCE

(10 MARKS)

VIVA

(10 MARKS)

TOTAL

INTERNAL (50 MARKS)




EXPERIMENT

(30 MARKS)

FILE WORK

(10 MARKS)

VIVA

(10 MARKS)

TOTAL EXTERNAL

(50 MARKS)


CONCEPT OF INFORMATION SYSTEM LAB Third Semester

Course Code: DIP359* L T P C

- - 3 -


1. Introduction to operating system:

How to operate.

How to create account.

How to use system settings.

Install and remove hardware and software.

Create a tree structure using basic DOS commands.

2. Introduction to MS Office Tools: MS Word, Excel, Power Point.

Create a document using functions: page number, Bullets and numbering, font,

styles and formatting options.

3. Create a document, using the function page set up, & page preview, page color, page

border, Page no. then prints that document.

4. Create a word document and insert the table, image & word art gallery.

5. Create a table, chart in excel and implement all formula as addition, subtraction,

multiplication and division.

6. Create a Power point presentation using slide designing, save & print the power point

Presentation.

7. Introduction to internet-

www

web browser

web site

HTML

Search Engine etc.

*Only For Lateral Entry Students.


METROLOGY AND MEASURING INSTRUMENTS Fourth Semester



Unit I

Introduction: Meaning and scope of Metrology in field of engineering, Standards and types

of measurements (Line and Wave length, Primary, Secondary and Tertiary measurement

concept only), Limits, Fits and Tolerances, Interchange ability, precision and accuracy,

Sources of error.

Principles and Classifications of Measuring Instruments:

Principle of Mechanical Measuring Instruments: Vernier method, screw and screw nut

method, Principle of Electrical measuring instruments, Principle of Hydraulic and Pneumatic

Instruments. (Lectures 08)

Unit II

Transducers: Definition, various types of transducers such as resistive, capacitive,

inductive, electromagnetic, photo electric, piezo electric and their use in instrumentation.

Comparators: General principles of constructions, balancing and graduation of measuring

instruments, characteristics of comparators, use of comparators, difference between

comparators, limit gauges and measuring instruments, Classification of comparators, construction and working of dial indicator, Johansson "Mikrokator", read type mechanical

comparator. (Lectures 08)

Unit III

Surface Finish: Geometrical characteristics of surface roughness: Waviness Lay, flaws,

Effect of surface quality on its functional properties, Factor affecting the surface finish,

Evaluation of surface finish, RMS and CLA values, Methods of measuring surface

roughness.

Mechanical Quantities: Displacement, velocity, acceleration, speed, torque-Use of

transducers and electronic counters, stroboscope, vibrating reeds and techno meters. Pressure

and Vacuum- Idea of atmospheric pressure, Gauge pressure and vacuum - Use of instruments

such as manometers and pressure gauge using elastic elements such as diaphragm, Capsule,

Bellows, Bourdon tube and various transducers and thermo couple, vacuum gauges.

(Lectures 08)

Unit IV

Temperature Measurement: Various types of thermometers, thermocouples, pyrometers

(Radiation and optical type both). (Lectures 08)

Unit V

Measurement of Vibrations: Use of seismic Accelerometer, Potential metric type.

Inspection of Geometrical Errors: Construction and working of auto collimator, checking

of straightness, flatness, queerness and parallelism, circularity (By dial gauge and tiered).

(Lectures 08)


Project work







Text Books:

1. Bhatnagar S., Metrology & measuring Instrument, Nav Bharat Prakashan, Meerut.

2. Vikram Sharma, Measurement, Metrology and Control, S.K. Kataria & Sons, New

Delhi.

Reference Books:

1. Rajput R.K., Mechanical Measurement and Instrument, S.K. Kataria & Sons, New

Delhi.



COMPUTER AIDED DESIGN Fourth Semester



Unit I

CAD Hardware: Different types of graphics display devices - Stroke writing, Raster, Beam

Penetration colour CRT, Shadow mark colour CRT, TFT Monitor. Input devices such as

mouse, digitizer, light pen, joy stick, thumb wheel, track ball, Scanner, Graphics output

devices - plotters and printers. (Lectures 08)

Unit II

CAD Software: Application of CAD Software.

Design process and role of computers in design process, Benefits of CAD.

Unit III

(Lectures 08)

2-D transformations: Translation, scaling, rotation, mirror and share. (Lectures 08)

Unit IV

Conventional Numerical Control: Introduction, Basic components of an NC system, NC

procedure, NC coordinate Systems, NC motion control systems, Applications and Economics

of NC. (Lectures 08)

Unit: IV

NC Part Programming: Introduction, punched tape in NC, Tape coding and format,

Manual part programming, computer-assisted part programming, APT language, Manual data

input. (Lectures 08)


Project work

A project work will be assigned to the students by the concerned subject faculty. It will carry

10 marks and will be evaluated by the faculty itself. The topic of the project will be decided

by the faculty. The students will work in a group of 3– 5 on each topic. The topic should be

related to t he subject taught by the faculty and should have proper utility and importance to

enhance his practical skill & knowledge. The project will be evaluated by the external

examiner.

Text Books:

1. Ganesh M., Basics of Computer Aided Geometric Design, I.K. International

Publishing House Pvt. Ltd., New Delhi.

2. Bhatia P.K., Computer Graphics, I.K. International Publishing House.

Reference Books:

1. Srinivasa Prakash Regalla, Computer Aided Analysis and Design, I.K. International

Publishing House Pvt. Ltd., New Delhi.

2. Ganesh M., Basics of Computer Aided Geometric Design, I.K.



THEORY OF MACHINE Fourth Semester



Unit I

Kinematics Mechanisms and Machines: Definition, link and its types, Types of Joints,

Types of constrained motion, Kinematic pairs and its types, Kinematic Chain, Degree Of

Freedom, Mechanism and Inversion of Mechanism. (Lectures 08)

Unit II

Dynamics of Machines: Engine mechanisms, turning moment diagram, Flywheel analysis, effect of gyroscopic couple on aeroplane and naval ship.

Governors: Types and classification, Principle of working of gravity controlled and spring

controlled governors, Stability, Isochronisms, Sensitivity and capacity. (Lectures 08)

Unit III

Unbalance in Machines, Engines and Balancing: Origin of unbalanced forces and

moments and effects of unbalance, Unbalance in rotating bodies and balancing of discs,

Unbalance in reciprocating machines – engine, Unbalance force and moment in a single

cylinder engine and balancing. (Lectures 08)

Unit IV

Cams and Cam Follower Mechanisms: Purpose of using cam- Follower mechanisms, types

of cams and cam follower mechanisms, Nomenclature synthesis of disc cam profiles for

prescribed follower motion, determination of basic dimension, Graphical for different types

of followers (UNIFORM VELOCITY AND S.H.M). (Lectures 08)

Unit V

Gears and Gear Drives: Introduction ,Classification of Gears, Nomenclature of Gear, Law

of Gearing, Involutes Profile and Cycloid Profile, Under Cutting and Interference, Minimum

Number Teeth, Gear Train - Simple, Compound and Epicyclical Gear Trains.

Vibration: Vibration of single degree of freedom, Systems, Free forced Damped and

undammed vibration, Frequency response and resonance, bare excitation - Transmissibility

and Isolation. (Lectures 08)


Project work






Text Books:

1. Jadon V.K., Machine Design Data Book, I.K. International Publishing House Pvt.

Ltd., New Delhi.

2. Rao T. Krishna, Design of Machine Elements Volume II, I.K. International Publishing

House Pvt. Ltd., New Delhi.

Reference Books:

1. Sharma P.C., Machine Design, S.K. Kataria & Sons, New Delhi.



MANUFACTURING PROCESS Fourth Semester

Course Code: DME407

Course Contents:

L

3

T

2

P -

C

4

Unit I

Foundry Practice Pattern and Moulding: The pattern materials used, Types of patterns, Allowances and

pattern layout, Types of cores and their utility.

Moulding Processes: Classification of mould materials according to characteristics, Types of

sands and their important test, parting powders and liquids, Sand mixing and preparation,

Moulding defects. (Lectures 08)

Unit II

Melting and Pouring: Fuels and metallic materials used in foundry, Melting furnaces used

in foundry such as pit furnace, Tilting and cupola furnaces, metals and alloys, Additions to

molten metal, Closing and pouring of the moulds, Coring-up, venting and closing, use of

ladles, spur and risers, Defects due to closing and spurring, Basic idea of fettling operations,

Surface treatment, Salvaging of castings, Factors determining soundness of casting, Handling

of molten metal from furnace to mould. (Lectures 08)

Unit III

Special Casting: Elementary idea of special casting processes-Shell mould casting, die

casting, investment mould casting, centrifugal and continuous casting full mould casting,

Elementary idea of mechanization of foundries. (Lectures 08)

Unit IV

Powder Metallurgy: Introduction, principle, scope and names of processes, Production of

metal powders, compaction, sintering and sizing, Self lubricated bearings, Advantages of the

process and its limitations (Elementary Concept only). (Lectures 08)

Unit V

Estimating and Costing: Calculation of material cost for casting and Forging.

(Lectures 08)


Project work






Text Books:

1. Sharma & Bhatnagar, Manufacturing Process – II, Nab Bharat Prakashan, Meerut.

2. Rao M.M., Manufacturing Technology, Language Book Society, Delhi.

3. Sinha & Goel, Foundry Technology, Standard Publishers Distributors, Delhi.

Reference Books:

1. Hitomi, Manufacturing System Engineering, Standard Publishers Distributors, Delhi.



ENGINEERING GRAPHICS Fourth Semester


Course Contents:

Unit I

3 2 - 4

Basic Fundamental: Definition of Computer Graphics, The motivation for interactive

Computer Graphics, Model of interactive Graphics Systems, The display file, The necessity

of a dual representation of Graphics objects, The problem of picture transformations,

Taxonomy of display systems. (Lectures 08)

Unit II

Data Structure: Formal definition of data structures, A data structure definition, Definitions

of relations & their properties, Linear lists, Tree structures, Generalized list structures,

Representation of data structures in a computer, Sequential or linked memory allocation,

Representation of arrays, Representation of trees, Representation of generalized lists

(Hierarchical structures), Representation of associative structures, Data models and data base

organization, Objectives of data base management systems, Conceptual data models.

(Lectures 08)

Unit III

Picture Structure and Picture Geometrical Transformations: Picture structure, Domain

transformations, 2-D Geometric transformations, Rotation, Translation and Scaling (two

dimensional only). (Lectures 08)

Unit IV

Interpolation and Approximation of Curves and Surfaces: Introductory remarks,

Classical methods: Lagrange and Hermit Interpolation, Interpolation with B-spines, The

Hidden surface problem, Solids.

Interaction Handling: Interactive input devices, Light pen, Joystick, control ball, and

"mouse", Tablet lists, Keyboards, Light pen vs. cursor control devices, A Pen track

procedure. (Lectures 08)

Unit V

Language Concept for Interactive Computer Graphics: High-level graphic programming

languages, An example, Language extensions vs. subroutine packages, The "prefabricated-

structure" vs. the "building-block" concept, High-level graphics languages: two cases in

point, LEAP-an ALGOL 60 Extension based on the building-block concept.

(Lectures 08)


Project work There will be a project work assigned to students by the subject faculty. It will be of 10 marks

and will be evaluated by the faculty itself. The topic of the project will be decided by the faculty

and students will work in a group of 3 – 5 on each topic. The topic should be related to the

subject taught by the faculty and should have proper utility and importance to enhance his

practical skill & knowledge.

Text Books:

1. Ganesh M., Basics of Computer Aided Geometric Design, I.K. International Publishing House Pvt. Ltd., New Delhi.

Reference Books:

1. Bhatia P.K., Computer Graphics, I.K. International Publishing House.



ENGLISH COMMUNICATION & SOFT SKILLS-IV (For All Undergraduate & Diploma Courses)

Fourth Semester Course Code-DIP499 L T P C

Course Content 3 - 2 4

Objective: To inculcate behavioural skills in students for the Corporate World

Module -1: Fundamentals of Time Management & Managing Change.(12 Lectures)

a) Time Management.

b) Managing People and managing change.

c) Team building, Leadership and taking decisions.

d) Stress Management.

[Note: As part of classroom activity, refer to the Workbook, guest lecture by

management faculty]

Module -2: Public Speaking (8 Lectures)

a) Art of public speaking.

b) Welcome speech.

c) Farewell Speech.

d) Vote of thanks.

[Note: As part of classroom activity, extensive practice sessions in class and home

assignments]

Module -3: Personality Development-III (8 Lectures)

a) Rude vs. Polite Behavior.

b) Ethics and human values.

c) Concern for environment.

d) Crisis Management.

[Note: As part of classroom activity, refer to the Workbook, guest lecture by

management faculty and industry representative]

Module -4: Oral Practice (12 Lectures)

a) Debate.

b) Just-a-minute.

c) Group Discussions.

d) Mock Interviews.

[Note: As part of classroom activity, extensively test the oral skills and update the

progress card of each student]

Fourth Semester Outcome:

1. Notable improvement in student’s progression in terms of LSRW.

2. Students will be able to imbibe good practices of self-discipline and professionalism

required in the corporate world.

3. Students will be able to develop the art of public speaking.

4. Students will be able to learn behavioral skills suitable for the corporate world.


Evaluation & Assessment: The students will be evaluated on all four parameters of LSRW

External Exam Internal Assessment Total

50 50 100

Internal Assessment: 50

Best 2 out of Three CTs

Attendance Workbook Assignments & Viva

Total

20

10

10+10

50

Viva to be carried out by external English faculty from within the university

External Assessment: 50

PRACTICAL EXAM* VIVA TOTAL

25 Marks 25 Marks 50 Marks

(The external evaluation would be done by an external examiner based on the PracticalExam

and viva conducted during the examination. External examiner will be the English faculty

from within the university)

Reference Books:

1. ILFS Bi-lingual Course in Basic English, ILFS Skill Development Corporation.

2. Communication Skills for Engineers and Scientists by Sangeeta Sharma & Binod

Mishra, PHI Learning Private Limited, New Delhi.

3. Professional Communication by Malti Agarwal, Krishna Prakashan Media (P) Ltd.,

Meerut.

4. Communication Skills by Sanjay Kumar & Pushp Lata, Oxford University Press.

5. The Business letters by Madan Sood, Goodwill Publishing House, New Delhi.

* Practical Exam Paper Structure: (One Hour Duration) Question paper should consist of four questions out of which the first question will be

objective type of 10 marks. Other three question will be long, each of 05 marks.


METROLOGY LAB Fourth Semester


- - 3 2


1. Use of linear measuring instrument of Venire caliper.

2. Use of linear measuring instrument of Micrometer.

3. To check circularity of rod using Dial Indicator.

4. Study of Height Gauge.

5. Study of feeler gauge to check the spark plug gap.

6. Measurement of angle with the help of sine bar.

7. Measurement of angle with the help of venire Bevel protractor.

8. Calibration of venire calipers/micrometers with slip gauge.

9. Calibration of height gauge/depth gauge with slip gauge.






Evaluation Scheme:

EXPERIMENT

(30 MARKS)

ATTENDANCE

(10 MARKS)

VIVA

(10 MARKS)

TOTAL

INTERNAL

(50 MARKS)




EXPERIMENT

(30 MARKS)

FILE WORK

(10 MARKS)

VIVA

(10 MARKS)

TOTAL EXTERNAL

(50 MARKS)


CAD LAB Fourth Semester


- - 3 2


Familiarization with AUTO CAD commands:

1. Introduction of CAD, Different type of CAD SOFTWARE AVAILABLE, advantages

of using CAD, AUTO CAD graphical user interface.

2. Setting up drawing environment: Setting units, drawing limits, Snap Opening and saving a drawing, setting drafting properties, different coordinate systems used.

3. Commands and their aliases, different methods to start a command.

4. Selecting object, removing object from selection set, editing with grips, editing object properties.

5. Use of draw commands – Line, arc, circle, polygon, polyline, rectangle, ellipse,

construction line, spline.

6. Use of modify commands – erase offset, move, copy, mirror, fillet, chamfer, array,

scale, stretch, rotate, explode, lengthen.

7. Creating 2D objects using Draw and Modify commands, use of Hatch commands.

8. Controlling the drawings display; Zoom, PAN, view ports, Aerial View.

9. Drawing with precision: Adjusting snap and Grid alignment.

10. Use of tools Menu bar for calculating distance, angle, area, ID points, Mass using

inquiry command, Quick selection.

11. Adding text to drawing, creating dimension.






Evaluation Scheme:

EXPERIMENT

(30 MARKS)

ATTENDANCE

(10 MARKS)

VIVA

(10 MARKS)

TOTAL

INTERNAL

(50 MARKS)




EXPERIMENT

(30 MARKS)

FILE WORK

(10 MARKS)

VIVA

(10 MARKS)

TOTAL EXTERNAL

(50 MARKS)


MECHANICAL ENGINEERING DRAWING Fourth Semester

Course Code: DME456


General Concept of Machine Drawing:

(a) Views and sections (Full and half), dimensioning. Technique -Unidirectional and aligned

practice conventions as per latest code of practice for general engineering drawing.

General concept of IS working drawing symbols for:

(i) Welding & Riveting.

(ii) Screws & Screw threads.

(iii) Surface Finish Marks.

(iv) Limits, Fits & Tolerances.

(b) Sectioned View of:

(i) Foundation bolts. (ii) Pipe Joints - Flanged, Socket.

(c) Assembly Drawing of:

(i) Knuckle joint- Part drawing, Solid Modeling, Assembly and Sectioning.

(ii) Protective type flange coupling- Part drawing, Solid Modeling, Assembly and

Sectioning.

(d) Assembly drawing from detail and vice versa: (i) Screw jack.

(e) Spur gear profile drawing from given data Free hand sketching of:

(i) Pipe fittings-Such as-Elbows-Reducers, T-Cross and Bibcock.

(ii) I. C. engine piston, Simple bearing, Cotter and Knuckle joint, pulleys and flywheel

Sectioned views.

(iii) Cutting tools of Lathe machine, shaper and common milling cutters.

(iv) Gear puller and C-clamp

(v) Sketching of ortho graphics views from isometric views is practiced.



Each sheet prepared would be evaluated by the faculty concerned on the date of preparing

the sheet on a 5 point which would include the sheet drawn by the students and a Viva Voce

taken by the faculty concerned. The marks shall be entered on the index sheet.

Evaluation Scheme:

EXPERIMENT

(30 MARKS)

ATTENDANCE

(10 MARKS)

VIVA

(10 MARKS)

TOTAL

INTERNAL (50 MARKS)




EXPERIMENT

(30 MARKS)

FILE WORK

(10 MARKS)

VIVA

(10 MARKS)

TOTAL EXTERNAL

(50 MARKS)

L T P C

1 - 3 3


MANUFACTURING PROCESSES LAB Fourth Semester

Course Code: DME457


Foundry Practice (Workshop): Minimum work in each section is indicated against that

1. Pattern Making:

(a) Making Patterns (At least two).

(i) Solid one piece pattern (ii) Split two piece patterns (iii) Split three piece patterns

(iv) Gated pattern (v) Four Piece patterns (vi) Segmental pattern.

(b) Making Core Boxes (At Least 2) For:

(i) Straight Core Box (ii) Bent Core Box (iii) Unbalanced Cores.

2. Sand Preparation and Testing:

(a) Sand Testing (At Least 2 Experiments).

(i) Grading (Grain Size). (ii) Determination of Moisture content

(iii) Determination of Clay content. (iv) Determination of Permeability for gases.

(b) Preparation of:

(i) Green Sand Composition. (ii) Loam Sand Composition.

(iii) Dry Sand Composition. (iv) Oil Sand for Cores.

3. Moulding:

(a) Making at least 8 sands moulds of different forms with different types of pattern using.

(i) Floor Moulding (ii) Two Box Moulding (iii) Three Box (or more) Moulding.

(b) At least one of the following:

(i) Making and setting of cores of different types.

(ii) Making one shell mould apparatus.

4. Melting and Pouring:

(Each to be demonstrated at least once in the session).

(a) Demonstration of Melting of cast iron in:

(i) Pit Furnace (ii) Cupola.

(b) Demonstration of melting a Non-Ferrous metal in:

(i) Pit Furnace (ii) Tilting Furnace.

(c) Pouring of Metals in Moulds (Ferrous and Non Ferrous).

Cleaning, Inspection and Non Destructive Testing:

Shaking, cleaning and fettling of casting (At least 2 casting). (i) Inspection of cast component (visual) and preparing inspection report (At least one

report).

(ii) Establishing cause of Defects seen (At least one cause).

(iii) Dye penetration test for casting.

(iv) Magnetic flow detection test/Ultra sound flaw detection test for castings.

5. Case Study of:

At least 2 sand casting products from sand preparation, pattern layout to final finished casting

by shell moulding, centrifugal casting, investment casting and continuous casting.

Internal Evaluation (50 marks): Each sheet prepared would be evaluated by the faculty concerned on the date of preparing the

sheet on a 5 point which would include the sheet drawn by the students and a Viva Voce

taken by the faculty concerned. The marks shall be entered on the index sheet.

L T P C

- - 3 2


Evaluation Scheme:

EXPERIMENT

(30 MARKS)

ATTENDANCE

(10 MARKS)

VIVA

(10 MARKS)

TOTAL

INTERNAL

(50 MARKS)


The external evaluation would also be done by the external examiner based on

the experiment conducted during the examination:

EXPERIMENT

(30 MARKS)

FILE WORK

(10 MARKS)

VIVA

(10 MARKS)

TOTAL EXTERNAL

(50 MARKS)


MACHINE TOOL TECHNOLOGY Fifth Semester



Unit I

Centre Lathe: The centre lathe and its principle of working, Types of lathes, Lathe

specification and size, Features of lathe bed. Head stock and tail stock, Feed mechanism and

change-gears, carriage saddle, Cross slide, Compound rest, Tools post, Apron mechanism,

lathe accessories, Chucks, Face plate, Angle plate, Driving plate, Lathe dogs, mandrills,

Steady rest, Lathe attachments, Lathe operations-plane and step turning, Taper turning, Screw

cutting, Drilling, Boring, reaming, Knurling, Parting off, Under cutting, Relieving, Types of

lathe tools and their uses, Brief description of semi automatic and automatic lathes such as

capstan and turret lathes, their advantages and disadvantages over centre lathe, types of job

done on them. General and periodic maintained of a centre lathe. (Lectures 08)

Unit II

Shaping, Planning & Slotting Machines: Working principles of planer, shaper and slitter,

Differences and similarities among them, quick return mechanism applied to the machines.

Drilling & Boring Machines: Types of tools used in drilling and boring, Classification of

drilling and boring machines, principle of working and constructional details of simple and

radial drilling M/C and general and periodic maintenance, Operations like facing, counter

boring, tapering. (Lectures 08)

Unit III

Milling Machines: Types of milling machines, constructional features of horizontal milling

M/C, Simple, compound and differential indexing, milling of spur gears and racks.

Grinding Machines: Common abrasive grinding wheel materials, Bonds, Grain or grits of

abrasive, Grain structure and shapes of common wheels, various speeds and feeds, Use of

coolants, Methods of grinding, Types of grinding machines, precision finishing operations

like honing. (Lectures 08)

Unit IV

Broaching Machines: Broaching- internal and external surface Types of work done on

broaching machine, Simple types of broaches and their uses, Types of broaching machines,

Comparison of broaching with others processes.

Jigs and Fixtures: Object of Jigs and Fixture, Difference between jigs and fixtures, Principle

of location, Principle of clamping, Locating and clamping devices, Types of jigs -Simple

open and closed or box jigs, Drill jigs- Bushes (Fixed liner, Renewal slip), Template, Plate

jigs, Channel jigs, Leaf jigs, Simple example of milling, turning, grinding, horizontal boring

fixtures and broaching fixtures, Welding fixtures, Devices. (Lectures 08)

Unit V

Cooling Process: Coolants and cutting fluids difference between coolant and cutting fluid,

Function and action of cutting fluids, Requirement of good cutting fluids, their selection for

different materials and operations.

Automation of Machining Centers: Introduction to CNC Machine tools (Computer

Numerical Control Lathe) and FMS (Flexible Manufacturing System) Introduction only.

(Lectures 08)



Project work






Text Books:

1. Chapman W.C., Workshop Technology, Macmillom and Co. Delhi. 2. Kapoor J.K., Machine Tool Technology, B. Bharti Prakashan Meerut.

Reference Books: 1. Verculer Narula “Workshop Technology, S.K. Kataria & Sons. Delhi.



PRODUCTION TECHNLOGY - I Fifth Semester



Unit I

Introduction: Concept of Production, classification of Production system, Difference

between Manufacturing and Production.

Metal Forming Processes

Forging: Hammer forging, drop-forging, dies for drop-forging, drop hammers, press forging,

forging machines or up setters, forging tools, forging defects and remedies.

Rolling: Elementary theory of rolling, hot and cold rolling, types of rolling mills, rolling

defects and remedies.

Press Forming: Types of presses, working, selection of press dies, die-material, Press

operation-Shearing, piercing trimming, shaving, notching gearing or rubber forming,

embossing, stamping, punching, Drawing, extrusion, pipe and tube drawing.

(Lectures 08)

Unit II

Conventional Metal Cutting Processes

Gear manufacturing process: Gear hobbling, gear shaping gear shaving, gear generating,

gear burnishing, straight bevel gear manufacturing.

External threading process: Roll threads thread milling, thread grinding, thread rolling

Machining of Cylindrical Holes: Multiple spindle drill press, gang drill press.

(Lectures 08)

Unit III

Metal Finishing Process: Grinding Process, Diamond machining, Honing, Lapping, Super

finishing, Polishing and buffing.

Surface Treatment & Finishing: Meaning of the terms surface treatment and its purpose,

Elements of surface treatment cleaning protecting, Coloring, Altering surface properties,

Surface Treatment Processes- Wire brushing. Belt sanding, Vapor degreasing, Ultrasonic

cleaning, Solvent cleaning, Painting application by dipping, Hand spraying, Automatic

spraying, Buffing, Blackening, Anodizing, Electro Nickel Plating, Nickel carbide plating,

Sputtering. (Lectures 08)

Unit IV

Plant Maintenance: Maintenance: maintenance definition, scope of maintenance,

maintenance strategies, economics and performance measures, objective of maintenance,

classification of maintenance-corrective, scheduled, preventive, predictive and productive

maintenance, common techniques to monitor the conditions of systems-vibration based,

forms of wear, wear on guide surfaces, breakdown and remedies of machine tools, repair

cycle, installation and maintenance of machine tools, PERT in maintenance.

(Lectures 08)

Unit V

Organization: Objective of maintenance organization, function and duties of maintenance

department, inspections and scheduling, routine-servicing and scheduled repair, maintenance

planning, concepts of maintenance management. (Lectures 08)


Project work

There will be a project work assigned to students by the subject faculty. It will be of 15 marks and will be evaluated by the faculty itself. The topic of the project will be decided by the





Text Books:

1. Pandey & Singh, Production Engineering & Science, Standards Publishers

Distributors, Delhi.

Reference Books: 1. Choudhury Hajra S.K., Elements of Workshop Tech. Vol. – I, Media Promoters &

Publishers Pvt. Ltd Delhi.



AUTOMOBILE ENGINEERING Fifth Semester (only for Automobile Engineering)



Unit I

General Concept of Automobiles: Their classification name and make of some India made

automobiles, Layout of chassis. Meaning of the terms: Front wheel drive, Rear wheel drive,

four wheel drive, Front and Rear wheeled vehicles, Basic requirements of an automobile,

study of specifications of different engines used in Indian vehicles. (Lectures 08)

Unit II

I.C. Engine: Multi cylinder engine, Construction and material of its Piston and Connecting

rod Assembly; Crank shaft, Fly wheel and Bearings; Engine valve and Valve operating

mechanism (Cam shaft, Valve timing gears, Tappet, Push rod, Rocker and Valve springs),

Advantage of multi cylinder engine for automobiles use, Firing order, Arrangement of

cylinders, Winkle rotary engine, Idea of super charging, its advantages phenomenon of

knocking or detonation, its cause and effect on engine, Octane number and cetane number.

(Lectures 08)

Unit III

Fuel Supply and Ignition System

(i) Petrol Engine: Fuel supply circuit components (fuel tank to engine), their function,

Construction and working of mechanical and electrical fuel pumps, carburetor, its function,

Simple carburetor, its limitations, Modified carburetor- Solex and S.U. carburettors, their

construction and working, Carburettor Controls-Throttle, Choke (Conventional, Automatic),

Air fuel ratio, its variation with speed, Magneto and Coil Ignition Systems-Working of coil

ignition system for multi cylinder engine and electronic ignition system, Ignition timing,

Ignition advance and retard-Their need and factors on which they depend, Spark Plugs-their

types as used in automobile engines, Location of spark plug.

(ii) Diesel Engine: Fuel supply circuit for Diesel engine, Primary and secondary fuel filter,

their positioning in the circuit, Construction and working of fuel pump and fuel injection

pump, Governor and injector, Solid and Air injection in Diesel engine, Distributor types of

diesel injection pump. Inlet and exhaust manifolds arrangement.

(iii) Multi Point Fuel Supply For Petrol Engine: Construction, Fuel Supply system and

working (iv) Introduction to other fuels - CNG, Battery, etc. (Lectures 08)

Unit IV

Cooling System: Necessity for cooling the engine Air cooling, Shapes of cooling fins, Field

of application for air cooling, Water Cooling- Thermosyphon system, Pump circulated water

cooling system, Details of water cooling system-Water jackets, Hose, radiators and fans,

Thermostat, Water pump and pressure type radiator cap, Anti freeze and anti corrosive

additives, Engine cooling liquids other than water and their characteristics.

(Lectures 08)

Unit V

Lubrication System of Automobile Engines: Principle of lubrication on petrol/diesel

engine, Types of lubrication systems-Splash type, Pressure type and Combined, Types of

lubrication pumps, pump drive, Relief valves, Oil pressure, Oil filters and their location in

lubrication system, Crank case ventilation, and Crank case dilution. (Lectures 08)



Project work

There will be a project work assigned to students by the subject faculty. It will be of 15

marks and will be evaluated by the faculty itself. The topic of the project will be decided by

the faculty and students will work in a group of 3 – 5 on each topic. The topic should be



Text Book:

1. Singh Kirpal, Automobile Engineering Vol. – I & II, Standard Publishing E.R.S. &

Distributors.

Reference Books:

1. Poonia M.P., Objective I.C. Engines & Automobile Engineering, Standard Publishing

E.R.S. & Distributors.



REFRIGERATION Fifth Semester (Only for Refrigeration and Air Conditioning)



Unit 1 Refrigeration: Refrigeration effect, standard rating of a refrigeration machine, Application

of Refrigeration, Elements of Refrigeration System, Types of Refrigeration system, Types

and properties of Refrigerant.

(Lectures 08)

Unit 2

Air Refrigeration Cycle & System: Reversed Carnot cycle, Bell columns or reverse joule

air refrigeration cycle- Simple numerical problem.

Aircraft Refrigeration System: Elementary Ideas & Types, Advantages, DART (Dry Air

Rated Temperature). (Lectures 08)

Unit 3 Vapour Compression Refrigeration System: Function of parts of a simple vapour

compression system, Single stage System, Analysis vapour compression system, Factor

effects the C.O.P. of system. (Lectures 08)

Unit 4

Vapour Absorption Refrigeration System: Working Principle of simple vapour absorption

system, Advantages and Disadvantages of vapour absorption refrigeration system, Difference

between vapour compressor and vapour absorption System. (Lectures 08)

Unit 5 Refrigeration Component & Control: Types and classification of compressors, Types of

condensers, air cooled and water Cooled and evaporator type, Types of expansion value,

Evaporator, types & working of Evaporators, Coolers. (Lectures 08)


Project work





Text Book:

1. P. L. Ballaney, Refrigeration & Air Conditioning, Khanna Publisher.

2. C.P Arora, Refrigeration & Air Conditioning, Tata Mc Graw Hill.

Reference Book:

1. R.K. Rajput, Refrigeration & Air conditioning, S.K. Kataria, Delhi publication.

2. Dossat, Principles of Refrigeration, John Wiley & Sons.



PRODUCTION AUTOMATION Fifth Semester (Only for Production Engineering)



Unit I

General: Automation-Definition, Scope, its types and their merits, Reasons for automation.

Its appreciation and criticism, Introductory Idea and meaning of the terms CNC, DNC,

Adaptive control, FMS & CIM and machining centre, Current trends in NC, CAD, CAM,

Introduction to Robotics.

Fundamentals of Manufacturing and Automation: Plant Layout- Its meaning and concept

of fixed position layout, Process layout, Product layout and Group technology layout, Product

design, manufacturing planning and manufacturing control, Production Concept- Such as-

Manufacturing Lead Time (MLT), Production rate, Production Capacity (PC), Work in

Process (WIP), Time in Plant (Tip), WIP Ratio, Tip ratio, their meaning and significance,

Combined operations, Simultaneous operations, Integration operations, Increase flexibility,

Improved material handling and storage, on-line inspection, process control and optimization,

Plant operation control, Computer integrated manufacturing. (Lectures 08)

Unit II

Production Economics: Methods evaluating investment alternatives, Constraints in

manufacturing, Break Even Analysis, Cost of manufacturing lead time and work in process.

(Lectures 08)

Unit III

High Volume Production Systems: Type of production, types of layout, concepts of

different flow lines for automatic loading and transferring, buffer storage, automatic

inspection, tools servicing, design and fabrication considerations, optical measurement.

Methods of work part transport, Transfer mechanism, Buffer storage, Automation for

manufacturing operations, Design of fabrication considerations. (Lectures 08)

Unit IV

Assembly System and Line Balancing: The assembly process, Assembly system, Manual

assembly lines, flexible manual assembly line, Partial Automation.

Automated Assembly Systems: Design for automated assembly, Types of automated

assembly systems, Parts feeding devices, Part orienting devices, Feed tracks, Role of

industrial robot in automatic assembly. (Lectures 08)

Unit V

Numerical Control Production System: Numerical machine Tool, Binary System,

Coordinate system and Machine motions, Types of N.C. systems, Machine tool applications.

N.C. Part Programming: Methods of N. C. part programming, Computer assisted part

programming, The APT Language, N. C. part programming using CAD/CAM, use of

computer as support in design and manufacturing. (Lectures 08)


Project work






Text Books:

1. Visal S., Computer Aided Manufacturing, S.K. Kataria & Sons, Delhi.

2. Srinivasa Prakash Regalla, Computer Aided Analysis & Design, I.K. International Publishing House Pvt. Ltd, Delhi.

Reference Books: 1. Sawhney G.S., Fundamental of Computer Aided Manufacturing (CAM), I.K.

International Publishing House.



AUTOMOBILE TECHNOLOGY Fifth Semester (Only for Automobile Engineering)



Unit I

Auto Transmission System:

(a) Clutch: Function of clutch in an auto mobile, Construction detail of single plate and multi

plate friction clutches, Centrifugal and semi centrifugal clutch, Construction and working of

fluid flywheel.

(b) Gear Box: Its function, Assembly detail and working of sliding Mesh, constant mesh,

Synchromesh and epicyclical gear boxes, Simple concept of over drive, overrunning clutch,

transfer case and torque converter.

(c) Propeller Shaft: Its function, Universal joint and slip joint, Hotchkiss drive and Torque

tube drive. (Lectures 08)

Unit II

Steering System: Its function, Principle of steering, Ackerman and Davis steering gears,

Steering gear types, Worm and nut, Worm and wheel, Worm and roller, Rack and pinion

type, Concept of steering locking assembly, introduction to power steering.

Braking System: Construction details and working of mechanical, Hydraulic and Vacuum

brakes, disc brake, air brake, Introduction to power brake, Details of master cylinder, Concept

of brake drum and brake linings and brake adjustment.

Suspension System: Function of suspension system, Types of suspension systems, working

of leaf springs, Coil springs, Mac pension system. (Lectures 08)

Unit III

Storage Battery: Storage Battery constructional detail of lead acid cell battery, Specific

gravity preparation of electrolyte, effect of temperature, Charging and discharging on specific

gravity of electrolyte, Capacity and efficiency of battery, Battery charging from D.C. mains,

A.C. mains, Battery charger-Charging circuit, care and maintenance of batteries, Checking of

cells for voltage and specific gravity of electrolyte.

Engine Starting: Engine starting circuit, Drive motor and its characteristics, Conditions of

starting and behavior of motor at starting, Starter Drive-Bendix pinion, Torsion, compression,

Clutch and sliding armature type, Turbo charging and inter-cooling. (Lectures 08)

Unit IV

Automobile Wiring & Lighting System: Earth return and insulated return systems-6 volts,

12 volts and 24 volts systems, Positive and negative earthling, Fuse in circuit, Diagram of a

typical wiring systems. Fore head lamp systems, other lamps-Pass lamps, Fog lamp, reversing

lamps, Switching of lamps, Parking brake, Direction indicators, Electric horns, Speedometer,

Fuel gauge, Pressure gauge, Temperature gauge, Wind screen wipers, stereo system and

speaker, introduction to remote sensing devices, Microprocessor control of automobile.

(Lectures 08)

Unit V

Vehicle Air-conditioning: Meaning of air-conditioning and its applications, brief idea of

various type heat loads in vehicles, concepts of room air conditioner, fundamental of comfort

air conditioning and its conditions, brief idea of air-conditioning cycle and its layout,

fundamental and working of compressor magnet clutch, condenser, evaporator, expansion

valve, thermo switch, three way solenoid valve, check valve, fan assembly and air

conditioners relay, H.V.A.C. (Lectures 08)



Project work






Text Books:

1. Sethi H.M., Automobile Technology, Tata McGraw Hill, New Delhi.


Distributors.

Reference Books:

1. Poonia M.P., Objective I.C. Engines & Automobile Engineering, Standard Publishing

E.R.S. & Distributors Delhi.



REFRIGERATION PLANT, ERRECTION AND SERVICING

Fifth Semester (Only for Refrigeration and Air Conditioning)



Unit 1

Important servicing tools and equipments: 1. Tube Cutter 2. Flaring Tools 3.Bending Tool

4. Swaging Tool 5. Pinching Tool 6. Pressure Gauge 7. Ratchet Valve Key 8. Electronic -

Leak Detector 9. Gauge Maine Fald 10. Refrigerant Charging Station.

Refrigeration and water piping: Refrigerant piping, Refrigerant tubing, Different flare

fitting and their use water piping and different pipe fitting, Pipe and Tube joints -

Permanent Joint and temporary Joint in Pipe work and Tube work. (Lectures 08)

Unit 2

Installation of refrigeration and AC Machine: Refrigerator, Water Coolers, Window A.C.

(Split Type), Package A.C. (Water cooled and Air Cooled), Air handling, Unit (A.H.U.), Fan

Coil Unit (F.C.U.). (Lectures 08)

Unit 3

Errection of Refrigeration Plant: Need based layout of refrigeration plant, Installation of

different compounds of the refrigeration plant, Errection of the plant, Errection of duct and

grills, Precaution in installation and errection. (Lectures 08)

Unit 4

Operation and Routine Maintenance: Operating procedures, Starting sequences and

importance/significance of each step, Stopping sequence, Routine maintenance, Some

toutines service operations -Pumping down, Pumping out the refrigerant, refrigerant

charging, purging of non condensable gases. (Lectures 08)

Unit 5

Maintenance, Servicing and Overhauling Of Refrigeration Plants Equipments:

Servicing and overhauling of compressor such as - Reciprocating, rotary, Centrifugal

and hermateic sealed compressor unit. Maintenance of receiver, Humiclifier pump, Fan

and filters, repair and maintenance of electrical machines related to the trade (Electric

motor Testing), Repair and maintenance of - system controls such as - Relay (Current

and Potential) OLP, Thermostat, High and Low pressure controls, Solenoid valve.

(Lectures 08)


Project work






Text Book:

1. C.P Arora, Refrigeration & Air conditioning, Tata Mc Graw Hill.

2. P. L. Ballaney, Refrigeration & Air conditioning, Khanna Publisher.

Reference Book:

R.K. Rajput, Refrigeration & Air conditioning, S.K. Kataria, Delhi publication.



DESIGN & ESTIMATION Fifth Semester



Unit I

Introduction: Definition of machine design, Design Requirements of Machine Elements,

Design Procedure, Standards in Design, Selection of Preferred Sizes, Indian Standards

Designation of Carbon & Alloy Steels, Selection of Materials for Static and Fatigue Loads.

(Lectures 08)

Unit II

Design against Static Load: Factor of Safety, Principal Stresses, Stresses Due to Bending

and Torsion, Theories of Failure.

Design against Fluctuating Loads: Fatigue and Endurance, Stress Concentration Factor,

Notch Sensitivity, Design for Finite and Infinite Life, Soderberg, Goodman Criteria.

(Lectures 08)

Unit III

Design of Joints: Welded joints-types of welded joint, Design of welded joint, Riveted joint-

Types of riveted joint, Mode of failure of a riveted joints, introduction of cotter and knuckle

joints.

Shafts: Cause of Failure in Shafts, Materials for Shaft, Stresses in Shafts, Design of solid and

hollow shafts. (Lectures 08)

Unit IV

Mechanical springs & connecting rod: Definition of spring, types of spring-Helical spring,

torsion spring, laminated spring, design of helical spring against static load, Design of

Connecting Rod.

Keys and Couplings: Types of Keys, Splines, Design of Square Keys, Couplings-Design of

Rigid and Flexible Coupling. (Lectures 08)

Unit V

Estimation of Material Requirement: Estimation of weight of simple machine parts,

Review of the area/volume of triangle, equilateral triangle, Hexagon, rectangle,

parallelogram.

Estimation of Time for Different Machining Operations: Turning, Facing, Chamfering,

Knurling, Taper Turning, Threading, Drilling, Boring, Shaping and planning, Milling,

Broaching, Simple problems pertaining to above. (Lectures 08)


Project work

There will be a project work assigned to students by the subject faculty. It will be of 15

marks and will be evaluated by the faculty itself. The topic of the project will be decided by

the faculty and students will work in a group of 3 – 5 on each topic. The topic should be



Text Books:

1. Sharma P.C., Design and Estimating, S.K. Kataria & Sons, Delhi.

Reference Books: 1. Khurmi R.S., A.T.B. of Machine Design, Eurasian Publishing House, New Delhi.



INDUSTRIAL ECOLOGY Fifth Semester

Course Code: DIP502/DIP603 L T P C

Course Content:

Unit I

4 - - 4

Introduction to Industrial Psychology – definition, scope and importance. (Lectures 08)

Unit II Motivation: Meaning, factors, motivation theories (Maslow, Herzberg and McGregor);

understanding stress and its consequences, causes of stress, managing stress; group dynamics:

features of group, group cohesiveness.

(Lectures 08)

Unit III

Work Environment: Design of work place; fatigue: causes and prevention, work place boredom,

accidents and safety. Conflict: Concept, sources and types. (Lectures 08)

Unit IV

Constituents of Indian economy: Agriculture, Industry and Service; Innovation and

Entrepreneurship: Industrial growth in India, role and challenges of small scale industries,

sources of funding for small scale industries, industrial sickness.

(Lectures 08)

Unit V

Privatization and globalization in India.

Problems of industry- technology, waste disposal, industrial law and dispute.(Lectures 08)


Text Books:

1. Agarwal G.K. “Social control and change” Sahitya Bhawan Publication Agra.

2. Agarwal G.K. “Social Disorganization” Sahitya Bhawan Publication Agra.

3. Gillin & Gillin “Cultural Sociology” The Macmillian Company.

4. Denis. K “Human Society” Surjeet Publication Delhi.

5. Dewett, K.K., “Modern Economic Theory” S. Chand & Co.

6. Luthers Fred “Organizational Behavior”.

Reference Books:

1. Admas Bert N. “A Sociological Interpretation” Rand me Nally Chicago 1975.

2. Prasad L.M. “Principles of Management”.

3. Stonier A.W. & D.C. Horgne, “A Text Book of Economic Theory”, Oxford Publishing

House Pvt. Ltd.



ENVIRONMENT STUDIES Fifth Semester

Course Code: DIP503/DIP604

Objective: To create awareness among students about environment protection.

Course Outcomes:

Based on this course, the Engineering graduate will understand / evaluate / develop

technologies on the basis of ecological principles and environmental regulations which in turn

helps in sustainable development.

Course Content:

Unit I

Definition and Scope of environmental studies, multidisciplinary nature of environmental studies,

Concept of sustainability & sustainable development.

Ecology and Environment: Concept to fan Ecosystem-its structure and functions, Energy Flow in an

Ecosystem, Food Chain, Food Web, Ecological Pyramid& Ecological succession, Study of following

ecosystems: Forest Ecosystem, Grass land Ecosystem & Aquatic Ecosystem & Desert Ecosystem.

(Lectures 08)

Unit II

Natural Resources: Renewable & Non-Renewable resources; Land resources and land use change;

Land degradation, Soil erosion & desertification. Deforestation: Causes & impacts due to mining,

Dam building on forest biodiversity & tribal population. Energy Resources: Renewable & Non-

Renewable resources, Energy scenario & use of alternate energy sources, Case studies.

Biodiversity: Hot Spots of Biodiversity in India and World, Conservation, Importance and Factors

Responsible for Loss of Biodiversity, Bio geographical Classification of India. (Lectures 08)

Unit III

Environmental Pollutions: Types, Causes, Effects & control; Air, Water, soil & noise pollution,

Nuclear hazards & human health risks, Solid waste Management; Control measures of urban &

industrial wastes, pollution case studies. (Lectures 08)

Unit IV

Environmental policies & practices: Climate change & Global Warming (Green house

Effect),Ozone Layer -Its Depletion and Control Measures, Photochemical Smog, Acid Rain

Environmental laws: Environment protection Act; air prevention & control of pollution act, Water

Prevention & Control of Pollution Act, Wild Life Protection Act, Forest Conservation Acts,

International Acts; Montreal & Kyoto Protocols & Convention on biological diversity, Nature

reserves, tribal population & Rights & human wild life conflicts in Indian context. (Lectures

08)

Unit V (Lectures 08)

Human Communities & Environment: Human population growth; impacts on environment, human

health & welfare, Resettlement & rehabilitation of projects affected person: A case study, Disaster

Management; Earthquake, Floods & Droughts, Cyclones & Landslides, Environmental Movements;

Chipko, Silent Valley, Vishnoi’s of Rajasthan, Environmental Ethics; Role of Indian & other regions

& culture in environmental conservation, Environmental communication & public awareness; Case

studies.

L T P C

4 - - 4


Field Work:

1. Visit to an area to document environmental assets; river/forest/flora-fauna etc.

2. Visit to a local polluted site: urban/ rural/industrial/agricultural.

3. Study of common plants, insects, birds & basic principles of identification.

4. Study of simple ecosystem; pond, river etc.

Text Books:

1. “Environmental Chemistry”, De, A. K., New Age Publishers Pvt. Ltd.

2. “Introduction to Environmental Engineering and Science”, Masters, G. M., Prentice Hall

India Pvt. Ltd.

3. “Fundamentals of Ecology”, Odem, E. P., W. B. Sannders Co.

Reference Books:

1. “Biodiversity and Conservation”, Bryant, P. J., Hypertext Book

2. “Textbook of Environment Studies”, Tewari, Khulbe & Tewari, I.K. Publication



MECHANICAL MAINTENANCE SHOP

Fifth Semester


- - 7 4


1. Inspection, Removal, cleaning & lubrication of Bearing and draw sketches of

different type of bearing.

2. Removing the clutch Assembly and disassemble unit to clean the parts, prepare a list

and draw sketches.

3. Removing subassembly of Piston with Ring and Study & Sketch those components.

4. Study & Sketch of belts and chain drives and (I) Mounting of belt and checking of

slip (II) tighting and replacement of chain.

5. To disassemble and check the Tail Stock subassembly of Lathe machine and assemble

again in machine and draw the sketch.

6. Testing of Electrical installation Battery charging. Study and sketch of Battery.

7. Study & Sketch, and Assemble and dissemble of Air Compressor.

8. Study & sketch of Air Conditioner Window Type.

9. Study & sketch of Hydraulic Jack and Mechanical Jack.

10. Study & Sketch of centrifugal pump disassemble & assemble.

11. Locating fault and rectifying that for equipment such as bycle.

12. Dissemble and assemble single plate clutch and draw the sketch.

13. Maintenance and overhauling of center lathe machine.

14. Maintenance and overhauling of shaper and slotter.

15. Maintenance and overhauling of drilling and milling machine.

16. Maintenance and overhauling of tool grinder.

Evaluation Scheme:

EXPERIMENT

(30 MARKS)

ATTENDANCE

(10 MARKS)

VIVA

(10 MARKS)

TOTAL

INTERNAL

(50 MARKS)




EXPERIMENT

(30 MARKS)

FILE WORK

(10 MARKS)

VIVA

(10 MARKS)

TOTAL EXTERNAL

(50 MARKS)


RAC WORKSHOP LAB Fifth Semester (Only for Refrigeration and Air Conditioning)


- - 7 4

LIST OF EXPERIMENTS: 1. Maintenance and overhauling of Air Conditioner Window Type.

2. Study & sketch of Air Conditioner Split Type.

3. Study & Sketch, and Assemble and dissemble of Air Compressor.

4. Maintenance and overhauling Evaporator.

5. Maintenance and overhauling refrigerator.

6. Maintenance and overhauling Expansion Valve.

7. Out Door Visit:

A. Cold Storage

B. Ice Plant

C. Milk Clilling Plant

D. Cinema Hall

E. Hotel or restaurant

F. Railway A.C. compartment

G. Automobile A.C. System.

Evaluation Scheme:

EXPERIMENT

(30 MARKS)

ATTENDANCE

(10 MARKS)

VIVA

(10 MARKS)

TOTAL

INTERNAL (50 MARKS)




EXPERIMENT

(30 MARKS)

FILE WORK

(10 MARKS)

VIVA

(10 MARKS)

TOTAL

EXTERNAL

(50 MARKS)


MACHINE SHOP PRACTICE Fifth Semester


- - 7 4


Note: At least four jobs against jobs at No. 1. Two jobs against jobs at No. 2A and two jobs against jobs at No.2 B. Three jobs against at No. 3.

1. Making Utility Jobs on Lathe Involving:

(a) Step turning, Parallel Turning, Taper turning and Knurling: 2 jobs.

(b) Drilling, Boring, Counter boring and Internal: 2 jobs taper turning under cutting,

Chamfering & Facing.

(c) V. thread cutting (Internal and External): 2 jobs.

(d) Square thread cutting (internal and external): 1 job.

2A. Making Utility Jobs on:

(a) Shaper - 'V' Block of different size: 1 job.

( (b) Slotter- Key Way Cutting: 1 job.

(c) To Grind Lathe Tools (All Angles): 1 job. (d) To Grind And Shaper/Planer Tools: 1 job.

2B. Group Work on Milling Machine Involving Down and Climb Milling:

(a) Spur Gear Cutting 1 job.

(b) Groove Cutting (Square, 1 Job).

3. Fitting Shop:

(a) To make different types of keys 2 jobs.

(b) Making male and female fitting jobs 2 jobs.

Evaluation Scheme :

EXPERIMENT

(30 MARKS)

ATTENDANCE

(10 MARKS)

VIVA

(10 MARKS)

TOTAL INTERNAL

(50 MARKS)

External Evaluation (50 marks) :



EXPERIMENT

(30 MARKS)

FILE WORK

(10 MARKS)

VIVA

(10 MARKS)

TOTAL EXTERNAL

(50 MARKS)


PRODUCTION TECHNLOGY – I LAB Fifth Semester


- - 3 2


1. Inspection of casting

(a) Pulley (b) Gear blank (c) Bush

2. Prepare a job with turning, boring, internal threading processes.

3. Marking and drilling holes in cost iron flange for a pipe.

4. Prepare a pulley with Boring hole and cutting key way slot.

5. Turning bottom shaft of cycle and milling cotter slot.

6. Turning hub axle of cycles.

7. Turning and internal threading of cone of cycle.

8. Turning bearing races and cups of cycle.

Evaluation Scheme:

EXPERIMENT

(30 MARKS)

ATTENDANCE

(10 MARKS)

VIVA

(10 MARKS)

TOTAL

INTERNAL (50 MARKS)




EXPERIMENT

(30 MARKS)

FILE WORK

(10 MARKS)

VIVA

(10 MARKS)

TOTAL

EXTERNAL (50 MARKS)


AUTOMOBILE ENGINEERING LAB Fifth Semester (only for Automobile Engineering)


- - 3 2


1. Study and sketch of:

i) Battery Ignition System ii) Magnetic Ignition System.


i) Head Light Model ii) Wiper and Indicator.

3. Study and Sketch of:

i) Radiator ii) Water Pump.

iii) Oil Pump iv) Shock Absorber.


i) A. C. Pump ii) S. V. Pump

iii) Master Cylinder.


i) Rear axle ii) Differential

iii) Steering System iv) Bendix Drive.

6. Fault finding practice of an automobile vehicle four wheelers (Petrol and Diesel vehicle).

7. Charging of Automobile battery and measuring cell voltage and specific gravity of

Electrolyte.

8. Cleaning and adjustment a carburetor.

9. Changing of wheels and checking the alignment of wheels.

10. Study and sketch of gear box.

Evaluation Scheme:

Evaluation Scheme:

EXPERIMENT

(30 MARKS)

ATTENDANCE

(10 MARKS)

VIVA

(10 MARKS)

TOTAL INTERNAL

(50 MARKS)




EXPERIMENT

(30 MARKS)

FILE WORK

(10 MARKS)

VIVA

(10 MARKS)

TOTAL EXTERNAL

(50 MARKS)


REFRIGERATION LAB Fifth Semester (Only for Refrigeration and Air Conditioning)

Course Code: DME560 L T P C - - 3 2


1. Study of various tools used in refrigeration Lab.

2. Study of various types of Refrigerants.

3. Study of various components of refrigerator.

4. Study of domestic refrigerator.

5. Study and determine the C.O.P Vapour compression refrigeration system.

6. To determine refrigeration effect using the different types of expansion devices used

in refrigeration system.



Evaluation Scheme :

EXPERIMENT

(30 MARKS)

ATTENDANCE

(10 MARKS)

VIVA

(10 MARKS)

TOTAL

INTERNAL

(50 MARKS)

External Evaluation (50 marks) :


conducted during the examination

EXPERIMENT

(30 MARKS)

FILE WORK

(10 MARKS)

VIVA

(10 MARKS)

TOTAL

EXTERNAL

(50 MARKS)


INDUSTRIAL TRAINING Fifth Semester


Course Contents: - - - 4

Students will attend Industrial training of four week in any industry or reputed organization

after the IV semester examination in summer vacation. The evaluation of this training shall

be included in the V semester evaluation.

The student will be assigned a faculty guide who would be the supervisor of the student. The

faculty would be identified before the end of the IV semester and shall be the nodal officer

for coordination of the training.

Students will also be required to prepare an exhaustive technical report on format (Annexure

– I) of the training during the V semester which will be duly signed by the officer under

whom training was taken in the industry/ organization. The covering format shall be signed

by the concerned office in-charge of the training in the industry. The officer-in-charge of the

trainee would also give his rating of the student in the standard University format (Annexure

– II) in a sealed envelope to the Principal of the college.

The student at the end of the V semester will present his report about the training before a

committee constituted by the Principal of the College which would be comprised of at least

three members comprising of the Department Coordinator, Class Coordinator and a nominee

of the Principal. The students guide would be a special invitee to the presentation. The

seminar session shall be an open house session. The internal marks would be the average of

the marks given by each member of the committee separately in a sealed envelope to the

Principal.

The marks by the external examiner would be based on the report submitted by the student

which shall be evaluated by the external examiner and cross examination done of the student concerned.

Not more than three students would form a group for such industrial training/ project

submission.

The marking shall be as follows.

Internal: 50 marks

By the Faculty Guide - 25 marks.

By Committee appointed by the Principal – 25 marks.

External: 50 marks

By Officer-in-charge trainee in industry – 25 marks, By External examiner appointed by the University – 25 marks.


INDUSTRIAL MANAGEMENT Sixth Semester



Unit I

Principles of Management : Definition of management, Administration organization,

Functions management, Planning, Organizing, Co-ordination and control, Structure and

function of industrial organizations, Leadership- Need for eldership, Factors to be considered

for accomplishing effective leadership, Communication - Importance, Processes, Barriers to

communication, Making communication, Effective, formal and informal communication,

Motivation - Factors determining motivation, Positive and negative motivation, Methods for

improving motivation, Incentives, Pay promotion and rewards, Controlling - Just in time,

Total quality management, Quality circle, Zero defect concept, Concept of Stress

Management. (Lectures 08)

Unit II

Human Resource Development: Introduction, Staff development and career development,

Training strategies and methods.

Human and Industrial Relations: Human relations and performance in organization,

Understand self and others for effective behaviour, Industrial relations and disputes,

Characteristics of group behaviour and Trade unionism, Mob psychology, Lab our welfare,

Workers participation in management.

Personnel Management: Responsibilities of human resource management - Policies and

functions, Selection - Mode of selection - Procedure -training of workers, Job evolution and

Merit rating - Objectives and importance wage and salary administration - Classification of

wage, Payment schemes, Components of wage, Wage fixation. (Lectures 08)

Unit III

Financial Management: Fixed and working capital - resource of capital, Shares, types

preference and equity shares, Debenture types, Public deposits, Factory costing, Direct cost,

Indirect cost, Factory over head, Fixation of selling price of product, Depreciation- Causes,

Methods.

Material Management: Objective of a good stock control system - ABC analysis of

inventory, Procurement and consumption cycle, Reorder level, lead time, Economic order

quantity, Purchasing procedure, Stock keeping, Bin card. (Lectures 08)

Unit IV

Labour, Industrial and Tax Laws: Importance and necessity of industrial legislation, Types

of lab our laws and dispute, Factory Act 1948, Payment of Wages Act 1947, Employee State

Insurance Act 1948, various types of taxes - Production Tax, Local Tax, Trade tax, Excise

duty, Income Tax. (Lectures 08)

Unit V

Entrepreneurship Development: Concept of entrepreneurship, need of entrepreneurship in

context of prevailing employment conditions of the country. Successful entrepreneurship and

training for entrepreneurship development, Idea of project report preparation.

Intellectual Property Rights: Introduction to IPR (Patents, Copy Right, Trade Mark),

Protection of undisclosed information, Concept and history of patents, Indian and

International Patents Acts and Rules, Patentable and No patentable invention including

product versus Process. (Lectures 08)



Project Work






Text Books:

1. Bhatnagar & Jain, Industrial Management and Entrepreneurship Development, Asin

Publication, Muzaffarnagar.

Reference Book:

1. Mittal D.C., Industrial Management and Entrepreneurship Development, Dhanpat Rai

& Sons, Delhi.



ENVIRONMENT STUDIES Sixth Semester

Course Code: DIP604/DIP503

Objective: To create awareness among students about environment protection.

Course Outcomes:

Based on this course, the Engineering graduate will understand / evaluate / develop

technologies on the basis of ecological principles and environmental regulations which in turn

helps in sustainable development.

Course Content:

Unit I

Definition and Scope of environmental studies, multidisciplinary nature of environmental studies,

Concept of sustainability & sustainable development.

Ecology and Environment: Concept to fan Ecosystem-its structure and functions, Energy Flow in an

Ecosystem, Food Chain, Food Web, Ecological Pyramid& Ecological succession, Study of following

ecosystems: Forest Ecosystem, Grass land Ecosystem & Aquatic Ecosystem & Desert Ecosystem.

(Lectures 08)

Unit II

Natural Resources: Renewable & Non-Renewable resources; Land resources and land use change;

Land degradation, Soil erosion & desertification. Deforestation: Causes & impacts due to mining,

Dam building on forest biodiversity & tribal population. Energy Resources: Renewable & Non-

Renewable resources, Energy scenario & use of alternate energy sources, Case studies.

Biodiversity: Hot Spots of Biodiversity in India and World, Conservation, Importance and Factors

Responsible for Loss of Biodiversity, Bio geographical Classification of India.

(Lectures 08)

Unit III

Environmental Pollutions: Types, Causes, Effects & control; Air, Water, soil & noise pollution,

Nuclear hazards & human health risks, Solid waste Management; Control measures of urban &

industrial wastes, pollution case studies. (Lectures 08)

Unit IV

Environmental policies & practices: Climate change & Global Warming (Green house

Effect),Ozone Layer -Its Depletion and Control Measures, Photochemical Smog, Acid Rain

Environmental laws: Environment protection Act; air prevention & control of pollution act, Water

Prevention & Control of Pollution Act, Wild Life Protection Act, Forest Conservation Acts,

International Acts; Montreal & Kyoto Protocols & Convention on biological diversity, Nature

reserves, tribal population & Rights & human wild life conflicts in Indian context.

(Lectures 08)

Unit V

Human Communities & Environment: Human population growth; impacts on environment, human

health & welfare, Resettlement & rehabilitation of projects affected person: A case study, Disaster

Management; Earthquake, Floods & Droughts, Cyclones & Landslides, Environmental Movements;

Chipko, Silent Valley, Vishnoi’s of Rajasthan, Environmental Ethics; Role of Indian & other regions

& culture in environmental conservation, Environmental communication & public awareness; Case

studies. (Lectures 08)

L T P C

4 - - 4


Field Work:

1. Visit to an area to document environmental assets; river/forest/flora-fauna etc.

2. Visit to a local polluted site: urban/ rural/industrial/agricultural.

3. Study of common plants, insects, birds & basic principles of identification.

4. Study of simple ecosystem; pond, river etc.

Text Books:

1. “Environmental Chemistry”, De, A. K., New Age Publishers Pvt. Ltd.

2. “Introduction to Environmental Engineering and Science”, Masters, G. M., Prentice Hall

India Pvt. Ltd.

3. “Fundamentals of Ecology”, Odem, E. P., W. B. Sannders Co.

Reference Books:

1. “Biodiversity and Conservation”, Bryant, P. J., Hypertext Book

2. “Textbook of Environment Studies”, Tewari, Khulbe & Tewari, I.K. Publication



INDUSTRIAL ECOLOGY Sixth Semester

Course Code: DIP603/DIP502 L T P C

Course Content:

Unit I

4 - - 4

Introduction to Industrial Psychology – definition, scope and importance. (Lectures 08)

Unit II

Motivation: Meaning, factors, motivation theories (Maslow, Herzberg and McGregor);

understanding stress and its consequences, causes of stress, managing stress; group dynamics:

features of group, group cohesiveness.

(Lectures 08)

Unit III Work Environment: Design of work place; fatigue: causes and prevention, work place boredom,

accidents and safety. Conflict: Concept, sources and types. (Lectures 08)

Unit IV

Constituents of Indian economy: Agriculture, Industry and Service; Innovation and

Entrepreneurship: Industrial growth in India, role and challenges of small scale industries,

sources of funding for small scale industries, industrial sickness.

Unit V

Privatization and globalization in India.

Problems of industry- technology, waste disposal, industrial law and dispute.

(Lectures 08)

(Lectures 08)


Text Books:

1. Agarwal G.K. “Social control and change” Sahitya Bhawan Publication Agra.

2. Agarwal G.K. “Social Disorganization” Sahitya Bhawan Publication Agra.

3. Gillin & Gillin “Cultural Sociology” The Macmillian Company.

4. Denis. K “Human Society” Surjeet Publication Delhi.

5. Dewett, K.K., “Modern Economic Theory” S. Chand & Co.

6. Luthers Fred “Organizational Behavior”.

Reference Books:

1. Admas Bert N. “A Sociological Interpretation” Rand me Nally Chicago 1975.

2. Prasad L.M. “Principles of Management”.

3. Stonier A.W. & D.C. Horgne, “A Text Book of Economic Theory”, Oxford Publishing

House Pvt. Ltd.



PRODUCTION TECHNOLOGY - II Sixth Semester (Only for Production Engineering)



Unit I

Production Machine Tools: Machine tools used for quantity production, Semi automatic

multirole centre lathe, Auto lathes: Single spindle automatics, Sliding head types, Single

spindle automatics, Multi spindle automatics, Ultra high speed machining, external centrals

grinding, Internal center less grinding, Mechanical copying systems, Hydraulic servo copying

systems for lathe, Electric copying systems, special purpose machines - Brake Drum Turning

Lathe. (Lectures 08)

Unit II

Unconventional Machining Processes:

Mechanical Process: Abrasive Jet Machining (A.J.M.): Fundamental principles, basic

mechanisms of material removal, application & process.

Ultrasonic machining (U.S.M): Fundamental Principles, basic mechanism of material removal application, uses & its limitations.

Chemical Machining: Introduction, fundamental principles, process & its advantages &

limitations.

Electro Chemical Process:

Electrochemical machining (E.C.M.): Fundamental, principles, basic mechanism of

material removal, application, uses and its limitations.

Electric Discharge Machining (E.D.M.): Fundamental principles, basic mechanism of

metal removal, application & its limitations.

Laser Beam Machining (L.B.M.): Fundamental principles, basic mechanism of material

removal, uses & its applications.

Electron Beam Machining (E.B.M.): Fundamental principles, basic mechanism of material

removal, uses & its applications.

Plasma Arc Machining (P.A.M): Fundamental, principle, basic mechanism of material

removal uses and its application. (Lectures 08)

Unit III

Production of Plastics: Polymers, Thermo plastics, Molding of thermoplastic, Extrusion

process, Sheet forming process, Machining of thermoplastics, Thermosetting Plastics,

Molding of Thermosetting plastics, Machining of thermosetting plastics, other processing

methods for plastics, Plastic component design. Mould design. (Lectures 08)

Unit IV

Cutting Tools for Machining: Elementary theory of metal cutting, Single point tools- Basic

angles, Chip formation and their classification, basic mechanism of chip formation, geometry

of chip formation, forces on chip, Effect of manipulating factors such as velocity, size of cut,

effect of tool geometry, Specific power consumption, Tool material. Tool wear and Tool life,

Tailor's tool life equation, Machining economics, Properties of tool materials, Tool materials,

Tool steels, High speed steel, Cast cobalt alloys, Carbides or cantered carbide, Ceramics,

UCON, Surface treatment of cutting tools- Its advantage, Tin coated high speed steel,

diamonds, Cubic boron nitrides. (Lectures 08)

Unit V

Press Tools: Elements of Press tools, Factors affecting press tool design, Shearing, Bending,

and Drawing operation, Combination, Progression and compound die, Rubber die forming. Modern Concept of Quality Control: Do it right first time, just in time (JIT), Process

Control, ZD production (Zero Defect Production). (Lectures 08)



Project work






Text Books:

1. Pandey & Singh, Production Engineering & Science, Standards Publishers Distributors,

Delhi.

Reference Books:

1. Choudhury Hajra S.K., Elements of Workshop Technology Vol. – I, Media Promoters

& Publishers Pvt. Ltd, Delhi.



AUTOMOBILE MAINTENANCE SERVICES & REPAIR Sixth Semester (Only for Automobile Engineering)



Unit I

Engine Maintenance & Repairing: Maintenance, Maintenance schedule, Routine

Maintenance schedule for petrol engine and diesel engine, preventive maintenance, trouble

shooting for faults in engines, Overhauling of engines, engine timing, Maintenance and

adjustment of carburetor and fuel injection pump, Checking the valve clearance and

adjustment, valve grinding and lapping, engine tuning, general methods of redelivery

inspection of vehicle. Repairing Processes: Cylinder rebooting and relieving, Removal of liners and fitting,

inspection; Repair and fitting of valve and valve guides, inspection of crank shaft for locality

and regrinding, Phasing and calibration of fuel injection pump, nozzle testing, cleaning and

grinding. (Lectures 08)

Unit II

Repair and Maintenance of Radiator and Lubricating System: Radiator repair and

maintenance, Maintenance of lubricating system, Flushing the lubricating system, Change of

used lubricating oils, clearing and fitting of oil filter lubrication of water pump, grades of oils,

multi grade oil, additives for improving the quality of oil. (Lectures 08)

Unit III

Chassis Repair and Maintenance: Grease and greasing points requiring greasing,

specifications of greases to be used for different parts, repair of tyres and tubes, greasing of

wheel bearing, rotating schedule for front and rear tyres, bleeding of brakes, pedal play

adjustment in clutch and brakes, adjustment, change of brake lining, testing of brakes, Starter

motor. (Lectures 08)

Unit IV

Electric system maintenance: Battery testing method, starter motor, charging system- a DC

generator, AC alternator, regulator, ignition system- coil ignition, transistor assisted ignition,

capacitor discharge ignition, Electric horn, wiper motor, flasher, electric fuel Pump, gauges, Lighting system head lights focusing, Wiring harness testing. (Lectures 08)

Unit V

Body repair: Minor body panel beating, tinkering, shouldering.

Painting: Introduction of automotive paints, types of paints, corrosion and anticorrosion

method, rubbing polishing, working of paint booth, door lock mechanism, window glass

actuation mechanism. (Lectures 08)


Project work

A project work will be assigned to the students by the concerned subject faculty. It will carry10 marks and will be evaluated by the faculty itself. The topic of the project will be

decided by the faculty. The students will work in a group of 3 – 5 on each topic. The topic

should be related to the subject taught by the faculty and should have proper utility and

importance to enhance his practical skill & knowledge. The project will be evaluated by the

external examiner.


Text Books:


Distributors.

Reference Books: 1. Poonia M.P., Objective I.C. Engines & Automobile Engineering, Standard Publishing

E.R.S. & Distributors Delhi.



AIR CONDITIONING Sixth Semester (Only for Refrigeration and Air Conditioning)



Unit 1

Air Conditioning: Introduction of Air Conditioning, Block Diagram of Air Conditioning,

Classification of air conditioning, Basic elements of air conditioning system, window air

conditioning system, Remote & split air conditioning system, central air conditioning system,

Ice system of air conditioning. (Lectures 08)

Unit 2 Psychrometry: Concept of Psychrometry & Psychrometrics, Composition of air, Daltton’s

law of partial pressure , dry & wet Bulb temperature, wet bulb depression, dew point, dew

point depression, saturated air , Specific humidity, absolute humidity, relative humidity,

degree of saturation, study and use of psychrometric charts. (Lectures 08)

Unit 3

Psychrometric process and their methods: Psychrometric process- Mixing of air streams,

sensible heating & cooling, Cooling & dehumidification, heating & humidification (simple

Numerical problem without using psychrometric chart). (Lectures 08)

Unit 4

Duct & Air Distribution System: General aspects, duct size, Shape, material and

construction, Aspect ratio, Pressure in ducts, Arrangements of ducts- loop perimeter, duct

system, Radial perimeter duct system, extended plenum duct system, types of Air distribution

system.

Human Comfort: Fundamentals of comfort conditioning, Thermodynamics of human body,

factor affecting comfort, Effective temperature. (Lectures 08)

Unit 5

Air Conditioning Equipment & Components: Package unit & Central unit, Filters, fans, air

washer, radiator, connectors. (Lectures 08)


Project work






Text Book:

1. P.L.Ballaney, Refrigeration & Air conditioning, Khanna Publisher.

2. C.P Arora, Refrigeration & Air conditioning, Tata Mc Graw Hill.

Reference Book:

1. R.K. Rajput, Refrigeration & Air conditioning, S.K. Kataria, Delhi publication.

2. Pita, Air conditioning Principles & Systems, Prentice Hall of India Pvt. Ltd.

3. Jones, Air conditioning, Tata Mc Graw Hill.



WELDING TECHNOLOGY Sixth Semester



Unit I

Introduction of Manufacturing: Introduction of Manufacturing and Classify, Classification

and elementary idea of metal forming process, Rolling, Forging, Drawing, Extruding,

Spinning, Punching, Blanking, Hot Working and Cold Working. (Lectures 08)

Unit II

Welding: Definition Weld edge preparation, Introduction to various welding processes with

procedure equipments and applications such as (i) Electric arc welding (ii) Resistance

welding-Spot welding, Flash butt, Percussion welding (iii) Thermit welding (iv) Carbon arc

welding (v) Metal-Inert-Gas welding (MIG) (vi) Tungsten arc welding (TIG) (vii) Laser

Beam, Electron Beam Welding, Explosion Welding, Ultrasonic Welding (viii) Under water

welding (ix) Submerged Arc welding Arc initiation, arc structures, types of arc, weld bead

geometry, various types of Electrodes used in various processes. (Lectures 08)

Unit III

Welding of Special Materials: (i) Weld ability (ii) Welding of Grey Cast Iron (iii) Welding

of Aluminum (iv) Welding of copper, Brass and Bronze, TIG, Oxyacetylene method (v)

Welding of Alloy steels welding, Stainless steel, welding by oxyacetylene process, MIG,

TIG, Specification of electrode as per latest I.S. code. (Lectures 08)

Unit IV

Testing of Welds & Relevant Welding Codes: Various Weld Defects, Destructive methods

& Non destructive methods-visual, X-ray, Gamma-ray, Magnetic particles, Flaw detection,

Fluorescent, Dye penetrate and Ultrasonic testing. (Lectures 08)

Unit V

Cost Estimation of Welding: Material cost, Fabrication cost, Preparation cost, Welding cost

and Finishing cost, Over head cost, Cumulative effect of poor practices on cost, Calculation

of cost of welding gas consumption and welding electrodes. (Lectures 08)


Project work






Text Books:

1. Sharma & Bhatnagar, Manufacturing Process – II, Nab Bharat Pranshan, Meerut.

2. Rao M.M., Manufacturing Technology, Language Book Society, Delhi.

3. Sinha & Goel, Foundry Technology, Standard Publishers Distributors, Delhi.

Reference Books:

1. Hitomi, Manufacturing System Engineering, Standard Publishers Distributors,

Delhi.



WELDING TECHNOLOGY LAB Sixth Semester


- - 3 2


Advance Welding Shop:

(a) Study of various Gas cutting and welding equipments: Welding transformer,

Generator/rectifier, Gas cylinder, Gas cutting machines, Cutting torches etc. various electrodes

and filler metals and fluxes, Practice of welding and cutting of different metals by making

suitable jobs by different methods: 1. Arc Welding practice of mild steel (M.S.) and Spot welding on stainless steel jobs.

2. Tag Welding practice of Non-Ferrous metals, like Copper, Brass and Aluminum.

3. Practice of Gas cutting manually.

4. Practice of Gas cutting by cutting machine.

5. Practice of Arc cutting.

6. Study of welding defects.

7. Inspection and Tests of welded joints.

8. Practice of Spot welding.

9. Practice of Welding pipe joints.



Each sheet prepared would be evaluated by the faculty concerned on the date of

preparing the sheet on a 5 point which would include the sheet drawn by the students and

a Viva Voce taken by the faculty concerned. The marks shall be entered on the index

sheet.

Evaluation Scheme:

EXPERIMENT

(30 MARKS)

ATTENDANCE

(10 MARKS)

VIVA

(10 MARKS)

TOTAL

INTERNAL

(50 MARKS)




EXPERIMENT

(30 MARKS)

FILE WORK

(10 MARKS)

VIVA

(10 MARKS)

TOTAL EXTERNAL

(50 MARKS)


PRODUCTION TECHNOLOGY– II LAB Sixth Semester (Only for Production Engineering)

Course Code: DME657 L

- LIST OF EXPERIMENTS:

T

-

P

5

C

3

1. Spur Gear cutting process with the help of milling machine.

2. Prepare Go and No Go Gauge.

3. Prepare a single point cutting tool with the help of grinding machines.

4. Hardness testing on Rockwell machine.

5. Study of Sheet metal shop-working and of machines.

6. Study of forging tools.

7. Study of Power Hammer.

8. Study of Extrusion Processes.

Evaluation Scheme:

EXPERIMENT

(30 MARKS)

ATTENDANCE

(10 MARKS)

VIVA

(10 MARKS)

TOTAL

INTERNAL

(50 MARKS)




EXPERIMENT

(30 MARKS)

FILE WORK

(10 MARKS)

VIVA

(10 MARKS)

TOTAL

EXTERNAL (50 MARKS)


AUTOMOBILE MAINTENANCE SERVICES & REPAIR SHOP Sixth Semester (Only for Automobile Engineering)


- - 5 3


1. Study and sketch of hand tools different gauges and their use.

2. Valve face grinding, tapping and reaming of valve guide.

3. Light vehicle brake drum turning practice.

4. Assemble and dissemble of petrol and diesel engine of an automobile vehicle.

5. Engine tuning of an automobile engine.

6. Checking and adjusting a clutch pedal play and brake pedal play, tightness of fan belt

and brake shoe.

7. Checking and over handling of car radiator.

8. Over handling of hydraulic brake system.

9. Measuring spark plug gap, valve clearance.

10. Study and sketch of following Air conditioning components for automobile vehicle:

(i) Auto control unit (ii) Temperature control unit

(iii) Solenoid valve (iv) Expansion valve

(v) Relays.

Evaluation Scheme:

EXPERIMENT

(30 MARKS)

ATTENDANCE

(10 MARKS)

VIVA

(10 MARKS)

TOTAL

INTERNAL

(50 MARKS)




EXPERIMENT

(30 MARKS)

FILE WORK

(10 MARKS)

VIVA

(10 MARKS)

TOTAL

EXTERNAL (50 MARKS)


AIR-CONDITIONING LAB Sixth Semester (Only for Refrigeration and Air Conditioning)


- - 5 3


1. To study and determine of cooling effect using window Air condition.

2. To plot and determine volumetric efficiency of the semi sealed compressor.

3. Study of different refrigerant flow controls.

4. To study and determine the volumetric efficiency of a reciprocating compressor.

5. Study of various types of filters.

6. Study of fan, blower & diffuser.



Evaluation Scheme:

EXPERIMENT

(30 MARKS)

ATTENDANCE

(10 MARKS)

VIVA

(10 MARKS)

TOTAL

INTERNAL

(50 MARKS)




EXPERIMENT

(30 MARKS)

FILE WORK

(10 MARKS)

VIVA

(10 MARKS)

TOTAL

EXTERNAL (50 MARKS)


MAJOR PROJECT Sixth Semester (Only for Production Engineering)

Course Code: DME662

Project Problems (Examples) For Special in Production Engineering: Four problems on

design and drawing of simple machine/machine parts and preparing project report for loan to

establish small scale industry to fabricate the item designed. A few examples of such items

are given below, Bench Vice, Small centrifugal pump, Screw jack, Hand Shearing Machine,

Hand blower, Main Switch outer casing (Cost Iron), Stepped Motor Pulley, Biogas Plant,

Smoke Less Chulha, Hand Operated Grinder/Juicer, Agricultural Implements, Material

Handling Equipments for small scale industry, Solar Cooker or any other simple items of

general utility or industrial use.

1. Students based on their subject of choice should devote themselves to make a project

which preferably should be a working model of their thoughts.

2. The student will be assigned a faculty guide who would be the supervisor of the student.

The faculty would be identified before the end of the V semester.

3. The project shall be finalized by the students before the start of the VI semester and shall

be completed and submitted at least one month before the last teaching day of the VI

semester, date of which shall be notified in the academic calendar.

4. The assessment of performance of students should be made at least twice in a semester

and internal assessment shall be for 50 marks. The student shall present the final project

live as also using overheads project or power point presentation on LCD to the internal

committee as also the external examiner.

5. The evaluation committee shall consist of faculty members constituted by the college

which would comprise of at-least three members comprising of the Department

Coordinator, Class Coordinator and a nominee of the Principal. The students guide would

be a special invitee to the presentation. The seminar session shall be an open house

session. The internal marks would be the average of the marks given by each member of

the committee separately to the Principal in a sealed envelope.

6. Not more than four students would form a group for such industrial training/ project

submission.

7. The marking shall be as follows.

Internal: 50 marks

By the Faculty Guide - 25 marks

By Committee appointed by the Principal – 25 marks

External: 50 marks

By External examiner appointed by the University – 50 marks

Evaluation of Practical Examination: As per Annexure – A

L T P C

- - - 4


MAJOR PROJECT Sixth Semester (Only for Automobile Engineering)

Course Code: DME663

Project Problems (Examples) for Special in Automobile Engineering: Four problems on

design and drawing of simple machine/machine parts and preparing project report for loan to

establish small scale industry to fabricate the item designed. A few examples of such items

are given below. Bench Vice, Small centrifugal pump, Screw jack, Hand Shearing Machine,

Hand blower, Main Switch outer casing (Cost Iron), Stepped Motor Pulley, Biogas Plant,

Smoke Less Chulha, Hand Operated Grinder/Juicer, Agricultural Implements, Material

Handling Equipments for small scale industry, Solar Cooker or any other simple items of

general utility or industrial use.



2. The student will be assigned a faculty guide who would be the supervisor of the student.

The faculty would be identified before the end of the V semester.

3. The project shall be finalized by the students before the start of the VI semester and shall

be completed and submitted at least one month before the last teaching day of the VI

semester, date of which shall be notified in the academic calendar.

4. The assessment of performance of students should be made at least twice in a semester

and internal assessment shall be for 50 marks. The student shall present the final project

live as also using overheads project or power point presentation on LCD to the internal

committee as also the external examiner.



Coordinator, Class Coordinator and a nominee of the Principal. The students guide would

be a special invitee to the presentation. The seminar session shall be an open house

session. The internal marks would be the average of the marks given by each member of

the committee separately to the Principal in a sealed envelope.


submission.


Internal: 50 marks



External: 50 marks



L T P C

- - - 4


MAJOR PROJECT Sixth Semester (Only for Refrigeration & Air Conditioning)


- - - 4

Project Problems (Examples) for Special in Refrigeration & Air Conditioning:

Part - A

Design a vapor compression refrigeration system (i.e Compressor, Condenser & Evaporator

& Control. To establish a workshop for repair & maintenance of refrigerators and air -

conditioners. Design air conditioning system for a cinema hall of 2000 persons capacity

assume suitable data Design air conditioning system for a nursing home for 30 beds. Design

air conditioning system for a car.

Part - B The student Will survey a village and prepare a report giving details of population, Means

of lively hood, Health and hygienic conditions, Education facilities and various programmes/

projects running for the development and the personnel’s and agencies involved in the work.

He will also make observation on environmental pollution and ecological disturbances and

will make a mention of that in his report with its reason, suggesting remedies or ways to

minimize it. Without it the project will not be taken as complete. The student will also do

some constructive work for pollution control as advised by the guiding teacher Student will

choose any one of the problems from Part (A) and Part (B) is compulsory for all students.

The students can be divided into groups of three to do one problem.



2. The student will be assigned a faculty guide who would be the supervisor of the

student. The faculty would be identified before the end of the V semester.

3. The project shall be finalized by the students before the start of the VI semester and

shall be completed and submitted at least one month before the last teaching day of

the VI semester, date of which shall be notified in the academic calendar.

4. The assessment of performance of students should be made at least twice in a

semester and internal assessment shall be for 50 marks. The student shall present the

final project live as also using overheads project or power point presentation on LCD

to the internal committee as also the external examiner.



Coordinator, Class Coordinator and a nominee of the Principal. The students guide

would be a special invitee to the presentation. The seminar session shall be an open

house session. The internal marks would be the average of the marks given by each

member of the committee separately to the Principal in a sealed envelope.


submission.


Internal: 50 marks



External: 50 marks




ANNEXURE – A


EVALUATION CRITRIA (INTERNAL)

S. No. Details Marks (50)

1 Regularity/Attendance 05

2 Performance of

Practical/Skill/Creativity/Innovation

20

3 Knowledge, Findings and Results regarding

practical conducted

10

4 File Presentation 05

5 Response to questions during Viva 10

Total (Out of 50)

External examiner appointed by University shall conduct the practical along with internal

faculty and shall assess out of 50 marks. The student would be required to complete an

experiment during the practical examination and write the detail process, findings/ result and

conclusions in the examination evaluation copy.

EVALUATION CRITRIA (EXTERNAL)

S. No. Details Marks (50)

1 Performance of Experiment/ Practical and

Observations taken

20

2 Result/ Conclusion 10

3 Records/ File Presentation 10

4 Viva – Voce 10

Total (Out of 50)


INDUSTRIAL TRAINING

Annexure – I

After IVth semester examination in the summer vacation students will have a four

week industrial training in small scale industry/training institute, on different stages of

production, testing quality control and assurance, research & development and maintenance

etc. They will work and tours their attention on following points to incorporate them in their

report.

1. Name and Address of the organization:

2. (a) Date of Joining:

(b) Date of Leaving:

3. Nature of work

(a) Product:

(b) Research & development:

(c) Maintenance:

(d) Working hours:

4. Details of work visited and activities

Going on:

5. Details of Machine/Tools used in the

Section of unit visited:

6. Work procedure in the section visited:

7. Specifications of the product of section

And materials used:

8. Work of repair and maintenance cell:

9. Manner of keeping store items, their

Receiving &distribution:

10. Safety measures on work place and

Working condition in general –

Comfortable convenient& hygienic:

Date: Student Signature

Name

Class

Branch

Enrollment No.


TRAINEE ASSESSMENT FORMAT

Annexure – II

This institution invites the comments on the training of its students (work and

behavior) from their immediate supervisors on the following points.

1. Name of the trainee

2. Date of

Joining

Leaving

3. i. Regularity & Punctuality

ii. Sense of responsibility

iii. Readiness to work/ learn

iv. Obedience

v. Skill acquired

4. Name of the works of the Department he attended during his stay.

His activity/ worth of being there.

5. Anything specify.

Signature of the Assessor

Date: Designation

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