Savings FY04

7/29/2019 Savings FY04

1/17

Cost Reduction Projects

Speedy

SignificantSustainable

MMD Boiler 5/6

7/29/2019 Savings FY04

2/17

Cost Reduction ProjectsTypes of Projects undertaken

Spares substitution

Energy Conservation

Air ManagementWater Consumption reduction

Equipment modification / refurbishment

Reconditioning of spares

Recycling of scraps

Heat rate improvement

MMD Boiler 5/6

7/29/2019 Savings FY04

3/17

Cost Reduction ProjectsTeam Members

Spares substitution -SRK, MY, YKV, HBKP, JRL, PS, SHP

Energy Conservation -HBKP, SHP, PS

Air Management -JRL, SHPWater Consumption reduction -ADB, SHP

Equipment modification / refurbishment-SHP, ADB, SRK, MY, YKV

Reconditioning of spares -MY, YKV, SRK, PS, HMKP

Recycling of scraps-YKV, MY, SRK, HBKP, JRL, PS, SHP, ADB

Heat rate improvement -PS, JRL, MY

MMD Boiler 5/6

7/29/2019 Savings FY04

4/17

Cost Reduction ProjectsTypes of Savings

O&M

Auxiliary Consumption

Cost of Generation

MMD Boiler 5/6

7/29/2019 Savings FY04

5/17

Projects under different TypesSpares substitution

FD Fan PRV

Saving Rs 1,28,000/-

Mar 2004

Coal Mill Spares

Saving PA Rs 17,57,850/-

Dec 2003

Burners & RAPH

Saving PA Rs 48,00,000/-

Mar 2004

Ash Plant Equipment

Saving Rs 4,50,000/-

Mar 2004

MMD Boiler 5/6

7/29/2019 Savings FY04

6/17

Projects under different TypesEnergy Conservation

GGH HP Washing

Saving PA Rs 20,600/-

May 2003

Steam Traps

Saving PA Rs 3,37,00,000/-

Dec 2004

FAC/FAA Air Interconnection

Saving PA Rs 3,00,000/-

Dec 2004

MMD Boiler 5/6

7/29/2019 Savings FY04

7/17

Projects under different TypesAir Management

RAPH Seals

Saving PA Rs 1,30,00,000/-

Apr 2004

MMD Boiler 5/6

7/29/2019 Savings FY04

8/17

Projects under different TypesWater Consumption reduction

DM Plant Pumps gland leaks

Saving PA Rs 22,000/-

Dec 2003

Vacuum Pumps AHS

Saving PA Rs 9,00,000/-

Dec 2003

MMD Boiler 5/6

7/29/2019 Savings FY04

9/17

Projects under different TypesEquipment modification / refurbishment

Ash Loading modification

Saving PA Rs 9,60,000/-

Jul 2003

Cation 5C

Saving Rs 3,02,500/-

May 2003

MPSP

Saving PA Rs 5,87,500/-

Dec 2003

Spring Journal Assembly

Saving Rs 34,20,000/-

Dec 2004

MMD Boiler 5/6

7/29/2019 Savings FY04

10/17

Projects under different TypesReconditioning of spares

FD Fan Servomotor

Saving Rs 46,15,000/-

Aug 2003

Bowl & Rollers

Saving Rs 8,56,223/-

Sep 2003

Journal Shaft

Saving PA Rs 31,92,000/-

Yearly

Burners & Pilot Valves

Saving PA Rs 18,00,000/-

Mar 2004

MMD Boiler 5/6

7/29/2019 Savings FY04

11/17

Projects under different TypesReconditioning of spares

Clinker grinders

Saving PA Rs 6,00,000/-

Jan 2004

MDV

Saving PA Rs 3,00,000/-

Mar 2004

Dome Valves

Saving PA Rs 4,00,000/-

Jan 2004

MMD Boiler 5/6

7/29/2019 Savings FY04

12/17

Projects under different TypesRecycling of scraps

Target

Saving PA Rs 2,00,000/-

Mar 2004

MMD Boiler 5/6

7/29/2019 Savings FY04

13/17

Projects under different TypesHeat Rate improvement

Pressure parts manual scrapping Unit 5

Saving PA Rs 1,00,00,000/-

Apr 2004

MMD Boiler 5/6

7/29/2019 Savings FY04

14/17

1.94

5.2

1 .1

O&M A ux C onsum ption C ost o f G enrat ion

Types of SavingsSavings in Rs Crores

MMD Boiler 5/6

7/29/2019 Savings FY04

15/17

0.63

7.6

One Tim e Per A nnum

Types of SavingsSavings in Rs Crores

MMD Boiler 5/6

7/29/2019 Savings FY04

16/17

1.3

3.1

3 .8

A lready R ealised In F04 B eyond FY 04

Types of SavingsSavings in Rs Crores

MMD Boiler 5/6

MMD B il 5/6

7/29/2019 Savings FY04

17/17

Cost Reduction Projects

Thank You

MMD Boiler 5/6