AL ARABI FACTORY FOR STEEL WORKS STRUCTURAL STEEL DESIGN AND FABRICATION P.O. Box 14044 Dammam 31424 Tel. +966 3 812 3070 Fax +966 3 812 3339 Email: [email protected]Website: www.ASFsteel.com Kingdom of Saudi Arabia “Fit for Purpose” “Safe in Use” “Value for Money”
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STRUCTURAL STEEL DESIGN AND FABRICATION - Al Arabi Factory for
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Al-Arabi Factory For Steel Works has one aim; Excellence in All We Do
uality comes as a Standard. Al Arabi Factory for Steel Works is committed to meet international quality standard as well as any local or regional codes and be among the top manufacturer of Structural Steel Frames, Girders, Structural Beams and
miscellaneous steel structures in the local and international markets. In the regional perspective, our mission is to provide and develop products and services to meet the needs and expectations of our customers relative to the maxims “Fitness for Purpose”; “Safe in Use” and the “Value for Money” Philosophy.
Our rigid Quality Assurance/Control procedures are maintained and implemented to the highest level of standard. This is in order to ensure that the product quality and services will meet the stringent requirements of our customers and their specifications. As we try to position ourselves at the very heart of the Gulf’s Steel Industry, it will serve its purpose in leading us to the right direction, business-wise, on one hand and the development and management of our human-resource on the other. We have set-out our corporate visions, goals and objectives, and in order to build and achieve them in optimum time, will require that each and every individual associated with the company to possess work quality of the highest possible standard. It is our aim to be experienced in our field of expertise, showing flexibility, innovation and possessing a positive approach to all our undertakings. Al Arabi Factory for Steel Works is forging ahead to serve its purpose i.e. to be productive, a pillar and a contributing factor to the growth and resiliency of the gulf’s highly competitive steel industry. This, in essence, is our company tenet, driving principle and belief.
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AL ARABI FACTORY FOR STEEL WORKS
COMPANY RATIONALE
Al Arabi Factory For Steel Works, located at the 2nd Industrial Area – Dammam, was established on the 20th March, 2005 as a result of the study conducted by a group of experienced industrialists and professionals at various levels (Engineering, Manufacturing, Sales and Management) who are forward thinking and had the business foresight due to the steadily increasing progress of the industrialization process in the Middle
East, particularly in Saudi Arabia. They believed that, to augment the need for providing engineering services, a company manned by professionals shall be established for the purpose of providing diversified services which highlights mainly on engineering services, particularly on steel structures. This company will cater the needs for the design, detailing and fabrication of almost all imaginable structural steel structures. The company was established to supply state-of-the-art fabricated structural steel structures in the industry. ASF is equipped with the latest design and detailing software to ensure the accuracy of its engineering personnel’s output in addition to the expertise of its current employees. Our plant has all the available machines and equipments, which is of great help in fabricating steel structures in the soonest possible time. In addition to our engineering and machines capability, the company is also maintaining a Quality Assurance Program to avoid production errors and to ensure the quality of its delivered products. ASF is able to design and fabricate different types of steel structures such as buildings, warehouses, pipe racks, pipe/cable bridges, platform, equipment support and others which can be used for commercial, industrial, petro-chemical and any other purposes. We can also do different types of miscellaneous steel to compliment our main structures such as ladders, staircases, caged ladders, handrail and others. To complete the whole structure, we can also supply different types of flooring system such as grating, decking, chequered plates and other types as long as it is made of steel. Our company is very flexible in providing the needs of our different clients. We can do the design up to the fabrication and supply of steel structures and in cases where our clients already have their design, we can still help by just providing them our fabrication and supply of their steel structures.
AL ARABI FACTORY FOR STEEL WORKS
SCOPE OF OPERATION OF ASF
ASF Manufacturing facility has a total land area of 15,000 square meters; 9,600 square meters of which are utilized for production. It has been divided into areas based on product lines. The plant has an annual capacity of 5,000 Metric Tons.
A. Fabrication area consists of equipments for manufacturing Hot- rolled sections into structures such as frames, girders, strut beams etc. This area has overhead cranes.
B. Secondary area consists of equipment for manufacturing of
connection plates, clips, etc. This area too has overhead cranes.
C. Abrasive blast cleaning and painting area for preparation and application of required protective coating.
D. Maintenance area consists of general purpose machine tools for manufacturing of in-house requirements of dies, punches, discs, etc.
E. Warehouse is utilized for storage of accessories, hardware, fasteners etc.
AL ARABI FACTORY FOR STEEL WORKS
FABRICATION AREA For manufacturing of Hot-rolled sections into structures such as Frames, Girders, Beams and Miscellaneous Structural items. This area has overhead cranes, drilling machines, gas cutting equipments, shearing machines and working tables/jigs. BEAMS GIRDERS COLUMNS HANDRAILS CAGED LADDERS
AL ARABI FACTORY FOR STEEL WORKS
CUTTING / DRILLING
AUTOMATIC BEAM LINE : Band Saw Cutting a. Degree of cut Any skew cut at any angle b. Width 50mm to 1500mm c. Flange Height 50mm to 500mm d. Length 12000mm e. Thickness Up to 50mm
AUTOMATIC BEAM LINE : Drilling a. Height 50mm to 500mm b. Thickness 8mm to 60mm c. Hole Size Up to 60mm
Portable Gas Cutting Machine For precision straight and round cutting of steel plates Portable Profile Cutting Machine For precision cutting of complex shapes required by customer’s specs.
AL ARABI FACTORY FOR STEEL WORKS
CUTTING / DRILLING
SHEARING MACHINE FOR PLATES SHEARING CAPACITY a. Thickness 5mm to 16mm b. Length 3000mm c. Width Various
DRILLING MACHINE DRILL CAPACITY a. Thickness 8mm to 60mm b. Height 50mm to 500mm c. Hole Size Up to 60mm PUNCH PRESS MACHINE PUNCHING CAPACITY a. Thickness 5mm to 40mm b. Width Various c. Hole Size 10mm to 40mm
AL ARABI FACTORY FOR STEEL WORKS
BLASTING / PAINTING AUTOMATIC BLASTING MACHINE For proper surface preparation to comply with the required degree of cleaning and surface profile that will prevent premature failure of the coating system and for good coating adhesion. Abrasive used: Steel Shot (S330~S230)
Painting area for the application of the required protective coating. Painting System : For Industrial and Chemical Exposure of Structural Steel Primer : Inorganic Zinc Coating Tie Coat : Polyamide-Cured Epoxy Top Coat : Polyamide Epoxy Equipment used : Airless Spray
AL ARABI FACTORY FOR STEEL WORKS
WELDING ASF Welding works using FCAW and SMAW processes are based on the structural Welding Code of the American Welding Society and the Specification of the American Institute of Steel Construction. All welders employed by ASF were qualified by Independent Testing Agency – Al Hoty Stanger Ltd. Co. by performing the prescribed test as per AWS D1.1. In addition, daily workmanship of all welders are being monitored and evaluated every 6 days consecutive working period as required by the ASF Quality Control Manual. Welding Process : FCAW Electrode Specification : AWS A5.20 Electrode Classification : E71T-1 Welding Process : SMAW Electrode Specification : AWS A5.1 Electrode Classification : E7018
AL ARABI FACTORY FOR STEEL WORKS
ENGINEERING Our Engineering capability is supported by a consultant who is based overseas. Star Steel System Philippines is fully equipped with the latest Design and Detailing Software such as TEKLA STRUCTURES 11.0 – for 3D Detailing and GT STRUDLL Software for Design and AUTOCAD SOFTWARE – for 2D Details. Star Steel System has 27 Design Engineers under the management of Mr. Mahmoud K. Eid. CODES / STANDARDS USED FOR DESIGN AND FABRICATION AISC – American Institute of Steel Construction MBMA – Metal Building Manufacturers Association AISI – American Iron and Steel Institute AWS – American Welding Society (D1.1) UBC – Uniform Building Code Aramco Standards Royal Commission Standards, etc.
AL ARABI FACTORY FOR STEEL WORKS
QUALITY CONTROL ASF Quality Control function is to develop and implement an integrated sequence or specific control on quality relative to materials, process and product based on quality aspects of industry specifications and customer requirements, design specifications and manufacturing process requirements to assure a timely shipment of products with proper quality at relatively minimum costs. Part of ASF Quality Assurance program for Dolphin Power Project after blast cleaning of Structural Steel Members, the degree of cleanliness, surface profile and salt contamination tests are conducted to determine compliance with specified client requirements.
ASF Quality Control Inspector conducting Painting Specialist from Client conducting Profile Test at the newly blasted structural Chloride Contamination Test. Items Quality Control Paint Inspector at ASF carefully inspects the painted items for the required DFT and surface appearance.
å Department: Management 1. Saeed Al Musbeh Saudi Arabia Managing Director ç Department: Administration & I.T. 1. Mohamed Abdulmalik Sudan HR Manager 2. Mohammad Adnan Al Hadad Saudi Arabia P.R.O. 3. Gopakumar India I. T. Hardware Technician 4. Glenn Cruz Philippines Secretary 5. Mohammad Firoz India Computer Programmer 6. Sundaresan K. India Camp Boss 7. Naji Salman Saudi Arabia Receptionist 8. Sidhartan K. India Expeditor 9. Meit Lal Sarki Nepal Security 10. Jashim Talukder Bangladesh Driver 11. Bijay Gurung Nepal Office Boy 12. R. Sivathasan Sri Lanka Driver 13. Bashir Miah Bangladesh Cleaner é Department: Finance 1. Sripathy Menon India Accountant 2. Mohammed Abdelhamid Egypt Accountant 3. Lakshmanan G. India Purchase Officer è Department: Quality Control 1. Leonardo Tionko Philippines QA/QC Supervisor 2. Mohammed Abdulhalim Egypt QC Inspector 3. Christopher Suing Philippines QC Inspector 4. Rogelio Malate Philippines QC Inspector 5. Anukumar Pillai India QC Inspector 6. Chellladurai Pandian India QC Inspector 7. Benjamin Erone India Qc Inspector/Office Assistant ê Department: Engineering 1. Ricardo Villarin Jr. Philippines Engineering Supervisor 2. Wilbert Hernandez Philippines Sales Support Engineer 3. Jonathan Suyu Philippines Structural Detailer 4. Tolentino Sampag Philippines Structural Detailer 5. Michael Villacarlos Philippines Estimator 6. Jason Marc Perez Philippines Estimator 7. Melvin Ganituen Philippines Detailer 8. Jeffrey Arcega Philippines Detailer
AL ARABI FACTORY FOR STEEL WORKS
ë Department: Sales 1. Muhammed Sajin T.M. India Sales Engineer í Department: Maintenance 1. Arturo Ignacio Philippines Plant Mechanic 2. Regie Ducot Philippines Plant Mechanic 3. Sandy San Juan Philippines Industrial Electrician 4. Bhesh Bahadur Ale Nepal Helper/Electrician 5. Sagar Gurung Nepal Helper/Electrician ì Department: Manufacturing 1. Mahmoud Shamieh Jordan Operations Manager 2. Antonio Fernandes India Plant Superintendent 3. Jerelito Mamulang Philippines Production Control Engineer 4. M. Someshwaran India Production Engineer 5. Senando Sioco Philippines Production Foreman 6. Rener Mazo Philippines Production Foreman 7. Mohd. Amir Ansari India Production Foreman 8. Edgar Mazo Philippines Production Lead Man 9. Sayyed Nooralla Khadri India Production Lead Man 10. Dharmendra Tiwari India Production Lead Man 11. Ernesto Valencia Philippines Material Controller 12. Thiruchelvam Vadivelue Sri Lanka Shipping Checker 13. Noel Carreon Philippines Shipping Clerk 14. Eleazar Pastoril Philippines Shipping Clerk 15. Paulo Luis Philippines Shipping Clerk 16. Eric Rebong Philippines CNC Plasma Programmer 17. Cirlex Ortiz Al Yuzon Philippines CNC Operator 18. Algarsamy Ramasubramanian India CNC Operator 19. Sivenu Krishnakumar India CNC Operator 20. Joie Sta. Romana Philippines Machine Operator 21. Alvin Dela Cruz Philippines Machine Operator 22. Basir Akan Philippines Machine Operator 23. Jefferson Cruz Philippines Machine Operator 24. S.A.S Indrajith Abeysekera Sri Lanka Machine Operator 25. Ghulam Bahadur Pakistan Machine Operator 26. Junie Andrion Philippines Machine Operator 27. Jake Del Rosario Philippines Machine Operator 28. Tek Bahadur Pun Nepal Welder 29. Tanka Prasad Ghimre Nepal Welder 30. Lal Bahadur Lama Nepal Welder 31. Banalito Banal Philippines Welder 32. Jonesh Lama Nepal Welder 33. Alberto Ramos Philippines Welder 34. Jayaseelan Madaswamy India Welder
AL ARABI FACTORY FOR STEEL WORKS
35. Joseph Roshan K. India Welder 36. Sree Kumar Raghavan India Welder 37. Shaji Vasudevan India Welder 38. Manoharan Vasudevan India Welder 39. Aftab Alam Indian Welder 40. Rakesh Indian Welder 41. Hedaytullah Indian Welder 42. Glenn San Juan Philippines Welder 43. Nestor Moron Jr. Philippines Welder 44. Joyson Baby Philippines Welder 45. Dharmarajan B. India Welder 46. Samir Alam India Welder 47. Manir Khan India Welder 48. Saheb Hussain Siddiqui India Welder 49. Iqbal Hossain Bangladesh Welder 50. Rasel Abdul Quddus Bangladesh Welder 51. Saiful Islam Bangladesh Welder 52. Antonio Joel Isolan Philippines Welder 53. Renato Certeza Philippines Welder 54. Aurelio Curada Philippines Welder 55. Thomas Kuruvilla India Welder 56. Norlan Batadlan Jr. Philippines Welder 57. Azher Hussain Pakistan Welder 58. Gohar Ali Pakistan Welder 59. Arshad Mehmood Pakistan Welder 60. Wijethilaka Matara Arachchige Sri Lanka Welder 61. Khalil Ur-Rehman Pakistan Welder 62. Michael Anthony Lontoc Philippines Welder 63. Motilal Tamang Nepal Tack Welder 64. Jahir Shabuddin Bangladesh Tack Welder 65. Abul Kalam Bangladesh Tack Welder 66. Jamal Uddin Bangladesh Tack Welder 67. Abul Kashem Bangladesh Tack Welder 68. Hanif Miah Entaz Bangladesh Tack Welder 69. Federico Dela Cruz Philippines Tack Welder 70. Nathaniel Valenzuela Philippines Tack Welder 71. Aristotle Binaluyo Philippines Tack Welder 72. Pablito Gaviola Jr. Philippines Tack Welder 73. Lino Barbosa Philippines Tack Welder 74. Gerundio Arcilla Philippines Tack Welder 75. Reny Borja Philippines Tack Welder 76. Norberto Ciruelas Philippines Tack Welder 77. Jimmy Sta. Romana Philippines Fabricator 78. Renato Loresma Cantojos Philippines Fabricator
AL ARABI FACTORY FOR STEEL WORKS
79. Benjamin Mabilangan Philippines Fabricator 80. Arnold Candelaria Philippines Fabricator 81. Leo Dela Cruz Philippines Fabricator 82. Nornobido Perez Philippines Fabricator 83. Reensan Morison India Fabricator 84. Nemesio Cortez Philippines Fabricator 85. Jay De Torres Philippines Fabricator 86. Anthony Sadia Philippines Fabricator 87. Ricardo Demecillo Philippines Fabricator 88. Man Bir Limbu Nepal Painter 89. Abdul Sidhik India Painter 90. Babu Mohammed Rafi India Painter 91. Liberato Castillo Philippines Painter 92. Esmail Angas Philippines Painter 93. Albert Rico Philippines Painter 94. Shyam Kumar Shrestha Nepal Forklift Operator 95. Roy Francisco Philippines Forklift Operator 96. Dharmarjan B. India Forklift Operator 97. Alfredo Pacot Philippines Forklift Operator 98. Sanjib Rai Nepal Helper 99. Prithi Bahadur Rai Nepal Helper 100. JoyIson Joseph India Helper 101. Muhamad Iqbal Sulthan Kannu India Helper 102. Mohammed Yasser Ashad Sri Lanka Helper 103. Mohamad Suhiri Mohinudeen Sri Lanka Helper 104. Suresh Khand Nepal Helper
AL ARABI FACTORY FOR STEEL WORKS
List of Machines / Equipments in the Plant:
AL ARABI FACTORY FOR STEEL WORKS
LIST OF PROJECTS COMPLETED AND ON-GOING
Job No. Project Location Client End Client Date of Completion
ASF-181 Skid 3 Platform Dammam AlNobl Contracting Est. Modern Industries Co.
ASF-182 Steel Platform Dammam MERCO MERCO
AL ARABI FACTORY FOR STEEL WORKS
PROJECTS Project : Fabrication of MS Boxes Client : M/S Al Suwaidi Equipment End Client : Saudi Aramco Weight : 65 Tons Gas Cutting of 25mm thick plate Full Welding using FCAW process MS Box after full welding Loading of MS Boxes Fabricated MS Boxes Loaded for Delivery
AL ARABI FACTORY FOR STEEL WORKS
PROJECT : PAINTING OF STRUCTURAL STEEL MEMBERS FOR DOLPHIN POWER PROJECT CLIENT : ZAMIL STEEL INDUSTRIES END CLIENT : DOLPHIN ENERGY LTD. JOB NO. 0692 WEIGHT : 200 METRIC TONS Blast Cleaning SSPC 5, SA3(White Metal) Surface Profile : 50 ~ 60 microns 1st Coat–Inorganic Zinc Primer (Dimetcote 9) 2nd Coat–Polyamide-Cured Epoxy Primer NDFT = 60microns Amercoat 71; NDFT = 30microns 3rd Coat–Polyamide Epoxy (Amercoat 385) 4th Coat–Aliphatic Polyurethane NDFT = 150microns (Amercoat 450S) NDFT = 50microns Loading of painted items Loaded items ready for shipment
AL ARABI FACTORY FOR STEEL WORKS
PROJECT : STRUCTURAL STEEL FOR SHAIKH KHALIFA SPORTS CITY Kingdom of Bahrain CLIENT : Tiger Taiwan Engineering END CLIENT : Bahrain Sports Ministry JOB NO. : ASF-076 WEIGHT : 219 MT
AL ARABI FACTORY FOR STEEL WORKS
AL ARABI FACTORY FOR STEEL WORKS
LEGAL DOCUMENTS
COMMERCIAL REGISTRATION
INDUSTRIAL LICENSE
ASHARQIA CHAMBER
ZAKAAT CERTIFICATE
ISO 9001:2008 CERTIFICATE
SABIC VENDOR QUALIFICATION
ARAMCO VENDOR CODE 10043211
AL ARABI FACTORY FOR STEEL WORKS
AL ARABI FACTORY FOR STEEL WORKS
AL ARABI FACTORY FOR STEEL WORKS
AL ARABI FACTORY FOR STEEL WORKS
AL ARABI FACTORY FOR STEEL WORKS
AL ARABI FACTORY FOR STEEL WORKS
ISO 9001:2008 CERTIFICATE AWARDED
BY THIRD PARTY CERTIFYING BODY QMS CERT
AL ARABI FACTORY FOR STEEL WORKS
AL ARABI FACTORY FOR STEEL WORKS
DEAR CUSTOMER,
We are pleased to bring to your kind attention that AL ARABI FACTORY FOR STEEL WORKS is an approved ARAMCO
vendor under Vendor Code : 10043211
We are looking forward to be your reliable supplier of structural steel for your projects and we assure you of the best quality always.
AL ARABI FACTORY FOR STEEL WORKS
SAEED ABDULLAH AL-MUSBEH Managing Director ENGR. MAHMOUD SHAMIEH Operation Manager