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26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 1 siemens.com/sinumerik Increasing Competitiveness Maximized Effectiveness for Manufacturing MTMS 2015
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Page 1: Siemens Corporate Design PowerPoint-Templatesw5.siemens.com/belux/web/nl/industrie/industrie/events_h... · Siemens as your partner to turn your manufacturing challenges into your

26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 1 siemens.com/sinumerik

Increasing Competitiveness Maximized Effectiveness for Manufacturing

MTMS 2015

Page 2: Siemens Corporate Design PowerPoint-Templatesw5.siemens.com/belux/web/nl/industrie/industrie/events_h... · Siemens as your partner to turn your manufacturing challenges into your

26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 2 siemens.com/sinumerik

Agenda

1. Introduction

2. Advances in Hardware - Product & Services Portfolio

3. Product Lifecycle Management

(PLM en ADOPT ID) Merging engineering & manufacturing

4. Siemens’ Services – for maximum availability

5. Manufacturing IT – Integration as an enabler

6. Retrofitting – Reducing costs & Risks

SCADA – Sinumerik Integrate

(Machine connection)

PLM (How to

produce/Inspect)

Requirements

ERP (What and when

to produce)

Purchase

MOM/ MES (Production synchronization)

Shop Floor (Produce)

Process

Definition Order

list

Customer

According

to ISA 95

L4

L3

L2

L1

Instructions Feedback

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Siemens Mission

Empowering our customers to set Benchmarks

We make real what matters

by setting the benchmark in the way we electrify,

automate and digitalize the world around us.

Ingenuity drives us and what we create is yours.

Together we deliver.

Joe Kaeser

CEO Siemens

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Challenges:

Manufacturing is changing faster than ever before

Siemens as your partner to turn your manufacturing challenges into your strengths

Increasing competitiveness

Enhance flexibility

• Shorter innovation cycles

• More complex products

• Larger data volumes

• Individualized mass production

• Volatile markets

• High productivity

• Resource efficiency as a decisive

competitive factor

Increase efficiency 1 Shorten time-to-market 2 3

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Initiatives

Germany Belgium- Agoria Netherlands

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Digital Enterprise Platform

Integrated Manufacturing Concept

Early adopters

2010 2020 2030 Time 2000

Change of paradigms for the next productivity stage: Integrating product and production lifecycles can reduce time-to-market by 50%

Pro

ductivity a

nd c

om

petitiveness

Product Production

PDM

cPDM

PLM

Seamless integration

Product

Production

With collectively used data models

Best-of-breed products

Interconnected by means of data import and export

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Integrated products

2- Scalable

3- Modular

Many Advantages,

For example (not limited to)

1

Advantages

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Agenda

1. Introduction

2. Advances in Hardware - Product & Services Portfolio

3. Product Lifecycle Management

(PLM en ADOPT ID) Merging engineering & manufacturing

4. Siemens’ Services – for maximum availability

5. Manufacturing IT – Integration as an enabler

6. Retrofitting – Reducing costs & Risks

SCADA – Sinumerik Integrate

(Machine connection)

PLM (How to

produce/Inspect)

Requirements

ERP (What and when

to produce)

Purchase

MOM/ MES (Production synchronization)

Shop Floor (Produce)

Process

Definition Order

list

Customer

According

to ISA 95

L4

L3

L2

L1

Instructions Feedback

Page 9: Siemens Corporate Design PowerPoint-Templatesw5.siemens.com/belux/web/nl/industrie/industrie/events_h... · Siemens as your partner to turn your manufacturing challenges into your

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With SINUMERIK Operate, the state-of-the-art HMI in the industry sector, SINUMERIK offer a completely new usability when

operating and programming machine tools. SINUMERIK CNC controllers set new standards in all machining performance

matters – from accuracy and speed to reduced cycle times through to energy efficiency, safety and collision avoidance.

CNC operating and programming with SINUMERIK Operate

- Welcome to the 21st century

3D-collision avoidance of

static against moving

machine components

and tools

Online help with moving

images

Context-sensitive

graphics help system

Transparent data

management

Operation as on PC Consistent for all

technologies

Intuitive

setup

Energy efficiency

Collision

Avoidance

Consistent operating and

programming concept

for all machining

technologies

Graphic interactive

machine setup

Intuitive and powerful

tool management

SINUMERIK Ctrl-Energy

Top efficiency drive

components

Ctrl-E analysis / profiles

Flow reduction

Safety

System-integrated safety

technology

Maximum usability with

full safety

1

SINUMERIK Safety

Integrated

SINUMERIK Collision

Avoidance

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SINUMERIK CNC-performance

SINUMERIK Safety Integrated - optimal protection of personnel and machinery

SINUMERIK Safety Integrated allows unlimited machine movements in setup mode with open protective doors and

thus provides significantly increased user friendliness to the machine operator.

Full functionality:

Working with open protective door

Axis traversing

Spindle turning

Program testing

Execution of measuring cycles

Permanently safe:

Automated cyclic testing of safety functions

Robust:

System-integrated safety technology without

monitoring units that are subject to wear

Fast and user-friendly:

User-friendly, instantaneous operation without

waiting for external monitoring units

2

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SINUMERIK CNC-performance

SINUMERIK Collision Avoidance – reliable protection against collisions

2

SINUMERIK Collision Avoidance offers optimal protection from unintended collisions of moving machine components and

static machine components – quickly and powerful in all operating situations.

In all situations:

3D-collision avoidance in all operation modes

JOG

MDA

Automatic

Always in the picture:

additional 3D-visualisization of the 3D-collision

avoidance on the CNC-screen (Simultaneous

recording)

Optimal protection:

Real-time 3D-collision avoidance

Monitoring of static machine components (e.g.

machine covers) against moving machine

components (e.g. swivel head) and tools

For demanding cutting processes:

3D-collision avoidance also with complex

machining such as 5-axes simultaneous milling

and turning with B-axis

(currently only with machining in one CNC-channel)

only with SINUMERIK 840D sl

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Agenda

1. Introduction

2. Advances in Hardware - Product & Services Portfolio

3. Product Lifecycle Management

(PLM en ADOPT ID) Merging engineering & manufacturing

4. Siemens’ Services – for maximum availability

5. Manufacturing IT – Integration as an enabler

6. Retrofitting – Reducing costs & Risks

SCADA – Sinumerik Integrate

(Machine connection)

PLM (How to

produce/Inspect)

Requirements

ERP (What and when

to produce)

Purchase

MOM/ MES (Production synchronization)

Shop Floor (Produce)

Process

Definition Order

list

Customer

According

to ISA 95

L4

L3

L2

L1

Instructions Feedback

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“Global Competition is going to completely

change the market landscape”

“From 1970-2010, the amount of software

content (customized) in machines increased

45%. — VDMA

Increasing complexity/variability of Machines & Products

The Impact on Your Business

Difficult to maintain margin

Time to market, reliability, flexibility

becoming differentiator elements

Higher prices need a justification: high ROI,

low TCO, high performing machines.

Customers demand a turnkey solution, not

only a product

Companies have to offer customization

options for their off-the-shelves machines

Need to better sense and manage customer

requirements

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Firms adopting

data-driven decisionmaking have

output productivity 5-6% higher than

expected given other investments

and IT usage

Anyone can Make the Decision that Makes the

Difference in Your Product

Industrial Engineer

Sourcing Manager

Simulation Specialist

Quality Engineer

Product Director

Systems Architect

Assembly Planner

Product Designer

Strength in Numbers: How Does Data-Driven

Decision making Affect Firm Performance?

By E Brynjolfsson - 2011

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Machinery productivity & efficiency

Physical modeling – concept & design Physically validated mechatronic system simulation

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Process for Interacting Software and Physics

Software/hardware co-simulation

Physical behavior data

High-fidelity co-simulation

Model-based design platform

Research

Integration

Implementation

Design

Test a

nd V

erific

atio

n

Requirements

CMI

RMI

TEST

Open platform

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“With the new layout configuration, requested production rate can be

assured supplying the circuit with a lower power which enables an

increasing of the system efficiency”

C. Angeloni, S. Castagnetti, M. Ernetti, F. Franzoni, M. Milani from DISMI University

of Modena and Reggio Emilia - “The Twelfth Scandinavian International Conference

on Fluid Power, May 18-20, 2011, Tampere, Finland

Study on Tetra Pak S.p.A machinery workflow to increase

production rate with LMS Imagine.Lab Amesim

Challenges

• Development of more efficient hydraulic actuation systems,

that enable a higher productivity and an overall power

saving

Solution

• Analysis of the dynamic behavior of an automatic packaging

machine hydraulic circuit of Jaw and Filling System, with

LMS Imagine.Lab Amesim

• Modified layout has been proposed, adopting a simpler

circuit configuration.

Benefits

• The circuit has been optimized, considering the proper

interaction between the different parts

• Productivity increased from 6000 to 10000 packages/h

• System efficiency increased

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Discrete Process Simulation

Smart, Fast, Lean Manufacturing The world’s most widely used digital manufacturing solution

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Product Engineering Manufacturing Engineering Production

Connecting the domains of Product Design to Production

….defining the plan ….executing the plan

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Tecnomatix

Manufacturing Planning

Process Dimensional Quality Work Instructions Layouts

Exercise ingenuity to maximize efficiency

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Realize Innovation 26/03/2015 - MTMS 2015 - © Siemens AG 2015 Page 21

Technomatix

Plant Simulation

Optimize complex logistics

and production processes

• Simulate material flow and

throughput

• Justify capital investments

• Analyze energy usage

40% increase in throughput

per m2.

ASML

• Saved 3 million kilowatt hours of electricity/year

• Reduced eco-footprint by 550 tons CO2 equivalents/year

German Automaker

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Product: Process Simulate Virtual Commissioning

Virtual Commissioning

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Insight

Control

Synchronization

Realize Innovation in Part Manufacturing

Ingenuity

NX for MANUFACTURING

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Part Manufacturing Process

Product design

Shop floor production Manufacturing engineering

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Siemens Advantages

Overcome inefficient processes

Accelerate production

Achieve reliability

For consistent results

Increase throughput

Be more competitive

Integrated

Leverage a unified system

Proven Supported by an industry leader

Innovative Increase productivity with automation

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• Prepare part model

• Design / setup fixture

• Manufacturing info

Integrated

A Complete Manufacturing Process Chain

• Receive work

package

• Machining

• Quality inspection

• CAM and CMM

programming

• Postprocessing and

shop documentation

• Simulation

Preparation Programming Production

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• Milling, turning,

5-axis machining

• Interactive / graphical

control of

multiple channels

• Efficient programming

in fewer setups

Innovative

Advanced Programming Capabilities

• G-code driven

simulation for

accurate simulation

• Eliminate try outs and

testing on the

shop floor

• Recognize machining

features

• Build machining

processes

• Save up to 90% on

programming time

Multi-function Machines Feature-based Machining Machine Tool Simulation

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Proven

A complete range of options

• From CAD to CAM and CMM

Scalable solutions to match your

business needs

• Expand to a full part

manufacturing solution

From Siemens

• Advanced and proven technology

for manufacturing

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Scalable Solution

A Full Part Manufacturing Solution

Production Planning

Tooling and

fixture design CAM

Part model

preparation

Data and Process Management

CNC DNC Shop Floor

program validation

CMM inspection

execution

Tool

management

Shop floor data

access

NX CMM inspection

programming

Tool and resource

library

Process

planning

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Teamcenter

Smarter Decisions for Better Products

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MORE PEOPLE COLLABORATING...

SEARCHING FOR MORE INFORMATION...

MAKING COMPLEX PRODUCT DECISIONS...

UNDER PRESSURE WITH LESS ROOM FOR ERROR.

The New Realities of Manufacturing

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MORE PEOPLE COLLABORATING...

SEARCHING FOR MORE INFORMATION...

MAKING COMPLEX PRODUCT DECISIONS...

UNDER PRESSURE WITH LESS ROOM FOR ERROR.

MORE PEOPLE INTRINSICALLY AWARE...

RECEIVING THE RIGHT INFORMATION...

MAKING INTEGRATED SYSTEMS DECISIONS...

ON TIME WITH GREATER ACCURACY.

PLM Must Change to Conquer Complexity

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2013

High-definition User Experience

2012 2006 2007 2008 2009 2010 2011 2005

Foundational

Functionality

Visualization Role-based

User Interface

Teamcenter

Inside NX

HD3D

Introduced

HD3D

Enhanced

Active

Workspace

Visualization in PLM

HD Validation

Visual Reporting

Teamcenter

Mobility

Next User

Interface

A history of continuous improvement in user interaction

Teamcenter Mobility

Active Workspace

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The Same User Experience on Multiple Devices

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Teamcenter PLM

Simplifying PLM

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“The integration of the Siemens

system is what brings the

benefits.”

Hans-Jürgen Pierick

Team Leader of Systems Specialists

Fooke GmbH

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Agenda

1. Introduction

2. Advances in Hardware - Product & Services Portfolio

3. Product Lifecycle Management

(PLM en ADOPT ID) Merging engineering & manufacturing

4. Siemens’ Services – for maximum availability

5. Manufacturing IT – Integration as an enabler

6. Retrofitting – Reducing costs & Risks

SCADA – Sinumerik Integrate

(Machine connection)

PLM (How to

produce/Inspect)

Requirements

ERP (What and when

to produce)

Purchase

MOM/ MES (Production synchronization)

Shop Floor (Produce)

Process

Definition Order

list

Customer

According

to ISA 95

L4

L3

L2

L1

Instructions Feedback

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IndustryServices

Plant Data

Services

ServiceAgreements

Spare Part

Services

Retrofit &

Modernization

Services

Field &

Maintenance

Services

Support &

Consulting

Services

Repair

Services

Training

Services

Comprehensive Industry Service Portfolio for products,

systems and markets – exemplary services (details see Service Catalog)

Industry Services examples, e.g.

Asset Optimization Services

Optimized spare parts management

Technical Support

Basic, priority, mature, … product support

SIMATIC Remote Services

Proactive support & maintenance – remote

Spare Part Supply

Worldwide spare parts delivery

Maintenance Services

e.g. break/fix emergency call outs

Repair Services

Standard and replacement repairs

Retrofit Machine Tools

Increased productivity and availability

SIMATIC Virtualization as a Service

Virtualization solution for SIMATIC System

Integral Plant Maintenance

e.g. maintenance concepts for automotive plant

Asset Analytic Services

Monitoring of health status,

alarming & reporting

Energy Analytics

Energy data management as a managed service

Vertical-Specific Agreements

e.g. for the Automotive Industry

Service Agreements

e.g. via Service Product Online Configurator

Training

Standardized and individual

training courses

Plant IT Security Services

Managed security service

Integral Plant Maintenance Agreements

e.g. for Mining, Aerospace

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Repairs and Exchange Services

Machine

Spare Part and Repair Services ensure end

customers high production level.

Broken parts in machines or on stock • Quick set up

• Uptime coverage

• Reduce

downtimes in

duration and

counts

Time

Up

tim

e

• Ensure high

production

Pro

du

ction

Time

Fixing

Operating Mode

Duration

Avoid

Downtime Uptime

Procedure Siemens

Cleaning +

Upgrade

(SW/FW) ++

Funktional Test +

Test & Repair ++

Replacement of

wearing and aging

parts

++

Repair +

Test of safety

functions ++

Decorative repairs +

++ Repair quality

Important quality

measures – such as

replacing parts which tend

to wear and to age

Products that cannot be

sustainably repaired are

exchanged or replaced by

compatible successor

products

Dirty components that are

critical to the function of

the product are not

repaired for quality

reasons

Repair with highest quality & safety standard directly from

manufacturer

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Repairs

SINUMERIK

SIMOTICS SINAMICS

Spindles

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Express motor repair

Repair options:

-Standard repairs

-Quick repair service

-Emergency – Taxi Repairs on many products

-24/6 outside regular working hours, including

weekends

-wait for the completion of the repair in the Siemens service

center

Services:

Our repair services comprise all physical measures necessary to restore the

stipulated function of a defective unit

Evaluation through different performance indicators, depending on the customer's

requirements and/or repair efficiency

Motor repairs

Contact Siemens during working hours or

outside working hours

02/536.81.81

Motor with EXPRESS taxi to Siemens Germany

Motor will be repaired ASAP meanwhile taxi can

wait during repair

Several cases => Between brake down and

restart => +/- 14h

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Spindles

SWSS – Siemens WEISS Spindle Service- Repair process

Repair / maintenance Spindles

-Weiss / 3 party

Qualified on highest level

Fast and at short notice

Cost-efficient

Report

Optimisation / Modernisation

Optimisation based on field experience or

specific process requirements of end user

Industry Services Portfolio

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IndustryServices

Plant Data

Services

ServiceAgreements

Spare Part

Services

Retrofit &

Modernization

Services

Field &

Maintenance

Services

Support &

Consulting

Services

Repair

Services

Training

Services

Comprehensive Industry Service Portfolio for products,

systems and markets – exemplary services (details see Service Catalog)

Industry Services examples, e.g.

Asset Optimization Services

Optimized spare parts management

Technical Support

Basic, priority, mature, … product support

SIMATIC Remote Services

Proactive support & maintenance – remote

Spare Part Supply

Worldwide spare parts delivery

Maintenance Services

e.g. break/fix emergency call outs

Repair Services

Standard and replacement repairs

Retrofit Machine Tools

Increased productivity and availability

SIMATIC Virtualization as a Service

Virtualization solution for SIMATIC System

Integral Plant Maintenance

e.g. maintenance concepts for automotive plant

Asset Analytic Services

Monitoring of health status,

alarming & reporting

Energy Analytics

Energy data management as a managed service

Vertical-Specific Agreements

e.g. for the Automotive Industry

Service Agreements

e.g. via Service Product Online Configurator

Training

Standardized and individual

training courses

Plant IT Security Services

Managed security service

Integral Plant Maintenance Agreements

e.g. for Mining, Aerospace

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Productivity Improvement

Solution: Reduced cycle times

Speeding up and optimization of the machine processes through precise forecast

of the performance increase

Focus Machine tools with SINUMERIK 840D and 840D sl

Method Detailed forecast of the productivity increase achievable

through simulation

Benefits Increased quantities

Reduced unit costs

Flexible manufacturing capacity

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Siemens Service Contracts

• Maximum availability / production capacity

• Minimum of unplanned stops

• In case of failure :

•Expertise to solve the problem ASAP

•Spare parts to solve the problem ASAP

•A reliable partner for long term cooperation

Type III

Type I

Type II

Assist B

Assist A

SPP 8/5

SPP 24/7

Maintenance Assistance SPP

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Asset Optimization Services

Effects of Spare Parts Inventory Optimization on Customer Stock

Customer benefits

Reducing costs and gain a competitive advantage:

Improving the required plant availability

Reducing costs of downtime

Reducing capital lockup (minimum customer stock)

No inventory risk

Purchase of spare parts as required only (case of failure)

Delivery times tailored to customer needs

Permanent availability of spare parts (On-Call-Service 24/7)

Prolongation of warranty claims (delivery of spare parts)

Regular information about product lifecycle of required spare

parts

After contract expiration the customer has the option to buy

the spare parts at a discount price

….

Redundant Stock

Outdated Stock

Surplus Stock

Required Stock

„Supply Gap“ included

Supply Gap !! Risk

Reduction of

your stock

Optimized Stock

Spare Parts

Pooling with

Siemens

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Agenda

1. Introduction

2. Advances in Hardware - Product & Services Portfolio

3. Product Lifecycle Management

(PLM en ADOPT ID) Merging engineering & manufacturing

4. Siemens’ Services – for maximum availability

5. Manufacturing IT – Integration as an enabler

6. Retrofitting – Reducing costs & Risks

SCADA – Sinumerik Integrate

(Machine connection)

PLM (How to

produce/Inspect)

Requirements

ERP (What and when

to produce)

Purchase

MOM/ MES (Production synchronization)

Shop Floor (Produce)

Process

Definition Order

list

Customer

According

to ISA 95

L4

L3

L2

L1

Instructions Feedback

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SINUMERIK Integrate

SCADA – Sinumerik Integrate

(Machine connection)

PLM (How to

produce/Inspect)

Requirements

ERP (What and when

to produce)

Purchase

MOM/ MES (Production synchronization)

Shop Floor (Produce)

Process

Definition Order

list

Customer

According

to ISA 95

L4

L3

L2

L1

Production

Interfaces and tools which are used to integrate the SINUMERIK in production and

increase the productivity

Our solution Example

Analyze MyPerformance OEE 1)

Manage MyTools

Analyze MyCondition

Collect and

evaluate data

Initiate actions

… Many other

Instructions Feedback

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SINUMERIK Integrate for Production

Analyze My Performance

Increase Transparency - By Automatic Acquisition of key statusses:

1) Early detection of improvement potentials

2) Eliminate losses (Muda’s)

3) Optimizing Production.

4) Measuring KPI’s

Source: Presentation „Effizient mit MES“ Torsten Schmid Fa. ARBURG 6/2010

Source: Presentation „Effizient mit MES“ Torsten Schmid

Fa. ARBURG 6/2010

Original slides

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Manufacturing Execution

MES

Condition based Maintenance

Effective Tool M.

Example

3-Why was this available

machine time not used?

2-How to shift corrective to

preventive

1-How to Minimise this

time?

Pallet

setup Available

Production

@ 100%

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Requirement Our solution

Process Improvement: Production-wide tool organization

SINUMERIK Integrate

Manage MyTools

Tool Managment

Planning of tool requirements

Adjustment with available tools

Plant wide overview of tool availability & analysis

Detection of rationalisation potentials.

Creation of difference lists (requirements, unloading and loading lists)

Connection/ interface for external/ higher-level system. Automatic link machine to tool Management

System

(e.g. tool setting stations, tool management systems, …)

Production-wide tool organization

Preventive tool planning

Optimization of cycle and downtimes

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Maximize machine availability with Condition

Monitoring:

1. Permanent monitoring

Trends

2. Performancetests

Monthly fingerprints

3. Workflow Integration

Trigger actions

Reducing

• unscheduled machine downtimes

• reactive maintenance

Condition-based maintenance

Condition-based maintenance (Condition Monitoring)

!

time

Equability Test

Typical Problems

Lubrication on slide

Damage on guideways

Example: Guideways

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Analyze My Performance

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MOM - Manufacturing Operations Management

MES - Manufacturing Execution System

SCADA – Sinumerik Integrate

(Machine connection)

PLM (How to

produce/Inspect)

Requirements

ERP (What and when

to produce)

Purchase

MOM/ MES (Production synchronization)

Shop Floor (Produce)

Process

Definition Order

list

Customer

According

to ISA 95

L4

L3

L2

L1

Instructions Feedback

“Before our SIMATIC IT solution, it took

at least one week for propagating

Engineering information to Manufacturing.

Now every change released in PLM

is available in less than on hour to Operators.”

Customer Requirements

M-BOM linked with E-BOM

Order Management,

Non Conformance,

Electronic Work Instructions,

Manufacturing Intelligence

Closed Loop integration with Siemens PLM

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MOM - Manufacturing Operations Management

MES - Manufacturing Execution System

MOM

QUALITY

Quality Management

Quality Management

Compliance Management

Complete PDCA Cycle for Quality &

Production

Order Management

Key Benefits:

Improve resource allocation

Facilitate parallel and multi-operators

activities management

Allow team leaders to take effective

decisions by monitoring and tracking

work-in-progress

Accurate and reliable information to

ERP

Tracking & Tracing

Key Benefits:

Production Synchronization

Quick production progress data

Avoid production routing disruptions

Increase productivity

LM

S –

Lin

e M

on

ito

rin

g s

yste

m -

KP

I

Advanced planning

Planning & Scheduling

Integration with ERP- MES

Data Collection

Forecasting

Demand Planning and OEE

applications

MES

Pro

du

cti

on

Ro

uti

ng

Man

ag

em

en

t

Op

era

tors

skill

M

….

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Agenda

1. Introduction

2. Advances in Hardware - Product & Services Portfolio

3. Product Lifecycle Management

(PLM en ADOPT ID) Merging engineering & manufacturing

4. Siemens’ Services – for maximum availability

5. Manufacturing IT – Integration as an enabler

6. Retrofitting – Reducing costs & Risks

SCADA – Sinumerik Integrate

(Machine connection)

PLM (How to

produce/Inspect)

Requirements

ERP (What and when

to produce)

Purchase

MOM/ MES (Production synchronization)

Shop Floor (Produce)

Process

Definition Order

list

Customer

According

to ISA 95

L4

L3

L2

L1

Instructions Feedback

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1/ Machine Tools Systems (MTS)

Our focus technologies and branches

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CNHi - New Holland Belgium

Gear Hobbing - Gear Shaper - Turning – Manipulator

We focus on 2 factors : What does the customer want and What does the machine need. This is the basis for success and a

longstanding relationship between the customer and Siemens.

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CNHi - New Holland Belgium

Gear Hobbing - Gear Shaper - Turning – Manipulator

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Life cycle costs Machines

Unit costs

€ Operational

costs

Investment

costs

Operation, Safety

Technology

Accuracy

Operation

Accuracy

Functionality

Functionality

Risk of Standstill MTTR, MTBF

Reduction of var. costs

Cost reduction

Years

Costs

Production Risk

Component risk

Machine Availability

Years

Event

Faults

Spare parts

1 Production Risk

Critical machine occupation,…

2 Risk of standstill

Maintenance history, MTTR,..

3 Component risk

Obsolecence of spares, safety risk

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S.A.B.C.A.

DUFIEUX – Turning/Milling Combi center

Milling 5 axis & Turning table • AMP, performance measurement

• MMT, tool management + Balluf

• Safety integrated

• Bluhm Tool measuring / Tool Setting

• Laser measurement and machine

compensations

Extra added functions

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We offer you a total project from start to end

Projekt-, Konzept-

Erarbeitung

Projektabwicklung

Koordinierung

Inbetriebnahme

Maschinentest Maschinenübergabe

Protokoll Analysis Implementation Acceptance

• General Planning

• Project team

• Engineering

• Functional Analyse

• Project management

• Reception

• Acceptance test

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Gaz Daimler

Welding machines - Russia

Welding machines – Mercedes Sprinter - assembly line

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Questions?

Thank you