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SQE contract requirements Form ECM ID: A6165163 Page 1 of 88 Form Date of Issue: 07/08/2019 Safety, Quality & Environment (SQE) contract requirements Project name: <ID – Name>
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Safety, Quality & Environment (SQE) contract requirements · a) Section 2.4 - SQE Management Plan submission requirements b) Section 2.5 - Risk Management System requirements c) Section

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Page 1: Safety, Quality & Environment (SQE) contract requirements · a) Section 2.4 - SQE Management Plan submission requirements b) Section 2.5 - Risk Management System requirements c) Section

SQE contract requirements

Form ECM ID: A6165163 Page 1 of 88 Form Date of Issue: 07/08/2019

Safety, Quality & Environment (SQE) contract requirements

Project name: <ID – Name>

Page 2: Safety, Quality & Environment (SQE) contract requirements · a) Section 2.4 - SQE Management Plan submission requirements b) Section 2.5 - Risk Management System requirements c) Section

SQE contract requirements

Form ECM ID: A6165163 Page 2 of 88 Form Date of Issue: 07/08/2019

The Contractor shall comply with Barwon Water’s SQECR as applicable to the scope of the Contract. Unless advised in writing by the Responsible Officer, the following sections of the SQECR are not mandated by Barwon Water to this contract, but may be adhered to at the Contractor’s own determination:

a) Section 2.4 - SQE Management Plan submission requirements b) Section 2.5 - Risk Management System requirements c) Section 2.6.1 - Contractor Monthly Project Report (SQE) d) Section 3.1 - Safety Management Plan e) Section 3.2 - Principal contractor safety requirements f) Section 4 - Quality management requirements g) Section 5.5 - Environmental performance requirements.

SQE Contract Requirements (Project specific version) revision status

Rev Date Changes by Change Management

1 20/02/2018

M.Grove,

K.Dubberley

Update Occupational Health and Safety Regulations 2017

2 04/11/2019 Aurecon/ David McKinnis / Giles Flower

Update to environmental sections, as per consultation with Aurecon

This document is the property of Barwon Water and may not be copied, distributed or used without the written consent of Barwon Water. This document is designed to detail the minimum requirements of Contractors undertaking work for Barwon Water.

Whilst due care was taken in the preparation of this document; no representation is made, or warranty stated or implied to the correctness or suitability of this document. Nothing in this document prejudices the obligation of the Contractor to familiarise themselves and to comply with all relevant contract and legislative requirements.

This document relates to Safety, Quality, and Environment areas and must be read in conjunction with the contract.

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Form ECM ID: A6165163 Page 3 of 88 Form Date of Issue: 07/08/2019

Table of Contents 1 Introduction ....................................................................................................................................... 7

1.1 Purpose of the document ............................................................................................................ 7

1.2 Document scope ............................................................................................................................. 7

1.3 Supporting forms and templates available............................................................................ 7

1.4 Project details ................................................................................................................................... 7

2 General SQE requirements .......................................................................................................... 8

2.1 SQE principles ................................................................................................................................. 8

2.2 SQE expectations ........................................................................................................................... 8

2.3 Contractor SQE representative(s) ........................................................................................... 9

2.4 SQE Management Plan submission requirements .......................................................... 10

2.5 Risk management system requirements.............................................................................. 11

2.5.1 Workplace Risk Assessment (WRA) ............................................................................... 11

2.5.2 Activity Method Statement (AMS) ................................................................................. 12

2.5.3 Safe Work Method Statements (SWMS) ...................................................................... 12

2.5.4 Start cards ...............................................................................................................................13

2.6 Measurement of Contractor performance and systems input ...................................13

2.6.1 Contractor monthly project report (SQE) ...................................................................14

2.7 Audits ................................................................................................................................................ 15

2.7.1 SQE audits by Barwon Water ............................................................................................ 15

2.7.2 Internal system compliance audits by the Contractor ........................................... 15

2.8 Workplace inspection and reviews ......................................................................................... 15

2.8.1 Workplace inspections by Barwon Water .................................................................... 15

2.8.2 Workplace inspections by the Contractor ................................................................... 15

2.9 Incident reporting and investigation ..................................................................................... 16

2.9.1 Notification to Barwon Water ......................................................................................... 16

2.9.2 Notification to authorities ................................................................................................ 16

2.9.3 Incident reporting ................................................................................................................ 16

2.9.4 Incident investigation/ formats ...................................................................................... 17

2.10 Inductions ....................................................................................................................................19

2.10.1 Barwon Water high risk induction (orientation) ........................................................19

2.10.2 Site specific OH&S training - project site induction ............................................19

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3 Safety management requirements ......................................................................................... 21

3.1 Safety Management Plan ........................................................................................................... 21

3.2 Principal contractor safety requirements ........................................................................... 21

3.3 Workers compensation, rehabilitation and return to work ........................................... 22

3.4 Workplace amenities .................................................................................................................. 22

3.4.1 Basic requirements for short term and mobile sites .............................................. 22

3.5 Fatigue management and fitness for work ......................................................................... 24

3.6 Communication and consultation ......................................................................................... 25

3.6.1 Daily prestart meetings ..................................................................................................... 25

3.6.2 Toolbox meetings ................................................................................................................. 26

3.7 Hazob reporting ............................................................................................................................ 26

3.8 Permit to work - Life Saving Rule ........................................................................................... 26

3.9 Emergency preparedness requirements ............................................................................. 27

3.9.1 Emergency Management Plan ........................................................................................ 27

3.9.2 First aid .................................................................................................................................... 27

3.9.3 Fire equipment ...................................................................................................................... 27

3.9.4 Works during the declared fire period .......................................................................... 28

3.9.5 Total fire bans ........................................................................................................................ 28

3.10 Training and competencies .................................................................................................. 29

3.10.1 Construction industry general OHS induction .......................................................... 29

3.10.2 Accredited training .......................................................................................................... 29

3.10.3 Certificates of competency ........................................................................................ 30

3.10.4 Competency based training ........................................................................................ 30

3.11 General work conduct requirements ................................................................................... 30

3.11.1 Minimum PPE requirements ........................................................................................... 30

3.11.2 Alcohol and drugs ............................................................................................................... 30

3.11.3 Smoking ....................................................................................................................................31

3.11.4 Site security ............................................................................................................................31

3.11.5 Traffic management ........................................................................................................... 32

3.11.6 Delivery of plant and materials ....................................................................................... 32

3.11.7 Public safety .......................................................................................................................... 33

3.11.8 Lone workers ......................................................................................................................... 33

3.11.9 Barricading and signage..................................................................................................... 33

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3.11.10 Isolation requirements ................................................................................................... 34

3.11.11 Out of service tagging .................................................................................................... 35

3.11.12 Housekeeping .................................................................................................................... 35

3.11.13 Hazardous manual handling ........................................................................................ 35

3.11.14 Hazardous materials (including compressed gas cylinders) ............................ 36

3.11.15 Asbestos management .................................................................................................. 36

3.11.16 Work at height ................................................................................................................... 37

3.11.17 Gridmesh installation and removal .......................................................................... 38

3.11.18 Hot works ............................................................................................................................ 39

3.11.19 Welding and gas cutting ................................................................................................ 39

3.11.20 Confined space ................................................................................................................. 39

3.11.21 Excavation and trenching ............................................................................................ 40

3.11.22 Excavated material and loads near excavations ...................................................41

3.11.23 Managing falls from height risks during excavation activities. .........................41

3.11.24 Temporary works design ............................................................................................... 42

3.11.25 Protection of services .................................................................................................... 43

3.12 Electrical installations ............................................................................................................ 44

3.13 Plant and equipment requirements .................................................................................. 46

3.13.1 Mobile plant ........................................................................................................................... 46

3.13.2 Rigging gear ........................................................................................................................ 47

3.13.3 Scaffolds ............................................................................................................................. 47

3.13.4 Portable tools .................................................................................................................... 47

3.13.5 Concrete pumps ............................................................................................................. 48

3.13.6 Craneage ............................................................................................................................ 48

3.13.7 Lift studies ............................................................................................................................. 50

3.13.8 Elevated work platforms (EWP) ................................................................................. 50

4 Quality management requirements ........................................................................................ 51

4.1 Project specific Quality Management Plan ......................................................................... 51

4.2 Hold and witness points .............................................................................................................. 51

4.2.1 Interpretations and definitions ........................................................................................ 51

4.2.2 General .................................................................................................................................... 52

4.2.3 Transition from hold to witness points ........................................................................ 52

4.3 Specific quality management requirements ..................................................................... 52

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Form ECM ID: A6165163 Page 6 of 88 Form Date of Issue: 07/08/2019

4.3.1 Work breakdown structure............................................................................................... 52

4.3.2 Document and record control ........................................................................................ 53

4.3.3 Inspections and test plans /checklists ......................................................................... 54

4.3.4 Requests for information (RFIs) ..................................................................................... 55

4.3.5 Management of non-conformance .............................................................................. 55

4.3.6 Reporting ................................................................................................................................. 55

4.3.7 Calibration and control of measuring and testing equipment ............................ 56

4.3.8 Materials control .................................................................................................................. 56

4.3.9 Work processes control ..................................................................................................... 56

4.3.10 Commissioning and handover .................................................................................... 56

4.3.11 Defect liability management ........................................................................................... 57

4.3.12 Review and continuous improvement ..................................................................... 57

4.3.13 Management of change ................................................................................................ 57

5 Environmental requirements .................................................................................................... 58

5.1 Context ............................................................................................................................................ 58

5.2 Purpose ............................................................................................................................................ 58

5.3 Roles and responsibilities .......................................................................................................... 58

5.4 Environmental management ................................................................................................... 59

5.4.1 Environmental performance requirements ............................................................... 59

5.4.2 Evaluating environmental performance ..................................................................... 59

5.4.3 Auditing .................................................................................................................................. 60

5.4.4 Review ..................................................................................................................................... 60

5.4.5 Resourcing ............................................................................................................................. 60

5.4.6 Records management ....................................................................................................... 60

5.5 Environmental performance requirements ....................................................................... 61

Appendices Appendix 1 – Contractor monthly project report (SQE)

Appendix 2 – Total fire ban flowchart and checklist

Appendix 3 – Hold and witness points

Appendix 4 – Site Environmental Plan (SEP) example

Appendix 5 – General reinstatement requirements

Appendix 6 - Approvals/ permits

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Form ECM ID: A6165163 Page 7 of 88 Form Date of Issue: 07/08/2019

1 Introduction 1.1 Purpose of the document This Safety, Quality, Environment Contract Requirements (SQECR) document has been developed to define the minimum acceptable SQE management requirements for works contracted on Barwon Water projects.

It is the responsibility of the Contractor to implement appropriate SQE management systems, including management of suppliers, materials, subcontractors, employees, products and the environment in accordance with this document and legislative requirements. The information in this SQECR is to be used by the Contractor to:

• define the minimum requirements of project specific Management Plans • provide minimum requirements for supporting processes and procedures as referred

to in the Management Plans above.

Requirements outlined in this document are not designed to be exhaustive, rather provide the minimum requirements for system implementation and risk management strategies required for the type of work to be undertaken. It is the responsibility of the Contractor to implement strategies and manage hazards and risk, such that all contractual and legislative requirements are met as a minimum. Where a discrepancy exists between requirements of this document, legislation or Contractor procedures, the higher standard shall apply.

1.2 Document scope This document comprises four parts, each containing a suite of requirements consisting of the following:

• general SQE management requirements • safety requirements • quality requirements • environmental requirements.

1.3 Supporting forms and templates available A suite of forms and templates supporting the implementation of the systems and requirements set out in this document are available to the Contractor following contract award.

1.4 Project details Project details can be found within the Scope of Works contract document for this project.

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2 General SQE requirements 2.1 SQE principles

Barwon Water is committed to delivering excellence in safety, quality and environmental (SQE) performance. This commitment encompasses all employees, contractors and members of the public who visit Barwon Water facilities.

To achieve this requires each of us to take personal responsibility for our actions and hold each other accountable. Barwon Water promotes the following guiding principles:

• Start safe: stop and think • Be safe: assess the risk and follow your plan • Home safe: work together to go home safe.

Barwon Water expects that Contractors follow the following guiding principles:-

2.2 SQE expectations To assist in achieving the guiding principles, the following SQE expectations apply to all Barwon Water employees and contractors:

Asbestos Not handling asbestos unless qualified to do so.

Confined space Only enter into a confined space when qualified and authorised.

Electrical Perform electrical work only when qualified.

Environment Consider environmental aspects and impacts of all work activities and document appropriate mitigation measures for any impacts.

Excavation Ensure WorkSafe notifications and permits are

& trenching completed for excavations >1.5m.

Carryout benching, battering or shoring for excavations >1.5m.

Remain inside the shielded zone of an excavation.

Heights Ensure appropriate fall protection when working at heights.

Stay clear of exposed edges when not wearing fall protection.

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Hot works Only conduct hot works with a permit.

Isolation Only remove a danger tag or lock if authorised.

Lifting/ loads Be aware of live loads and not slewing loads over people.

Ensure that slinging of loads is carried out by competent dogmen and riggers.

Personal Not to be affected by alcohol or non-prescribed drugs. responsibility Wear the required PPE as defined in the relevant SOP or SWMS.

Require risk management documents to be completed.

Review and sign documents in good faith.

Report incidents, injuries and non-conformance in the required time frames.

Ensure they have the appropriate training and licence for the work they are performing.

Plant and equipment Plant and equipment is only operated by competent workers.

Plant and equipment must be fit for use.

Traffic Having suitable traffic controls when working in traffic.

In addition to the SQE expectations above, Barwon Water expects that Contractors will:

• comply with all Legislative and Barwon Water SQE minimum requirements • hold safety as a priority over all other drivers for success • be open, honest and transparent with regard to all contractual matters • participate in reviews which focus on continuous improvement outcomes • identify and mitigate at risk behaviour and non-compliance and strive towards

continuous improvement • maintain sufficient levels of supervision and training • uphold the same expectations of suppliers and subcontractors.

2.3 Contractor SQE representative(s) The Contractor shall ensure an appropriately qualified person(s) is nominated to manage the respective elements outlined in this document. Documents and records shall be reviewed and endorsed by the nominated SQE representative(s). The SQE representative(s) is expected to provide advice and support to the Contractor throughout delivery of the project and be available to participate in planning and risk management activities with Barwon Water as required. The SQE representative(s) is expected to provide advice and support to the Contractor throughout delivery of the project and be available to participate in planning, risk management investigation activities with Barwon Water as required.

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2.4 SQE Management Plan submission requirements The Contractor must submit the following SQE Management Plans, either as individual documents or as part of a consolidated Project Management Plan:

• Safety Management Plan (SMP) • Quality Management Plan (QMP) • Environmental Management Plan (EMP).

A hierarchy of these SQE management documents is summarised in Figure 1 which follows. Draft SQE Management Plans must be submitted to the Contract Administrator as soon as reasonably practicable following Contract award (but no later than 10 business days prior to proposed site mobilisation) to allow for review, comments and re-submission where required. SQE Management plans must be reviewed and considered by Barwon Water as meeting the requirements of this document before permission will be granted to mobilise to site. Other contractual requirements must also be fulfilled before commencement.

Copies of Contractor SQE Management Plans must be retained on the Contractor’s file on site, to be used as the basis for audits and reviews carried out by Barwon Water or the Contract Administrator.

Figure 1 - Barwon Water SQE management documentation structure

SQE Management Plans must address the following key elements:

• policy • objectives • Management Program

Barwon Water safety quality and environmental policies

Barwon Water program and project processes

Barwon Water SQE contract requirements (this document)

Safety Management Plan (SMP)

Including Health & Safety Co-ordination

Plan (HSCP)

Quality Management Plan (QMP)

Including Inspection & Test Plans (ITPs)

Environmental Management Plan

(EMP)

Including Site Environmental Plan

(SEP)

Contractor to develop and submit these documents to the Contract Administrator

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• communication • documentation.

The elements above set out the general areas for each of the Safety, Quality and Environmental Management Plans, based on the fundamental requirements of AS AS/NZS 4801, AS/NZS ISO 9001 and AS/NZS ISO 14001 respectively.

It is anticipated that the plans provide a high level view of how safety, quality and environmental aspects will be managed, pointing where appropriate to the individual contractor’s internal management procedures and practices which meet the minimum requirements set out in this document.

2.5 Risk management system requirements The Contractor shall establish a project specific risk management document suite as shown in Figure 2 and described in this section.

Figure 2 – Risk management system requirements

2.5.1 Workplace Risk Assessment (WRA) A Workplace Risk Assessment (WRA) shall be developed collaboratively by the Contractor’s Workplace Manager (Project Manager), SQE representative(s) and subject matter experts prior to:

• the commencement of any work • site mobilisation • commissioning of plant and equipment.

The WRA shall provide a full overview of the high (strategic) level hazards, their risks and ranking, and the control measures that will be taken to eliminate or reduce the likelihood of harm to persons (including the public), property or the environment from the works undertaken at the project site.

The WRA shall be provided to the Contract Administrator for review and comment at least 10 business days before works commence on site.

Workplace Risk Assessment

Activity Method Statement No. 1

Activity Method Statement No. 2

Activity Method Statement No. 3

Safe Work Method Statement 1

Safe Work Method Statement 2

Inspection & Test Plan 1

Inspection & Test Plan 2

Start

Card 1 Start

Card 1 QA records and

checklists

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2.5.2 Activity Method Statement (AMS) Activity Method Statements (AMS) shall be developed by the Contractor for each broad project activity as identified through the WRA process.

The findings from the WRA shall be utilised to assist in preparation of the AMS and detail the construction methodology for each.

The AMS shall consist of, as a minimum:

• detailed description of the nature/scope of the activity • activity methodology • identification of hazards associated with the activity • identification of appropriate physical & administrative controls • plant, equipment & materials to be used • engineering drawings and calculations • permits / Approvals required • tasks requiring a SWMS or other form of assessment • list of relevant Inspection and Test Plans (ITPs) • site Environmental Plans • verified attachments which are also listed and checked (i.e. ITP’s, Forms, Plans,

Permits, Approvals, SWMS).

2.5.2.1 Draft AMS submission and review requirements Draft AMSs must be submitted to the Contract Administrator no later than 10 business days prior to commencement of related works to allow for review, comments and re-submission where required.

2.5.3 Safe Work Method Statements (SWMS) The Contractor shall ensure any task identified in the AMS and any other work deemed to be high risk (as detailed in section 5.1.3 of the Occupational Health and Safety Regulations 2017) shall have a site and task specific Safe Work Method Statement (SWMS) developed.

SWMS are an administrative activity, designed to ensure that any potential hazards and risks are identified and suitable systems are in place to remove or protect personnel, and the environment from the hazard prior to undertaking a particular activity or task. SWMS shall also consider quality risks and controls to prevent re-work and non-conformance (Quality and Environmental aspects).

The format for the SWMS shall, as a minimum, provide for breakdown of job steps, hazard / issue identification, inherent / uncontrolled risk assessment, identification of controls, residual risk assessment and allocation of a person responsible for implementation of each control. SWMS shall be reviewed by the Contractor at least weekly.

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2.5.4 Start cards A Start Card is an individual’s task assessment. It is used to raise situational awareness and empower workers to determine whether it is safe to start a task. The Start Card is the last line of defence in the risk assessment process (after the WRA, AMS and SWMS). The Contractor shall ensure Start Cards are completed as a minimum:

• daily • prior to each new task • where there are changes to the work environment.

Start cards are required to be carried on or near the person at all times and must be completed out on site at the work front.

It is a final check prior to individuals commencing each new task to get them to Stop, Think, Plan and Assess their individual parts of the task and environment by:

• looking at the task at hand - What am I about to do? • assessing the task at hand - What could go wrong?

Making sure a plan is in place to manage hazards by having the workforce ask themselves:

• what can I do to make it safer?

Start card forms/ booklets shall be provided by Barwon Water, if the Contractor does not have an equivalent process in place.

2.6 Measurement of Contractor performance and systems input Barwon Water aims to improve the level of capability of companies serving the region. To this end, Contractors shall be evaluated on their performance.

Assessment tools may include regular reporting, audits, reviews, inspections, tender evaluations, surveys and data. The Contractor’s attitude, intent towards compliance, general approach and willingness to work within Barwon Water values will be considered.

Contractor shall, as requested, respond to events, actions requests and queries and use Barwon Water systems (such as CMO Compliance or other proprietary or non-proprietary software) and provide a suitable disposition of any arising query and ensure that any due by or action required by or closure date is adhered to. Barwon Water’s administrative, SQE or completions team members may supply access, passwords, and restrictions and may also perform as independent verifiers to determine the suitability of any rectification, remedy or alternate proposal. Contractor shall be monitored, reviewed and statistics summaries may be displayed for Barwon Water promotional or reporting purposes. Feedback from contractors on such systems for the purposes of improvement and legacy may be required and is expected of the Contractor.

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2.6.1 Contractor monthly project report (SQE) As a tool for continuous improvement, Barwon Water maintains a database of statistics on the SQE record achieved during project delivery. The Contractor is required to complete the Contractors Monthly Project Report (SQE) Form (Appendix 1) and submit it monthly with their progress claim in satisfying one of the conditions precedent to payment.

2.6.1.1 Positive Performance Indicator Frequency Rate Key data submitted in the Contractor SQE Reports contribute towards a Positive Performance Indicator Frequency Rate (PPIFR) as a measure of the positive SQE activities undertaken by the Contractor over a period of time.

The following actions shall be considered in the calculation of the PPIFR:

Table 1 – Calculating the positive performance indicator frequency rate (PPIFR) Action Definition / Description

Hazard observations (Hazob) reported and closed out

Those physical or activity based hazards which have the potential to cause harm or property/environmental damage as reported by any form of hazard reporting/ recording process (e.g. HAZOB) during the reporting period.

Contractor documented workplace SQE inspections conducted

Informal and formal OHS, Quality or Environmental inspections. These do not include internal or external audits.

Toolbox talks developed and delivered

Targeted and specific SQE talks, discussions and/or presentations delivered at the workforce level with the aim to raise awareness and education on specific topics.

Documented leadership walks by senior management

A site visit by a senior representative of the Contractor who is not normally associated with the project works and who undertakes site observation, checks site culture and shows visible commitment to SQE.

Internal system compliance audits

Formal company internal or external audits conducted to a defined standard (e.g. AS/NZS 4801 OHSMS, SafetyMAP, Industry Standard audits, ISO14001, ISO9001 or company audit tool). These do not include workplace SQE inspections.

Training hours Number of man hours assigned to attend recognised internal and external training courses and SQE development programs.

Attendance at SQE forums

At least one (1) company representative at Contractor SQE Forums as hosted regularly by Barwon Water.

It is the responsibility of the Contractor to ensure that evidence of compliance records (to the above actions) are retained. Audits may validate that submission of Monthly SQE Report information is true and correct.

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2.7 Audits

2.7.1 SQE audits by Barwon Water The Contractor shall be audited by Barwon Water to ensure compliance against the requirements set out in this document. Contractors shall be subject to SQE Audits and SQE Risk Management Reviews at a frequency determined by Barwon Water (typically within the first month and then once every four months).

The Contractor is required to provide appropriate representatives and cooperation to complete the audits / reviews. A Contractor management representative shall be in attendance for the duration of the audit and the Site Supervisor / other personnel shall avail themselves at the request of the lead auditor. Following an audit, the Contractor will receive a copy of the report detailing outcomes and non-conforming items which are to be addressed in the prescribed time frame.

Corrective actions will be provided to the contractor as a result of audit. These will be advised through the Barwon Water online management system. Failure to complete actions may result in suspension of the works at the discretion of the Contract Administrator. Any costs will be borne by the Contractor in respect to correcting Actions and resulting suspension or delays. Key learning’s from the results of audits may be shared with other contractors as a preventative measure in re occurrence.

2.7.2 Internal system compliance audits by the Contractor Contractors are expected to undertake internal audits of their own performance against company management systems. Frequencies will be written into the SQE Management Plans as an audit schedule. Failure to adhere to the audit schedule/s may result in suspension of the works at the discretion of the Contract Administrator. Any costs will be borne by the Contractor in respect to delays arising from not performing audits.

2.8 Workplace inspection and reviews The purpose of a workplace inspection is to provide assurance that activities are being undertaken in accordance with controls specified during the risk management process, and in accordance with the relevant Management Plan/s. Inspections shall determine the level of compliance with all key requirements. Non-compliance shall be rectified and action taken to ensure the area/ equipment is in a safe condition on completion of the inspection.

2.8.1 Workplace inspections by Barwon Water Barwon Water representatives shall regularly undertake workplace SQE inspections to ensure compliance against the contract. The Contractor is required to provide necessary access and cooperation. The Contractor will be formally advised of any identified issues and expected to action them within stipulated timeframes.

2.8.2 Workplace inspections by the Contractor Contractor personnel shall conduct workplace inspections to ensure their workforce are conducting the works in accordance with legislative, company and site requirements.

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Inspections shall be undertaken in accordance with the contractors own systems and procedures. At a minimum, workplace inspections shall be conducted by Supervisor level:

• daily - documented in site diary records • weekly - documented inspection on an inspection form.

Inspection records shall be maintained onsite for auditing purposes.

2.9 Incident reporting and investigation The Contractor shall report all Safety, Quality or Environmental incidents, emergencies, non-conformances, near misses and unsafe acts/ behaviours or breaches in accordance with the table below.

Contractors shall actively encourage their staff, subcontractors and suppliers to report all incidents immediately.

2.9.1 Notification to Barwon Water The Contractor shall verbally notify the Contract Administrator of any incident immediately following the management of the situation on site (no later than one hour after time of occurrence). If an incident occurs on a weekend the nominated weekend work supervisor is to notified, if they cannot be contacted then next business day would be acceptable.

2.9.2 Notification to authorities Authorities such as WorkSafe and EPA Victoria shall be notified of all incidents in accordance with the relevant Acts. Notification shall be undertaken by the Principal Contractor in management and control of the site. Barwon Water shall be immediately notified of any incident that requires notification to the authorities.

Where a notifiable incident occurs, the site/ scene shall be preserved until otherwise advised by the relevant Authority.

For details on what is required to be notified to WorkSafe, refer to the WorkSafe Guide to Incident Notification.

2.9.3 Incident reporting The Contractor shall formally record incident details and submit a written report to the Contract Administrator within 24 hours of occurrence.

The Contractors incident report shall include the following information:

• description and nature of incident • who was involved • when and where the incident occurred • witness details • immediate actions taken to manage the incident.

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2.9.4 Incident investigation/ formats The Contractor shall investigate all incidents in accordance with Table 2 - Incident classification matrix below, or where directed by the Contract Administrator.

Contractors shall formally record investigation details and submit a written investigation report to the Contract Administrator as soon as practicable but no later than 5 days after the date of occurrence.

The investigation report shall include, but is not limited to, the following:

• timeline of events and critical events • causal and contributing factors • Absent or failed risk controls • At risk behaviours • Management controls • recommendations • corrective and preventative action items • sketches, photos, records (ITP’s. SWMS, AMS’s, Start Cards), witness statements.

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Table 2 - Incident classification matrix Incident

Classification Safety Quality Environment Notification and

Investigation Requirements

Level 1 Low Severity

Incident (1A/1P)

People - Incident occurring that results in or that has the realistic potential to lead to a minor injury or an injury requiring first aid. No time is lost from work.

Property – Damage to plant, equipment or property less than $20,000 (includes value of NCR management, rectification and re-work).

A process failure leading to minor loss, damage, unplanned customer service disruption or local community interest.

Breach of non-construction related contract requirements resulting in the issue of a notice under the contract.

Causes or has the potential to cause environmental discharges, environmental pollution or degradation which is fully reversible in the short term with no residual impacts on the community or environment.

An EPA reportable sewer spill1.

BW Construction Supervisor

BW Project Manager

Verbal Report within 1hr

Written Report within 24hrs

Identified Corrective actions by Contractor completed within 5 working days.

Level 2 Medium Severity Incident (2A/2P)

People - Incident occurring that results in or that has the realistic potential to lead to an injury that requires medical treatment or results in time lost from work.

Property – Damage to plant, equipment or property greater than $20,000 but less than $100,000 (includes value of NCR management, rectification and re-works).

A process failure leading to moderate loss, damage, unplanned customer service disruption or local media and political interest.

Significant breach of contract requirements resulting in the issue of a notice under the contract and rectification requirements.

Causes or has the potential to cause environmental discharges, pollution or degradation which is fully reversible in the long term but has some residual impacts on the community or environment in the short to medium term.

A sewer spill that attracts or has the potential to attract local community or media attention.

BW Construction Supervisor

BW Project Manager

Verbal Report Immediately

Written Report within 24hrs

5 Why1 Investigation to be completed within 5 working days.

Level 3

High Severity

Incident (3A/3P)

People - Incident occurring that result in or that has the realistic potential to lead to serious injury or death.

Property – Damage to plant, equipment or property greater than $100,000 (includes value of NCR management, rectification and re-work).

A process failure leading to major loss, damage, unplanned customer service disruption or state media and political interest.

Significant breach of contract requirements resulting in the issue of a notice under the contract and significant rectification requirements.

Causes or has the potential to cause environmental discharges, pollution or degradation which has irreversible detrimental effects on the community or environment.

A significant sewer spill that impacts a sensitive environment or public event that will attract significant media and/ or political attention.

BW Construction Supervisor

BW Project Manager

Verbal Report Immediately

Written Report Within 24hrs

ICAM2 Investigation to be completed within 5 working days.

Notes:

1 5 Why investigation (or equally equivalent) to be conducted by Contractor trained in using 5 Why investigation and nominated Barwon Water project representatives. 2 ICAM investigation (or equally equivalent) to be conducted by Contractor and nominated Barwon Water project representatives.

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2.10 Inductions

2.10.1 Barwon Water high risk induction (orientation) All personnel working on Barwon Water project sites for a period of 1 day or more shall attend Barwon Water’s High Risk Induction orientation and:

• must present their licences, certifications and training attendance records / cards • sign on to the Barwon Water Expectation Card (see Figure 3 below).

Figure 3 - Barwon Water Expectations Card

2.10.2 Site specific OH&S training - project site induction Site specific occupational health and safety training (project specific site induction) must be developed by the Contractor. All personnel required to undertake work on a site regardless of the duration of their works must be site specific occupational health and safety trained (project site specific induction). The induction must convey site specific rules and requirements as stipulated in this document and those rules and regulations associated with the works required. A member of the Contractor management team is required to conduct the induction and ensure a record is produced, retained and a register of inducted personnel is maintained.

The site specific induction shall include, but not limited to, the following key elements:

1. Project overview

2. Legislative requirements

3. Health & Safety Coordination Plan (HSCP) overview

4. Incident reporting and management process

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5. Issue resolution process

6. Communication and consultation arrangements

7. Minimum PPE requirements

8. Alcohol, drugs and smoking

9. SQE risk management process (WRA, AMS, SWMS, ITP and Start Card)

10. Key workplace hazards/risks and control requirements

11. Site safety rules

12. Emergency management

13. Site Environmental Plan (SEP) requirements

14. Community and stakeholder engagement.

A sample Site Induction Presentation Template is available on request or from the CMO contractor portal.

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3 Safety management requirements 3.1 Safety Management Plan In addition to the general requirements set out in Section 2.1, the Safety Management Plan (SMP) must be project specific and include:

• a signed copy of the contractors OHS Policy • a signed copy of the contractor Alcohol and Other Drugs Policy • a copy of the contractors Alcohol and Other drugs management procedure or process • an OHS Responsibilities Matrix • emergency preparedness systems & controls • details of training and competency management systems • an overview of systems and management controls to be implemented on the project

which address the minimum requirements of this safety management requirements section.

3.2 Principal contractor safety requirements The Principal Contractor means the Contractor bound to execute the work under the Contract who is authorised to have management or control of the workplace and to discharge the duties of a principal contractor and all matters relating to the execution of the Works under the Contract. The Principal Contractor is responsible for all matters under the following Acts and Regulations: Occupational Health and Safety Act 2004 (Vic), and the Occupational Health and Safety Regulations 20 (Vic), as amended from time to time.

The Principal Contractor shall ensure signage is placed at the workplace which is clearly visible from the exterior of the site boundary and clearly states the name and contact details of the Principal Contractor.

A Health & Safety Coordination Plan (HSCP) is to be documented, kept up to date and communicated to the entire workforce engaged on the project.

HSCP must include as a minimum:

• a list of names, positions and responsibilities of all persons who have responsibilities for safety

• the arrangements for the coordination of the health and safety of persons engaged to perform construction work

• the arrangements for managing safety incidents • any site safety rules.

General construction industry induction training is requisite for all persons working onsite and evidence of this training to be maintained at the workplace. Safe work method statements are to be developed and implemented, applicable to the tasks at hand for all high risk construction works and signed off by a representative of the Principal Contractor.

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3.3 Workers compensation, rehabilitation and return to work In the event of an injury to a Contractor’s employee, the Contractor shall as a matter of priority make every effort to return the injured worker to their pre injury duties by:

• provision of alternative duties and return to work programs • utilising specialised medical resources as required • utilising rehabilitation providers when deemed necessary • complying with medical practitioner advice.

Preference shall be given to the injured worker returning to:

• the original workplace/ project site where the injury occurred, otherwise • another workplace/ project site that the Contractor has available.

Where the Contractor is unable to achieve return to work before the end of the next shift, justification shall be provided to the Contract Administrator immediately.

The Contractor shall ensure all workers compensation and rehabilitation requirements are in accordance with their company requirements, the Victorian Accident Compensation Act 1985 and associated Compliance Codes.

Each Contractor shall have a nominated return to work coordinator.

The Contractor is also required to ensure these same return to work principles are adopted by any subcontractors and labour hire personnel engaged by them.

3.4 Workplace amenities Amenities and facilities are integral to the health, safety and welfare of workers. Contractors are to provide adequate and hygienic amenities for onsite workers including subcontractors in accordance with the WorkSafe Civil Construction Industry Standard. This includes but is not limited to providing and maintaining toilet and washing facilities, shelter, storage areas, eating areas and drinking water.

The minimum level of amenities depends on the number of workers onsite, site location, the type of work being undertaken and duration of work.

3.4.1 Basic requirements for short term and mobile sites On short term or mobile worksites, workers should have access to the following basic facilities:

• fresh drinking water (e.g. bottled water or labelled water container) • hand washing facilities (e.g. waterless hand wash and paper towels) • stocked first aid kit • food storage container (e.g. insulated cooler) and sealable rubbish container • if no shelter onsite, access to work vehicles for shelter.

For planned or scheduled works, involving no more than six workers, the following arrangements can be used.

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If works are between one and two days and there is no on-site toilet, arrange for an accessible off-site toilet for workers to use (e.g. a clean, well maintained public or other toilet) if it is within 500m of the worksite. If there is no toilet within 500m, the following applies to an off-site toilet:

• it is in an urban area within 15 minutes road travel, or a non-urban area within 30 minutes road travel

• a work vehicle is available for workers to drive to the toilet at any time • the public must not be at risk from the arrangement (e.g. leaving the site unsecured) • avoid creating a slip hazard in the toilet by tracking in mud.

If intending to rely on another employer’s facilities for workers to use, permission should be obtained. If works are expected to exceed two days, an on-site toilet should be provided from the start of the works. If works are expected to take more than five days, additional on-site facilities should also be provided from the start of the works.

Where it is not reasonably practicable to provide amenities for short term or mobile worksites, according to the above requirements, use a risk assessment, which takes into account the following factors, to determine appropriate alternative arrangements:

• scope, type and duration of works • number of workers on-site • difficulties in getting amenities to the site (e.g. access is via 4x4 tracks) • proximity to existing amenities (e.g. permanent amenities are close to site) • government or land owner restrictions • location is within environmentally sensitive area • location (e.g. amenities will be a safety risk for road traffic or the public) • no suitable safe location at site.

When considering alternatives, workers should be consulted and the process documented. Written details of the agreed arrangements should be on-site. As a minimum, the following requirements shall apply:

• workers to be provided shelter from extreme weather • meal and shelter facilities to have windows, adequate tables/chairs, means of heating and

cooling, facilities for boiling water and warming meals, adequate fridge facilities, rubbish bins, cool and clean drinking water

• meals/shelter areas shall not be used for the storage of construction materials or equipment

• walkways between facilities shall be covered in where practicable • crib rooms are to be of adequate size allowing 1m2 of area required per person.

Toilets, connected to sewer (where possible), contain closets/urinals/separate provision for male and female, fresh water flushing, where sewer connection is not available then water seal portable toilets (recirculating flush and straight drop types not acceptable).

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Portable, chemical flush toilets may be used in addition to toilet facilities for use at the worksite.

Toilet facilities should factor the following in when allowing for adequate toilet facilities on site:

• 1 toilet pan per 20 males • 1 urinal per 15 males • 1 toilet pan per 15 females • 1 wash basin per 30 males or females.

Other requirements in regards to amenities include:

• washing facilities for toilet and meal areas should have soap and cleaning agents and hand towels

• site offices, to be standalone (not combined with first aid or dining facilities) • first aid facilities, to be standalone (not combined with office/dining facilities), fully

stocked and maintained first aid kit, stretcher, bed for rest, heating and cooling, sharps disposal and biohazard waste receptacle and meet requirements of the Compliance Code - First Aid in the Workplace

• electrical supply to facilities shall be provided via permanent power supply, where this is not practical a generator may supply the facilities provided the generator is permanent, silenced and wired with temporary construction wiring. An EnergySafe Victoria certificate of electrical safety shall be provided for all electrical installations. (Note: During the declared fire danger period in nominated high fire danger areas, or all year round in areas within 1.5 km of national parks or state forests all temporary electrical installations shall be provided underground in accordance with Electrical Safety (Installations) Regulations 2009)

• where workers are required to change into protective clothing there needs to be provision for storage of personal clothing, person wash facilities, where potential for contact with harmful substances need to provide suitable facilities in accordance with MSDS requirements such as eye baths and drench showers, decontamination areas

• parking facilities shall be provided on site for both visitors and workers that separates vehicle and pedestrian access/egress and allows for either drive through or reverse parking is to be used where sites allow.

All facilities to be accessible and not interfere with the operations of the site, be weatherproof, of sound construction, level and stable, adequate ventilation and lighting, lined ceiling and walls, serviced regularly, reasonable distance to the worksite, safe, secure, broken or damaged items/fittings to be repaired or replaced promptly.

If a project duration is more than 2 weeks then office facilities to cater for Barwon Water personnel is to be provided by the contractor.

3.5 Fatigue management and fitness for work All persons are required to present fit for work at all Barwon Water project sites.

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All persons are required to notify their manager/supervisor where they believe they might not be fit for work. The Contractor shall have a process in place to assess and manage circumstances where a person presents or is deemed unfit for work.

Standard requirements to manage fatigue across all projects sites shall include:

• standard working day - 14-hours including travel to/from office/site • maximum 7 consecutive working days • minimum 10 hour break between shifts.

In exceptional circumstances a person may work beyond 14-hours provided written authorisation is given by the Contractor’s Senior Management Representative and the works are carried out under a Fatigue Management Plan. The risks associated with work beyond 14-hours shall be assessed and appropriate controls documented and implemented with consideration given to:

• provision of accommodation or transport home • additional supervision to monitor for fatigue • provision of food and drink to maintain energy levels • minimum 3 breaks each with a minimum 30-minute duration • monitor amount of physical activity • provided minimum 12-hour break before return to work.

The Contractors Project/Workplace Manager shall maintain records of hours of work by employees to ensure hours of work are being correctly managed.

Where fatigue has been identified through the Workplace Risk Assessment, works are beyond 14 hours or presents as a risk during the project, a fatigue management plan shall be implemented to control the risks.

3.6 Communication and consultation

3.6.1 Daily prestart meetings The Contractor shall conduct a daily pre-start meeting with the entire work crew. This pre-start meeting shall include:

• overview of the work to be performed during the shift • review of the Safe Work Method Statement for the task • review of any permit restrictions/requirements • highlight any new hazards • health and safety Issues from the previous day • interfaces with other work or between work crews • work restrictions – time or place • emergency planning or provisions.

All persons must be signed onto the prestart meeting record at the completion of the meeting and/or prior to starting works.

The daily prestart meetings shall be documented and kept on file.

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3.6.2 Toolbox meetings The Contractor shall undertake toolbox meetings with their site crews/employees on a weekly basis or more frequently as required. The aim of the toolbox meeting is for the project management team to consult with employees and sub-contractors’ on hazard identification, risk mitigation strategies, any changes that may affect the health or safety of employees, site safety issues ,safety alerts safety awareness topics and, where required, provide a forum for issues to be communicated and discussed.

The toolbox meeting shall be documented and kept on file.

3.7 Hazob reporting Hazards identified through the course of inspections and general site observations by Contractor personnel should be recorded and reported through completion of a Hazard Observation (Hazob) Report.

A Hazob shall be completed in the following circumstances:

• the hazard cannot be fixed immediately and requires further action to ensure the hazard does not present unacceptable risk

• the hazard has wider implications or impacts (e.g. communications to others – internal or external)

• the hazard has been identified and rectified immediately. Where the hazard cannot be immediately rectified, the area or equipment should be made safe with barricades, warning signs, out of service tags or other suitable isolation and/or alert mechanisms. These hazards shall be immediately reported to the Site Supervisor.

The person identifying the hazard shall complete a Hazob Report Form and submit to the Contractor supervisor for actioning/closing.

Hazob forms may be provided by Barwon Water or where the Contractor has equivalent processes they are encouraged to use their own.

3.8 Permit to work - Life Saving Rule The Contractor shall have the appropriate permit to work procedures and forms in place to manage hazardous activities. As a minimum, the Contractor shall have in place permits for work procedures covering the following activities:

• hot works • confined space entry • excavation and trenching • isolation – Lock out/tag out.

Permits must be completed and authorised by a competent person.

A valid work permit must be obtained prior to commencing the particular task, as per the Barwon Water Life Saving Rule for Permit to Work.

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3.9 Emergency preparedness requirements

3.9.1 Emergency Management Plan The Contractor shall prepare and implement an appropriate Emergency Management Plan. Key information required in the event of an emergency to allow a rapid and appropriate response will be provided in the emergency management plan. This plan, at a minimum, shall include:

• First Aid Risk Assessment, where required • likely scenarios and processes to manage identified potential emergencies • location of first aid facilities/equipment • name and contact details of first aid qualified personnel • name and contact details of nearest medical facilities • any other information that may be useful • a list of all contact numbers is to be provided prior to the commencement of work on site.

The list should include all contacts that may be required in an emergency: o hospital o Emergency Services (Fire/Ambulance/Police/SES) o poisons o gas/electricity/water o first aid o Site Manager/Foreman.

3.9.2 First aid In addition to first aid amenities, the Contractor shall ensure first aid kits are available and maintained in each of the worksites under their control. The number and type of first aid kits and first aid trained persons will depend on the number of staff and the level of risk posed by the activities.

For high risk and /or remote workplaces, a risk assessment shall be undertaken in accordance with the Work Safe Compliance Code – First Aid in the Workplace.

At a minimum, at least one person in each work crew shall be senior first aid (Level 2) trained.

3.9.3 Fire equipment The Contractor shall ensure the appropriate type; number and size of fire extinguishers are available for use on site.

In making this determination, the Contractor shall consider:

• The type of fires possible during the scope of works • The potential fuel load in the event of a fire. • The positioning and access to fire extinguishers.

Fire extinguishers shall be inspected on a six monthly basis by a competent person. In particular, fire extinguishers are required in each item of plant and at the designated smoking areas for the project site.

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3.9.4 Works during the declared fire period The fire danger period generally runs from October through to May each year and is declared by the CFA. The period is different for each municipality and is dependent on the amount of rain, grassland curing rate and other local conditions. The CFA has stipulated the minimum requirements when working during this period.

The following shall be considered the minimum requirements:

• where mobile plant is being used: o plant shall be fitted with a spark arrester in working order (unless it is fitted with a

turbocharger or an exhaust aspirated air-cleaner) o mobile plant shall carry fire suppression equipment comprising either: o at least one knapsack spray pump, in working order, fully charged with water, with

a capacity of not less than 9 litres o at least one water (stored pressure) fire extinguisher, in working order, fully

charged with water and maintained at the correct pressure, with a capacity of not less than 9 litres.

• where hot works are undertaken: o a fire-resistant shield or guard is in place to stop sparks, hot metal or slag. o an area at least 1.5 metres from the operation is clear of flammable material or

wetted down sufficiently to prevent the spread of fire o you have a reticulated water supply or water spray knapsack containing at least 9

litres of water. o all cut-offs and hot materials from the operation are placed in fire-proof

receptacles. o a person is in attendance (i.e. a fire watcher) at all times while the hot works are

undertaken and has the capacity and means to extinguish the fire.

*Note that the spark arrester, the knapsack spray pump and the water fire extinguisher referred to above must comply with the applicable Australian Standards.

3.9.5 Total fire bans On days of total fire where the fire danger rating is extreme or code red, there will be no access to project sites within nominated high fire danger areas.

No hot works can be undertaken on declared total fire ban days within high fire risk areas regardless of the fire danger rating.

No hot works can be undertaken in non-high fire danger areas on days of extreme or code red fire danger rating, on days of severe rating or less hot works can only be undertaken with the applicable permit from CFA/DSE and with Barwon Water Management approval.

On days of total fire ban a Total Fire Ban Checklist has been developed and must be completed and discussed at the prestart meeting prior to any works commencing.

A flow chart and Total Fire Ban Checklist is attached in Appendix 2.

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3.10 Training and competencies Records of training for all project personnel shall be documented on a training matrix or similar and appended to the project safety management plan for submission and review.

3.10.1 Construction industry general OHS induction Any person performing work on a project site shall hold a current Construction OHS General Induction certification. A copy of this certification shall be provided at the Project Specific Induction. Persons not holding a current General OHS Induction shall only be permitted on the Project as a ‘Visitor’. As a visitor they will be limited to observation of task and must be escorted at all times by a person holding a current Construction Industry OHS General Induction certification.

3.10.2 Accredited training Accredited training is required for the following; confined space, working at height and excavation and trenching, if the particular activity is required to be undertaken at any stage during the scope of works. Training shall be valid for a maximum period of 5 years from date of issue or sooner as stipulated on the training record.

3.10.2.1 Confined space awareness Personnel supervising Confined Space Entry work and issuing a Confined Space Entry Permit must have, as a minimum, documented training in the Contractors internal permit to work procedure and completed the appropriate nationally accredited training for confined space entry.

Personnel performing Confined Space Entry work must have completed the appropriate accredited training and must be refreshed annually.

3.10.2.2 Safe work at height Personnel performing Work at Height where either fall arrest or fall restraint controls are implemented must have completed the appropriate accredited training in working safely at height.

3.10.2.3 Excavation and trenching The Permit Controller assigned to the workplace must be trained in the requirements of the permit to work procedure, Excavation & Trenching Procedure and service identification requirements.

Personnel supervising excavation and trenching must be trained in the requirements of the permit to work procedure. The Supervisor in charge must also be suitable qualified and competent to oversee the excavation work (e.g. accredited training in the installation of trench support or a Mine Managers certificate).

Personnel performing trenching works must have completed the appropriate accredited training in the installation of trench support.

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3.10.3 Certificates of competency Contractor personnel undertaking high risk work shall be certified in accordance with the Standard for Licensing Persons Performing High Risk Work.

Personnel undertaking any slinging of loads, attaching lifting chains, selecting or inspecting lifting gear and/or directing a lift must hold a certificate of competency – dogging (DG) as a minimum.

3.10.4 Competency based training The Contractor must be able to demonstrate successful completion of relevant operator skills training.

3.11 General work conduct requirements

3.11.1 Minimum PPE requirements All personnel entering a project site must, as a minimum wear the following personal protective equipment:

• hard hat – Compliant with AS/NZ1801, valid for 3 years from date of issue, but not more than 5 years from date of manufacture. In good clean condition and worn correctly (not backwards and without obstruction underneath the hard hat)

• hi-visibility safety vest – Compliant with AS/NZ 4602 must be in good, clean condition and properly fastened. Must be day/night compliant where works are undertaken during times of reduced visibility.

• safety boots – Compliant with AS/NZ2210.3, must be over the ankle, steel capped (or similar), in good condition without the steel cap wearing through. Safety boot type shall be lace-up, not elastic sided.

• safety glasses – Compliant with AS/NZ1337 with appropriate tint/glare reduction for the task and be in a usable condition.

• long pants – applicable to the task • long sleeve shirts - Applicable to the task, sleeves to be worn down. • gloves – must also be carried on the person at all times and worn where there is a risk of

cuts, abrasions, burns and chemical exposure. Additional PPE shall be in accordance with the SWMS or other risk assessment conducted for the activity to be undertaken. The Principal Contractor shall be responsible for supplying their personnel with the required minimum and any additional PPE, and ensuring that all, subcontractors, short-term workers and visitors wear and/or are provided with mandatory personal protective equipment that is required to enter an area of work.

3.11.2 Alcohol and drugs The contractor with management and control of the workplace must have documented measures in place to manage drug and alcohol issues, including measures that help to ensure that no person undertaking work at the workplace does so under the influence of alcohol or other drugs, and where a person is found to be under the influence of alcohol or other drugs the measures to be taken to manage the issue.

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The use of drugs and alcohol can seriously impair a person’s ability to work safely. At risk are the person, fellow workers, members of the public and the project.

Possession or consumption of alcohol or a drug of addiction is prohibited. The following types of alcohol and drug testing may be undertaken:

• pre-engagement testing – initial screening at program induction • for cause testing – shall be undertaken where suspicion exists that the person may be

under the influence of alcohol and/or drugs • random testing shall be undertaken at any time and can include the entire project site

including site crews, management and any other inducted person present at the time • post incident testing – any person involved in any incident may be required to undergo

D&A testing at the discretion of the incident investigation team leader once the scene has been made safe.

In all cases, persons found to have a non-negative result of alcohol or illegal drugs of addiction will not be permitted to commence work or continue to work on any project work site until the laboratory confirmation test results are received and are to be managed under the principal contractor’s policy.

Where the laboratory results are negative the person may return to work. Where the laboratory results are positive the worker is not permitted to return to the work site or any other Barwon Water work site. Where a person refuses to participate in testing the result will be deemed positive by default.

Where an employee returns a non-negative result, the workplace manager shall ensure the employee is safely transported to their place of residence.

Persons taking prescription drugs under a doctor’s direction where there is a risk of impairment must inform their supervisor. Should the drug impair the person’s ability to work safely, alternative duties may need to be arranged by the workers supervisor.

3.11.3 Smoking Smoking shall only be permitted in designated smoking areas where there will be a requirement for butt disposal and fire extinguishment.

The Contractor shall ensure that allocation of a designated smoking area shall take into consideration that:

• smoking is not permitted in any site office, amenities shed and/or vehicles • no smoking shall occur within 6 metres of dangerous goods • no smoking around any confined space • 4m from any doorway, window or air-conditioner.

3.11.4 Site security The workplace manager must ensure the public is not at risk from exposure to the site risks. A risk assessment should be used to determine the level of site security required, including considering the following key factors;

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• site location (e.g. near houses, shops, playgrounds or schools) • paths or other public access routes passing the site • the type of work being done • the mobile plant being used • materials stored on site • the need for site security may change if the risk level increases (eg when trenching

begins). To avoid securing the whole site, consider staging works so hazards are contained within smaller areas

• temporary perimeter fencing (1.8 to 2 metres high) provides adequate security for most situations while para-webbing firmly attached to star pickets or posts may be suitable to secure low risk hazards (e.g. footpath works)

• site security must be fixed to prevent collapse and should be regularly inspected and maintained.

The workplace manager is responsible for being able to determine and verify who onsite is at any given time, or who has been onsite at any time during the works and to ensure that only those persons who are authorised to be onsite are permitted access to the site.

All personnel entering a project site must sign onto the Daily Site Attendance Register.

In the event of an evacuation the site supervisor shall utilise the daily site entry log to account for all personnel.

3.11.5 Traffic management The Contractor shall ensure appropriate management of traffic movement is in place. Where there is potential to impact public traffic, the Contractor shall obtain the appropriate approvals from Vic Roads or the relevant local government agency. Traffic management plans and associated permits shall be onsite for the duration of works and available for inspection at all times. Traffic Management Plans (TMP’s) shall be generated by appropriately qualified persons, persons implementing Traffic Management Plans shall hold the appropriate competency (TM) and persons directing traffic flow shall hold appropriate competency (TC).

TMP’s must seek to eliminate reversing operations and identify, eliminate and/or mitigate all traffic, plant and people interface.

Designated pedestrian routes must be physically separated from mobile plant and vehicle movements.

3.11.6 Delivery of plant and materials The Contractor shall provide a nominated unloading area that provides a firm level surface and sufficient space for the unloading of items. Loading/unloading zones must be clearly delineated with controls to prevent un-authorised access.

The Contractor shall have a process in place to manage all deliveries to the project site which addresses the following key elements:

• written instruction of site specific requirements to suppliers and/or delivery companies, including:

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o Directions to site o Where to park o Mandatory reporting to the site office prior to any unloading activities o Site PPE requirements.

• induction process for delivery personnel o competency check for plant being operated, loaded or unloaded. Approved and

accepted competencies include: o Load Unload Plant – RIIHAN308A o Load Unload Plant – BCCPO3020B o Civil Contractors Federation (CCF) – Transport Operators (TO);

• SWMS(s) for the task. Consideration shall be given to the use of timber decks and/or rubber deck mats for delivery of plant where metal on metal poses a risk during the loading/unloading process.

3.11.7 Public safety The Contractor shall ensure appropriate guards, barriers and notifications are in place to ensure the risks to members of the public are controlled to an acceptable level. Public safety shall be incorporated into relevant risk assessments (WRA, AMS, SWMS) with due consideration to items such as:

• preventing un-authorised persons from entering within the boundaries of a site by fencing, signs and other means

• signs/fences around hazards within the site • securing of equipment and materials, backfilling excavations, and covering of holes when

unattended (especially after working hours).

3.11.8 Lone workers The Contractor shall as far as practicable ensure that employees do not work alone in isolated areas.

Where practicality requires an employee to work alone, the Contractor’s supervisor shall provide means of communication and establish a means of contacting the employee regularly to ensure their well-being.

Under no circumstances shall an employee undertake high risk works whilst working alone.

3.11.9 Barricading and signage The Contractor shall ensure appropriate barricading and signage is utilised that effectively represents the risk and communicates the desired actions and behaviour.

Preference shall be given to solid or hard barricading (e.g. cyclone fencing, hoarding, scaffold tubing, temporary fencing, jersey barriers, etc.) over soft barricading (plastic tape, flagging, chain, parawebbing, etc.). The particular type of barricading chosen shall be determined through risk assessment.

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Barricading should be accompanied by appropriate signage or notification (e.g. information tag) to indicate the nature of the hazard beyond the barricade.

Signage erected shall accurately represent the hazards and or the requirements of the work area. Signage shall comply with Australian Standard 1319 Safety Signs for the Occupational Environment.

The following minimum standards apply to barricading:

• a risk assessment shall be used to identify the location, type and level of barricade or exclusions required for plant and equipment

• wherever there is an unprotected edge with the potential to fall more than 2 metres, access shall be restricted and controlled through risk assessment (includes tanks and manholes, high walls, water hazards, etc.)

• where safeguarding and interlock systems are insufficient to protect personnel, the site shall ensure access to plant and equipment is controlled, maintained and monitored

• a risk assessment shall be used to identify hazardous or restricted areas; access shall be controlled and managed through an authorisation process

• temporary safeguards or barricading shall be subject to a risk assessment. There shall be a documented timeframe on any temporary safeguards or barricading that requires this to be made permanent, but not longer than six months. Where temporary controls are installed in excess of this timeframe justification is to be approved by the Project Manager

• equipment shall be designed so that monitoring and inspection requirements are able to be conducted outside the safeguards and barricades.

3.11.10 Isolation requirements The Contractor must ensure wherever a hazardous situation exists due to energy sources or hazardous materials that a process is in place to manage the risks associated with works in relation to the energy sources and provide cut in plans with breakdown of activities as requested. Isolation and de-isolation must be planned, with the method for the removal and restoration of stored energy or hazardous materials assessed and authorised by a competent person.

The most common situations for using isolation are when:

• carrying out maintenance of plant or equipment • removing, modifying or repairing equipment • cutting/breaking into pipes or lines • carrying out electrical wiring • fault and / or problem finding • commissioning • working on or near equipment with energy sources, i.e. work on potentially moving parts • any other task which may involve exposure of personnel to any hazards or stored energy.

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Key requirements of the isolation process:

• an Isolation Permit must be raised for all isolations with a competent and authorised person to coordinate the activity

• all isolation points must be clearly identified, proven, tagged and controlled • a physical lockout device must be included as part of any isolation (simply placing a tag is

not sufficient) • double isolation shall be provided wherever practicable such that in the event of one

barrier failing there is contingency protection • one person, one lock – each person should have their own locking device, accompanied

with their own danger tag • one lock, one key – there shall be no duplicate keys available for any lock. No master keys

shall be available • no person is to remove another person’s lock • all energy sources must be de-energised and tested prior to starting works in an isolated

area. Isolation controls and their effectiveness must be subject to ongoing monitoring • all guarding and safety systems must be reinstated upon completion of work prior to de-

isolation.

3.11.11 Out of service tagging ‘Out of service’ tags shall be utilised to ensure that defective plant and equipment that requires servicing or repair is correctly identified as ’Out of service’. Where minor plant and equipment is tagged ‘Out of service’ the plant or equipment is to be removed from service and placed in the nominated quarantine area to prevent inadvertent use of such plant or equipment.

Information required on all ‘Out of service’ tags shall include date, name, plant/ equipment tagged out, reason for being tagged out and contact details of person that has tagged it out. ‘Out of service’ tags can be used on water, electrical, lifting or any other area that has the potential to cause injury from energy release.

3.11.12 Housekeeping Housekeeping is to be considered a necessary extension of every activity in the workplace. Contractors shall be responsible for ensuring that work areas within their control are maintained to a high standard including:

• ensuring materials are stacked and stored in a safe and secure manner • cleaning scrap and waste to minimise risk of trips and falls and excessive quantities of

combustibles • provision of waste receptacles and provision for clean-up • correct storage of tools • minimising stored quantities of combustible and dangerous goods.

3.11.13 Hazardous manual handling The Contractor shall identify, assess and control the risks associated with hazardous manual handling. Hazardous manual handling control measures should include:

• task modification • mechanical handling equipment • swaps or rotation of employees, etc.

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Controls for hazardous manual handling risks should be specifically detailed on the SWMS for the task.

3.11.14 Hazardous materials (including compressed gas cylinders) The Contractor must ensure that hazardous materials shall be managed in accordance with Part 4.1 of the Occupational Health and Safety Regulations.

Key requirements for managing hazardous materials are:

• a hazardous materials register shall be maintained containing copies of SDS’s for all hazardous materials used on the project site

• all hazardous substances used in a process or work activity should be listed on the relevant Safe Work Method Statement for the particular work activity, handled in accordance with the Manufacturer’s Safety Data Sheet (SDS) and discussed with employees (including the appropriate controls) prior to its use. A specific SDS must be freely available to all employees using that product

• all storage of dangerous or hazardous substances shall be in accordance with the relevant legislation, relevant Australian Standards and or Code of Practice

• compressed gas cylinders shall be stored and used in well ventilated areas and must remain secured in an upright position at all times (including situations where used to pressurise temporary pipe plugs)

• the quantity of stored chemical products should be minimised to prevent creating unnecessary hazardous situations.

The Contractor must ensure that the respective company has approved the use of all chemicals in stock. Users must read the relevant SDS/s and understand the risks as per Barwon Water’s Life Saving Rules.

3.11.15 Asbestos management The Contractor must ensure that an asbestos audit is conducted in accordance with Division 6, Part 4.3 of the Occupational Health and Safety Regulations where any demolition or refurbishment works are undertaken as part of the contract.

The Contractor must ensure that existing asbestos containing materials shall only be handled and removed by Licensed and authorised asbestos removal contractors in accordance with Part 4.3 of the Occupational Health and Safety Regulations 2017.

In the event that asbestos containing material (or material suspected of containing asbestos) is unexpectedly discovered, the area should be barricaded, and the site supervisor notified of the material and arrangements made for the safe management of the issue.

A NATA certified asbestos hygienist shall be engaged by the Contractor to provide para-occupational air monitoring and clearance documentation for all class A asbestos removal activities. Para-occupational air monitoring should be considered for the removal of non-friable ACM in or next to a public location.

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3.11.16 Work at height Work at height is defined as any situation where work is being carried out that exposes a person to a risk of fall from one level to another. This includes but is not limited to circumstances where a worker (or other person) is:

• in or on plant or a structure that is at an elevated level • in or on plant that is being used to gain access to an elevated level • in the vicinity of an opening through which a person could fall • in the vicinity of an edge over which a person could fall • on or in the vicinity of a surface through which a person could fall • on or near the vicinity of a slippery, sloping or unstable surface • exposed to a falls risk of 2 metres or less.

For all work at height, effective control measures must be implemented to prevent the fall of persons from any height, and the risk posed by falling materials. The Contractor must ensure that all work at height is carried out by trained personnel and in accordance with Occupational Health and Safety Regulations 2017 – Part 3.3 Prevention of Falls. Further guidance can be obtained from the Compliance Code Prevention of Falls in General Construction.

Key requirements of working at height are:

• where practicable, the need to work where there is the risk of a fall is eliminated • safe systems of work and fall prevention measures using the hierarchy of control are to be

documented in the AMS and applicable SWMS. The use of fall arrest systems should be considered as the last resort to control the risk of falls

• the perimeter of structures, edges and working platforms must be protected by screens, guardrails and/or scaffolding to prevent persons or materials falling

• protection from falling objects must be provided through primary controls such as edge protection, with exclusion zones and/or overhead protection provided (eg ‘Personnel Working Above’ signs) as a secondary means of control

• safe access and egress is to be provided to all work areas • penetrations, shafts and risers (including manholes) must be protected to prevent the fall

of people and materials. Penetration covers must be robust, securely fastened and clearly identified. Roof mesh must not be used as a primary means of fall protection

• only full body safety harnesses and lanyards with integral shock absorbers shall be used with fall arrest systems

• all personnel wearing work at height equipment must have Nationally Accredited training in Working Safely at Height

• all work at height equipment must be logged in a register and formally checked on a quarterly basis

• design and installation of anchor points must be approved by a competent person prior to use, and subject to regular inspection

• work at height equipment shall be visually inspected by the user prior to use; • development of an emergency plan where a fall arrest system is utilised • working off platform ladders for minor works up to 2.5m is accepted with a risk

assessment conducted prior to works commencing and is signed off by the Project Manager

• equipment/tools being lifted in and out of an excavation is to be conducted using a rated lifting bag with no personnel in the excavation at the time of the lift.

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3.11.16.1 Ladders All ladders must be inspected prior to use and be of industrial grade conforming to AS 1892 – Portable Ladder series.

Three points of contact must be maintained at all times whilst using a ladder.

Each work situation where a ladder is used and overhead hazards (e.g. electrical) are present, shall be risk assessed with appropriate controls applied. All portable ladders shall be inspected for damage and integrity prior to use.

3.11.17 Gridmesh installation and removal Gridmesh and chequer plate installation and removal activities shall be identified and appropriate controls for the identified activities developed and implemented as part of the SQE Risk Management process.

The following minimum requirements apply to installation and removal of gridmesh where a working at height risk is present:

• gridmesh and chequer plate is to be securely fixed and assembled in accordance with, manufacturer’s recommendations

• no other fixing types are to be used i.e. wire, cable ties, etc. All temporary and permanent fixings are to be approved by the gridmesh and chequer plate manufacturer

• where practicable, working at heights is to be eliminated by fixing gridmesh and chequer plate to the supporting structure prior to it being lifted into position on the building or structure under construction. This includes fixing the flooring to supporting structures as part f the flooring design and manufacture process prior to being delivered to site

• where it is not practicable to fix gridmesh and chequer plate to the supporting structure prior to it being lifted into position, each panel is to be securely fixed immediately after the “panel” is placed in position using either temporary fixings or permanent fixings to the supporting structure

• laying of gridmesh and chequer plate is to be conducted in a planned and controlled manner and be restricted to designated, barricaded areas

• all areas below are to be hard barricaded and the appropriate signage installed and spotter placed to prevent access to any persons into the drop zone

• each gridmesh and chequer plate panel is to be positioned by crane or other suitable lifting device, to minimize risks to individuals

• each panel is to be temporarily fixed with a minimum of 4 temporary clips, at a maximum spacing of 1200mm, before the next panel is placed in position

• minor adjustments can be made to the panels with the temporary clips installed • prior to opening up the area of gridmesh and chequer plate flooring that has been

permanently fixed, the completed work area is to be inspected and signed off by a suitably qualified Engineer.

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3.11.18 Hot works Hot work includes any of the following work activities as a minimum:

• All forms of welding (including HDPE welding) • Oxy acetylene cutting • Grinding or cutting using abrasive tools.

A hot work permit shall be issued for any task that generates heat or spark. Hot work shall not be undertaken on days of total fire ban.

3.11.19 Welding and gas cutting Key requirements for welding and gas cutting are:

• welding machines shall be fitted with a VRD (Voltage Reduction Device), stopped or switched off before the connection or disconnection of leads to the machine terminals and all exposed terminals shall be insulated or covered

• compressed gas cylinders shall be secured in an upright position when in use, in storage and during transport

• gas cylinders shall not be transported or raised or lowered to another work level unless an approved holder or carrier designed for the transport of gas cylinders is used

• cylinders shall be kept at a safe distance and shielded from welding or cutting operations. Cylinders shall not be exposed to electrical circuits or heat

• oxygen and fuel gas regulators shall be in proper working order whilst in use and spark arresters fitted on both the hoses and the bottle

• use only the correct opening key. Opening keys should not be modified nor extended. Leave key connected to the cylinder when in use

• acetylene and other fuel gases shall not be stored in enclosed spaces even overnight, e.g. vessels or containers.

Dangerous Goods Regulations for Storage of Gases - signage - locations etc. shall be used by the Contractor as a reference.

3.11.20 Confined space

3.11.20.1 Confined space classification Classification of confined spaces shall be consistent with the Victorian Compliance Code – Confined Spaces. It is the contractor’s responsibility to assess the space in accordance with the confined space classification criteria and justification through evidence of supporting documentation to prove that the space is not confined, this documentation shall be supplied to the Contract Administrator at least 2 days prior to the planned entry. In the event that conjecture still arises over the classification, the space shall be deemed a confined space and all confined space entry requirements implemented.

All works that are conducted in a confined space with a fall from height risk greater than 2m requires all personnel to be trained in working at height as well as confined space entry.

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3.11.20.2 Confined space entry Two scenarios may exist where entry into a confined space is required:

1. The space is an existing (e.g. on a Brownfield site) space and the asset belongs to Barwon Water. In these situations, authority to enter the space and conduct work shall be given by Barwon Water with all controls in accordance with the Barwon Water Confined Space Entry Procedure. A three day notification period applies.

2. The space is a new space created in the course of the Project. The Contractor’s competent person shall issue the Confined Space Entry Work Permit. Completed permits shall be retained and filed on site.

All works associated with confined spaces shall be done in accordance with the relevant Confined Space Entry Procedure and with Part 3.4 of the Occupational Health and Safety Regulations 2017.

3.11.21 Excavation and trenching Excavation work is defined as any construction work (including any work connected with an ‘excavation’) that is carried out in or near:

• a shaft or trench with an excavated depth of greater than 1.5 metres • a tunnel.

Prior to any excavation and/or trenching work, an excavation permit must be issued; a SWMS generated detailing the risk assessment for the particular excavation and/or trenching operation and if necessary must incorporate appropriate controls to prevent:

• the collapse of any part of the trench/excavation • the collapse of any part of adjacent structures • falls from height for workers and members of the public • plant and material in the immediate vicinity falling into the excavation • any material being placed, stacked or moved near the edge of the excavation that will

place a load on the trench wall • ingress of water.

Key requirements for excavation and trenching are:

• any trench/excavation that poses a risk through collapse to any person shall in all cases be benched, shored, laid back to a stable slope, or have some other means of protection provided to prevent cave-in regardless of the depth

• any trench/excavation that does not pose a risk of collapse and is greater than 1.5 metres in depth shall be benched, shored, laid back to a stable slope, or have some other means of protection provided to prevent cave-in

• where the excavation is to be benched, the vertical wall shall be a maximum of 1 metre high; the horizontal width shall be a minimum of 1 metre wide

• excavated or other material shall not be placed within 1 metre of the edge of any excavation, or further if determined by the risk assessment. A trench or excavation wall shall not have any loading on it from stockpiled material, plant or equipment

• safe access and egress shall be provided at all times when a person is working in any excavation or trench and shall be clearly documented in the SWMS

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• internal combustion engines are not to be operated in or near any trenches or excavations in which personnel have to work, the exception being small compactors used in well-ventilated excavations.

All trenches and excavations that are to be accessed by any person must have a documented daily trench/excavation inspection as a minimum. Further inspections are required after rainfall, or other events, which could impact ground stability.

3.11.22 Excavated material and loads near excavations Mechanical plant, vehicles, storage of materials (including excavated material) or any other heavy loads should not be located in the ‘zone of influence’ of an excavation unless the ground support system installed has been designed by a competent person (e.g. a geotechnical engineer) to carry such loads.

The zone of influence will depend on the ground conditions. It is the zone in which there may be an influence on the excavation including possible ground collapse. Contractors need to ensure the correct zone of influence has been determined prior to any excavation works taking place.

The following must be considered:

• an excavation with shoring that has been designed to carry vehicle and material loads – this may be required where there is limited space around the excavation for vehicle movement and/or material storage

• an excavation with shoring that has been designed only to carry the load of the excavated faces and the related zone of influence.

3.11.22.1 WorkSafe notification Work Safe Victoria shall be notified in writing (using a Notification of intention to commence operations in trenches, shafts, tunnels or other excavations form from WorkSafe) at least three days prior to the commencement of excavation works where the excavation:

• will allow entry of a person • where the excavation will pose a risk to the health and safety of any person • is more than 1.5m in depth.

Completed permits and inspections shall be retained and filed on site for inspection and auditing purposes.

3.11.23 Managing falls from height risks during excavation activities. Risks associated with workers and other persons falling into trenches shall be assessed and controlled in accordance with Part 3.3 of the Victorian OHS regulations.

In general, excavations shall be sufficiently barricaded to mitigate falls from height risks:

• Hand rails shall be provided to trench shields were works are to be carried out immediately adjacent to the excavation. Hand rails shall comply with the requirements of AS 1657:

o be a minimum of 900mm above ground level o have a gap of no more than 450mm between shield to mid rail and mid to top rails o Be of sturdy construction and able to withstand forces of a person.

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• Where access is required to the excavation safe means of access and egress to the excavation shall be maintained, where soft barricading is used to protect open trenches/ live edges the barricade must be a minimum 2 metres out from the edge.

Where shields are being used, at a minimum, a secured ladder shall be utilised for access/egress, inertia reel or similar shall be used to mitigate the risk of injury from falling, harnesses to be worn by the work crew and the work crew trained in Working Safely at Height.

3.11.24 Temporary works design All temporary works shall be designed in conformity with relevant codes and regulations and shall consider constructability and eliminate hazards. Temporary works (e.g. formwork, falsework, precast, shoring, back propping, work platforms, temporary structures, water supply bypass systems, etc.) must be designed by appropriately qualified persons and installed by competent personnel with relevant experience and qualifications. The design of temporary works must also be verified by an appropriately qualified person who is independent of the design.

The designer must provide certification of the temporary works design that as a minimum takes into account the intended use, load tolerances, lifting calculations, access/egress, installation and dismantling.

No changes to installed temporary works are to be made without prior acceptance of the designer, and if considered necessary, further design certification and independent verification of the changes.

Temporary works must be physically protected and secured where there is risk of collision or damage through adverse weather conditions, adjacent work practices or anywhere pipe thrust or joint movement may be present.

3.11.24.1 Formwork and false work The Contractor must identify, register, risk assess formwork and implement controls prior to work commencement. Contractor will ensure that all formwork and false work:

• complies with AS 3610 Formwork for Concrete • is designed, constructed and maintained to support safely all loads that are to be placed

on it.

High risk formwork (which includes false work) requires design certification by a structural engineer or other appropriately qualified engineer. Both the engineer and the Contractor must be experienced in the design and erection of formwork and false work of similar complexity.

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All suspended concrete formwork and false work shall have the design verified by third party.

In addition, a suitably qualified person shall be used to validate that temporary works have been constructed in accordance with design documentation via a documented site inspection process.

3.11.25 Protection of services

3.11.25.1 Underground services All underground services shall be identified initially through Dial Before You Dig (DBYD), DBYD plans shall form part of the excavation Permit and must be current within 28 days of the permit being issued.

DBYD plans shall be considered the first point of call only but not the last, the presence and/or absence of underground services shall be confirmed, at a minimum, through the use of electronic cable location means.

All services within 3 metre of the excavation shall be positively identified through non-destructive means (i.e. water jetting/hand digging). Where water jetting is used the pressure shall be limited to a maximum 2000psi or 138 bars.

Unless determined otherwise by risk assessment the alignment of the service shall be proven at points no greater than 2m apart. Service locations must be communicated to all relevant stakeholders prior to activities commencing.

The limit of approach for mobile plant is a minimum 0.5 metre unless stipulated further by the asset owner. A competent spotter shall be used where mechanical plant is within 0.5m to 2.0m of an underground asset, unless greater clearances stipulated by asset owner.

3.11.25.2 Overhead services Overhead services shall be identified and signed as appropriate. Where overhead services are within the immediate work or trafficable area, catenary wire and flagging shall be placed at the safe working height at the approach to any overhead service.

Where plant is operating within the spotter zone of overhead electrical cables (3-6.4m on each side of power lines on poles) an overhead electrical spotter must be spotting for each piece of plant and the spotter must hold a competency for the plant they are responsible for, or hold a dogman/rigger license. Regulated safe working distances/exclusion zones must be maintained.

In addition where earthmoving machinery, such as excavator, is working within the spotter zone a secondary limiting or warning device must be in operation such as a height limiting device or proximity sensor.

3.11.25.3 Spotters Competency is proven by having completed an endorsed spotter training course as well as holding a current First Aid and CPR Certificate.

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Where the use of a spotter is required to undertake work near overhead or underground assets, the specific work practices shall include the following:

• The spotter must be dedicated to this task at ALL times when an operator is at the controls of the plant item or where the engine/power source is operating

• A spotter is required for each item of plant or equipment operating in the vicinity of services on any work site

• The spotter is to be positioned to monitor the distance between the operating plant and any asset and to provide immediate and direct notice/warning to an operator (i.e. hand signals, whistle, hand held two-way communications, etc.) should the plant or its load start to breach the prescribed clearance to the asset

• Spotters are required to be a ticketed dogman/rigger or hold a certificate of competency for the item or plant they are spotting for as per ESV guidelines.

Figure 4 - Spotter area for plant or equipment

* Check with underground asset owner as greater clearances may be required.

3.12 Electrical installations Electrical work and supervision of electrical work must only be carried out by competent licenced electrical workers and/or electrical engineers. An electrical works management plan must be developed prior to any electrical works (including decommissioning) with AS/NZS4836:2011 (Safe Working on or Near Low-Voltage Electrical Installations and Equipment) outlining the minimum safe work principles and procedures.

All electrical circuits must be fitted with an appropriate protective device. All exposed electrical parts and conductors must be treated as live until proven otherwise. Work on live electrical systems, installations and equipment must not be undertaken, except where deemed necessary by a competent and authorised person for the purposes of fault finding, testing/commissioning work or where the electrical supply cannot be interrupted.

SPOTTER AREA (0.5–2m)*

(3–6.4m)

(<3m)

NO GO ZONE (<0.5)

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Additionally, any work on live electrical assets must be under a Permit to Work that has been endorsed by the Barwon Water Infrastructure Delivery Manager and approved by the Barwon Water Operations Manager.

Prior to decommissioning any existing electrical assets (e.g. switchboards) the asset(s) must first be assessed by a competent person to confirm electrically safe and determine necessary safe work principles and procedures (as per AS/NZS4836:2011).

All electrical installations shall comply with AS/NZS 3012:2010 Electrical installations – Construction and Demolition Sites and with guidance from the industry standard for Electrical Installations on Construction Sites.

• switchboards shall be mounted securely, have a minimum clearance of 1 metre at the front of the switchboard, be protected from vehicular/plant movements, and be secured to prevent un-authorised access

• construction/ temporary wiring to be clearly separated from permanent wiring and labelled accordingly

• located to suit the maximum flexible cord length (extension lead). • extension leads shall not be connected together even with an additional RCD connected

between the extension leads • leads shall be raised on hangers and stands to allow safe passage for persons

All fixed RCD, such as those located on permanent switchboards in transportable structures and on construction switchboards, should be tested for tripping current and time each month. Figure 5 – Example switchboard

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3.12.1.1 Electrical testing and tagging Portable electrical equipment, portable tools, extension leads, generators, welders, etc. used on construction work, other than offices and crib rooms, shall be tested and inspected quarterly and appropriately tagged.

A register shall be maintained of portable electrical equipment in use on site. This shall indicate record of inspection and tagging.

All electrical testing shall be carried out by a licensed electrical contractor.

3.13 Plant and equipment requirements A register of all plant shall be kept at the worksite, the plant register shall detail, the type of plant, the license requirements, last service, next service, date of entry to and removal from site and details of the plant hazard assessment.

Plant and equipment must not be modified outside of manufacturer’s specifications unless that modification is engineered, certified and approved by a competent authorised person.

High risk licences are to be Victorian issued only, interstate licences will need to be transferred over to Victorian licences before any works are commenced.

3.13.1 Mobile plant The contractor shall ensure that all mobile plant and equipment (excluding non-powered hand tools) will be subject to a thorough Plant Hazard Assessment (PHA) by a competent person prior to use on site. Record of the PHA inspections must be recorded and filed. PHA’s shall be reviewed where changes occur, or at a minimum every two years.

At a minimum, all mobile plant must be fitted with operable flashing light, fixed and tagged fire extinguisher, reverse alarms and a seatbelt for all occupants. Persons must only ride in, or operate mobile plant, from dedicated seating positions fitted with seatbelt.

In addition, where a falls from height risk exists, for example:

• accessing service and inspection points • refuelling • scheduled maintenance and cleaning (e.g. fluid checks and servicing) • unscheduled or breakdown repairs • removing or replacing vandal proof covers • carrying items to service points (grease guns, fluid containers) • adjusting operator controls, roofs, mirrors and seating.

The risk must be managed in accordance with Part 3.3 of the Victorian Occupational Health and Safety Regulations 2017. At a minimum, all excavators where the engine bay is required to be accessed shall have integrated guardrails installed that comply with AS1657.

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Plant pre-mobilisation checks shall be documented by the contractor to assess compliance of plant prior to its arrival onsite.

Daily pre-start inspections shall be conducted on mobile plant. Records of pre-start inspections shall be recorded in logbooks.

Mobile plant and vehicle operators must be verified as competent and where required, licensed. Operators of mobile plant that has been subject to modification must receive appropriate information, instruction and training in relation to the modification(s).

Effective communication must be maintained between mobile plant operators and those controlling ground operations.

3.13.2 Rigging gear All lifting accessories such as wire and chain slings, shackles etc. shall be clearly marked with their safe working load (SWL). Rigging equipment shall not be used other for its intended purpose.

The Contractor is responsible for establishing and maintaining a rigging register of all lifting equipment and accessories. Inspections of rigging gear shall be undertaken on an annual and quarterly basis. Completion of the annual and quarterly inspection must be indicated in the rigging gear register.

Any lifting equipment found to be defective through inspection or lifting equipment that is outside the annual inspection tag shall be tagged “out of service”.

All lifting gear shall be visibly marked in accordance with the relevant Australian Standards. Such markings shall be legible throughout the working life of the equipment (i.e. showing load capacity).

Equipment/tools being lifted in and out of an excavation is to be conducted using a rated lifting bag with no personnel in the excavation at the time of the lift.

3.13.3 Scaffolds All scaffolding must be supervised, erected and dismantled by a certified and competent scaffolder and meet, as a minimum, AS/NZ 1576:1995 Series Scaffolding and AS/NZS 4576:1995 Guidelines for Scaffolding at all times.

Scaffolding shall be erected by ensuring platforms are fully decked and hand railed sequentially. Safe means of access and egress shall be maintained at all times during the construction and at no time shall the scaffold be climbed by any person.

The scaffold tagging system shall be used to detail the status and duty of the scaffold at the entry point and access to incomplete scaffolds shall be restricted at all times the scaffold is left unattended.

3.13.4 Portable tools Excessively worn tools and tools requiring maintenance shall be tagged out of service and removed from the job site.

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All portable tools shall be in good state of repair and safe for the user and other people in the same area. They shall be used only for the job they were designed, and in accordance with the manufacturer’s instructions.

Nine inch grinders are not permitted for use on site.

3.13.5 Concrete pumps Truck mounted concrete placing units with boom must have current (less than 5 years) WorkSafe registration.

All persons required to operate a concrete pump must hold the appropriate competency certification (PB) for the plant item being used.

Concrete pumps must have up to date test certificates and be in good condition for use. Concrete pumps are not to be operated with the rear grate in the upright position.

Where riggers out are fitted to plant/pumps ensure:

• adequate packing of sufficient strength and load bearing area is available for the outrigger stabiliser pads. Packing may include engineered bog mats or suitable timbers. The use of loose softwood timbers is not recommended

• before the boom is erected the outriggers are extended, lowered and locked in position • wherever possible the outriggers should be fully extended • if outriggers are not fully extended, the reduced safe operating radius must be known and

recorded in the JSA • the pads are clear of excavations, soft or filled ground or other obstacles liable to interfere

with the safe operation of the machine • regular inspections of the outrigger pads to check for subsidence and loss of stability • the boom is folded in the travel position before raising the outriggers, when making any

positioning adjustments.

3.13.6 Craneage All cranes undertaking work must have current crane safe certification (Green Sticker). All cranes with a safe working load (SWL) greater than 10 tonne must have current (less than 5 years) WorkSafe registration. Under no circumstances should the SWL of a crane be exceeded.

All persons required to operate any crane shall be trained and/or certified for the equipment and must hold the appropriate High Risk Work License for the type of crane being used.

All hazards and controls associated with the use of mobile crane use shall be detailed on the SWMS for the task. The working load limit of a crane or other device used for lifting or suspending a load must not be exceeded.

At no time shall a lift be undertaken over any person. Persons must never be suspended from or attached to a crane hook unless they are in a fit for purpose workbox with appropriate controls and permits in place.

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Out of vertical hoisting shall be prohibited. Loads shall not be moved horizontally other than when the load is fully suspended and being slewed, i.e. loads shall not be dragged or snigged.

Loads shall be controlled as required by competent persons using clean and dry 16mm non-conductive tag lines.

Cranes fitted with calibrated indicating and limiting devices shall NOT be operated with the devices switched off or made dysfunctional. Ground bearing pressure assessments shall be undertaken for all static lifts greater than 5 tonne or where there is evidence of ground instability.

Multiple crane lifts present risks due to the potential for one crane to inadvertently transfer its share of the load to, or create excessive side loads on the other crane. Multiple crane lifts shall only be performed when it is not possible or practicable for the lift to be carried out by a single crane due to size, mass or shape of the load.

When selecting cranes for multiple crane lifts the minimum capacity of each crane shall be as follows:

• two cranes – 20% greater capacity than the calculated share of the load • three cranes – 33% greater capacity than the calculated share of the load • four or more cranes – 50% greater capacity than the calculated share of the load.

Cranes should be moved in the same direction during multiple crane lifts to simplify the dynamics of the load movement and its effect on the cranes.

Cranes of the same type (telescopic mobile/ telescopic mobile) shall be used for multiple crane lifts. One person (Intermediate Rigger) shall be designated as ‘Rigger in Charge’ of the lift and shall be in control of all movements with all cranes

Dogmen and riggers who need to exercise judgement to sling loads or who direct crane movement from outside the crane operator’s full view (such as with whistle signals or radio) require a dogging (class DG) certificate or rigging certificate.

Rigging certificates are issued in three classes:

• basic (class RB) covers steel erection, setting up of winches and barrow hoists etc. • intermediate (class RI) covers basic rigging work and rigging of tilt-up panels, demolition

rigging, rigging of cranes and the control of multi-crane lifts • advanced (class RA) all types of rigging.

Although crane chaser certificates are no longer issued, workers who still hold these certificates can sling loads and direct crane movement while within full view of the operator.

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3.13.6.1 Earthmoving equipment used as a crane Where earthmoving equipment is to be used as a crane, AS 1418.8 Section 5 shall apply.

Key requirements for this are:

• earthmoving equipment shall only lift loads associated with the normal application of the machine. The suitability of the application shall be made with due consideration with using a crane wherever practicable

• controlled lowering devices shall be fitted to all equipment that is used to lift freely suspended loads with a rated lift capacity (SWL) greater than 1 tonne

• the SWL of the equipment shall be clearly displayed near the lifting point • the SWL shall never be exceeded • earthmoving equipment shall never be used to lift freely suspended loads that require

precision lifting or placement, e.g. concrete tilt panel, structural steel placement, duel lifts, loading/unloading of site amenities and containers

• a general lift assessment shall be undertaken for all freely suspended lifts.

3.13.7 Lift studies A significant lift study is required for all lifts that:

• exceed a gross weight of 10 tonnes • exceed 85% of the cranes rated lifting capacity • involve lifting precast or tilt up concrete panels • involve the use of a work box (any use of work box is to be approved by the Barwon Water

Construction Coordinator) • are undertaken over live or essential plant • are to be undertaken around or adjacent to overhead power cables • are to be undertaken where there is an interface with or the potential to affect the public • crane is used from a pontoon, barge and / or other similar floating device • require more than one crane to execute the lift • any other lift deemed to be high or extreme risk under risk assessment.

All other freely suspended lifts shall be assessed and documented through a general lift assessment.

3.13.8 Elevated work platforms (EWP) Elevated Work Platforms must conform to the relevant legislation and Australian Standards.

All persons required to operate Elevated Work Platforms (EWP) shall be trained and/or certified for the equipment and must hold a high risk work license (WP) when working greater than 11m.

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4 Quality management requirements 4.1 Project specific Quality Management Plan In addition to the general requirements set out in Section 2.1, the Quality Management Plan

(QMP) must be project specific and include the following items or details of how they will be managed (as appropriate). More information on the items in bold are outlined in the sections

that follow.

• Design, document and record management - outline drawing and document control, RFI process, filing and archiving

• Work Breakdown Structure (WBS) - a diagram or table showing the proposed breakdown of the construction and delivery of the project’s major components. This section should also include:

• Listing of Activity Method Statements (AMS) to be prepared • Lot management structure and Inspection and Test Plans list • Quality Policy - either a copy of the policy or a statement of the company management’s

commitment to quality • Audits, Inspections and Reviews - A schedule of proposed internal audits for the project

to be provided. • Management of non-conforming products/ processes • Defects Management (Punch Listing) • Procedures and forms – a list of the Contractor’s procedures and forms which will be used

on the project. • Temporary Works Design Verification • Calibration Management – Provide details on how the calibration of specific testing

equipment will be managed. • Competency and training management – Provide details on how the competencies and

training of staff are tracked and managed. • Commissioning and handover - provide a summary of the deliverables required for

Completion.

A sample QMP template is available (if desired) which provides the structure and basis for a conforming submission.

4.2 Hold and witness points

4.2.1 Interpretations and definitions NOTIFICATION: Provide the Contract Administrator a minimum of 48 hours (i.e. 2 full business days) notice of any of the listed items reaching a hold point and 24 hours (i.e. 1 full business day) for any listed items reaching a witness point.

HOLD POINT: No further work shall be completed on the hold point item until the Contract Administrator has been given the opportunity to review or inspect the work. If the Contract Administrator does not respond to the Contractor’s notice within 2 full business days, the Contractor may proceed with the work the subject of the hold point. In any case the Contractor remains fully responsible for all items of work.

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WITNESS POINT: If the Contract Administrator does not attend the test or verification process and does not respond to the Contractor’s notice, the Contractor may proceed with the work associated with the item if appropriate. The Contractor shall advise the Contract Administrator that the test or verification process has been satisfactorily passed and they intend to proceed with the work associated with the item. In any case the Contractor remains fully responsible for all items of work.

ADDITIONAL POINTS: The Contract Administrator reserves the right to acquire additional Hold Points and Witness Points prior or subsequent to review of the project Quality Management Plan (QMP) and/or Inspection & Test Plans (ITPs). No additional payments shall be made of such additional points.

4.2.2 General The stages of work listed in Appendix 3 shall be regarded as Hold Points (H) and Witness Points (W), as nominated and must be incorporated into the Contractor’s Quality Management Plan (QMP) and Inspection & Test Plans (ITPs) where appropriate.

The nominated Project Quality Representative (as defined per Section 2.2 of this document) will ensure Hold Points are released by the responsible person as indicated on the ITP’s. The PQR will also verify all the quality records against the acceptance criteria set up in respective ITP’s and raise non-conformance reports in the case of records not matching with acceptance criteria.

The signatures of the persons authorised to sign off documents will be held on an Authorised Signature Register.

4.2.3 Transition from hold to witness points Where the option is present in the table in Appendix 3, a hold point can only transition to a witness point when the Contract Administrator is satisfied that the person undertaking the works has proven their understanding of the requirements of the work and has witnessed their capability to meet them.

The Contract Administrator may at any time decide to revert a witness point to a hold point.

4.3 Specific quality management requirements

4.3.1 Work breakdown structure A broad Work Breakdown Structure (WBS) will be established for the project in consultation with the Contract Administrator. The WBS is the identification and dissection of the Works, as prescribed by the Contract and should be specific and relevant to the type of activities to be carried out. WBS shall be utilised to assist in determining programme events and the Activity Method Statements (AMS) for each key project activity (i.e. mobilisation, installation works, testing and commissioning).

A Work Lot management system is a sub-set to the Work Breakdown Structure which will break work into daily (or section) portions to effectively control each work element

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to comply with design requirements. Work Lots will capture quality information such as ITPs, checklist and records (welding records, delivery dockets, completed forms, test results) in preparation for handover at project completion. All structures, earthworks, electrical, telemetry, tanks, coating, pavements, finishing, and pipeline testing works shall be managed via lot identification which will be broken down and supplied for review by the Contract Administrator prior to commencement of the work.

An example work breakdown structure table is available on request and is also included in the sample QMP Template.

4.3.2 Document and record control The following items will fall under Document category:

• policy and plans • procedures/ work instructions • forms (blank) • Inspection and Test Plan/ Checklist (blank) • design/ drawing.

The following items will fall under Record category:

• forms (filled) • Inspection and Test Plan/ Checklist (filled) • lab test records (e.g. Concrete, compaction, NDT) • conformance (as built) survey records • conformance certificates from suppliers • mill certificate • electrical and plumbing certificate of compliance • permits, approvals, certificates, warranty and guarantee • photographs.

The Contractor will ensure that they maintain the above documents and records to carry out the work in a satisfactory manner. These documents shall be properly and uniquely numbered with the latest revision. Superseded versions shall be identified and controlled.

The Contractor shall prepare and maintain drawing and document registers to ensure all copies of drawings and key project documents in use on the project site are controlled.

Plan, Policies, Procedures and ITP templates shall be approved and signed off by the Contractor’s Project Manager or Authorised Company Representative.

All records shall be verified by the Project Quality Representative (PQR). The Contractor will maintain files of the above records in a structured system. A copy of all documents will be provided to the Client at Completion (refer to deliverables requirements section of Commissioning Requirements).

All QA testing shall be conducted by NATA approved laboratory or testing agency.

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4.3.3 Inspections and test plans /checklists The Contractor will develop Inspection and Test Plans/ checklists for each type of work activity to be carried out. ITPs are to cover all the steps of a work element (as identified in the WBS of the project) that have an impact on the overall quality of the project. ITP’s shall identify:

• specification requirements • hold and witness points as listed in Appendix 3 or under the Contractual Agreement • key safety and environmental items.

Inspection and test plans are to be submitted to the Contract Administrator for review prior to mobilisation and/ or commencement of each main activity.

ITPs shall provide the following details as a minimum:

• activity description and lot reference(s) • work steps – suggested break up the tasks into preliminary/setup items, actual works/ construction items and closeout items • hold and witness points in Appendix 3. A clear distinction must be made between Barwon Water hold and witness points and the Contractor’s own hold and witness points, with space provided for both to sign • specification/ reference details – referring to specific clauses or drawing Nos. • acceptance criteria – including the specific target values or criteria which must be achieved • test/inspection methods and frequency • responsibilities for signoff – clearly indicate the responsibility level required for the Contractor’s own ITP items. Specific role responsibilities for Barwon Water hold and witness point signoff are not required. • reference to supporting checklists and records. Use of checklists as records is strongly encouraged for repetitive work items such as pipe installation, welding or flange/ valve installation. Sample checklists for these items are available on request.

Blank conforming ITP templates are available on request, as are ITP examples and corresponding checklists for pipeline installation, pipe welding and flange/ valve assembly.

4.3.3.1 Pipe lay documentation The contractor shall ensure that individual pipe batch and number information is capture in a daily lay sheet. Information required includes:

• date • chainage • pipe material, size, joint.

4.3.3.2 Draft ITP submission and review requirements Draft ITPs must be submitted to the Contract Administrator no later than 5 business days prior to commencement of related works to allow for review, comments and re-submission where required.

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4.3.3.3 QA records traceability The Contractor shall ensure that all ITPs, checklists, test records and other supporting QA documentation are traceable and clearly cross referenced to a source document, ITP, Lot Number, Chainage or other clearly identifiable work component.

For example, delivery dockets and test results are to be associated with a work lot number or specific work component and recorded on an ITP or Checklist. All installation details, welding test records, ovality tests, manufacturer’s product identification numbers, test records must be traceable to a particular location, chainage or installation.

4.3.4 Requests for information (RFIs) In case of any clarification or ambiguity regarding design, scope of work, material and technical specification the Contractor will raise a formal Request for Information and maintain a register for such requests. A sample RFI form is available on request.

4.3.5 Management of non-conformance Identification and management of non-conforming work will be managed by the Contractor. Where the Contractor intends to rework, repair, re-grade, or deliver “as is” non-conforming work, the Contractor shall advise the Contract Administrator of the relevant details in writing so the disposition is assessed prior to incorporation of a non-conforming product into the work.

Commencement of next stage will only occur when the Non-Conformance Report (NCR) is successfully resolved to the satisfaction of the Contract Administrator.

NCRs shall be raised in writing and records shall be maintained and their status tracked on an NCR register.

4.3.6 Reporting The Contractor shall produce a monthly SQE Report for Barwon Water with each payment claim, using the form provided in Appendix 1.

Furthermore, the following list of items/ details may be required to be provided at stages throughout the Project (as agreed mutually during the appointment phase – or at the request of an Auditor):

(a) a written report update of the quality program including key issues and Contractor performance

(b) audits, inspection and review outcomes

(c) status of outstanding action items (open RFI’s, CAR’s, NCR’s, Audits)

(d) Lot management summary status – planned Lots to be open, Lots in progress, closed Lots

(e) any change management details

(f) a list of key project learning’s/ legacy summary and any interaction issues.

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4.3.7 Calibration and control of measuring and testing equipment All inspection, measuring and testing equipment (including newly acquired test equipment) used for inspection and acceptance purposes, whether owned by Barwon Water, Contractor or on loan, must be controlled, calibrated and maintained. A register of such equipment and its calibration status must be maintained.

Monitoring equipment used on the project shall be calibrated at prescribed intervals against certified equipment having a known relationship to nationally recognised standards. Any equipment identified as having doubtful accuracy or precision shall be removed from use and calibrated. Where any monitoring equipment is found to be out of calibration, the validity of the previous monitoring results will be assessed and documented.

4.3.8 Materials control The Contractor shall layout the site to adequately manage access to, handling and storage of materials. Areas shall be designated and clearly marked for the segregation and quarantine of non-conforming, damaged or oversupplied products.

Items with limited shelf life or which could be damaged by exposure to particular environmental conditions shall be stored appropriately, with their validity and condition periodically checked.

Materials and equipment delivery dockets, relevant MSDSs, material certificates and factory/ supplier warranties and certifications shall be kept and filed.

The Contractor shall perform planned, periodic off-site inspections/ audits of suppliers and manufacturers of critical, custom items or for new or untested suppliers where the Contractor needs to ascertain certainty of their assurance and control program.

4.3.9 Work processes control The Contractor shall control special work processes (such as welding or application of surface coatings etc.) to ensure:

• clear work procedures are established meet the Contract Technical Specifications and relevant product manufacturers/ suppliers requirements

• operators undertaking these works are appropriately qualified and experienced in the established procedures and evidence of the qualification/s is available on site

• equipment used for execution or testing of works is tested and checked as appropriate to the particular procedure, instruction or use.

4.3.10 Commissioning and handover In addition to achieve successful completion of physical works under the scope of the project, the Contractor must complete the requirements set out in the Barwon Water Contract Completion Requirements document (available on request).

The section titled “Handover” within the above-mentioned document lists the documentation submission requirements in order to perform commissioning and to achieve completion for the contract. These requirements must be incorporated into the Contractor’s Quality Management Plan.

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4.3.11 Defect liability management The Contractor will specify the defect liability management process and designate a person for future contact in the case a defect is detected by Barwon Water. A defect ‘punch list’ shall be available throughout the course of work to track status of minor defects and omissions.

The Contractor must retain the following quality assurance documents for 7 years from the expiry of the defects liability period:

• records of all inspections and test plans, checklists and test reports • records of non-conformance • records of corrective action.

4.3.12 Review and continuous improvement The Contractor shall implement a system to review feedback from customers or staff and implement relevant changes to their systems and procedures as a means of continuous improvement.

4.3.13 Management of change Alteration to work scope (variation), arising risk or opportunity, changed or unanticipated conditions (including defects) are required to be assessed for risk and managed in accordance with this document. The contractor is to ensure any change is managed and consultation takes place with the relevant parties in preparing for and performing the works. The WRA, AMS, SWMS, ITP, ECP (or any other pertinent documentation) must be reviewed, updated and approved by the Project or Workplace Manager. Work is not to proceed if change has occurred from the contract scope until an instruction or variation has been issued by the Contract Administrator.

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5 Environmental requirements 5.1 Context The activities of Barwon Water can impact both directly and indirectly on the environment, including air, land, water, heritage and biodiversity. Barwon Water’s customers, key stakeholders and regulators expect that environmental risks and impacts are effectively managed. This section presents the minimum environmental requirements that Contractors must adhere to for any works under contract with Barwon Water.

5.2 Purpose To provide each Contractor with the minimum environmental requirements to assist them in achieving compliance with their legislative requirements, minimise environmental risks and improve environmental performance. It provides overarching key planning and environmental aspects, to ensure there is a consistent baseline in the approach to environmental management of all works.

5.3 Roles and responsibilities This section outlines the roles and responsibilities for environmental management in the planning, design and delivery phases of projects.

Role Responsibility Barwon Water

• Conduct planning and due diligence activities (e.g. cultural heritage, contaminated land, and ecology)

• Obtain applicable statutory approvals, as required, generally including Planning Scheme Amendments, Cultural Heritage Management Plans, Planning Permits (other than approvals to be obtained by the Contractor)

• Communicate any specific planning approvals, permitting or general site requirements to the Contractor

• Review all Environmental Plans developed by the Contractor, and conduct site inspections to check compliance

Contractor • Comply with all legislative and approvals requirements

• Obtain any additional permits, consents or approvals from regulatory authorities (other than approvals already obtained by Barwon Water)

• Demonstrate understanding against the environmental requirements set out in this document by developing and submitting an EMP, SEP and other relevant documentation that addresses environmental risks and controls on the project

• Develop an organisation structure to ensure adequate responsibility for, attention to and resourcing of environmental controls as part of the contracted works

• Ensure all site workers, contractors and sub-contractors are aware of the EMP and how it applies to their individual work activities, including the environmental aspects and controls in place

• Implementation and maintenance of environmental control measures on this project to manage risks identified in the EMP

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• Undertake relevant environmental monitoring and reporting in accordance with the required scope of works to be undertaken and the requirements of this document as applicable

• Report and record any environmental hazards, incidents or non-compliance/ non-conformance to Barwon Water

• Adequately and promptly address corrective actions and non-compliance to the satisfaction of Barwon Water during construction works

• Not take any action(s) that will put Barwon Water or the Principal in breach of its obligations under legislative requirements

5.4 Environmental management

5.4.1 Environmental performance requirements The Contractor must meet the Environmental Performance Requirements (EPRs) set out in this document and provide documented evidence to Barwon Water that they are able to achieve compliance with the EPRs. At a minimum the Contractor must provide an Environmental Management Plan (EMP) and Site Environmental Plan (SEP) that addresses the applicable EPRs, covering the following aspects:

• environmental management • site mobilisation • air quality • noise and vibration • earthworks and excavation • hazardous substances • aquatic ecology and waterway management • waste management • planning.

Any environmental reports and supporting information for EPRs conducted in the planning and design phase is provided in Appendix 6.

5.4.2 Evaluating environmental performance The EMP must outline measures for evaluating performance against each relevant EPR. It may be necessary to undertake monitoring to determine if construction activities are harming the environment or other sensitive receptors.

A contractor should determine if monitoring is required to show compliance with the EPRs and outline monitoring requirements in the EMP. The parameters to be monitored and the frequency of monitoring will reflect regulatory requirements and level of potential risk to the environment. Monitoring activities conducted by the contractor may include, but are not limited to:

• daily site environmental checks • weekly contractor site environmental inspections (section 2.8) • facilitate Barwon Water site inspection(s) (section 2.8) • air quality monitoring • surface water monitoring

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• noise/ vibration monitoring • complaints register.

5.4.3 Auditing It is the responsibility of the Contractor to undertake internal environmental audits of their processes and systems (Section 2.7). Auditors should be independent of any work activity being audited and, in all cases, should act in a manner that is free from bias and conflict of interest.

Barwon Water may request records of internal environmental audits.

5.4.4 Review An EMP is a “live” document and Barwon Water expects the EMP will be regularly reviewed and updated (where required). The EMP shall be reviewed at least every 3 months, or in the event of the following:

• significant change in construction scope of works or site activities • changes in roles/ responsibility of key personnel • environmental incident or non-conformance (section 2.9).

Barwon Water will review the EMP after each iteration.

5.4.5 Resourcing It is the responsibility of the contractor to ensure that all employees and sub-contractors undertaking works for the Project are aware of their environmental compliance obligations and have the necessary competence to fulfil these requirements.

The Contractor must be able to demonstrate to Barwon Water in the EMP that they have appropriate awareness and training systems to meet this requirement. The contractor may implement the following:

• site induction – outlining site environmental requirements in EMP/ SEP • toolbox pre-start meetings – refreshing key environmental issues or changes to site • activity specific training (e.g. environmental incident response, installation of sediment

controls).

5.4.6 Records management The contractor must maintain all records, such that they are available and suitable for use, where and when it is needed. Barwon Water may request to see records during site walkthroughs or as part of a contractors reporting requirements. The Contractor will provide the information in a timely manner.

Contractor must maintain documented information for the following, but not limited to:

• monitoring activities (internal environmental audits, weekly site inspections) • environmental incidents or non-conformances • training records • waste register and transportation certificates • EPR non-conformances.

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Environmental Management

EM1 Construction Environmental Management Plan (CEMP)

Impacts on the environment due to lack of clarity in how control measures will be implemented for project risks and clearly defined roles for person(s) taking these actions

Environmental Management Systems – Requirements with Guidance for use AS/NZS ISO 14001:2015

EPA Publication 480: Environmental Guidelines for Major Construction Sites (1996)

A Construction Environmental Management Plan (CEMP) must be provided to Barwon Water prior to works commencing that is project specific and includes:

Description of the Project Description of EMP context and Project environmental objectives Environmental Policy (the Contractor’s) Contractor’s environmental management structure & responsibility (including onsite

management and relevant contract details) Environmental training Identification of all site-specific environmental risks (Table Format) with an accompanying risk

assessment Environmental mitigation measures to meet the objectives outlined in the EMP Processes to address each Project EPR to the satisfaction of Barwon Water Contractor environmental management procedures/ processes for any specific activities Performance evaluation (i.e. monitoring and auditing) and non-conformance processes

Planning approvals may require CEMP to be endorsed by Council or other regulators prior to commencement of work. Where this is required, it is the responsibility of the contractor to meet regulatory standards and do so in a timely manner to avoid project delays.

EM2 Site Environmental Plan (SEP)

Impacts on the environment due to lack of understanding of onsite control measures

EPA Publication 480: Environmental Guidelines for Major Construction Sites (1996)

Appendix 4: Barwon Water SEP Example

A detailed Site Environmental Plan (SEP) must be provided to Barwon Water prior to commencement of work. The SEP shall include an annotated aerial photograph of the work site, with a table of mitigation measures. The SEP must be displayed on site and shall identify the location of and briefly describe the key controls associated with the project, which may include:

Approved works activity boundary, including laydown areas (where any works are planned outside of approved boundary, the Contractor must seek permission from Barwon Water prior to works occurring);

Site access points; Any sensitive environmental receptors in vicinity of site (e.g. waterways, native vegetation,

wetlands, heritage values and residential/ community areas); Site amenities, sewerage facilities, dangerous goods storage and waste areas; Spoil or soil stockpiles

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Concrete wash out areas Refuelling or servicing of plant areas All sediment and erosion controls Any defined “No Go Zones” (e.g. cultural heritage sites, native vegetation to be protected) Any areas of noxious weeds within the project areas

Spill kits EM3 Environmental

Reporting Lack of oversight of a Contractors environmental management performance

Contractor Monthly Project Report (Appendix 1)

The contractor must meet their environmental reporting obligations to Barwon Water on request. This may include providing details on:

Environmental inspections Environmental incidents, hazards or near-misses which may result in harm to the environment Environmental incidents or non-conformances (and corrective actions that were implemented) Monthly waste data (including soil)

The Contractor must report via the Contractor Monthly Project Report (Appendix 1)

Site mobilisation

SM1 Concrete Washout

Impacts to land or water from onsite concrete washout areas due to inadequate set-up or operation

Environment Protection Act 1970: State Environment Protection Policy (Waters)

Environment Protection Act 1970: State Environment Protection Policy (Prevention and Management of Contaminated Land)

The Contractor is responsible for the establishment, management and disposal of all concrete wash out facilities on site. It is the preference of Barwon Water that washout occur at the offsite concrete batching plant. However, where onsite washout areas are necessary – they must meet the following specifications to minimise the potential for contamination of the surrounding environment:

Located in a designated area that is accessible and encourages usage but away from drainage lines, stormwater inlets, waterways, areas of significant flora and fauna and other sensitive receptors

Appropriately lined with impervious liner and bunded to contain all contaminated water. Once water has evaporated concrete residue can be disposed of as solid waste

Appropriately sized according to the estimated volume of waste concrete Provision of a cover for the washout area to prevent filling up with rainwater when not in use Provision of clear signage/demarcation onsite and display the location of concrete washout

basin on the SEP. SM2 Site access

and laydown areas

Ancillary works outside of main works that may impact on heritage, ecological or

Environment Protection and Biodiversity Conservation Act 1999

Contractor must ensure that all works, including access tracks, laydown areas and ancillary activities are within designated areas. Any works outside of these designated areas, including laydown creep or impacts on native vegetation, must be approved by Barwon Water prior to works being carried out.

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natural values of the site.

Flora and Fauna Guarantee Act 1988

Planning and Environment Act 1987

The Contractor is also responsible for maintaining temporary construction access points for the project.

Use only designated works activity areas identified in SEP and approved by Barwon Water Clearly define truck routes, site parking, laydown areas and entry/exit points within the works

area Install suitable controls (i.e. rumble grids, crushed rock) to minimise the transportation of mud,

dust onto roads resulting from all construction activities Maintain entry/exit points to ensure dirt/mud is not transported onto public roads. Regularly

sweep driveways and/or use street sweeper as required or directed by Barwon Water Provide adequate allowance of area for site parking Ensure all site staff are informed of these requirements.

SM3 Reinstatement

Inadequate reinstatement of a site, that may impact on air, land, water or natural values of the site

General Reinstatement Requirements

The Contractor is required to comply with General Reinstatement Requirements document as provided in Appendix 5, as well as any Property Construction and Reinstatement Plans (in the Contract Stakeholder Engagement Requirements document) and the following project specific requirements:

SM4 Stockpile Management

Inadequate management of stockpiles, that may impact on air, water or sensitive receptors

The Contractor is required to comply with the following guidelines and requirements relating to topsoil and stockpile management:

All topsoil shall be stripped from the Construction footprint (such as site compounds, pipelines, haulage roads, etc.) for reuse back onsite during reinstatement

Topsoil shall be stockpiled separately to minimise potential site contamination from external sources

Locate all soil stockpiles at least 10m away from drainage lines and outside defined flood zones (or in accordance with relevant permit conditions)

Locate stockpiles so that they do not impede on natural or constructed surface drainage channels or roads

Sediment fencing to be installed around all soil stockpiles (unless otherwise specified) Stockpiles that will remain bare for more than 28 days shall be covered with mulch or anchored

fabrics or be seeded with sterile grass to minimise dust and erosion Ensure topsoil stockpiles are weed free prior to reinstatement.

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Air Quality AQ1 Air Quality Emissions to air

(dust, fumes, odour) from works impacts on sensitive receptors and or the environment

Environment Protection Act 1970: State Environment Protection Policy (Air Quality Measure)

EPA Publication 480: Environmental Guidelines for Major Construction Sites (1996)

The contractor must meet the following requirements:

Comply with the SEPP (Air Quality Measure). Stage construction activities to minimise exposed soil areas (e.g. topsoil striping areas

progressively) Speed restrictions to be utilised onsite to minimise the generation of dust on the works site

(Limits of 15-20km can be used as a general guide). Minimise activities that are likely to generate dust under dry, windy conditions where dust

cannot be sufficiently suppressed using other measures. Use daily weather updates from the Bureau of Meteorology to provide information on likely

strong wind forecasts to assist in daily management of dust. Use dust suppression controls (e.g. water trucks or hoses to wet down dust prone areas). Ensure

any runoff generated from dust suppression is controlled onsite and does not enter drainage systems or watercourses. Water used should be of an appropriate water quality and not lead to contamination of soil or surface water. Water should not be sprayed at access points to roads as this may lead to mud generated and transported onto roads;

Maintain all plant and equipment to manufacture specifications. Retain log book records for servicing of all construction plant;

Pre-start checklist for all construction plant and equipment; Ensure suitable compaction is achieved on exposed surfaces of spoil stockpiles to minimise

dust; Reinstate and revegetate areas after the completion of works to minimise generation of dust on

exposed areas; and, Cover loads during transportation of material to minimise potential for dust or deposition of

material onto roads.

Noise and Vibration NV1 Noise and

Vibration Emissions of noise or vibration from construction works that impacts on sensitive receptors.

Environment Protection Act 1970

EPA Publication 480: Environmental Guidelines for Major Construction Sites (1996)

The Contractor must, at all times, take adequate measures to control noise and vibration during construction activities. The Contractor shall be considerate of the surrounding stakeholders and comply with the following requirements:

Undertake works during ‘Normal Working’ hours in accordance with EPA Victoria guidelines. Normal Working hours are Monday to Friday 7:00am - 6:00pm and Saturday between 7am – 1pm.

Schedule noisy activities for the least sensitive times of the day, (mid-morning to mid-afternoon) where possible. Construction activities (including scheduled deliveries) shall be planned to

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Environment Protection Authority Victoria (2008). Noise Control Guidelines. EPA Vic, Carlton, Publication 1254

minimise disruption to local amenity and traffic. Where necessary, noise suppression devices for vehicles, powered machinery and mechanical

plants to be installed. All equipment must be maintained to the manufacturer's specifications. Utilise portable enclosures around mobile and fixed plant installed where noise impacts are

likely to exceed noise objectives. Record all complaints and provide information this to Barwon Water.

Where works (other than emergency or unforeseen repairs) are required outside of normal working hours, including operation of generators, vehicular and truck movements. The contractor must conduct the following prior to ANY works:

Request permission from Barwon Water to undertake this work. Notify any potentially impacted stakeholders in accordance with the Contract Stakeholder

Engagement Requirements document (Generally a 2-week notification period for impacted stakeholders).

The Contractor is responsible for obtaining background data over a period of no less than 5 consecutive and representative days. Noise shall not be above those background levels inside any adjacent residence between 10pm and 7am.

Where construction activities take place within 50m of a building, the effects of vibration shall be managed and minimised. A study on the impact of ground vibration from construction activities where these operations occur within 50m of a building.

Excavation & Earthworks EE1 Acid Sulphate

Soils (ASS) Encountering ASS, where acid or metals are formed through inadequate management that can impact on sensitive receptors (aquatic life, vegetation, etc.).

EPA Publication 655.1 (July 2009)

Department of Sustainability and Environment - Victorian Best Practice Guidelines for Assessing and Managing Coastal Acid Sulphate Soils

Where Potential Acid Sulfate Soils (PASS) may be present in the project area the contractor must provide a Management Plan prior to construction commencing. Where, ASS are identified during works, a management plan must be provided by the Contractor to Barwon Water before works continue.

The management plan or procedure will include the following requirements:

Compliance with EPA Publication 655.1 (July 2009) Provide details on the management of PASS in accordance with guidelines. Provide details on the licensed disposal site for PASS prior to the commencement of works. Provide a methodology for the tracking of soil samples and testing requirements. Track volumes of PASS disposed from the site (i.e. maintain a register of all trucks and volumes

disposed of to landfill). Where testing has been conducted for Potential Acid Sulphate soils (PASS), Barwon Water will

provide a copy of the results in Appendix 6.

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EE2 Contaminated Land

Encountering contaminated soil or groundwater, which through inadequate management can impact on sensitive receptors (aquatic life, vegetation, etc.).

Environment Protection Act 1970: State Environment Protection Policy (Prevention and Management of Contaminated Land)

NEPM (Assessment of Site Contamination) Environment Protection (Industrial Waste Resource) Regulations 2009 and EPA Victoria Guidelines: IWRG621 and IWRG702

The contractor must comply with the following requirements:

All excess soil material to be disposed offsite to be managed in accordance with all relevant EPA Guidelines (IWRG621 & IWRG702) including characterisation, transport and disposal.

Identify any potential sites for reuse, management or disposal of any soil. All records must be retained (licensing and waste transport certificates) associated with the

disposal and provide to Barwon Water on request. Maintain a soil tracking register with details on internal and external soil movements.

EE3 Directional Drilling

Impacts associated with drilling boring activities and drilling mud management

Environment Protection Act 1970: State Environment Protection Policy (Prevention and Management of Contaminated Land)

Environment Protection (Industrial Waste Resource) Regulations 2009

EPA Victoria: Classification of Drilling Mud (Classification Number 2015/205)

If directional drilling activities are being undertaken, Drilling mud is to be managed in accordance with EPA Victoria Industrial Waste Resource Guidelines. Where the EPA Victoria: Classification of Drilling Mud applies, the contractor must be able to demonstrate compliance with the conditions of the classification, otherwise it must be managed as Category A Prescribed Industrial Waste.

The contractor must provide a management plan or procedure to Barwon Water demonstrating compliance, and shall also meet the following:

Manage slurry generated from drilling activities appropriately to minimise any impacts to the surrounding environment.

Assess the level of controls required around the bore entry/exit pits depending on the sensitivity of the surrounding environment (e.g. native vegetation or waterways).

Details appropriate levels of control (bunding) around the bore entry/exit pits. Provide details of any chemicals to be used during the drilling works. Controls in place to reduce risk of spillage during transportation (e.g. lined trucks, only filling

trucks to two-thirds of their capacity. Any excess mud spilt during loading slurry material onto trucks shall be routinely cleaned up to

minimise mud being taken offsite. Management process for environmental spills or incidents (e.g. frac-out incident, fuel spill).

EE4 Biosecurity The spread of plant pests or diseases within Victoria or

Environment Protection and Biodiversity Conservation Act 1999

The contractor must comply with the following requirements:

Comply with DPI (2006b) Biosecurity Guidelines for movement of equipment

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into Victoria that may impact on plant production or other natural values.

Plant Biosecurity Act 2010

DPI (2006b). Biosecurity Guidelines for movement of Equipment (Contractors) between farms. AG Note AG1171. Department of Primary Industries.

DSE (2008) Victoria’s Public Land Phytophthora cinnamomi Management Strategy

Undertake decontamination activities on all plant and equipment prior to entering and leaving site. All equipment should be in a state of cleanliness and free of soil, plants, weeds, seeds and faeces.

Barwon Water may request the Contractor to provide the appropriate biosecurity procedures relevant to the works.

EE5 Weed Management

The spread of weeds within Victoria that may impact on plant production or other natural values.

Catchment and Land Protection (CaLP) Act 1994 and CaLP Regulations 2002

DEDJTR - Noxious Weed and Pest Animal Management Booklet 2016

Before commencing work on a project site or accessing a new property boundary (linear projects); the Contractor must comply with the following requirements:

Comply with the CaLP Act and Regulations Undertake decontamination activities on all plant and equipment prior to entering and leaving

site. All equipment should be in a state of cleanliness and free of soil, plants, weeds, seeds and faeces. Prior to soil stripping, any areas of heavy weed infestation are to be identified and mapped on

the SEP. Any stripped topsoil from these areas should be kept separate from other materials and be disposed of as soon as possible.

Imported topsoil shall be either certified as weed-free or from a source approved by Barwon Water.

Implement weed control (using approved techniques) during any reinstatement or maintenance period.

Hazardous Substances & Environmental Incidents HS1 Environmental

Incident Response & Reporting

Lack of process before, during and after environmental incidents that causes impact to land, water, air or

The Contractor must provide Barwon Water with an environmental incident process for accidental or uncontrolled releases of hazardous substances, dangerous goods, frac-out events, slurry materials or other potentially harmful substances or processes to the environment. An environmental incident may also include any harm/ damage to native vegetation or heritage values, and/ or complaints from the public in relation to dust or noise. The process must address the following:

The Contractor must cease the activity, promptly ensure containment measures, clean-up and restoration of the environment and rectification of controls

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any other sensitive receptors.

The Contractor must report all environmental incidents to Barwon Water Site Supervisor and Project Manager

Undertake an adequate incident reporting and investigation process to ensure that mitigation measures are undertaken to prevent recurrence

Barwon Water may request to inspect the site and advise of any particular clean-up requirements; the Contractor shall undertake any clean-up and rehabilitation in accordance with this direction All incidents to be managed in accordance with Section 2.9 – Incident Reporting and Investigation.

HS2 Hazardous Substances & Dangerous Goods

Impacts to the environment from accidental or deliberate discharges of substances

Dangerous Goods Act 1985 and Dangerous Goods Regulations 2012

EPA Victoria Publication 1658: Liquid Storage and Handling Guidelines,

The Contractor is responsible for the appropriate storage, handling and disposal of hazardous substances and dangerous goods on site and comply with the following requirements:

All hazardous substances and dangerous goods to be managed in accordance with EPA regulations.

Current Material Safety Data Sheets (MSDS) are to be made available for all dangerous goods stored and handled at the premises. The MSDS are to be readily accessible to all persons working on the premises and to the emergency services authority as required.

All hazardous substances and dangerous goods to be in a bunded area in accordance with EPA bunding guidelines (EPA Publication 1658).

Portable bunds and/or drip trays are to be used when refuelling plant and machinery. Servicing/ refuelling of plant and machinery to be conducted in a designated area with suitable

bunding. Appropriately-sized spill kits to be located at the designated areas where there is potential for

spill. The Contractor shall regularly inspect and record all plant and equipment to be used on site for

leakage. All plant and equipment to be maintained as per the manufacturer’s specifications.

HS3 Hazardous Materials

Encountering asbestos containing material, lead containing paint, ozone depleting substances, polychlorinated biphenyls or

Victorian OHS Act 2004 and 2017 Victorian OHS Regulations

Barwon Water Asbestos Register

The contractor must meet the following requirements:

Prior to working on or adjacent to asbestos material, authorisation must be sought from the Barwon Water Responsible Officer.

Any work conducted on or with hazardous material must be carried out as per legislative requirements.

Comply with Section 3.11.15 of this document The contractor must have in place an unexpected finds process, for management of asbestos

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synthetic mineral fibres that may cause impacts to human health or environment

or other Hazardous Materials. All materials must be disposed as per EPA regulations.

Aquatic Ecology and Waterway Management AE1 Erosion and

Sedimentation EPA Vic Publication 480:

Construction Techniques for Sediment Pollution Control (1991)

The contractor must meet the following requirements:

Erosion and sediment control measures are to be installed to prevent off site discharges, with daily checks to ensure controls remain effective.

Appropriate erosion controls need to be established (depending on flows within the watercourses) to ensure that construction works does not impact on the watercourse.

Site access points must have interception controls (e.g. wheel washes, rumble grids) to prevent dirt being tracked offsite. Vehicle tyres and tracks should be inspected for mud build-up to prevent deposit on roadways, with any deposits removed immediately.

Sediment controls established shall be inspected and cleaned daily and removed only after works are completed to the satisfaction of the CCMA and Barwon Water.

AE2 Aquatic Ecology and River Health

Undertaking works on or within the vicinity of a waterway that causes impacts to water quality from discharges offsite or impacting sensitive receptors

Environment Protection Act 1970: State Environment Protection Policy (Waters)

By-Law No 4 Waterways protection 2014, Corangamite Catchment Management Authority (CCMA)

The Contractor is required to comply with the relevant permits and requirements, including with all requirements of By-Law No 4 Waterways protection 2014, Corangamite Catchment Management Authority (CCMA) when undertaking any works on or with proximity of a designated waterway. These requirements include:

Approval Conditions

Application for a permit from the CCMA (where applicable) to undertake works on a designated waterway or surrounds

Comply with all conditions of any CCMA permit Notification of commencement and completion of the works to CCMA for which a permit has

been issued at least 7 days’ prior to undertaking any works directly within the watercourse Controls

No water is to be discharged offsite without the prior approval of Barwon Water. This includes water collected in excavation, concrete washout bins and sedimentation ponds. The Contractor shall comply with EPA water quality requirements and will be in accordance with SEPP (Waters) for any discharge of water off-site

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Ensure adequate waterway protection control measures are put in place prior to the commencement of construction both upstream and downstream (e.g. in the event of any flow within the watercourses the Contractor shall ensure that bypass pumps or pipe diversion arrangements are sized according to flow rates expected in watercourse to undertake construction works without impacting on the watercourse).

Staging works to minimise timing of construction works that are directly in the watercourse. Portable bunds required while refuelling of bypass pumps. To minimise the risk of polluting a watercourse all cleaning, servicing and refuelling activities to

be clear of stormwater drains/ swales/ watercourses (20m). Construction plant must not be left after work hours within or near the watercourse (in the

floodplain). Any aquatic fauna found within the construction area that requires removal shall only be

undertaken by qualified wildlife personnel. Spoil and disturbed soils will be stockpiled above top of bank of watercourses, or, where no

distinct channel exists, will be positioned at least 10m from watercourse. Reinstatement

Undertake reinstatement work immediately on completion of works within the watercourse. Topsoil stripped from the watercourse shall be stockpiled separately and reinstated on the

watercourse bed and banks. AE3 Management

of Chlorinated Water

Impacts to land or water from chlorinated water during the pipe commissioning process

Environment Protection Act 1970: State Environment Protection Policy (Waters) Australian and New Zealand Environment Conservation Council (ANZECC) Guidelines for Fresh and Marine Water 2000. Water Services Association of Australia (WSAA) Guideline: Dechlorination of Drinking Water Discharged to Waterways, National Guidance for the Urban Water Industry 2019

The contractor must ensure that the water from all disinfected mains shall be treated (e.g. pH corrected, filtered and de-chlorinated, as required, to meet the relevant discharge quality requirements) before reuse or discharge to the environment. A Contractor must be able to demonstrate compliance with these discharges or reuse requirements.

The WSAA Guideline: Dechlorination of Drinking Water Discharged to Waterways outlines several methods for management of chlorinated water. There are two broad categories for dechlorination, physical and chemical, and proven methods exist for a range of discharged chlorine concentrations.

The contractor should use the Chlorinated Water Discharge Assessment Tool (CWDAT) referenced in the Guideline to assess the risk and select a dechlorination method based on this.

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Waste Management W1 General Decreased

environmental performance due to poor waste management

Environment Protection (Industrial Waste Resource) Regulations 2009

EPA Publication 1655 (May 2017) Toolkit for the management of solid waste from civil and construction and demolition sites

The contractor must meet the following requirements:

The waste management hierarchy (avoid, reuse, recycle) should be applied. Unless otherwise agreed, the contractor is responsible for collection and disposal of wastes. All waste must be appropriately contained (e.g. bins) at all times and disposed of in accordance

with any EPA requirements. Keep site neat and tidy at all times.

W2 Monthly Waste Reporting

Lack of oversight of a Contractors environmental management performance

Environment Protection (Industrial Waste Resource) Regulations 2009

EPA Publication 1655 (May 2017) Toolkit for the management of solid waste from civil and construction & demolition sites

The Contractor must report waste data to Barwon Water each month.

Date and time of waste collection Waste type (soil, bricks, concrete, plastic, glass, metal, pavement, asbestos, etc.) Waste classification (PIW Category, hazardous, general waste, etc.) Amount (tonnes & m3) Waste transporter details (company name and contract details) Receiving facility or end-point location (landfill address, cleanfill site address) Description of waste use (reused, recycled, stockpiled, or disposed of) Transaction ID (invoice number, waste transport certificate number, etc.)

Planning P1 Cultural

Heritage Undertaking ground disturbance works (e.g. excavation, drilling) that causes impacts to heritage values

Environment Protection and Biodiversity Conservation Act 1999

Aboriginal Heritage Act 2006 and Aboriginal Heritage Regulations 2018

Where a Cultural Heritage Management Plan (CHMP) is required for the works:

Contractor to comply with the approved CHMP under the Aboriginal Heritage Act 2006 and prepared in accordance with the Aboriginal Heritage Regulations. The approved version must always be available onsite. Where a CHMP is required, Barwon Water has provided a copy of the CHMP in Appendix 6. Where no CHMP is required for the works:

Any contractor undertaking ground disturbance activities must have an unexpected finds process should works uncover any Aboriginal Heritage material (artefacts, ceremonial sites, burials, cooking mounds, scarred trees).

Person must immediately notify Barwon Water Site Supervisor and Project Manager. In the event of suspected human remains, call Victoria Police.

Cease all works in the immediate area and erect a fence to create an exclusion zone.

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Barwon Water Aboriginal Heritage Coordinator shall be required to notify the RAP representative and undertake any further works required.

Works may only recommence in the area of exclusion when advised by Barwon Water Aboriginal Heritage Coordinator.

Barwon Water is responsible for all costs if any Aboriginal Heritage material is found during the works. Any material recovered during the works must be returned and curated in consultation with the RAP.

P2 Historical Heritage

Damage to historical heritage values (Commonwealth or State) from work activities involving buildings, infrastructure or ground disturbance (e.g. demolition, excavation)

Planning and Environment Act 1987

Heritage Act 2017 and Heritage Regulations

Where construction work may disturb a heritage place or object, the contractor must comply with the following:

Understand and comply with all relevant permits and approval conditions Identify heritage objects or places on the SEP, with appropriate “No Go Zone” buffers Conduct any required consultation with Heritage Victoria (where requested by Barwon Water).

Where there are any known heritage objects or places associated with the project, Barwon Water has provided the accompanying report in Appendix 6

P3 Biodiversity (Flora & fauna)

Undertaking works (e.g. tree lopping, laydown areas on grasslands, vehicular movements, working in vicinity of trees, excavation) that may cause direct impacts to flora and fauna

Environment Protection and Biodiversity Conservation Act 1999

Flora and Fauna Guarantee Act 1988

State Planning Policy Framework (SPPF) – Clause 52.17 Native vegetation This clause outlines the requirement for a permit to remove, destroy or lop native vegetation, including dead native vegetation.

The Contractor shall comply with the following requirements onsite to manage and protect biodiversity values:

Understand and comply with all relevant permits and approval conditions for the project. All vegetation to be potentially impacted by the works needs to be clearly identified prior to the

commencement of construction works. The Contractor shall not destroy, remove or trim any vegetation (trees, shrubs or grasses) without an applicable permit and the consent of Barwon Water.

Site features are to be clearly identified in the SEP, including site laydown areas, car parking and soil stockpiles. Ground disturbing activities must be restricted to these zones to avoid damage to vegetated areas (e.g. car parking in vegetated areas).

Establish “No Go Zones” for all significant flora and fauna habitat to be retained. All “No Go Zones” are to be reviewed and approved by Barwon Water Site Environmental Advisor prior to construction commencing.

Erect protective fences or covers to reduce the risk of animals falling into open trenches or pits. Native fauna is not to be handled or harmed. If an animal is injured or killed on the site, the

incident will be reported to Barwon Water. The Contractor shall contact Wildlife Victoria 24-hour

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Form ECM ID: A6165163 Page 73 of 88 Form Date of Issue: 07/08/2019

# Aspect Potential Risks/ Impacts

Relevant Legislation & Guidance Material

Barwon Water Minimum Requirements

AS4970-2009 Protection of Trees on Development Sites

AS4373-2007 Pruning of Amenity Trees

Wildlife Emergency Hotline 13000 94535 and organise for the care of the animal if required. For trees to be maintained, ‘Tree Protection Zones’ must be maintained, as defined by AS4970-

2009 Protection of Trees on Development Sites. Any pruning must be undertaken by suitably qualified personnel and in accordance with AS4373-2007 Pruning of Amenity Trees Where there are any known threatened ecological communities or species, or native vegetation, Barwon Water has provided the accompanying report in Appendix 6.

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Appendices

Appendix 1 – Contractor Monthly Project Report (SQE)

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Contractor Monthly Report Page 1 of 2

Project: Contractor (Company):

Month/ year: Date submitted:

Contractor Representative (name):

Signature:

Submit to your Barwon Water Project Manager with monthly progress claim.

SQE statistics for Positive Performance Indicator Frequency Rate (PPIFR) Number Man-hours worked (including subcontractors)

Hazards reported and closed out

Documented workplace inspections undertaken (SQE, ITP, SWMS, Env, WRA/AMS)

Toolbox talks developed and delivered

Documented site leadership walks undertaken by Company senior management

Internal compliance audits undertaken (QA)

SQE incidents Number

Number of incidents

Incident reports already provided during month ⃣ Yes ⃣ No ⃣ n/a If No provide details below

Date Summary description Classification Rating (1,2,3)

Quality Number

Non-conformance reports (NCR’s) raised

NCR details already provided during month ⃣ Yes ⃣ No ⃣ n/a If No provide details below

Date Summary description Status (open/closed)

Rating (1,2,3)

Regulatory Agency interactions Date Details of any interactions, visits or infringements (e.g. WorkSafe, EPA Victoria etc.):

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Page 2 of 2

Waste Type of waste End-point location

(please tick) Certificate number & disposal location

Total amount

Reuse Recycle Landfill Weight (kg)

Volume (m3)

Cost ($)

Clean fill material

Bitumen

Brick

Concrete

Cardboard/paper

Glass

Green waste

Plastic

Metals

Timber

Rock

Pump station cleaning sludge

Sewer pipeline cleaning waste

Prescribed industrial waste

Asbestos

Soil containing asbestos

Water treatment sludge

Contaminated soil or slurry

Absorbent/ spill materials

Comments/ General notes

Project summary/ monthly milestones. Details on any training, initiatives etc. Key changes to management plans, risk assessments, etc.

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Appendices

Appendix 2 – Total fire ban flowchart and checklist

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Appendix 3 – Hold and witness points Hold and witness points definitions, management and notification timeframes can be found in Section 4.2 in the main document.

Project Phase and Work Stage Hold (H) or Witness (W) point type

Commencement

Access to site and works commencement

(This will be via issue of a letter confirming access to site – Clause 7.2(a))

H

Submission and review by Barwon Water of Inspection and Test Plans (including hold and witness points)

H

Post set-out of works W

Concreting works

Concrete mix design H

Temporary works design (formwork) H

Reinforcement and concrete pipework penetrations inspection (requires surveyed penetration location check)

H

Concrete pour/ shotcrete placement W

Form stripping W

Stressing operations (pre or post tensioning, etc.) H

Submit tendon coil certificates H

Grout strength/ properties test results confirmation H

Pipe laying

Excavation permit H

Compaction method trial H

Bedding materials grading curve H

Trenching Permit submitted to WorkSafe W

Drainage stops W

Thrust blocks/ trench stops W

Pre-installation pipe pressure test for directional drilling pipe H

Air/ Scour valves and flange connections

Torque wrench calibration H

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Gasket selection H

Torque requirements established H

Torque of flanges on site H for first on project, then W thereafter

Coating/ wrapping of flanges H for first on project, then W thereafter

Valve arrangement completion – pre-backfill W

Welding

Weld procedure pre-qualified H

Welders are qualified to the weld procedure H

Weld inspections (each initial weld type/ welder and material/ pipe type then at discretion of Barwon Water)

W

Welding consumables meet the procedure W

Coatings

Coating material selection H

Coating application procedure H

Surface preparation – pre application H for first on surface type on project, then

W thereafter

Coating thickness test W

Coating Spark/ Jeep/ Holiday test W

Steelwork

Supply mill certificates prior to delivery H

Provide 7 days’ notice of galvanising H

Building and tank

Submit workshop drawings H

Foundation inspections/ Bearing capacity

A registered surveyor has verified that base levels for permanent structures are correct prior to the first pour/ lift

H

Pump station base/ floor H

Pipe storage areas W

Tank base H

Building slabs/ footings H

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All permanent concrete pours (including permanent blinding) W

Piling

Pile Geotech requirements met H

Pile design H

Pile integrity test H

Pile cut off inspection H

Pre-pour/ cage inspection H

Cut-ins / Pipe system shut-downs

Cut-in Plan accepted H

Isolation tagging complete H

Approval to cut the main H

Earthworks

Earthworks compaction method H

Subgrade inspection/ Confirmation of topsoil stripping and segregation H

Proof roll each compaction layer W

Electrical

Commencement of the works – hold point H

Approval of switchboards shop drawings prior to fabrication H

Approval of acoustic enclosure shop drawings prior to fabrication H

Switchboards factory acceptance test H

Installation of all instruments W

Inspection of flowmeter prior to backfill W

Inspection of completed Telemetry Antenna System installation. This includes mounting of the antenna on mast and termination of all antenna cable connections.

W

Switchboard site acceptance test H

Electrical/ control systems – equipment selection (pre-purchase) H

Approval of conduits/ electrical cabling layout showing interface with pipework

H

Final commissioning H

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30 days prior to expiration of the Defects Liability Period W

Stakeholder engagement and external permits

Receipt of evidence of notification to property owners H

Road opening and road occupancy permits W

Traffic Management Plan W

Receipt of Evidence of Notification to other Authorities including but not limited to Victrack, V/Line, Vicroads, Local Council, Powercor, Telstra and any other Authority where a permit is required

H

Safety, Quality, Environment & Risk

Confined space applications for entry into existing Barwon Water assets H

Confined space entry in all other areas W

Prior to removal/ trimming of vegetation H

Approval of Dewatering Management Plan H

Temporary works design review H

Commissioning

Pre-commissioning verification inspection by Tech Services Reps (Electrical and Telemetry required)

H

Approval of Final Commissioning Plan/ AMS H

Pressure testing (including any isolations) W

Flushing of pipeline prior to commissioning (potable water only) H

Water quality testing H

Any other pre-commissioning testing (including electrical) W

All commissioning activities W

Others

Culvert excavation commencement W

Approval of pumps prior to ordering H

Approval of conduits/ electrical cabling layout showing interface with pipework

H

Note for Authors: Insert project specific Hold & Witness points from the Technical Specifications, Barwon Water Operations and other sources as required.

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Appendix 4 – Site Environmental Plan (SEP) example

An example Plan is available in PDF format on request from Barwon Water.

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Appendix 5 – General reinstatement requirements

This document is available in PDF format on request from Barwon Water.

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Appendix 6 - Approvals/ permits

Attach any external approvals here – for example technical assessments, planning permits, CMA approvals etc.