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Runway Construction Project Execution Plan Details of how a Runway is constructed, and how the progress, safety and quality will be monitored and controlled. Also the measures to ensure that the site is environmentally friendly.
David H Moloney
14th Oct 2016
Brief Description
The purpose of this presentation is to give an understanding of the Methods, Plant and Sequence to construct a Runway .
This presentation can be used to engage Stakeholders and to get the Site Teams commitment to the programme. Also can be used for Induction Training and as a way to capture and share knowledge.
Project Execution Plan (PEP) details how a project will be executed, monitored and controlled.
High in Educational Value and easily understood. Recommended for Continuing Professional Development (CPD)This Video Presentation is innovative and has many beneficial uses.
The excavability of rock depends mainly on the rock strength and the layer thickness. This diagram shows excavation methods for rock of various strengths and thicknesses, with a free face.
ⓒ David H Moloney
CABC ( Crushed aggregate base course )E
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Mixing Plant
Testing Compaction
Site Trial
Mixing CABCE
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Spreading & Compaction CABC ( Crushed aggregate base course )E
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Spreading & Compaction CABC ( Crushed aggregate base course ) E
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Spreading & Compaction CABC ( Crushed aggregate base course )E
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Runway Asphalt PavementR
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Brief Description
Sequence, plant and methods to construct a runway
Prime Coat Site TrialsR
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Pavin
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Bituminous Prime Coat shall
consist of supplying and applying
bituminous material to a previously
prepared and approved base
course in accordance with the
Specification to ensure a bond
between this surface and the
overlying course.
Runway Asphalt Pavement - Prime CoatR
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Runway Asphalt PavementR
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Pavin
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Runway Asphalt PavementR
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Pavin
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Runway Asphalt PavementR
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Pavin
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Runway Asphalt PavementR
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Pavin
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Runway Asphalt Pavement - 4 Pavers working togetherR
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Runway Asphalt Pavement - 4 Pavers working togetherR
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Pavin
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Cutting JointR
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Pavin
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Runway Asphalt Pavement - Line & Level R
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Pavin
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Checking asphalt level by Dip measurements
String line used for Level & line reference
Runway Asphalt PavementR
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Pavin
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Runway Pavement - MarkingR
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Pavin
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Runway Pavement – Cleaning surface with rotating water jetsR
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Pavin
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Runway Pavement – Cleaning surface with rotating water jetsR
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Pavin
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Runway Pavement – Test for Skid Resistance
Roads &
Pavin
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Runway Pavement R
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Pavin
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Using the Douglas Mu-Meter continuous friction measuring equipment
Runway Pavement – Test for Smoothness using Rolling Straight Edge
Roads &
Pavin
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Runway Pavement – Test for Texture by Sand Patch testR
oads &
Pavin
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Airfield Ground Lights Ducts & ChambersM
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Airfield Ground Lights M
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Airfield Ground Lights Ducts & ChambersM
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Airfield Ground Lights Excavate Trench in CABCM
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Airfield Ground Lights – Concrete DuctsM
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Airfield Ground Lights – Surface Inset LightsM
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Airfield Ground LightsM
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Jig to Level Pot
Airfield Ground Lights - Core drill for Inset LightM
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Airfield Ground Lights Fit Pot with JigM
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Airfield Ground Lights M
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Precast Yard - Chambers M
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Delivery of Precast Chambers M
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Airfield Ground Lights M
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Jointing HDPE Ducts Jointing HDPE Ducts
Precast Chamber Grouting Inset Light Pot
ILS Localiser Antenna & Approach LightsM
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Provides lateral radio guidance to an aircraft approaching and landing on a runway
Approach LightsM
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Approach LightsM
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Used by the pilot to align the aircraft visually with the runway centreline.
ILS Glide Path AntennaM
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Provides radio vertical guidance to an aircraft approaching and landing on a runway
DVOR Ground StationM
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Omni Directional Radio Range (VOR) is a radio navigation system for aircrafts, so an aircraft can determine their position and stay on course.
Airfield Lights - SubstationM
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Contains switchgear, protection and control equipment
Airfield Lights - SubstationM
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Contains switchgear, protection and control equipment
Airfield Lights – Taxi Guidance SignsM
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Taxi guidance signs provide direction and information to taxiing aircraft.
Concrete Slipform PavingR
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Pavin
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Brief Description
Horizontal slip forming for concrete pavement. The process
consists of placing and spreading low slump concrete on the
ground in front of a paver that slips over the concrete and
Concrete Slipform Paving – Drilling holes for dowelsR
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Pavin
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Concrete Slipform Paving – Drilling holes for dowelsR
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Pavin
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Runway Concrete PavementR
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Pavin
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Milling / Planing MachineR
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Pavin
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Used to remove part of the surface of a paved area
Cable LayingP
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Brief Description
132 kVa Cable laying .
Cable Laying P
ipe
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Cable Laying P
ipe
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Cable Laying P
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Cable Laying ⓒ David H Moloney
Cable Drum Stand Cable pulled on rollersCable Winch
Cable Drum Unloading Cable on rollers Cable Testing prior to Backfilling
Mis
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Horizontal Directional DrillingP
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Brief Description
Horizontal Directional Drilling under a taxiway.
Process
1. A pilot hole id drilled to the designed profile
2. A reamer is pulled back through the hole to enlarge it
3. A pipe string is pulled into the hole.
Horizontal Directional DrillingP
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Micro TunnellingT
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Micro Tunnelling Sequence David H Moloney
ⓒ David H Moloney
Tu
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FencingM
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Brief Description
Fencing.
Sequence of construction;
1. Clear and grade the ground.
2. Fix corner and straining posts.
3. Fix intermediate posts.
4. Fix line wire, chain-link and razor wire.
5. Construct concrete ground beam
FencingM
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FencingM
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FencingM
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FencingM
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Fencing DeliveryM
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Article on Muscat Airport Runway Link http://www.ccc.me/pdf/bulletins/bulletin103.pdf
Runway Construction Pavement Details & Mixes
Runway Asphalt Runway Ends Concrete
Concrete Delivery Order - RecordC
on
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te Brief Description
It is important to record orders for
concrete deliveries.
The form can be adapted for
other materials e.g.
reinforcement.
Flight CheckTe
sts
Brief Description
Aircraft performing flight checks
on new Instrument Landing
System
Concrete
Reinforced Wall Construction Sequence
ⓒ David H Moloney
Co
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Brief Description
The sequence to construct a reinforced concrete wall is as
follows:
Tie the reinforcement.
Erect stop-ends and the wall shutters.
Pour and vibrate the concrete mix.
Remove the shutters after the concrete has hardened.
.
Cycle Time Pour per Day
Reinforced Wall Construction Sequence
ⓒ David H Moloney
Co
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Culvert ConstructionC
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Brief Description
Sequence to construct culvert
with head walls.
Culvert ConstructionC
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Oil InterceptorM
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Used to capture oil / fuel from leaks or spillages that are washed down drains every time it rains.
Oil InterceptorC
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Excavation for Underground Pump stationE
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Brief Description
Faces of excavation Stepped &
Well-point Dewatering used.
Concrete MixG
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A concrete mix contains 5 major
elements: cement, water, coarse
aggregates, fine aggregates (sand) and
air in different proportion. Additional
elements such as pozzolanic materials (fly
ash, silica fumes or slag) and chemical
admixtures can also be incorporated to
the mix to increase its properties.
Vibrating Concrete
ⓒ David H Moloney
Co
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Airside Restrictions
Stakeholders Engagement
Method of Work Plan (MOWP)
A Method of Working Plan (MOWP) is prepared when the normal operation of an aerodrome is
disrupted through aerodrome works and the risk to aircraft operations is increased. Stakeholders
likely to be significantly affected by the proposed works will be given the opportunity to participate
in the planning process.
The MOWP will clearly set out the following: • the scope of work and the stages of carrying out
the work; • how the works are to be carried out and the restrictions on the works organisation; •
how the aircraft operators and pilots will be told, through NOTAM, of the restrictions to aircraft
operations at each stage of the work; • identify any changes necessary to aerodrome markings
and lights as the works progress; • drawings to illustrate work arrangements and changes to
declared distances, taxiing routes, etc.; and • identify persons responsible for the works and those
accountable for ensuring safety of the aerodrome facilities to aircraft operations.
Airport Stakeholders
Operations G.M.
Technical Services G.M
Senior Aviation Manager
Chief Fire Officer
Project Manager
Sr. Maintenance Manager
Operations Reediness Team Leader
Certification & Compliance Manager
Airfield Duty Manager
Airport Duty Manager
HSE Specialist
DGSAS, Director of Airports
DGSAS, Aerodrome Certification
CAA Air Traffic Control –Tower
CAA Chief of Tower
Police
Ground Handling Agent
Airport Refueller Companies
Airplane Wingtip ClearanceM
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Brief Description
Regulation distances shown
for wingtip clearance.
Airplane Wingtip ClearanceM
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Taxiway Reconstruction AirsideM
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Brief Description
Regulations regarding working adjacent to
a live runway.
Taxiway Reconstruction AirsideM
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Working Airside to Upgrade Taxiway
Asphalt Pavement Laid on Existing Concrete Pavement Temporary Gate and Fence
Excavation Planing at Runway tie-inFill –Crushed Aggregate Rake sealant out of Joints
Taxiway Reconstruction AirsideM
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Contractors Temporary Facilities
Temporary Contractors Site Facilities
ⓒ David H Moloney
Brief Description
Site Offices, Camp Accommodation for 1,250 workers, Canteen, Recreation, Fabrication shops, Stores, Plant Yard. In five locations along the route.
Welfare Facilities
ⓒ David H Moloney
Ge
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Toilets – Washing
Canteen, Drying Room, Toilet & Generator
Site Hoarding examples
ⓒ David H Moloney
Ge
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Temporary Fence type 1
ⓒ David H Moloney
Ge
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Brief Description
Examples of temporary security fences that are higher than the usual
Temporary Fence type 1
ⓒ David H Moloney
Ge
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Temporary Fence type 2
ⓒ David H Moloney
Ge
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Brief Description
Temporary fence on precast beam for airport.
Temporary Fence type 2
ⓒ David H Moloney
Ge
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Dewatering
ⓒ David H Moloney
Ge
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Brief Description
Construction dewatering is the removal or drainage of
groundwater and or surface / rain water usually by
pumping to keep the works dry.
Dewatering
ⓒ David H Moloney
Ge
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Brief Description
Construction dewatering is the removal or
drainage of groundwater and or surface /
rain water usually by pumping to keep the
works dry.
Dewatering
ⓒ David H Moloney
Ge
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Wheel Wash Drive-through
ⓒ David H Moloney
Ge
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Wheel Wash Drive-throughG
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Temporary Electricity Supply & Tower Lights
ⓒ David H Moloney
Ge
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Asphalt Batching YardG
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Asphalt Batching YardG
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Asphalt Batching YardG
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Concrete Batching Yard 3 Nr MixersG
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Concrete Batching Plant David H Moloney
ⓒ David H Moloney
Concrete batching plant comprises - concrete mixer, control cabin, silos for cement and fly ash, aggregate bins and conveyor belt system to feed the mixer. Also aggregate storage bays and water storage tanks. The mixing is computer controlled and has a dynamic screen display, showing the process. Material storage capacity to match two days concrete production
Concrete Batching Yard 3 Nr MixersG
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Crushed Aggregate Batching PlantG
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Crushed Aggregate Batching PlantG
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Quarry & Aggregate ProductionG
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Quarry & Aggregate ProductionG
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Reinforcement Cutting & Bending Yard David H Moloney
ⓒ David H Moloney
Reinforcement in 12 m lengths. Delivery in 3 ton Bundles Reinforcement cut to length by Shearing Machine
Reinforcement Bent to Shape by Bending Machine Reinforcement that is cut and bent is Bundled for delivery to work site
Reinforcement Cutting & Bending
ⓒ David H Moloney
Co
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Setting out & Surveying
Setting out & Surveying
Setting out & Surveying
Safety & Environmental
Emergency Phone Numbers & Response
HSE Monitoring & Reporting - Dashboard Dashboard is a single page, graphical representation of
current HSE Issues and historical trends
Site Safety Posters examples
Safety Precautions
Personal Protective Equipment (PPE)H
ealth,
Safe
ty &
Envir
onm
ent
Personal protective equipment (PPE) is protective clothing, helmets, goggles, or other garments or equipment designed to protect the wearer from injury or infection