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SERVICE MANUAL CONTENTS SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8 PARTS LIST: PRE AMPLIFIER BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-10 POWER AMPLIFIER BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-11 VOLTAGE SELECTOR BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 PRE AMP AND POWER AMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 8” SPEAKER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 POWER CORD CABLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 SCHEMATIC DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-16 PCB LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 EXPLODED VIEW DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18-19 POWERED SUBWOOFER
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SERVICE MANUAL - Audio Design Guide psw2000 service manual.pdf3 POWERED SUBWOOFER SPECIFICATIONS Subwoofer Specifications Typical LIMIT UNIT 1) CONTINUOUS POWER 120 115 W (@ 90Hz,

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Page 1: SERVICE MANUAL - Audio Design Guide psw2000 service manual.pdf3 POWERED SUBWOOFER SPECIFICATIONS Subwoofer Specifications Typical LIMIT UNIT 1) CONTINUOUS POWER 120 115 W (@ 90Hz,

SERVICE MANUAL

CONTENTSSPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8PARTS LIST:

PRE AMPLIFIER BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-10POWER AMPLIFIER BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-11VOLTAGE SELECTOR BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12PRE AMP AND POWER AMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128” SPEAKER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13POWER CORD CABLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14SCHEMATIC DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-16PCB LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17EXPLODED VIEW DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18-19

POWERED SUBWOOFER

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POWERED SUBWOOFER

2

SPECIFICATIONS

System Specifications

Frequency Response 70-20K HzSensitivity 85+/-2dBPower Handling 70W MaxDimension (W x D x H) 198 x 130 x 150 mmWeight 2.1kgHF 12mm (0.5") tweeterLF 100mm (4") Crossover Frequency 3KHZImpedance 4 OHM

Woofer Specifications

Rated Impedance 3.8 ohms +/- 0.8 at 1V 500 HzVoice coil DCR 3 +/-0.15 ohmSweep Test Sine Wave 4V at 20-20K HzResonant Frequency (Fo) 65 +/- 15 HzSensitivity 85 dB/W/mRated Power Input 30WMaximum Power Input 60WPower Test 15W Music Max/Channel

30W RMS/Channel(The rated power is verified by performing power handling test by feedingrated output with "IEC268-5" for 8 hours)

Main Magnet Ø74 x Ø38 x 15mm Bucking Magnet Ø55 x Ø26 x 9mm

Tweeter Specifications

Rated Impedance 4+/-0.8 OHM at 1V 5K HzVoice coil DCR 3.2 +/-0.16 OHM Sweep Test Sine Wave 1 V at 500-20K HzResonant Frequency (Fo) 2500 +/- 240 HzSensitivity 89 +/-2dB/W/mFrequency Response Fo - 20K HzRated Power Input 30WMain Magnet Ø10 x 2mm Magnet Material N35

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3

POWERED SUBWOOFER

SPECIFICATIONS

Subwoofer Specifications

Typical LIMIT UNIT1) CONTINUOUS POWER 120 115 W

(@ 90Hz, 0.1% THD)

2) THD (@90Hz 110W ) 0.08 0.09 %

3) CLIPPING POWER(Output 1% THD @ 90Hz ) 125 120 W

4) INPUT SENSITIVITY @ 120W 4 ohm 70Hz LINE . INPUT VOL . Max 95 +/-10% mVSPK . INPUT VOL . Max 0.8 +/-10% V

5) S/N @ 12W 75Hz 90 85 dB@ 120W 75Hz 100 95 dB

( A-WEIGHT, LINE INPUT )

6) LOW PASS FILTER @ 75Hz Freq VOL Set to Max. Low -3dB 50 +/-10% HzFreq VOL Set to Max. Upper -3dB 115 +/-10% Hz

7) LOW PASS FILTER @ 60Hz Freq VOL Set to Min. Low -3dB 45 +/-10% HzFreq VOL Set to Min. Upper -3dB 80 +/-10% Hz

8) LOW PASS FILTER ROLL-OFF Freq VOL Set to Max. 22 +/-2 dB

9) LOW PASS FILTER ROLL-OFF Freq VOL Set to Min. 22 +/-2 dB

10) LINE OUTPUT @1V INPUTHI PASS FILTER -3dB ( LINE IN @ 1KHz ) Freq VOL Set to Max. 170 +/-10% HzFreq VOL Set to Min. 70 +/-10% Hz

11) LINE OUTPUT @1V INPUTHI PASS FILTER ROLL-OFF LINE IN @ 1KHz ( 0 dB O/P Ref )Freq VOL Set to Max. 12 +/-2 dBFreq VOL Set to Min. 18 +/-2 dB

12) LINE OUTPUT LINE IN @ 1KHz 1V INPUT( 0 dB O/P Ref )Freq VOL Set to Max. 1.2 +/-10% V

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POWERED SUBWOOFER

4

SPECIFICATIONS

13) SPEAKER OUTPUT HI PASS FILTER -3dB 130 +/-10% Hz( SPEAKER IN @1KHz ) @ 4 ohm Load

14) SPEAKER OUTPUT HI PASS FILTER ROLL-OFF 7 +/-1 dBSPEAKER IN @ 1KHz @ 4 ohm Load( 0dB 1W 0/P Ref )

15) INPUT IMPEDANCE RCA 25K 15K OHMSPEAKER 200 +/-10 OHM

16) AUTO TURN ON LEVEL 2.5 +/-1 mV

17) AUTO OFF DELAY TIME 50 40 Min

18) PHASE ADJUSTABLE 0- 180 0-170 Degree @ 75-85Hz 10V O/P 0 Degree Ref: PHASE VOL SET Min to Max

19) HUM & NOISE ( 17Hz -17KHz Filter ) 3 5 mV 1OK OHM LOAD @ INPUT LEVEL VOL SET to MaxFREQ VOL & PHASE VOL SET to min

20) Current Consumption UL 115 Vac @ 120W OUTPUT 2.0 2.5 A

@ IDLE .07 .09 ACE 230 Vac @ 120W OUTPUT 1.5 2.0 A

@ IDLE .04 .06 AUK 230 Vac @ 120W OUTPUT 1.5 2.0 A

@ IDLE .04 .06 A

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POWERED SUBWOOFER

SPECIFICATIONS

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POWERED SUBWOOFER

6

SPECIFICATIONS

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7

POWERED SUBWOOFER

SPECIFICATIONS

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POWERED SUBWOOFER

8

SPECIFICATIONS

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POWERED SUBWOOFER

PARTS LIST

PRE AMP SECTIONPRINTED CIRCUIT BOARD ASSEMBLY

QTY PART NO DESCRIPTION LOCATION1 150F-101K-5-IEA CC 50V 100PF 10% RL 5X3 C291 150F-104M-N-FD CC 50V 0.1µƒ 20% RLF C272 150F-271K-5-IEA CC 50V 270PF 10% RL 5x3 C3,114 150F-334M-N-JJA CC 50V 0.33µF 20% RLF MONO C4,5,12,137 153H-104K-5-QUA CM 100V 0.1µF 10% RL 9X11 CENTRALAB C7,15,17,18,19,20,222 153H-333K-5-MRA CM 100V 0.033µF 10% RL 7X9.5 C8,162 153H-683K-5-PSA CM 100V 0.068µF 10% RL C64,651 157C-477M-5-OU CE 10V 470µF 20% RL 8X11 C242 157D-107M-5-KW CE 16V 100µF 20% RL 6x12 C21,251 157D-476M-5-IU CE 16V 47µF 20% RL 5x11 C262 157E-106M-5-IU CE 25V 10µF 20% RL 5x11 C23,305 157F-225M-5-IU CE 50V 2.2µF 20% RL 5x11 C1,2,9,10,281 157F-225M-5-IU CE 50V 2.2µF 20% RL 5x111 2101-1357-0 WAFER JM2411-8 8PIN CN31 2101-9790-0 4RCA JACK HSP-204V-03 GP RCA18 3131-6140-0 IC BA4560 ROHM U1,2,3,4,5,6,7,81 3700-4536-RG L-115W EGW/209EGW RED/GR ELE-LED02 LED14 4701-102J-2 RCF 1/8W 1K 5% AT R11,34,71,7323 4701-103J-2 RCF 1/8W 10K 5% AT R3, 6, 10, 15,16, 18,19, 21, 23,

26, 29, 33, 38, 39, 41, 42, 44, 46, 60, 62, 70, 76, 79,

2 4701-104J-2 RCF 1/8W 100K 5% AT R7,301 4701-125J-C RCF 1/8W 1.2M 5% ATS R642 4701-153J-2 RCF 1/8W 15K 5% AT R48,521 4701-162J-2 RCF 1/8W 1.6K 5% AT R568 4701-222J-2 RCF 1/8W 2.2K 5% AT R12,13,35,36,49,53,66,68,1 4701-224J-2 RCF 1/8W 220K 5% AT R781 4701-225J-2 RCF 1/8W 2.2M 5% AT R656 4701-273J-2 RCF 1/8W 27K 5% AT R17, 22, 40, 45, 51, 554 4701-303J-2 RCF 1/8W 30K 5% AT R1,24,50,54,1 4701-391J-2 RCF 1/8W 390R 5% AT R572 4701-471J-2 RCF 1/8W 470R 5% AT R63,744 4701-472J-2 RCF 1/8W 4.7K 5% AT R58,59,69,72,1 4701-563J-2 RCF 1/8W 56K 5% AT R771 4701-682J-2 RCF 1/8W 6.8K 5% AT R371 4701-683J-2 RCF 1/8W 68K 5% AT R674 4718-101J-C-X RMF 1W 100R 5% ATS METAL OXIDE R8,9,31,321 4750-5510-0 VR 20KBX2 VR16G20K15B20K L=15MM VR11 4750-5520-0 VR 20KAX1 VR16N20K15A20K L=15MM VR21 4750-5530-0 VR 10KBX1 VR16N20K15B10K L=15MM VR31 4837-3V36-2 DZ 1/2W +-5% 3.3V TEMIC AT Z32 4837-5V16-2 DZ 1/2W 5.1V "TEMIC" AT Z1,22 4840-8060-2 DIODE 1N4148 NS D1,23 4860-8710-5 TR 9012H Q3,4,74 4860-8720-5 TR 9013H SAMSUNG Q1,2,5,61 5200-3281-0-06 SW COMAX SK-22D01-SG6-T-NS-IK SW1

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POWERED SUBWOOFER

10

PARTS LIST

PRE AMP SECTIONPRINTED CIRCUIT BOARD ASSEMBLY

CONTINUED

QTY PART NO DESCRIPTION LOCATION2 4701-123J-2 RCF 1/8W 12K R20, 432 4701-912J-2 RCF 1/8W 9.1K R4, 271 7010-2221-0 3 PIN SHIELD WIRE ASSY L=130MM CN11 7010-2222-0 3 PIN FLAT CABLE ASSY L=100MM CN21 7011-3240-0 2254 1533 #26 2X2PIN BRN 100MM 1-51-112 CN42 7011-4570-0 AMP108U AWG26 180MM BRWN NALX2 1-51-274CN5,62 8910-0042-0 CE 50V 300µF RL 10% NON-POLARITY C6,141 1725-296A-0002 PCB POWER AMP REV:E FC380C

4 150F-101K-5-IEA CC 50V 100P 10% RL 5X3 C39,40,64,652 150F-104M-N-FD CC 50V 0.1µF 20% RLF C53,541 150F-334M-N-JJA CC 50V 0.33µF 20% RLF MONO C361 150F-470K-5-IEA CC 50V 47P 10% RL 5X3 C382 150F-471K-5-IEA CC 50V 470P 10% RL 5x3 C32,332 150F-681J-5-OI CC 50V 680PF 5% RL 8X5 C42,432 150H-472M-5-IE CC 100V 4700PF 20% RL 5X3 TEC C61,621 153H-102K-5-INA CM 100V 0.001µF 10% RL 5X7.5 C373 153H-104K-5-QUA CM 100V 0.1µF 10% RL 9X11 CENTRALAB C35,57,581 153H-224K-5-VYA CM 100V 0.22µF 10% RL 11.5X13 C471 153I-154J-9-NL CM 63V 0.15µF 5% RB 7.5x6.5 C312 157D-227M-5-KW CE 16V 220µF 20% RL 6x12 C55,561 157E-106M-5-IU CE 25V 10µF 20% RL 5x11 C502 157F-105M-5-IU CE 50V 1µF 20% RL 5x11 C34,482 157F-225M-5-IU CE 50V 2.2µF 20% RL 5x11 C41,661 157F-474M-5-IU CE 50V 0.47µF 20% RL 5X11 C512 157I-107M-5-SX CE 63V 100µF 20% RL 10X12.5 C44,451 157I-476M-5-OV CE 63V 47µF 20% RL 8X11.5 C521 157Q-476M-5-LUA CE 35V 47µF 20% RL 6.5X11 ELNA C491 1806-2393-0 TT-9904 LE 1012A 1X12TX6MM SPRING COIL L13 2101-1231-0 SPADE TERMINAL 6.3X0.8 STRAIGHT AC1.AC2,VO1 3130-3020-0 IC LM7915CT REGULATOR U151 3130-3030-0 IC LM7815CT REGULATOR U141 3130-3550-0 IC TA7317P U131 3130-4080-0 IC TL072CP DUAL FET OP AMP T1 U121 3130-9150-0 IC LM3080N OTA NATIONAL U92 3131-7220-0 IC TL062 LOW POWER JFET U10,112 4132-1551-0 TERMINAL OUT PUT SPK+, SPK-1 4500-8090-0 RELAY RUDH-SH-124D "GOOD SKT" RLY1

POWER AMP SECTIONPRINTED CIRCUIT BOARD ASSEMBLY

QTY PART NO DESCRIPTION LOCATION

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11

POWERED SUBWOOFER

PARTS LIST

POWER AMP SECTIONPRINTED CIRCUIT BOARD ASSEMBLY

CONTINUED

QTY PART NO DESCRIPTION LOCATION10 4701-101J-2 RCF 1/8W 100R 5% AT R81, 83, 110, 111, 114, 115, 116,

117, 120, 1212 4701-102J-2 RCF 1/8W 1K 5% AT R145,14610 4701-103J-2 RCF 1/8W 10K 5% AT R85, 88, 89, 92, 99, 100, 101,

103, 130, 1373 4701-104J-2 RCF 1/8W 100K 5% AT R96,131,1322 4701-123J-2 RCF 1/8W 12K 5% AT R95,1091 4701-124J-C RCF 1/8W 120K 5% ATS R801 4701-474J-C RCF 1/8W 470K 5% ATS R863 4701-153J-2 RCF 1/8W 15K 5% AT R82,104,1051 4701-154J-2 RCF 1/8W 150K 5% AT R902 4701-183J-2 RCF 1/8W 18K 5% AT R134,1352 4701-202J-2 RCF 1/8W 2K 5% AT R98,1472 4701-203J-2 RCF 1/8W 20K 5% AT R84,931 4701-243J-2 RCF 1/8W 24K 5% AT R971 4701-272J-2 RCF 1/8W 2.7K 5% AT R1082 4701-333J-2 RCF 1/8W 33K 5% AT R136,1381 4701-334J-2 RCF 1/8W 330K 5% AT R1022 4701-391J-2 RCF 1/8W 390R 5% AT R106,1071 4701-473J-2 RCF 1/8W 47K 5% AT R871 4701-514J-2 RCF 1/8W 510K 5% AT R913 4701-562J-2 RCF 1/8W 5.6K 5% AT R124,125,1263 4701-563J-2 RCF 1/8W 56K 5% AT R129,133,1391 4701-913J-2 RCF 1/8W 91K 5% AT R941 4707-152J-2 RCF 1/2W 1.5K 5% AT R1404 4718-100J-C-X RMF 1W 10R 5% ATS METAL OXIDE R112,113,127,1282 4719-222J-1-X RMF 2W 2.2K 5% AL METAL OXIDE R141,1424 474B-0R1J-1 RWR 5W 0.1 5% AL R118,119,122,1232 474B-271J-1 RWR 5W 270R 5% AL R143,1441 4756-2036-3-15 SVR B20K H3 NVZ6TL1 6.3X6.8 HDK TP12 4804-0010-2 DIODE 1N4001 AT D9,101 4840-0720-0 BRIDGE 8A BR84 RECTRON D118 4840-8060-2 DIODE 1N4148 NS D3,4,5,6,7,8,12,131 485D-1390-5 TR BD139-10 PHILIPS HFE63-160 Q141 4860-1260-5 TR 2N3906 SAMSUNG RL Q91 4860-1430-5 TR BD140-10 HFE 63-160 Q152 4860-8890-0 TR MPS A06 VCE 80V NS Q12,132 4860-8910-0 TR MPS A56 VCE 80V NS Q11,201 8910-0196-0 THERMISTOR NTH4G 10K 1% MURATA TH12 8910-0492-0 CE 63V 12000µF 20% RL 36X45 C59,601 1725-296A-0002 PCB POWER AMP REV:E FC3802 4860-5050-5 TR 2SC5200 T0-3P (L) TOSHIBA Q17,192 4860-5060-5 TR 2SA1943 T0-3P (L) TOSHIBA Q16,18

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POWERED SUBWOOFER

12

PARTS LIST

VOLT SELECTOR SECTIONPRINTED CIRCUIT BOARD ASSEMBLY

QTY PART NO DESCRIPTION LOCATION2 153Z-103M-5-7T CM 275V 0.01UF 20% RL 18X10.5 C69,701 5200-3627-0 SL14-22AH (1A) SW 2P2T AC SELECTOR SW21 1723-780A-0000 PCB VOLT SELECTOR REV:C FC310C14 2101-1231-0 SPADE TERMINAL 6.3X0.8 STRAIGHT 1, 2, 3, 4, 5, 6, L, N,

SW2-1, SW2-2, SW2-3, SW2-4

PRE AMP & POWER AMP ASSEMBLY

QTY PART NO DESCRIPTION LOCATION1 1402-3070-0 X'FORMER MTG. BKT T11 1403-6420-0 REAR PANEL FC380C T11 153Z-104M-5-7W CM 275V 0.1µF 20% RL 18X12 PCX2 335M MD104 PILKO C631 1725-327A-0000 INSULATION PCB-3 PANEL1 1806-2415-0 TT-00018 TOROIDAL TRANSFORMER 15V/230V T14 2103-7001-0 BINDING POST RED SPK IN+4 2103-7101-0 BINDING POST BLK SPK IN-3 2436-6501-1 VOL/FREQ KNOB VR FREQ PHAS8 2600-3005-0800 METAL WASHER M3X0.5X8MM ZNC PWRM-PCB, Q16. 17,

18, 198 2600-5008-1000 METAL WASHER M5X0.8X10MM YZ SPK IN+1 2606-3005-0643 INT TEETH WASHER M3X0.5X6.4MM BZ PANEL1 2606-4008-0853 INT TOOTH WASHER M4X0.8X8.5MM BZ EARTH15 2607-3009-0550 SPRING WASHER M3X0.9X5.5MM ZNC FOR PCB,IEC1,PWRM

PCB, Q16, 17, 18, 19, VOLT-PCB

5 2607-4010-0704 SPRING WASHER M4X1X7MM NI EARTH2 2640-3022-0540 M3 NUT IEC15 2640-4030-0704 NUT HEX M4 EARTH,T12 2842-6213-0 METAL WASHER (6X1.0X13MM) T12 2904-2608-3000 SCREW BH M2.6X 8 MM BZ CROSS FOR PANEL,FOR PCB8 2904-3006-3000 SCREW M3X6 BINDING (BLK) PANEL,VOLT-PCB2 2904-3010-3000 SCREW M3X10 (BLK) IEC15 2904-4010-3000 SCREW M4X10 (BLK) PANEL,T15 2954-3008-3000 T3X8MM SELF TAPPING H.S,RCA14 2954-3010-3000 B-TITE 3X10MM (BLK.ZN) H.S8 2954-3014-3000 B-TITE 3X14MM(BLK.ZN) Q16,17,18,194 3100-3171-0 MICA SHEET A (24X20) Q16,17,18,191 4133-2090-0 2204-3 MTG BKT PWRM PCB4 4135-0271-0 BRASS TUBE 6XM3X12MM REAR PANEL1 4153-1250-0 2209 SW COVER 1-41-112 SW11 4153-3800-0 POWER INLET SOCKET SC9F-21 IEC12 5120-0079-0 FUSE T3.15A 250V 5X20MM UR & SEMKO IEC11 5200-4725-0 SWITCH ROCKER 2P1T SW2

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13

POWERED SUBWOOFER

PARTS LIST

1 8900-5760-0 8"WOOFER F-SUB

1 7011-6220-0 H05VV-F 0.75MM/3C 2M BLK *EU1 7011-5030-0 TC1490GP 3CORE CORD 1/P *UK1 7011-6210-0 SJT #18 /3C 2M BLK POWER *US

8" SPEAKER ASSEMBLY

QTY PART NO DESCRIPTION LOCATION

POWER CORD CABLE ASSEMBLY

QTY PART NO DESCRIPTION LOCATION

PRE AMP & POWER AMP ASSEMBLYCONTINUED

QTY PART NO DESCRIPTION LOCATION1 5400-3351-0 HEAT SINK FC380C Q16,17,18,191 5400-3361-0 HEAT SINK PLATE FC380C HEAT SINK7 6360-0011-0 PLASTIC CABLE TIE 97MM T1/IEC1/SPK2 7010-2217-0 250 T'NAL ASSY L=120MM RED IEC12 7010-2218-0 250 T'NAL ASSY L=100MM RED SW32 7010-2219-0 250 TNAL ASSY L=100MM BROWN SW31 7010-2223-0 RING T'NAL ASSY L=80MM G/Y EARTH1 7010-2236-0 250 TNA'L ASSY L=130MM BROWN IEC11 7010-2237-0 HOUSING ASSY JP2411-8P L=100 FOR SPK/IN

Page 14: SERVICE MANUAL - Audio Design Guide psw2000 service manual.pdf3 POWERED SUBWOOFER SPECIFICATIONS Subwoofer Specifications Typical LIMIT UNIT 1) CONTINUOUS POWER 120 115 W (@ 90Hz,

POWERED SUBWOOFER

14

BLOCK DIAGRAM

RC

A

L IN

CU

RR

EN

TA

MPL

IFIE

R

L/F

-

POW

ER

SU

PPL

Y

HIZ

AC

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OZ

IN

PRE

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P

LO

ZIN

PUT

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AM

P D

RIV

ER

AU

TO

ON

/OFF

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,Q15

Q16

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,Q18

,Q19

OV

ER

CU

RR

EN

T/

OU

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RC

A

R/F

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R/F

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R/F

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PRE

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LO

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PUT

U1B

T1,

D11

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3A,U

4AV

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20K

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AU

TO

ON

/OFF

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VR

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KA

LE

VE

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RC

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SW-2

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JUST

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30V

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(50H

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(50H

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TC

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KB

x1(0

-180

)

Page 15: SERVICE MANUAL - Audio Design Guide psw2000 service manual.pdf3 POWERED SUBWOOFER SPECIFICATIONS Subwoofer Specifications Typical LIMIT UNIT 1) CONTINUOUS POWER 120 115 W (@ 90Hz,

R4

9K1

R14

6K8

R1

30K

R15

10K

R22

27K

R16

10K

R21

10K

R23

10K

R17

27K

R6

10K

R19

10K

R7

100K

R9

100

1WR

810

0 1W

R18

10K

R5

12K

C4

330n

C5

330n

C7

104

R20

12K

R10

10K

R24 30K

R27

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R43

12K

R37

6K8

R38

10K

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100

1WR

3210

0 1W

R42

10K

R39

10K

R41

10K

R40

27K

R44

10K

R46

10K

C8

333

C12

330n

C13

330n

C15

104

C16 333

R30

100K

R28

12K

R29

10K

R45

27K

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R36

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R34 1K

R12

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10K

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10K

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C11

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HL

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15K

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R50

30K

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27K

R52

15K

R53 2K

2

R54 30K

R55

27K

R56

1K6

R58

4K7

R59

4K7

R57

390

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104

C18

104

C19

104

C20

104

C22

104

NO

TC

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KB

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15

POWERED SUBWOOFER

SCHEMATICS DIAGRAMSPre Amp Schematic

Page 16: SERVICE MANUAL - Audio Design Guide psw2000 service manual.pdf3 POWERED SUBWOOFER SPECIFICATIONS Subwoofer Specifications Typical LIMIT UNIT 1) CONTINUOUS POWER 120 115 W (@ 90Hz,

C53

100n

C54

200n

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C58 104

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CK

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SW 2

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5 4 3 12

R83

100

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100

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20K

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120K

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K

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330K

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510

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100p

1 2

3

4

5

6

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10K

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150K

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10K

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48

-15V

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ac

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p/10

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1K

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1

2

CN

6'2P

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61K

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2KT

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10K

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100n

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Vac

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100p

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100p

POWERED SUBWOOFER

16

SCHEMATICS DIAGRAMSPower Amp Schematic

Page 17: SERVICE MANUAL - Audio Design Guide psw2000 service manual.pdf3 POWERED SUBWOOFER SPECIFICATIONS Subwoofer Specifications Typical LIMIT UNIT 1) CONTINUOUS POWER 120 115 W (@ 90Hz,

17

POWERED SUBWOOFER

PCB LAYOUT

Pre Amplifier PCB Component Side

Power Amplifier PCB Component Side

Voltage Selector PCB Component Side

Page 18: SERVICE MANUAL - Audio Design Guide psw2000 service manual.pdf3 POWERED SUBWOOFER SPECIFICATIONS Subwoofer Specifications Typical LIMIT UNIT 1) CONTINUOUS POWER 120 115 W (@ 90Hz,

POWERED SUBWOOFER

18

EXPLODED VIEW DIAGRAMS

B(GRAY)

C(BLUE)

A(RED)

L(Y)

N(Y)M(BLK)

E(BLUE)

D(GRAY)

FB I

KA

JE

GD C

M

L

N

GND

H(RED)I(RED)

GND

F(GRAY)

G(RED)

K(GRAY)

J(GRAY)

H

CN2

CN1

CN3

CN4

CN2

86

4 57

3

CN1

CN4

CN3

12

3

1

7

8

6

5

4

2

10

78

9

989

10

98

9

78

108

12

10

18

188

3

4

8

7

98

6

5

11

9

8

24

26

24

13

10

27

20

2022

2

22

7

15

25

14

15

18

20

2122

17

1818

1517

17

17

15

16

1

19

19

17

82318

10

108

REF DESCRIPTION PARTS NO. QTY1 REAR PANEL 1403-6420-0 12 TRANSFORMER BRACKET 1402-3070-0 13 BRASS TUBE 6*M3*12 4135-0271-0 44 VOLTAGE PCB 1723-780A-0000 15 PRE AMP PCB 1725-296A-0000 16 POWER AMP PCB 1725-296A-0000 17 T3*8MM SELF TAPPING 2954-3008-3000 58 SPRING WASHER M3*0.9*5.5MM 2607-3009-0550 159 METAL WASHER M3*0.5*8MM 2600-3005-0800 810 M3*14MM B-TITE (BLK.Zn) 2954-3014-3000 811 HEATSINK 5400-3351-0 112 HEATSINK PLATE 5400-3361-0 113 INSULATION PCB-3 1725-327A-0000 114 INT TEETH WASHER M3*0.5*6.4MM 2606-3005-0643 115 B-TITE 3*10MM (BLK.Zn) 2954-3010-3000 416 VOL/FREQ KNOB 2436-6501-1 317 SCREW M4*10 (BLK) 2904-4010-3000 518 SCREW M3*6 BINDING (BLK) 2904-3006-3000 819 SCREW M3*10 (BLK) 2904-3010-3000 220 NUT HEX M4 2640-4030-0704 521 INT TOOTH WASHER M4*0.8*8.5MM 2606-4008-0853 122 SPRING WASHER M4*1*7MM NI 2607-4010-0704 523 M3 NUT 2640-3022-0540 224 METAL WASHER M5*0.8*10MM 2600-5008-1000 825 SCREW BH M2.6*8MM BZ CROSS 2904-2608-3000 226 MTG BRACKET 4133-2090-0 127 TRANSFORMER 1806-2415-0 1

Page 19: SERVICE MANUAL - Audio Design Guide psw2000 service manual.pdf3 POWERED SUBWOOFER SPECIFICATIONS Subwoofer Specifications Typical LIMIT UNIT 1) CONTINUOUS POWER 120 115 W (@ 90Hz,

19

POWERED SUBWOOFER

EXPLODED VIEW DIAGRAMSPSW2000 Packing Exploded View

8

710

6

3

4

5

11

2

1

9

REF DESCRIPTION PARTS NO. QTY

1 P.FOAM FOR PSW1000/S8 1490-7343-0 4

2 CABINET FOR EGG GRAY 1403-4400-0 1

3 P.BAG 400*450*600 1497-4642-0 1

4 M.BOX FOR PSW2000 145A-6510-0 1

5 UPC LABEL FOR PSW2000 (EU) 3000-6621-0 1

UPC LABEL FOR PSW2000 (UK) 3000-6623-0 1

UPC LABEL FOR PSW2000 (US) 3000-6622-0 1

6 P.BAG 10'*12' W/ES GREEN 1497-4102-0 1

7 MANUAL FOR PSW2000 4301-5166-0 1

8 W.CARD KAL926EFG REG 4301-6016-0 1

9 VOLTAGE LABEL FOR PSW2000 3000-6628-0 1

10 P.BAG 10'*14' W/ES GREEN 1497-4122-0 1

11 BARCODE S/N LABEL 3000-6333-0 1

Page 20: SERVICE MANUAL - Audio Design Guide psw2000 service manual.pdf3 POWERED SUBWOOFER SPECIFICATIONS Subwoofer Specifications Typical LIMIT UNIT 1) CONTINUOUS POWER 120 115 W (@ 90Hz,

Aug, 2002P/N: PSW2000-SM00A

KEF AUDIO (UK) Limited,Eccleston Road, Tovil, Maidstone, Kent, ME15 6QP UK

Telephone: +44 (0) 1622 672261 Fax: +44 (0)1622 750653

KEF America.10, Timber Lane, Marlboro, New Jersey. 07746. USA.

Telephone: +00 (1) 732 683 2356 Fax: +00 (1) 732 683 2358

www.kef.com