STRUCTURAL ENGINEERING CALCULATIONS FOR PROPOSED ROOF MOUNTED SOLAR PV SYSTEM 82.94 kW Roof Mounted Solar Array Montville High School 100 Horseneck Road, Montville, NJ 07045 Prepared for: Power Partners MasTec, LLC. 9140 Arrowpoint Blvd, Suite 200 Charlotte, NC 28273 April 25 th , 2012 Prepared by: 1971 Route 34 ● Wall Township, New Jersey 07719 (732) 449-0099 ● Fax: (732) 449-3131 ___________________________________ T. Sam Chen, P.E. New Jersey Licensed Professional Engineer License No.: 24 GE 044993
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Montville High School 100 Horseneck Road, Montville, NJ 07045
Prepared for:
Charlotte, NC 28273
April 25 th
Prepared by:
___________________________________
License No.: 24 GE 044993
Montville HS Roof, Montville – PowerPartners
Structural Analysis Report IEI Project Number # 12003.001
April 25 th
1. Code & Standards
..................................................................................................................
6
Structural Analysis Report IEI Project Number # 12003.001
April 25 th
EXECUTIVE SUMMARY Power Partners MasTec, LLC. has procured
Innovative Engineering, Inc. (IEI) to provide a detailed structural
analysis
package for one school building with multiple flat roof sections to
support the installation of roof mounted solar photovoltaic
(PV) systems at 100 Horseneck Road, Montville, NJ 07045. This
analysis is to determine the capacity of the existing
structures and their components to support the proposed systems and
to determine if structural reinforcements are required
due to the proposed solar PV and racking systems
installation.
The total roof area of the subject facility is approximately
170,000
+/- SF in size and consists of classrooms, gymnasium, multi-
purpose room, auditorium, cafeteria, and library. The subject
facility currently serves as the public high school for the
Montville Board of Education in Morris County, NJ. The
original
building was design and built circa 1968 by Raymond B. Flatt,
A.I.A. & William F. Poole, A.I.A. Architects with a
subsequent
building expansion added in 2002 by USA Architects, Planners,
&
Interior designers.
building containing previous roof replacement, structural
plans
and details were provided. IEI engineers visited the site on
February 10 th
constructed in accordance with the drawings and have
performed
detailed measurements required to determine the existing member
sizes and their ultimate capacities in order to estimate the
residual capacities for the use to select proper and adequate
ballast solar PV systems.
residual capacity have been provided herein and performed in
accordance with NJ IBC 2009 and ASCE 7-05 and our
engineering judgment. Canadian Solar MaxPower CS6X 290M
Monocrystalline solar module and PanelClaw Grizzly Bear FR
Gen II 10 Degree racking systems have been provided by Power
Partners MasTec as the preferred products to be used. Based
on
the provided panel properties and the racking system
recommended, the result of this analysis indicates that the
existing structural systems within both proposed roof
sections
(cafeteria & section A) are adequate to support the proposed
roof
solar PV systems without any repair and/or reinforcement.
I. PURPOSE AND SCOPE
Power Partners MasTec, LLC. requires a structural calculation
report providing a description and residual capability of the
existing structural systems within the designated roof sections,
located at 100 Horseneck Road, Montville, NJ 07045 to
support the additional weight and incurred building code applicable
forces due to the proposed solar PV system installation.
In order to achieve these goals, the scope of this analysis and
report include the following:
Observe the components of the existing roof and supporting members
that were readily exposed to view.
To report on the existing roof structural condition if any
deficiency has found leading to any insufficient capacity
to support the proposed PV solar system.
Montville HS Roof, Montville – PowerPartners
Structural Analysis Report IEI Project Number # 12003.001
April 25 th
Perform engineering calculations based on provided information,
field tests data and prepare a conclusion for the
analysis.
II. METHODOLOGY
The following methods were employed during the course of this
analysis:
On site observation of components of the roof structural members
including existing open web steel joists, steel
girders, spandrel beams, metal decks, and structural steel
columns.
Review available existing construction documents.
Utilization of standard reference sources including, but not
limited to, the NJ state adopted International Building
Code, AISC Structural Steel Specifications and the Steel Joist
& Metal Deck manuals.
Professional engineering judgment
III. OBSERVATION
1. General
Based on the drawing provided to IEI, the original school building
was designed and built circa 1968 with
additional classrooms and gymnasium added in 2002. The estimated
footprint of the facilities proposed for the
roof mounted solar PV system installation is approximately 40,000
square feet totally in plan (28,000 ft 2 for
section A and 12,000 ft 2 for cafeteria). The roof heights of these
two facilities are 20’-0” and 35’-0”, respectively,
measured approximately from top of existing slab on grade to the
bottom of the 1 ½ inch metal deck.
The proposed non-penetrating solar PV system will be installed
directly over the top of the roofing membrane and
will add approximately 8.0 psf additional load to the roof
structure at affected areas. The recommendations of the
panel types were provided to IEI by Power Partners MasTec and
PanelClaw Grizzly Bear FR Gen II 10 Degree
racking systems has been considered and recommended to us to
accommodate the proposed panel efficiently. The
worst-case loading scenarios have been considered in the
engineering calculation on the safe side.
2. Structural
Section A Roof
The roof diaphragm of the section A roof is composed of 1 ½ inch 20
gauge galvanized type B metal roof
decks, supported by 14 inch deep wide-flange steel filler beams
located at 7’-0” maximum on center.
These steel filer beams, spanning 28’-0”, in turn are supported by
the 14 and 16 inch deep wide flange
structural steel girders and steel columns. The existing roofing
appeared to be a built-up roof composed
of rigid insulation and loose-laid ballast gravels on top. The
exterior walls are concrete masonry (CMU)
non-load bearing walls.
Cafeteria Roof
The roof diaphragm of the cafeteria is composed of 1 ½ inch 20
gauge galvanized type B metal roof
decks, supported by 12 inch deep wide-flange steel filler beams
located at 8’-1 ¾” maximum on center.
These filler beams, spanning 18’-0” maximum, in tern are supported
by the 18 inch deep wide flange
structural steel girders and steel columns. The existing roofing
appeared to be a built-up roof composed
Montville HS Roof, Montville – PowerPartners
Structural Analysis Report IEI Project Number # 12003.001
April 25 th
Page 5 of 25
of rigid insulation and loose-laid ballast gravels on top. The
exterior walls are concrete masonry (CMU)
non-load bearing walls.
Structural Analysis Report IEI Project Number # 12003.001
April 25 th
1) International Building Code / New Jersey Edition 2009.
2) ASCE 7-05 Minimum Design Loads for Buildings and Other
Structures.
B. Accepted Industrial Standards
1. Steel: AISC Specification for Structural Steel Buildings / AISC
360-05
Montville HS Roof, Montville – PowerPartners
Structural Analysis Report IEI Project Number # 12003.001
April 25 th
2. Steel: AISC Specification for Structural Steel Buildings / Sixth
Edition, published
on 4/1/1965. (for the use for the original building
analysis.)
3. ASTM A 6 “General Requirements for Delivery of Rolled Steel
Plates, Shapes,
Sheet Piling and Bars for Structural Use.”
4. 80-year steel joist manual – “A compilation of specifications
and load tables since
1928.” Published by Steel Joist Institute, 3127 10 th
avenue north extension, Myrtle
Edition SJI Specifications of CANAM Joist & Deck –Design Manual
and
Catalog of Steel Deck Products.
6. Specification for the Design of Cold-Formed Steel Structural
Members, American
Iron & Steel Institute, Washington, DC, 1986 with 1989
Addendum.
2. Assumptions & Input
A. Occupancy Classification
B. Soil Conditions
C. Design Loads
1) Live Loads:
a. Ground Snow (Pg) 30.0 psf
b. Flat Roof Snow Load (Ps) 23.1 psf
Note: Ps= Cs x 0.7 x Ce x Ct x I x Pg
Cs = 1.0 Ce = 1.0 Ct = 1.0 I = 1.1
2. Snow Drift:
According to the proposed solar PV layout, the snow drifting
effect is not applicable due to shadow offset from the
adjacent
roof projection at the section A roof within the subject
site.
Snow drifting effect by the existing roof top units is included
in
the roof live load consideration for the effective areas.
Montville HS Roof, Montville – PowerPartners
Structural Analysis Report IEI Project Number # 12003.001
April 25 th
2. Rigid Insulation 1.0 psf
3. Deck
4. Mech./Elec./Plumb 4.0 psf
3.0 psf (Rest of Sections)
6. Estimated Solar Panel Load 8.0 psf –estimated
conservatively
on the safe side.
7. Framing See Calculation
Note:
Self-weights of primary and secondary members shall be calculated
and included
separately.
3) Lateral Loads:
b. Exposure (IBC 1609.4) B (estimated at site)
c. Importance Factor (IBC 1604.5) I = 1.15
(Category III)
e. Damping Ratio 0.05
Mean Roof Height
Cafeteria Roof 35’-0”
Structural Analysis Report IEI Project Number # 12003.001
April 25 th
SEISMIC
Note: Use the USGS (US Geological Survey) program by inputting the
ZIP code of the
job site to obtain the seismic parameters. (ZIP = 07045)
II. Building Main Frame:
a. Site Class D (Assumed)
Note: Per ASCE 7-05 11.4.2, Where the soil properties are not known
in sufficient
detail to determine the site class, Site Class D shall be
used.
Fa = 1.523
Fv = 2.400
S1 = 0.070 (1-second Period Spec. Response Acct.)
b. Seismic Design Category C
Note: IBC 2006 Table 1613.5.6 (1) & (2)
c. Importance Factor (IBC 1604.5) I = 1.25
(Category III)
d. Seismic Group III
Note: IBC 2006 Table 1604.5 Occupancy category of buildings and
other structures:
For buildings and other structures except those listed in Occupancy
Categories I,
III and IV, the occupancy category is IV.
e. Response modification Factor (R factor) 3
Note: ASCE 7-05 Table 12.2-1 Design Coefficients & Factors For
Seismic Force-
Resisting Systems. The Seismic Force-Resisting System falls into
the item H “
Steel Systems Not Specifically Detailed for Seismic Resistance,
Excluding
Cantilever Column Systems.”
(IBC Table 1604.5)
h. Building Period Coefficient (Ct) 0.028
Note: ASCE 7-05 Table 12.8-2 Values of Approximate Period
Parameters Ct and x
3. Material
A. Steel
2. Structural Steel Plate: ASTM A572 or A36
3. Cold Formed Light Gage Shapes: ASTM A570
4. High Strength Bolts ASTM A325N
Montville HS Roof, Montville – PowerPartners
Structural Analysis Report IEI Project Number # 12003.001
April 25 th
Page 10 of 25
V. SUMMARY OF RESULTS
No reinforcement to the section A and cafeteria roof areas within
the subject building is required due to the
installation of the proposed PV solar system. The conclusions
reached by IEI in this report are only applicable for
the Canadian Solar MaxPower CS6X 290M Monocrystalline solar module
and PanelClaw Grizzly Bear FR Gen II
10 Degree racking systems information provided to us and the
observation from our visit on February 10 th
, 2012.
These results are also based on the estimated code-applicable loads
for the geographic location of the site and the
additional loads from the proposed solar systems. It should be
noted that IEI shall be informed of any additional
load other than the proposed systems mentioned above; e.g. any
additional roof membrane to be installed prior to
the Solar PV and racking systems installation.
See the following for detailed descriptions for items
checked:
1. The existing 20 gauge 1 ½ -inch roof metal decks of the subject
facility roofs have been checked adequate to
support the current code applicable loads and the panels support
reactions. The result is based on the
calculations using the proposed Canadian Solar MaxPower CS6X 290M
Monocrystalline solar module and
PanelClaw Grizzly Bear FR Gen II 10 Degree racking systems and the
ideal layout for performance. The
worst case loading scenario has been considered in the calculation
for the existing roof deck to support the
largest reactions located at the center of the deck span. Both the
stress and deflection of the existing metal
deck has been verified meeting the current building code
requirements.
2. The typical existing wide flange steel girders and filler beams
have been verified to be adequate and sufficient
to support the existing loads including code applicable dead and
live load as well as the effects from the
proposed Canadian Solar MaxPower CS6X 290M Monocrystalline solar
module and PanelClaw Grizzly Bear
FR Gen II 10 Degree racking systems installation at the subject
flat roof. The worst case loading scenario has
been considered; i.e. the support reactions from the solar panel
mounts line up and fall into the vicinities of
one single span steel filler beam. The results from our analysis
have also indicated that the existing structural
steel wide flange columns within the areas proposed to support the
solar PV system are adequate to support
the additional loads from the solar PV panel and racking systems by
inspection and our engineering
judgment.
3. The building foundations are deemed to be adequate to support
the additional loads by inspection based on
our professional engineering judgments, considering the relative
small additional weight from the solar panels
+ racking systems in oppose to the high capacity building column
foundations.
4. The increased seismic loads due to the additional weight from
the proposed PV and its racking systems have
been verified to be small than the tolerance set forth in the
current building code requirement. Therefore the
existing lateral load resisting system (LLRS) is deemed to be
adequate and no seismic reinforcement to the
LLRS is required.
VI. DETAILED ENGINEERING CALCULATIONS
Synopsis & Existing Building Anatomy
Based on the existing drawings provided and the site visits made on
February 10 th
, the subject facilities including
the section A and gymnasium roof have been maintained in a good
condition. No signs of deterioration and/or
structural distresses were found from the accessible areas. The
existing building systems are divided into multiple
sections by building expansion joints. Majority of the lateral
system have been designed as ordinary moment
frames. Curtain walls with brick veneer system are installed around
the building perimeter.
For the 1968 built building where the solar PV system is proposed,
the roof structure is comprised of steel filler
beams spanning in between the structural steel columns and wide
flange girders. A 20 gauge 1 ½ inch Type B
Montville HS Roof, Montville – PowerPartners
Structural Analysis Report IEI Project Number # 12003.001
April 25 th
Page 11 of 25
metal deck is present and supported by these steel filler beams
located at a maximum 8’-1 ¾” spacing throughout
the original building facility.
The following items have been checked with the addition of the
proposed roof mounted solar PV system:
1. Properties of proposed PV solar and Racking System operating
weight estimate.
2. Wind pressure calculation based on the geographic location of
the subject site and the criteria set forth in the
wind load provision of the currently NJ adopted building code, IBC
2009, Chapter 6.
3. Existing 1 ½” roof deck panels to support existing and
additional loads. The existing roof deck has been
verified to be a 1 ½ - inch 20 gauge Type B metal decks within the
original building based on the existing
drawings. A worst case load scenario and longest span observed was
used for the engineering calculations.
4. The typical interior structural wide flange steel girders &
beams have been checked per the current AISC
steel manual to satisfy the building code requirements. The
calculation below uses the worst cases within the
roof sections of the subject building.
5. Lateral Load Resisting System* – To verify if current lateral
systems shall be reinforced due to add’l
seismic forces from additional panel mass.
Since the overall surface of building subject to current code
applicable wind pressure has not changed, the
wind effect on the existing Main Wing Force Resisting System
(MWFRS) shall remain the same. However,
the roof deck and girder members shall be checked against existing
loads plus wind components and
claddings along with the additional weight from the proposed solar
PV system installation.
Analysis & Calculations
1. Properties of proposed PV solar and racking system operating
weight estimate are as following:
Montville HS Roof, Montville – PowerPartners
Structural Analysis Report IEI Project Number # 12003.001
April 25 th
Width = 3.23 feet / each panel Length = 6.41 feet / each
panel
Self weight = 61.73 lbs / each panel (i.e. 2.99 psf)
Racking: Based on the information provided to us, the PanelClaw
Grizzly Bear FR Gen II 10 Degree
racking systems has been provided to us for the calculation &
analysis purpose. The
proposed racking system consists of three major parts – a module
support with integrated
ballast, a claw for module attachment and a wind deflector.
2. Wind pressure calculation based on the geographic location of
the subject site and the proposed the solar PV
& racking systems.
In order to estimate the applied loads at various roofs within the
subject site, wind pressure calculations based
on the geographic location of the subject site and the existing
flat roof. It should be noted that the proposed
solar panel will be installed to the existing flat roof with 10
tilted degree.
In order to estimate applicable wind pressure, calculate the
velocity pressure per ASCE 7-05 Sect. 6.5.10:
Velocity pressure = qh = 0.00256 Kz x Kzt x Kd x V 2 x I
= 0.00256 x 0.73 x 1.0 x 0.85 x 90 2
x 1.15
= 14.8 psf
Kz = the velocity pressure exposure coefficient defined in ASCE
7-05 Sect 6.5.6.6 = 0.73
For the proposed panels with no degree tilted on a gable roof, the
worst case net Pressure Coefficients for
windward and leeward are as follow (ASCE 7-05 Figure 6-5 &
6-11B):
Net internal pressure coefficient = GCpi = -0.18 & +0.18 per
ASCE 7-05, Figure 6-5
Net external pressure coefficient = GCp = -0.8 & +0.3 per ASCE
7-05, Figure 6-11C
PU = Calculate design wind uplift (psf):
qh x [(GCp) - (GCpi)] = 14.80 x [(-0.8) - (+0.18)] = -14.5
psf
(Design net uplift wind pressure estimate)
PD = Calculate design wind downward (psf):
qh x [(GCp) - (GCpi)] = 14.80 x [(+0.3) - (-0.18)] = +7.10
psf
Estimate wind pressures:
Wind uplift pressure
Apply net wind uplift pressure to the proposed PV system to
calculate wind load force in uplift case. The
uplift pressure in vertical direction (local coordination) shall
be:
-14.5 x COS (10 tilted degree) = -14.28 psf
Wind downward pressure
Apply net wind downward pressure to the proposed PV system to
calculate wind load force in downward
case. The downward pressure in vertical direction shall be:
+7.10 x COS (10 tilted degree) = +6.99 psf.
Montville HS Roof, Montville – PowerPartners
Structural Analysis Report IEI Project Number # 12003.001
April 25 th
Page 13 of 25
Since the code applicable roof snow load is greater than 75 percent
of wind downward pressure plus roof
snow load, the controlling load combination shall be existing dead
load plus the roof snow load.
Therefore, load combination of existing dead load plus the code
applicable roof snow load will be
considered as the worst case loading scenario for the components
and cladding check below.
3. Existing 1 ½” 20 GA roof deck check - Per field measurement and
existing drawings, the existing 20 gauge
cold formed roof deck is supported on top of the steel filler beams
in a spacing of 8’-1 ¾” o/c. The properties
of the existing roof deck are:
20 33 2.1 0.2 0.23 0.23 0.24
SECTION PROPERTIES
Gauge
Fy
The Canadian Solar MaxPower CS6X-290M Monocrystalline Solar Module
and PanelClaw Grizzly Bear FR Gen
II 10 Degree racking systems or equivalent will used in the
analysis based on the information provided to us. With
a 10° panel tilt, the proposed panel sizes, and the ideal racking
systems provided to us, the existing metal deck
with a tributary width equals to the panel support spacing in the
longitudinal direction = 6’-5” was check as
following:
Per existing drawings and current governing codes, the existing
Dead & Live loads used for analysis are:
Existing DL = 17.1 psf (Estimated Dead Load over Metal Deck
only)
Total Existing Load= 17.1 psf + 23.1 psf = 40.2 psf
Note: Existing dead & live loads has been estimated as
following:
Roofing = 7.0 psf (per existing drawings)
Rigid Insulation = 1.0 psf (per existing drawings)
Metal Deck = 2.1 psf per (20 Gauge 1 ½” metal deck)
M/E/P = 14.0 psf per (per existing drawings)
Flat Snow Load = 23.1 psf (23.1 x Iw where Pg > 20 psf)
Note: The worst-case load scenario shall be the mount reactions
applying at the center span of
the existing metal deck between supports.
Montville HS Roof, Montville – PowerPartners
Structural Analysis Report IEI Project Number # 12003.001
April 25 th
Page 14 of 25
The worst case concentrating reactions from the proposed panel
system would be the accumulated Array
Platform Load occurs at the center span in between two existing
joists. By transferring applied pressure into
concentrated point loads, the maximum worst-load case reaction will
be:
6.41 ft x 8.15 ft (beam space) x 8.0 psf additional loads from PV
system = 417.93 lbs
Flat snow & existing DL over 1’ width (47.2 psf x 1’ to check
deck per ft width) = 47.2 lbs per linear ft.
Based on the above applied force and the governing load combination
per current building codes, the
maximum moments (Positive & Negative) per tributary width
occurred within the existing metal decks are:
Note: It is estimated the single point reaction from the bracket
will distribute to at least a 2 ft tributary width
within the existing metal deck. However, use 1ft tributary in the
calculation on the safe side. (I.E. Safe
Factor = 2.0)
Max. M[POS] = 0.324 ft-kips per ft, M/Sp = 0.324 x 12 / 0.23 = 16.9
ksi < 0.6 Fy = 19.8 ksi ----------- O.K.
Max. M[Neg] = 0.376 ft-kips per ft, M/Sn = 0.376 x 12 / 0.24 =
18.81 kst < 0.6 Fy = 19.8 ksi ---------- O.K.
The maximum deflection = 0.74” (total loads) < L/120 = 98” / 120
= 0.82” ------------------------------- O.K.
The above calculation is based on the worst case scenario load
combinations and the critical section occurred
at the extreme case to check the existing metal deck member
conservatively. It should be noted that according
to IBC 2009, Table 1604.3, the roof members not supporting the
ceiling shall have a deflection limits of
L/120 for both the existing deal loads and live loads.
Therefore, the existing metal deck within the subject building is
ADEQUATE to support the existing dead
loads, code applicable live loads, and the additional loads and the
impact due to the proposed Canadian Solar
MaxPower CS6X-290M Monocrystalline Solar Module and PanelClaw
Grizzly Bear FR Gen II 10 Degree
racking systems installation.
4. Interior structural wide flange steel girder/beam and column
checks.
Section A Structure
Structural Steel Filler Beam Check
The critical and worst case shall be at the interior beam
supporting maximum tributary width:
Girder properties: 14 B 17.2 Span = 28’-0” +/-
I x-x = 147.3 in 4
Tributary Width = 7’-0”
Existing & additional column loads
all wide flange steel members
have a yielding stress of 36 ksi.
2. The existing structural member
capacities are obtained from the
1965 6 th
edition AISC Steel
Structural Analysis Report IEI Project Number # 12003.001
April 25 th
Page 15 of 25
Maximum moment due to existing and additional load from the
proposed solar PV
system:
Max. M[Neg] = 1 / 1000 x [17.1 psf existing DL + 23.1 psf code
defined flat roof snow
load + 8.0 psf additional weight from PV system) x 7.0’ tributary
width + 17.2 lbs/ft
self weight of steel girder] x 1/8 x (L=28’-0”) 2 = 34.75
ft-kips
M/ S x-x = 34.75 x 12 / 21 = 19.86 ksi < 0.6 Fy = 0.6 x 36 ksi =
21.6 ksi ------------ O.K.
Maximum deflection due to existing and additional load from the
proposed solar PV
system:
5 x (0.355 kips per ft / 12) x (28 x 12) 4 / (384 x 29000 ksi x I
x-x 147.3 in
4 )
= 1.15 inches < L / 240 = 28’ x 12 / 240 = 1.40 inches
----------------------------------- O.K.
Structural Steel Girder Check
All three (3) spans are composed of 16 WF 36 structural steel
girders. Apply the total loads
including the additional operation weight from the solar PV system
into RAM Element
computer modeling:
Moment Diagram of Typical Bay within the Section A Area
The critical and worst case shall be at the interior girder
supporting maximum tributary width:
Girder properties: 16 WF 36 Span = Varies (see figure above)
I x-x = 446.3 in 4
Tributary Width = 20’-8”
S x-x = 56.3 in 3
Maximum moment due to existing and additional load from the
proposed solar PV system:
Max. positive Moment = 71.55 ft-kips
M/ S x-x = 71.55 x 12 / 56.3 = 15.25 ksi < 0.6 Fy = 0.6 x 36 ksi
= 21.6 ksi ---------------- O.K.
Max. negative Moment = 80.37 ft-kips (Un-braced length
checked)
M/ S x-x = 80.37 x 12 / 56.3 = 17.13 ksi < 0.6 Fy = 0.6 x 36 ksi
= 21.6 ksi ---------------- O.K.
Maximum deflection due to existing and additional load from the
proposed solar PV system
= 0.699 inches < L / 240 = 26.25’ x 12 / 240 = 1.31 inches
------------------------ O.K.
MNEG = 80.37 ft-kips
MPOS = 71.55 ft-kips
Structural Analysis Report IEI Project Number # 12003.001
April 25 th
Structural Steel Filler Beam Check
The critical and worst case shall be at the interior beam
supporting maximum tributary width:
Girder properties: 12 B 14 Span = 18’-0” +/-
I x-x = 88.2 in 4
Tributary Width = 8’-1 ¾”
S x-x = 14.8 in 3
Maximum moment due to existing and additional load from the
proposed solar PV
system:
Max. M[Neg] = 1 / 1000 x [24.1 psf existing DL + 23.1 psf code
defined flat roof snow
load + 8.0 psf additional weight from PV system) x 8.15’ tributary
width + 14 lbs/ft
self weight of steel girder] x 1/8 x (L=18’-0”) 2 = 18.79
ft-kips
M/ S x-x = 18.79 x 12 / 14.8 = 15.23 ksi < 0.6 Fy = 0.6 x 36 ksi
= 21.6 ksi --------- O.K.
Maximum deflection due to existing and additional load from the
proposed solar PV
system:
5 x (0.464 kips per ft / 12) x (18 x 12) 4 / (384 x 29000 ksi x I
x-x 88.2 in
4 )
= 0.43 inches < L / 240 = 18’ x 12 / 240 = 0.9 inches
------------------------------------- O.K.
Structural Steel Girder Check
The critical and worst case shall be at the interior girder
supporting maximum tributary width:
Girder properties: 18 WF 45 Span = 32’-7” +/-
I x-x = 704.5 in 4
Tributary Width = 18’-0”
S x-x = 78.9 in 3
Maximum moment due to existing and additional load from the
proposed solar PV
system:
Max. M[Neg] = 1 / 1000 x [24.1 psf existing DL + 23.1 psf code
defined flat roof snow
load + 8.0 psf additional weight from PV system) x 18’ tributary
width + 45 lbs/ft self
weight of steel girder] x 1/8 x (L=32’-7”) 2 = 137.8 ft-kips
M/ S x-x = 137.8 x 12 / 78.9 = 20.96 ksi < 0.6 Fy = 0.6 x 36 ksi
= 21.6 ksi ---------- O.K.
Maximum deflection due to existing and additional load from the
proposed solar PV
system:
5 x (1.039 kips per ft / 12) x (32.58’ x 12) 4 / (384 x 29000 ksi x
I x-x 704.5 in
4 )
= 1.29 inches < L / 240 = 32.58’ x 12 / 240 = 1.63
inches-------------------------------- O.K.
fshue
Rectangle
fshue
Rectangle
fshue
Structural Analysis Report IEI Project Number # 12003.001
April 25 th
Page 21 of 25
5. Analysis for the increased seismic forces due to additional
seismic weight produced by the Canadian Solar
MaxPower CS6X-290M Monocrystalline Solar Module and PanelClaw
Grizzly Bear FR Gen II 10 Degree
racking systems installation.
Note: In accordance with ASCE 7-05, 11.B.4, alternations that
increase seismic force in any existing
structural element by 10% to resist seismic forces shall not be
permitted.
Section A Roof
Total area of existing flat roofs = 28,000 square feet in plan,
approximately.
Frame & existing roofing weight = 22.1 psf x 28,000 ft 2 x
1/1000 = 618.8 kips
(Existing beam & girder is estimated at 5.0 psf)
½ (Average upper half) of non-bearing wall = (1/2) x 20’ x 85 psf x
1/1000 x 989.6 ft approximate
parameter of the total exterior wall within the roof structures =
841.2 kips.
Ignore interior partition walls and steel column, on the safe
side.
Total existing seismic is calculated approximately 618.8 + 841.2 =
1,460 kips
The additional weight added due to the PV system installation plus
the PanelClaw Mounting System is
estimated 21.6 kips conservatively. Therefore, the percentage of
the increased seismic forces can be obtained
as following:
Gymnasium Roof
Total area of existing flat roofs = 12,000 square feet in plan,
approximately.
Frame & existing roofing weight = 22.1 psf x 12,000 ft 2 x
1/1000 = 265.2 kips
(Existing beam & girder is estimated at 5.0 psf)
½ (Average upper half) of non-bearing wall = (1/2) x 35’ x 85 psf x
1/1000 x 430.8 ft approximate
parameter of the total exterior wall within the roof structures =
640.8 kips.
Ignore interior partition walls and steel column, on the safe
side.
Total existing seismic is calculated approximately 265.2 + 640.8 =
906 kips
The additional weight added due to the PV system installation plus
the PanelClaw Mounting System is
estimated 90.6 kips conservatively. Therefore, the percentage of
the increased seismic forces can be obtained
as following:
100 x 90.6/906 = 10.0 % ≈ 10 %
------------------------------------------------------------------------------------
O.K.
Therefore, the lateral load resisting system of the existing
structure of the subject site still meet the building code
requirement and do not require any reinforcement.
CS6X is a robust solar module with
72 solar cells. These modules can be used for
on-grid solar applications. Our meticulous design
and production techniques ensure a high-yield,
long-term performance for every module
produced. Our rigorous quality control and
in-house testing facilities guarantee Canadian
Solar's modules meet the highest quality
standards possible.
25 years module power output warranty
Industry leading plus only power tolerance: +5W (+1.6%)
Strong framed module, passing mechanical load test
of 5400Pa to withstand heavier snow load
The 1st manufacturer in the PV industry certified for
ISO:TS16949 (The automotive quality management
system) in module production since 2003
ISO17025 qualified manufacturer owned testing lab,
fully complying to IEC, TUV, UL testing standards
Industry largest silicon solar module, generating more
Watt per panel and reducing BOS cost
MaxPower CS6X
ISO9001: 2008: Standards for quality
management systems
Hazardous Substances Regulations
Applications
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Page 22 of 25
2 Under Standard Test Conditions (STC) of irradiance of 1000W/m ,
spectrum AM 1.5 and cell temperature of 25
Mechanical Data
Cell Type
Cell Arrangement
Standard Packaging (Modules per Pallet)
*Specifications included in this datasheet are subject to change
without prior notice.
Engineering Drawings I-V Curves (CS6X-280M)
About Canadian Solar
Mono-crystalline
1954 x 982 x 40mm (76.93 x 38.7 x 1.57in)
28kg (61.73 lbs)
Optimum Operating Voltage (Vmp)
Optimum Operating Current (Imp)
Open Circuit Voltage (Voc)
Current
CS6X-280M
280W
36.0V
7.78A
44.6V
8.30A
CS6X-285M
285W
36.1V
7.89A
44.7V
8.40A
CS6X-290M
290W
36.3V
8.00A
44.7V
8.51A
CS6X-295M
295W
36.4V
8.11A
44.9V
8.63A
CS6X-300M
300W
36.5V
8.22A
45.0V
8.74A
Canadian Solar Inc. is one of the world's largest solar c o m p a n
i e s . A s a l e a d i n g v e r t i c a l l y - i n t e g r a t e
d manufacturer of ingots, wafers, cells, solar modules and solar
systems. Canadian Solar delivers solar power products of
uncompromising quality to worldwide customers. Canadian Solar's
world class team of professionals works closely with our customers
to provide them with solutions for all their solar needs.
Canadian Solar was founded in Canada in 2001 and was
successfully listed on NASDAQ Exchange (symbol: CSIQ) in
November 2006. Canadian Solar is on track to expand cell
capacity to 700MW and module capacity to 1.3GW in 2010.
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WORLD-CLASS SERVICE
ENVIRONMENTALLY FRIENDLY
CUTTING-EDGE ENGINEERING
PanelClaw was founded with a single mission: to develop a new
generation of efficient mounting
systems for photovoltaic modules, making solar energy an
increasingly accessible, cost-effective,
and environmentally responsible solution.
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(custom upon request)
10-12 degrees (dependent on module width)
Landscape
B and C (D upon request)
Grizzly Bear FR Gen II is an eco-friendly, integrated ballast
mounting solution for commercial flat roofs. Its innovative 3
component design overcomes common roof installation challenges
enabling integrators to maximize array construction speed. Grizzly
Bear offers the lowest life-cycle system costs of any product in
its class.
Wind Deflector
Universal, module-independent design
Multiple mounting holes for wavy roof friendliness
Stainless steel fastener kit with just two nut and bolt sizes
Universal to all PanelClaw mounting systems
Serrated design to increase clamping power
UL and ETL tested to 1703 by major module vendors
Mechanical attachment option
3 Grizzly Bear Components
Integrated PEM studs for easy wind deflector installation
Up to 60 feet (18.3 meters)
~4 psf (~19 kg/m )
2
New! A-thermalized design for enhanced roof protection
Integrated recycled rubber roof protection pad for rapid
installation
UL 2703 Recognized E339731 Electric Bonding and Grounding
Factory-installed module-mounting stainless steel screw
New! Multi-purpose tab for enhanced wire management or integrated
electrical ground lug (when necessary)
European Distribution Partner
Integrated ballast and wire-management chases
New! Common deflector for Polar and Grizzly Bear 10 Degree
products
Chamfered edges and light weight construction facilitate easy
handling and safe installation
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12003.001_Montville HS Str. Report_4-17-2012.pdf
12003.001_Montville HS Str. Report_4-17-2012
12003.001_Montville HS Str. Report_4-17-2012
12003.001_Montville HS Str. Report_4-17-2012
12003.001_Montville HS Str. Report_4-17-2012.pdf
12003.001_Montville HS Str. Report_4-17-2012
12003.001_Montville HS Str. Report_4-17-2012
12003.001_Montville HS Str. Report_4-17-2012