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RADEUS LABS INC.

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Model 8200™ ACU

Operation &Maintenance!" $%&'()* !+,-

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S A T E L L I T E E A R T H S T A T I O N A N T E N N A C O N T R O L S Y S T E M S

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Copyright! 2015 Radeus Labs, Inc. All rights reserved.Subject to licensing terms. All contents of this publication are proprietary. They are not to be transmitted,

shared, described, or conveyed in any way or form, in whole or in part, without advance written permissionfrom Radeus Labs, Inc.

12720 Danielson CourtPoway CA 92064 USA

Phone +1 858.391.1210Fax +1 858.391.1448

www.RadeusLabs.com

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2.4.5 Track Immediate .................................................................... 28

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3.2.21 "Polarization CCW soft travel limit" ..................................... 33

3.2.22 "Polarization CW soft travel limit" ........................................ 33

3.2.23

"Polarization travel limit switch tripped" ............................... 33

3.2.24 "Emergency stop pressed" .................................................. 33

3.2.25 "Drive disabled at control panel" ......................................... 33

3.2.26 "Maintenance override at drive cabinet" .............................. 34

3.2.27 "Soft travel limit disabled" .................................................... 34

3.2.28 "Travel limit switch tripped" ................................................. 34

3.2.29

"No power at drive cabinet" ................................................. 34

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3.2.30 "Low tracking signal level" ................................................... 34

3.2.31 "Unstable tracking signal level" ........................................... 35

3.2.32 "Controller communication failure" ...................................... 35

3.2.33 "Controller firmware update failed" ...................................... 35

3.2.34

"Can't access settings file" .................................................. 35

3.2.35 "Can't access tracking history file" ....................................... 35

3.2.36 "Receiver communication failure" ........................................ 35

3.2.37 "Receiver not running" ......................................................... 35

3.2.38 "USB I/O interface ID 1 not found" ...................................... 36

3.2.39 "USB I/O interface ID 2 not found" ...................................... 36

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This manual is for knowledgeable, qualified personnel able to worksafely with electricity, electronics and electro-mechanical systems. Itdoes not try to provide complete safety information for all circum- stances or for all installations and sites.

Installation, operation, and maintenance of this device may involverisks to users and property, including the device and any interrelatedsystems. All procedures are to be carried out by qualified personnel

willing and able to employ due diligence and best practices.

Radeus Labs, Inc. shall not be responsible for injury or damage result-ing from or associated with improper use of its hardware or softwareor from its use by improperly trained or inexperienced individuals.

All applicable building codes, fire-related regulations, and other re-quired or advisable safety protocols must be observed at all times.

F3G>C>H

!!! ALWAYS !!!

DISCONNECT POWER BEFORE SERVICING

There are electrical shock hazards when installing or servicing electrical equipment. Review and use all proper

safety procedures.

In the event of emergency,

be sure all power is disconnected.

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To inquire about support and service options beyond the scope ofthis document:

Radeus Labs, Inc.+1 (858) 391-1210

[email protected] www.RadeusLabs.com

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R e v i e w t h e s a f e t y i n f o r m a t i o n i n “ ImportantPrecautions

” b e f o r e p r o c e e d i n g

N8M;*) ,O, The Model 8200 Antenna Control Unit (ACU) from Radeus Labs, Inc.

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60606 B+&%$F.&&.(8 '( +X./&.(8 /H/&+"Radeus Labs recommends replacing any older position-feedback de-

vices (such as resolvers or SSI-interface optical encoders) withEnDAT optical encoders.

Before installing, ensure all the items in the “Pre-installation checklist”are true.

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23 Ensure the unit is connected to power.

43 Turn on the ACU via the power switch on the rear panel. The touchscreen will illuminate when it is ready.

Pre-instal lat ion checklist

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The 8200™ includes a Setup Wizard. It configures the system after

you supply the site-specific data described below.

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23 On the Home screen, tap the Setup button.

N8M;*) ,O! Setup > Site The Setup screens offer access to required settings specific to the site. Note: exceptthe first two tabs, they may be auto-populated as described in “Setup Wizard.”

43 On the Setup > Site screen, enter the antenna’s latitude (de-grees north) and longitude (degrees east), using up to sixdecimal places.

K3 Enter the antenna’s altitude, expressed in meters.

L3 Enter a name for the antenna that helps distinguish it fromother, nearby systems. (This name will appear just below thetimestamp on the display.)

M3 Select the antenna’s polarization type.

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N3 For the BDC LO frequency, enter the vertical and horizon-tal (or left and right, for circular polarization) values.

O3 To continue, tap the Encoders tab.

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For each axis, the encoder angle plus that encoder’s offset equals theactual look angle.

• If you know the antenna’s encoder offsets , you may enter themdirectly on the Setup > Encoders screen.

• If you don’t know the offsets , the system can help derive them. To do that, manually peak to a known target — e.g., by usingthe front panel’s manual jog buttons1 and the display’s beaconreceiver/signal meter or a spectrum analyzer to center thebeam. Then, enter that target’s look angles, for your antenna,into the azimuth, elevation, and polarization fields of the Setup> Encoders screen (see N8M;*) ,O

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N8M;*) ,O< Setup > Encoders

After you complete this step, refer to instructions for running the Set-up Wizard.

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The Setup Wizard can discover, or calculate, the remaining settings for

the antenna. The settings can be edited manually, too.

The Setup Wizard may be useful…

• after installing and connecting the unit

• after significant changes to the antenna or drive hardware

• to verify the integrity of a system that seems to be experiencingissues

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• The Model 8200™ must be installed and connected properly.

• BE SURE LIMIT SWITCHES ARE TESTED AND WORKING CORRECTLY ON EVERY AXIS BEFORERUNNING THE SETUP WIZARD.

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• The antenna must not be tripping any of its limit switches.

• Encoder offsets must be established for each axis.

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The Setup Wizard will move the antenna through its fullrange of motion. It will move to its fullest extent — in bothdirections, along each axis — until it has hit all the limitswitches.

When the system detects a limit switch, it backs off by twodegrees. The new position will be used as the default softlimit in that direction. (Soft limits can be edited manually.)

After the Setup Wizard establishes soft limits for each axis,it moves back to center to determine the angles and periodsof the motion faults, and the threshold and deadband forthe positioner parameters. It also will calibrate the bumpand coast times.

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After you complete the Setup > Site and the Setup > En-

coders screens, and verify the wizard requirements , above,you may run the Setup Wizard:

23 Tap the Encoders tab.

43 Tap the Setup Wizard button. It will explore the antenna’sfull range of motion — in both directions, along each axis

— and more, in order to determine its vital characteristics.

K3 When the Setup Wizard has finished, the system will returnto Standby mode. Review the Setup Wizard’s results on theSetup tabs.

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This section describes system settings typically populated by runningthe Setup Wizard. The values also may be edited manually.

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N8M;*) ,OB Setup > Travel Limits This screen gives access to the system’s soft travel limits . The Setup Wizard sets theseat 2° before each limit switch is reached, but the values can be edited.

About “Disable soft limits”: also see the related system fault discussed in section3.2.27, "Soft travel limit disabled".

N8M;*) ,O- Setup > Motion Faults

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N8M;*) ,O" Setup > Positioner

N8M;*) ,OJ Setup > Timing

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System configuration and all normal operations arecarried out via the unit’s front panel.

N8M;*) !O, The Home screen displays current tracking data and status (if tracking), any activefault messages, and buttons to access user functions.

;06 A&79/(ZPressing the Standby button immediately puts the ACU intoStandby mode. When in standby, the ACU will not commandthe antenna to move. Once placed into standby, the only waythe ACU will begin tracking is by operator action.

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To track a satellite, in most cases, the user selects it from a list on the

8200’s touchscreen. To add a satellite to that list:

23 From the Home screen, tap the Target button.

43 On the resulting Target screen, tap the New button.

N8M;*) !O! Setup > Target

K3 A window appears for entering a satellite’s characteristics.

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N8M;*) !O< Setup > Target > New

Defining a new target adds its name to the list of known targets ( N8M;*) !O! ).

L3 Tap the “target name” field to display an on-screen key-board. Type a unique name for the satellite, then tap OK.

N8M;*) !OB It might be wise to use a satellite’s common name or other unique identifier from its TLE, but its name here can be anything that clearly makes sense at the site.

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M3 After entering a name for the target, tap “OK” to finish with the on-screen keyboard and continue.

N3 In the Mode drop-down list, choose the tracking methodfor this satellite. The Target screen’s other input fields willchange, depending on the tracking mode you select.

N8M;*) !O- Use the Mode drop-down to select the tracking method for this target.

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N8M;*) !O" The settings required in order to use look angles are shown above.

N8M;*) !OJ The parameters needed to track by longitude are shown above.

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N8M;*) !O1 Selecting predictive tracking invokes a set of screens for entering the parameters re-quired by that mode (above and next).

N8M;*) !OL This is the second screen of predictive-tracking parameters.

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N8M;*) !O,+ Selecting steptrack * invokes a set of screens for entering the parameters required bysteptracking mode (above and next).

N8M;*) !O,, This is the second screen of steptrack parameters.

O3 Enter the parameters required by the selected trackingmode, then tap the Save button.

The main Target screen’s list of targets now includes the new target.

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There are two special-purpose items in the list of targets that is dis-played on the Target screen (for example, see N8M;*) !O! ). Neither of

these is a specific target, but:

• I)S7;0&= Each time the user defines a new target (Target > New), thisitem’s settings are copied into the new target’s default settings.

To change those default values, select this item from the list oftargets and tap the Edit button. (Changes to Defaults do notretroactively apply to targets already in the system. You may ed-it those individually, as described in section 2.3, below.)

• CDD)/87&) Select this, then tap the Track button, to Track Immediate (dis-cussed in section 2.4.5, “Track Immediate”) at the antenna’scurrent position.

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To change the parameters of a target that has been defined, go to the Target screen’s list of targets:

N8M;*) !O,! Characteristics of any defined target can be edited.

23 Select the target whose settings you want to modify.

43 Tap the Edit or Delete button.

When you choose to edit a target in the list, all the settingsthat were defined for that target are exposed. As describedin section 2.2, “Define a New Target Satellite,” the particularsettings shown depends on the tracking mode, which can bechanged here, too.

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The Model 8200™ supports several ways of acquiring and tracking atarget signal.

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While holding position in a “Move to…” mode, tapping the Manualbutton enables “Manually biasing target.” This allows the user to man-ually peak the antenna and save the peak position as bias angles . A tar-get’s bias angles are applied to its stored look angles to produce thecommanded position.

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Moves to the look angles entered for the target, then active-ly holds. See N8M;*) !O".

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Move to longitude does the same thing as “Move to lookangles,” but the initial look angles are computed from sitedata and the satellite’s box center longitude. See N8M;*) !OJ.

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Steptrack* periodically re-peaks the antenna by making a set of smallmovements and calculating the peak position. See N8M;*) !O,+ and N8M];*) !O,,.

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Predictive tracking is the preferred mode for satellites that require pe- riodic re-peaking during the day. Initially, it employs steptracking tofollow the satellite until a full day’s worth of data is stored. From thenon, that stored data, with additional steptrack data, is used to predictthe satellite’s peak position. This reduces the frequency of steptrackcycles required to keep the antenna satisfactorily peaked at all times.See N8M;*) !O1 and N8M;*) !OL.

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The ACU front panel provides hardware buttons for user-configurable, manual jog control:

N8M;*) !O,< The 8200’s hardware jog buttons include indicator lights to help show what the con-

troller is doing. See N8M;*) !O,B to adjust the behaviors of the buttons.

A'S& 0 8D8&=T The ACU will not allow the antenna to move past its software-defined (“soft”) travel limits ( N8M;*) ,OB ). If it exceeds its softtravel limits, along any axis, the ACU will allow the user to drive theantenna back within its soft limits but not further outside them.

V7*/ 08D8&=T Depending on the installation, the ACU might have per-axis hard-limit faults, or only a summary hard-limit fault from the drivecabinet. Although the drive cabinet will inhibit motion that drives theantenna further into the limits, the ACU does not inhibit motion dueto a hard-limit fault . Just as when exceeding soft limits, the drive cabi-net and limit switches allow the user to drive back within the permittedlimits, but not further out of them.

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The user can move the antenna to any arbitrary position, within its lim-its, without selecting a target satellite.

23 Select the tracking mode: use the front panel’s touchscreento tap Target > Immediate > Edit, and select a mode. An-tenna behavior — e.g., holding a static position or peaking

— during immediate tracking is determined by the user-selected tracking mode (described above).

43 Position the antenna: tap Home > Manual button, adjustthe settings via the touchscreen, then use the 8200’s hard-

ware jog buttons (see above).

N8M;*) !O,B Home > ManualSettings on this screen affect how the hardware jog buttons work.

K3 When the desired antenna position is achieved, select Track> Immediate.

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Some causes and explanations of system faultconditions. Refer to the safety information in“Important Precautions” before proceeding.

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Disconnect power in case of any emergency.

The Model 8200™ ACU notifies users when it detects one or morefault conditions.

N8M;*)

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The axis is reporting movement in the opposite direction to which it isbeing commanded to move.

Possible causes:

• Setup > Encoders > Direction needs to be reversed.

• Motor is wired incorrectly.

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The encoder is reporting invalid values.

Possible causes:

• Electrical noise corrupting the encoder signals.

• Encoder hardware malfunction.

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The axis drove past a software-defined (“soft”) travel limit. Now it

may be driven only in the direction that brings it back within its softlimits.

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See preceding.

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The motor controller has faulted and must be reset to resume opera-

tions.

Common cause:

• Misconfiguration of the motor controller, resulting in exceedingits operational limits.

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The axis drove past its software-defined (“soft”) travel limit. Now itmay be driven only in the direction that brings it within its soft limits.

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See preceding.

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See section 3.2.7, "Azimuth motor controller fault".

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A6)%8S8%7&8'9= =;(`)%& &' %R79M)a Some details may vary between unitsmade at different times. Always refer to the specs current at the time

the unit you are using was manufactured.

Controls Interfaces

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Tracking Accuracy

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RL8200 O&M Manual Rev01

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