IN-LINE COMPRESSED AIR Solberg Small Compact Polyester & Paper Elements POLYESTER ELEMENTS PAPER ELEMENTS 99%+ removal efficiency to 5 micron Pleated Media for High Dirt Holding Capacity Reinforced with epoxy coated steel wire on both sides of cloth Washable - lukewarm water & mild detergent Dust loading capacity is increased 40 – 50% with polyurethane pre-filter Temp (continuous): min -15F (-26C) max 220°F (104C) Optimal sealing surface & design 99%+ removal efficiency to 2 micron Pleated Media for High Dirt Holding Capacity Heavy duty industrial strength paper surrounded by heavy gauge galvanized expanded metal Dust loading capacity is increased 40 - 50% with polyurethane pre-filter Temp (continuous): min: -15°F (-26C) max 220F (104°C) Optimal sealing surface & design Particle Size vs. Filter Efficiency on polyester media at indicated face velocity: 15 cfm/ft 2 media 30 cfm/ft 2 media 45 cfm/ft 2 media Particle Size vs. Filter Efficiency on paper media at indicated face velocity: 10 cfm/ft 2 media 15 cfm/ft 2 media 20 cfm/ft 2 media ADVANTAGES Less maintenance More durable Moisture resistant Optimal surface area per given size Handles hot air and oil mist from unload cycle of reciprocating/piston compressor Higher efficiency than many alternative media Cost Effective CONFIGURATION DRAWING Dimension tolerance 1/4" Face Velocity vs. dust Holding Capacity DIMENSIONS - inches Polyester Paper Polyester Elements Paper Elements STD End Cap Features ID OD HT Surface Area ft 2 Rated Flow SCFM 15P 14P M 3 4 3/8 2 5/16 0.50 1.12 35 19P® 18P M 3 4 3/8 4 3/4 1.5 3.0 100 31P 30P M 3 5/8 5 3/4 4 3/4 2.3 6.2 195 231P 230P M 3 5/8 5 3/4 9 1/2 4.5 11.8 300 Legend B= Closed one end w/ B olt hole, open on other end C= C losed one end, open on other end F= F elt gaskets on open end(s) G= G alvanized metal end caps I= I njection molded santoprene M= M olded plastisol N= N eoprene gaskets on open end(s) R= Mixed R ubber/cork gasket on open ends T= T in plated metal end caps P = Polyurethane Pre-filter Included See back page for information about media for special applications. Note: Model offerings and design parameters may change without notice. Corporate Office: 2725 Commerce Parkway Auburn Hills, MI 48326 Toll Free: (800) 331-3118 Fax: (248) 377-3172 [email protected]www.tfsi1.com 343
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IN-LINE COMPRESSED AIRSolberg Small Compact Polyester & Paper Elements
POLYESTER ELEMENTS PAPER ELEMENTS 99%+ removal efficiency to 5 micron Pleated Media for High Dirt Holding Capacity Reinforced with epoxy coated steel wire on both sides of
cloth Washable - lukewarm water & mild detergent Dust loading capacity is increased 40 – 50% with
polyurethane pre-filter Temp (continuous): min -15F (-26C) max 220°F (104C) Optimal sealing surface & design
99%+ removal efficiency to 2 micron Pleated Media for High Dirt Holding Capacity Heavy duty industrial strength paper surrounded by
heavy gauge galvanized expanded metal Dust loading capacity is increased 40 - 50% with
polyurethane pre-filter Temp (continuous): min: -15°F (-26C) max 220F
(104°C) Optimal sealing surface & design
Particle Size vs. Filter Efficiency on polyester media at indicated face velocity: 15 cfm/ft2 media 30 cfm/ft2 media 45 cfm/ft2 media
Particle Size vs. Filter Efficiencyon paper media at indicated face velocity: 10 cfm/ft2 media 15 cfm/ft2 media 20 cfm/ft2 media
ADVANTAGES Less maintenance More durable Moisture resistant Optimal surface area per given size
Handles hot air and oil mist from unload cycle of reciprocating/piston compressor
Higher efficiency than many alternative media Cost Effective
CONFIGURATION DRAWING
Dimension tolerance 1/4"
Face Velocity vs. dust Holding Capacity
DIMENSIONS - inches Polyester Paper Polyester Elements
Legend B= Closed one end w/ Bolt hole, open on other end C= Closed one end, open on other end F= Felt gaskets on open end(s) G= Galvanized metal end caps I= Injection molded santoprene M= Molded plastisol
N= Neoprene gaskets on open end(s) R= Mixed Rubber/cork gasket on open ends T= Tin plated metal end caps P = Polyurethane Pre-filter Included See back page for information about media for special applications. Note: Model offerings and design parameters may change without notice.
IN-LINE COMPRESSED AIRSolberg Compact/Big Boy Polyester & Paper Elements
POLYESTER ELEMENTS PAPER ELEMENTS 99%+ removal efficiency to 5 micron Pleated Media for High Dirt Holding Capacity Reinforced with epoxy coated steel wire on both sides of
cloth Washable - lukewarm water & mild detergent Dust loading capacity is increased 40 – 50% with
polyurethane pre-filter Temp (continuous): min -15F (-26C) max 220°F (104C) Optimal sealing surface & design
99%+ removal efficiency to 2 micron Pleated Media for High Dirt Holding Capacity Heavy duty industrial strength paper surrounded by
heavy gauge galvanized expanded metal Dust loading capacity is increased 40 - 50% with
polyurethane pre-filter Temp (continuous): min: -15°F (-26C) max 220F
(104°C) Optimal sealing surface & design
Particle Size vs. Filter Efficiency on polyester media at indicated face velocity: 15 cfm/ft2 media 30 cfm/ft2 media 45 cfm/ft2 media
Particle Size vs. Filter Efficiency on paper media at indicated face velocity: 10 cfm/ft2 media 15 cfm/ft2 media 20 cfm/ft2 media
ADVANTAGES Less maintenance More durable Moisture resistant Optimal surface area per given size
Handles hot air and oil mist from unload cycle of reciprocating/piston compressor
Higher efficiency than many alternative media Cost Effective
CONFIGURATION DRAWING
Dimension tolerance 1/4"
Face Velocity vs. dust Holding Capacity
DIMENSIONS - inches Polyester Paper Polyester Elements
Legend B= Closed one end w/ Bolt hole, open on other end C= Closed one end, open on other end F= Felt gaskets on open end(s) G= Galvanized metal end caps I= Injection molded santoprene M= Molded plastisol N= Neoprene gaskets on open end(s) R= Mixed Rubber/cork gasket on open ends T= Tin plated metal end caps P = Polyurethane Pre-filter Included
See back page for information about media for special applications. Note: Model offerings and design parameters may change without notice.
IN-LINE COMPRESSED AIRSolberg Small Compact "Hockey Puck" ElementsFEATURES & SPECIFICATIONS
Patented High grade filter element Built-in Vacuum Tight Gasket Seal
Positive seal between housing hemispheres New seal with each element Minimizes parts
Optimal surface area per given size
Pleated Media for High Dirt Holding Capacity Temp: (continuous): min -26°C (-15°F) max 104°C (220°F) Filter change out differential: 255 – 380 mm H2O Over Initial Delta P
POLYESTER ELEMENTS PAPER ELEMENTS 99%+ removal efficiency standard to 25 micron
Particle Size vs. Filter Efficiency on polyester media at indicated face velocity: 275 m3hr/m2 media 550 m3hr/m2 media 825 m3hr/m2 media
99%+ removal efficiency standard to 2 micron
Particle Size vs. Filter Efficiency on paper media at indicated face velocity: 185 m3hr/m2 media 275 m3hr/m2 media 365 m3hr/m2 media
ADVANTAGES ADVANTAGES Patented design Washable - lukewarm water & mild detergent Less maintenance More durable Handles hot air and oil mist from unload cycle of
reciprocating/piston compressor
Moisture resistant Patented design Heavy duty industrial strength paper Higher efficiency than many alternative media Cost effective
OPTIONS (Inquiries Encouraged)
Multiple Configurations-Elliptical, Round, Special Shapes HEPA media-99.97% D.O.P. efficiency to 0.3 micron Activated carbon pre-filter
IN-LINE COMPRESSED AIR - HOUSINGS AND EQUIPMENTParker In-Line Compressed Air Housings and Equipment Q. What is co.alesc.ing fil.tra.tion?
A.
co.alesc.ing fil.tra.tion: a steady state process whereby aerosols are caused to agglomerate (come together) into even larger droplets as they pass through the filter element’s fiber matrix, eventually becoming large enough to be gravitationally drained away.
Q. Why filter compressed air? A. Submicronic contaminants in compressed air systems can: plug orifices of sensitive
pneumatic instrumentation wear out seals erode system components reduce the absorptive
capacity desiccant air/gas dehydrators
foul heat transfer surfaces reduce air tool efficiency The results include: product rejects lost production time increased maintenance costs
For example, trace amounts of submicronic oil can cause serious fish eye blemishing in automotive finishing operations. Water left in air lines can freeze during exposure to cold, blocking flow or rupturing pipes. Compressor lubricant not captured in a coalescing filter will eventually collect in pneumatic components, causing premature component repair or replacement. Environmental concerns will be raised if oily, compressed air is continually discharged into the atmosphere through a pneumatic muffler.
This filter housing cutaway depicts the coalescing process. Air enters the housing and flows through the filter media passing from the inside element surface to the outside. Coalesced liquid collects in the housing where it is drained and clean air exits the housing through the outlet port.
IN-LINE COMPRESSED AIR - HOUSINGS AND EQUIPMENTParker In-Line Compressed Air Housings and Equipment Pressure:
1 bar = 14.5 pounds per square inch (PSI) 1 PSI = 27.686 inches of water (H2O) 1 PSI = 2.036 inches of Mercury (Hg)
Temperature: 32 Fahrenheit = 0 Celsius C = (°F-32)5/9
Length:
1000 millimeters = 100 centimeters = 1 meter 1 meter = 39.27 inches = 3.281 feet 1 foot = 30.48 centimeters 1 inch = 2.54 centimeters 1 micron (μm) = 10-6 meters = one millionth of a meter 25.4 μm = .001 inch
Volumetric Flow Rate:
1 cubic meter per second (m3/s) = 2118.9 feet cubed per minute (ft3/min) 1 ft3/min = 28.3 liters/min 1 cubic meter per hour (m3/hr) = 1.7 standard cubic feet per minute
IN-LINE COMPRESSED AIR - REPLACEMENT FILTER ELEMENTSNumatics - In-Line Compressed Air Replacement Elements
Advanced Media Structure Numatics Coalescing Media Typical coalescing media on the market today utilizes multilayered or mechanically wound media. This type of media allows particulate to plug the outer layer shortening the service life and change intervals. Numatics developed a proprietary weave of inorganic microfibers of different diameters. Our media is vacuum formed to create elements made out of millions of complex tortuous paths of varying density. This design allows particles to be trapped through the entire cross section of the filter, lowering pressure drop and maximizing capacity. Numatics media is ideally suited for multiple compressed air applications. Our media is available in various temperature ranges and is compatible with compressed air and non flammable / non toxic gases.
Numatics coalescing media is ideally suited for oil/water separation or hydrocarbon removal. Applications include: compressor dryer room, industrial/instrument air, food packaging, utilizing our coarse, fine and ultra fine coalescing media.
Numatics Particulate Media The service life of any media is a function of the solid contaminant to which the filter media is subjected. In order to maintain the same flow throughput as the media becomes contaminated requires an increase in pressure drop. Numatics offers pleated media which significantly increases surface area extending service life. Numatics has resin-impregnated media to provide high performance particulate removal in applications ranging from food processing to industrial filtration.
Numatics particulate media features resin impregnation providing high performance particulate removal as a coalescing pre filter or for applications ranging from food processing to industrial.
IN-LINE COMPRESSED AIR - REPLACEMENT FILTER ELEMENTSNumatics - In-Line Compressed Air Replacement Elements
The science of coalescing filtration
The 0.3 micron borosilicate glass fiber element, when magnified 228x (left), shows deep, tortuous paths and large air pockets which provide high performance contaminate removal and longer life.
Contamination removal from a typical compressed air line with 0.3 micron media is shown magnified 40x (right). The contamination contains hydrocarbon (black), oil (opaque drops), and metal fragments (shiny spots).
Air flows from the inside to the outside of the element through progressively larger openings in the media. As contamination moves through the element, solid particles are trapped and liquids are formed into large droplets. As the air exits the element, surface tension holds the liquids and allows them to drain to the bottom.
Scanning electron
micrograph (at 228x) Dirty filter
magnification (at 40x)
With Numatics® elements like the one on the left installed in your system, the contamination on the right won’t get to where it can cause damage. Your system lasts longer and costs less.