Servo/Hydraulic Press Brake With Automatic Tool Changer HD ... FILES/05222013TEXT... · HD 1003 ATC Press Brake Automatic Tool Changer (ATC) and Bend Indicator technology eliminate

HD 1003 ATCServo/Hydraulic Press Brake With Automatic Tool Changer

Servo-hydraulic Drive Principle

• Precise• Dynamic• Constantbendingresult• Quiet

• Energy-efficient• Eco-friendly

The HD NT Press BrakeAn ultra-high precision, down-acting system featuring advanced hydraulics that provide the ultimate in positioning accuracy.

Independent AC-servo motors drive high efficiency, bi-directional hydraulic pumps

• Extremelyfastapproach,bendingandreturnspeeds–providefastercycletimesandresultinmorepartsperhour

• Unequalledrampositioningandrepeatabilityof±0.00004˝

• Programmableramtiltingand50%off-centerbendingcapacityallowsforquickset-upofmultiplestagepartbending

• Lowpowerconsumption–hydraulicpumpmotorsareononlywhentheramismoving

• Stablehydraulicoiltemperatureensuresconsistentangularaccuracy

• Lesshydraulicoilandfeweroilchangesrequired

• Verylownoiselevel

Pressure Tank

AC Servo Motor

Two-Way Piston Pump

Cylinder

Piston

Upper Table

Unique Hybrid Drive System

Rapid Rising

Bending Process

Rapid Lowering

HD 1003 ATC Press Brake

Automatic Tool Changer (ATC) and Bend Indicator technology eliminate time-consuming setup and costly test bends.

HD-ATC Components

Thehigh-performanceHDseriesfeaturesaHybridDrivesystemthatisengineeredforlowenergyconsumptionandrequireslesshydraulicfluidthanconventionalmachines.Inadditiontobeingeco-friendly,Amada’sHybridDrivesystemmaintainsahighrateofrepeatability(±.00004˝).

Equippedwithanautomatictoolchanger,theHD-ATCprovidesunmatchedflexibility

andproductivity.TheATCiscapableofstoringmorethan86feet(26.4m)ofprecisiontooling.Locatingandloadingtheappropriatetoolingisperformedquicklyandefficiently.Thesystem’sfour-axismanipulatorpreciselyselectsandplacespunchesanddiesfromthetoolmagazine—avoidingcostlydelaystypicallyassociatedwithconventionaltoolchanges.

AMNC/PCControl

AKASLaserSafetySystem

AutomaticBendIndicator

AutoSlideFootPedal SafetyGate

PunchStockers

HybridDrives

DieStockers

• Quickerandmoreprecisetoolset-upcomparedtomanualoperation

• Perfectforsmalllotsizes

• Reducedrequirementsfortheoperator

• Idealforcomplextoollayouts

• Largeopenheightallowsforavarietyofpartgeometriestobeformed

• Auto-slide3-positionfootpedalforfastconvenientstagebending

Key Benefits:

• 15PunchStockers• 18DieStockers• 86 ́ToolCapacity• PunchReversalUnit• 4ToolLayoutunits

(2punch,2die)forquick,precisetoolchanges

• Rotatingstockersenablepunchestobeinstalledinreverseorientation

• Atotalof4manipula-torsautomatically

provideprecisetoollayout

HD-ATC Tool Changer

• Themotorizedfootpedalmovestothetoolstationwherethenextbendisproduced

6-axis backgauge plus 2 additional L-axes — provide L-Shift functionality (for gauging of complex part geometries)

Multiple Axis Backgauge

• High-speedmovementonallaxesensuresthatthegaugefingersarepositionedasquicklyastheoperatorpositionsthepart

• 6-axisbackgaugeincludingL-Shiftfunctionality

• Independentservodrivesfor“L”axisaswellas“L”shiftallowfortaperedandoffsetgauging

• Toolnavigatorsoftwarepositionsbackgaugewhereeachtoolneedstobeinstalled,shorteningthetoolinstallationprocess

• Unprecedentedpositioningrepeatability±0.0001˝

• Extendedgaugingallowsforuptoa39˝flangedimension

• Low-profiledesignenablespartpositioningoverthetopofthebackgauge

• Amada’spatentedslitcrownbeddesigncombinedwithasimpleleveradjustment,providesconsistentangleaccuracy

• ThewedgesettingcalculatedbytheAMNCcontrolisadjustableaccordingtomaterialtypeandthickness

• Thecrownsettingisadjustablebasedonmaterialtypeandthicknessandisaccuratefortheentiremateriallength

• Amada’sAMNC-PCcontrolwithtouch-screenoffersmultiplemodesofdataentry(angle,depth,2Dand3D)fortheutmostinprogram-mingflexibility

• ThroughtheBend-NavifeatureontheAMNC-PCcontrol,orwithAmada’sDr.ABEBendofflineprogrammingsoftware,operatorsareprovidedwitha3Dsimulationofthebendingprocesswhichreducessetuptimeandbenderrors

• Graphictoollibraryandtoolset-upgraphicsassistoperatorsinthequicksetupofcomplicatedparts

• Amada’sSDDdatabasesoftwareprovidesforprogramstorageonthecontroloronaserverwhenthecontrolisnetworked,providingsecurestorageofmachinesetupandprogramdata

• Barcodescannerprovidessimplifiedandimmediateretrievalofstoredprograms

• Adjustmentofallmachineaxiscanbeaccomplishedthroughuseofcontrolmountedhandwheel

AMNC/PC – PC Control with Network Capabilities

Variable Slit Crown Bed

• TheBI-Sisahigh-speed,high-precision,probe-stylebendindicatorsensorthatmeasuresandadjuststhebendangleonthefly

• BendIndicatortechnologyeliminatestestbendsandreducessetup

• Automaticangleadjustmentensureshigh-qualityproductionbendingevenwhenmaterialthicknessandhardnessvariesfromparttopart

• Compensatesforanyenvironmentalfactorthateffectsbendangletoproducehigh-accuracybendseveniftheoperatorlacksexperience

• ComesstandardonHDseriesbrakesfrom88-243tons

• Automaticdetectionandcompensationofspringback

• Usablewith1V-dies(.236˝-.787˝)

BI-S — Bend Indicator Sensor

Dimensions

7025 Firestone Boulevard • Buena Park, CA 90621 • (714) 739-2111 • FAX (714) 670-8020 • www.amada.com

Amada America, Inc.

Specifications

Press Brake

Tonnage 100KN(110ton)

OpenHeight 620mm(24.4˝)

Stroke 200mm(7.9˝)

MaximumBendLength 3060mm(120.47˝)

DistanceBetweenFrames 2700mm(106.3˝)

Backgauge 6axisplus2axisL-Shift

OilCapacity 48liters(12.7gal.)

Max.ApproachSpeed 120mm/sec.(4.72˝/sec.)

Max.BendingSpeed 10mm/sec.(39˝/sec.)

Max.ReturnSpeed 120mm/sec.(4.72˝/sec.)

Control AmadaAMNC/PC

Complete System

TotalLength 6080mm(239.4˝)

TotalWidth 3010mm(118.5˝)

TotalHeight 2915mm(114.8˝)

TotalWeight 10,200kg(22,487lb.)

SupplyPower 10KVA

Voltage 200V

FootPedal 2,AutoSlideandRemote

BendControl AutoBendIndicator-Slide

Crown AutoWedgeType

Safety AKAS3F,SafetyGate(ToolChange),LightGuard(SlidePedal)

Automatic Tool Changer (ATC)

ToolStyle AMTSATC

PunchStockers 15

DieStockers 18

ATCLocation RightHand

Max.ToolLayoutLength 3060mm(120.47˝)

AutoToolLayoutRange 3000mm(118.1˝)

MinimumToolPitch 5mm(.196˝)

“V”Range 4-40mm(.157-1.57˝)

PunchReversalUnit Yes

PunchHeight 170mm(6.7˝)Standard220mm(8.7˝)Special

239.4˝

120.47˝114.8˝

118.5˝