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An innovative solution for clarified polypropylene International Polyolefins Conference, Houston, 24 th February 2009 Hieu-Dinh PHAN
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RiKA Presentation @ SPE Houston - February 2009

Jul 06, 2015

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Overview of RiKACLEAR PC1, the next generation of polypropylene clarifiers from RiKA
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Page 1: RiKA Presentation @ SPE Houston - February 2009

An innovative solution for clarified polypropylene

International Polyolefins Conference,

Houston, 24th February 2009

Hieu-Dinh PHAN

Page 2: RiKA Presentation @ SPE Houston - February 2009

• Products Oleo, Plasticizers & Speciality Chemicals

• Inventors of non-pigmenting Beta nucleator

• Inventors of Acetal Sorbitol clarifiers

Background

Page 3: RiKA Presentation @ SPE Houston - February 2009

RiKA International Limited

Established 1997

Manchester (UK)

• Product development

• Technical Service

Page 4: RiKA Presentation @ SPE Houston - February 2009

Thermal analysis

Microscopy

Chemical analysis

Physical testing

Compounding

Injection Molding

Technical Capabilities

Blown Film Extrusion

Page 5: RiKA Presentation @ SPE Houston - February 2009

DBS

First Generation

History

MDBS

Second Generation

DMDBS

Third Generation

Mediocre thermal stability &

limited clarity

Improved organoleptics,

but still acetal sorbitol

DBN

Fourth Generation

Improved haze, higher thermal

stability but poor organoleptics

Sugar based technology,

high loading & plate-out

New Chemistry RiKACLEAR PC1

Page 6: RiKA Presentation @ SPE Houston - February 2009

Old Technology Vs. New Chemistry

ACETAL-SORBITOLS

+ Clarity

+ Tc

+ Mechanical Properties

_Sugar based

_Yellowness

_ Plate Out

_Inferior Organoleptics

Page 7: RiKA Presentation @ SPE Houston - February 2009

RiKACLEAR® PC1

� Non acetal-sorbitol

� Low haze and excellent stiffness

� No plate-out

� Reliable and compatible clarifier

� Superior and robust long-term clarifier

� Efficient low dosing clarifier

� Food contact applications

Page 8: RiKA Presentation @ SPE Houston - February 2009

4. PC1 Applications

2. PC1 Vs. current industry standard

3. PC1 Vs. new sugar-based clarifier

5. Regulatory Information

Content

1. PC1 Concentration study

Page 9: RiKA Presentation @ SPE Houston - February 2009

1. RiKACLEAR PC1 as a low dosing clarifier HAZE

0

10

20

30

40

50

0 1000 1200 1400 1600 1800 2000

Concentration RiKACLEAR PC1

(%

)

0.5mm 1mm

Page 10: RiKA Presentation @ SPE Houston - February 2009

1. RiKACLEAR PC1 as a low dosing clarifier FM

0

200

400

600

800

1000

(MP

a)

Blank 1000ppm 1200ppm 1400ppm 1600ppm 1800ppm 2000ppm

Concentration RiKACLEAR PC1

Page 11: RiKA Presentation @ SPE Houston - February 2009

0

1

2

3

4

5

6

(kJ

/m2

)

Blank 1000ppm 1200ppm 1400ppm 1600ppm 1800ppm 2000ppm

Concentration RiKACLEAR PC1

1. RiKACLEAR PC1 as a low dosing clarifier IZOD IS

Page 12: RiKA Presentation @ SPE Houston - February 2009

2. PC1 Vs. current industry standard…

4. PC1 Applications

3. PC1 Vs. new sugar-based clarifier

5. Regulatory Information

RiKACLEAR® PC1

… in Random Copolymer

… in a long-term study

… in terms of processing window

Page 13: RiKA Presentation @ SPE Houston - February 2009

2. PC1 Vs. current industry standard…

4. PC1 Applications

3. PC1 Vs. new sugar-based clarifier

5. Regulatory Information

RiKACLEAR® PC1

… in Random Copolymer

… in a long-term study

… in terms of processing window

Page 14: RiKA Presentation @ SPE Houston - February 2009

2. PC1 Vs. industry standard in RACO HAZE 0.5mm

0

5

10

15

20

25

30

(%

)

BLANK PC1

1500ppm

PC1

2000ppm

PHOSPHATE

SALT 1000ppm

3,4-DMDBS

2000ppm

Page 15: RiKA Presentation @ SPE Houston - February 2009

400

500

600

700

800

900

(M

Pa)

BLANK PC1

1500ppm

PC1

2000ppm

PHOSPHATE

SALT 1000ppm

3,4-DMDBS

2000ppm

2. PC1 Vs. industry standard in RACO FLEXURAL MODULUS

Page 16: RiKA Presentation @ SPE Houston - February 2009

6

7

8

9

10

11

12

13

(Y

I)

BLANK PC1

1500ppm

PC1

2000ppm

PHOSPHATE

SALT 1000ppm

3,4-DMDBS

2000ppm

2. PC1 Vs. industry standard in RACO YELLOWNESS INDEX

Page 17: RiKA Presentation @ SPE Houston - February 2009

2. PC1 Vs. current industry standard…

4. PC1 Applications

3. PC1 Vs. new sugar-based clarifier

5. Regulatory Information

RiKACLEAR® PC1

… in Random Copolymer

… in a long-term study

… in terms of processing window

Page 18: RiKA Presentation @ SPE Houston - February 2009

0

2

4

6

8

10

12

14

16

0 10 20 30 40 50 60 70DAYS

(%

)

PC1 1500ppm PC1 2000ppm 3,4-DMDBS 1600ppm

2. PC1 Vs. industry standard in RACO CRG HAZE 0.5mm

Page 19: RiKA Presentation @ SPE Houston - February 2009

2. PC1 Vs. industry standard in RACO CRG GLOSS 0.5mm

60

65

70

75

80

85

90

95

100

0 10 20 30 40 50 60 70DAYS

(%

)

PC1 1500ppm PC1 2000ppm 3,4-DMDBS 1600ppm

Page 20: RiKA Presentation @ SPE Houston - February 2009

2. PC1 Vs. current industry standard…

4. PC1 Applications

3. PC1 Vs. new sugar-based clarifier

5. Regulatory Information

RiKACLEAR® PC1

… in Random Copolymer

… in a long-term study

… in terms of processing window

Page 21: RiKA Presentation @ SPE Houston - February 2009

2. Processing window PC1 Vs. industry standard HAZE 0.5mm

2

4

6

8

10

12

350 390 430 470 510Ext. Temp (ºF)

(%

)

IM 410 IM 430 IM 450 IM 470 IM 490 IM 510

PC1 in solid line

3,4-DMDBS in dashed line

RACO

Page 22: RiKA Presentation @ SPE Houston - February 2009

� Low haze and excellent stiffness

� Superior and robust long-term clarifier

� Wide Processing Window

2. Processing window PC1 Vs. industry standard Summary

Page 23: RiKA Presentation @ SPE Houston - February 2009

1. PC1 Concentration study

4. PC1 Applications

2. PC1 Vs. current industry standard…

5. Regulatory Information

RiKACLEAR® PC1

3. PC1 Vs. new sugar-based clarifier

… in a long-term study

… as a reliable and compatible clarifier

Page 24: RiKA Presentation @ SPE Houston - February 2009

3. PC1 Vs. new sugar-based clarifier in RACO HAZE 0.5mm

0

10

20

30

40

50

0 20 40 60 80 100DAYS

(%

)

PC1 1500ppm PC1 2000ppm DBN 4000ppm

Page 25: RiKA Presentation @ SPE Houston - February 2009

3. PC1 Vs. new sugar-based clarifier in RACO GLOSS 0.5mm

30

40

50

60

70

80

0 20 40 60 80 100DAYS

(%

)

PC1 1500ppm PC1 2000ppm DBN 4000ppm

Page 26: RiKA Presentation @ SPE Houston - February 2009

1. PC1 Concentration study

4. PC1 Applications

2. PC1 Vs. current industry standard…

5. Regulatory Information

RiKACLEAR® PC1

3. PC1 Vs. new sugar-based clarifier

… in a long-term study

… as a reliable and compatible clarifier

Page 27: RiKA Presentation @ SPE Houston - February 2009

0

100

200

300

400

500

600

700

800

900

1000

1100

1200

(M

Pa)

PC1/MDBS PC1/ 3,4-

DMDBS

PC1/DBN 3,4-DMDBS

/MDBS

3,4-DMDBS

/DBN

DBN/MDBS DBN/ 3,4-

DMDBS

100/0 95/5 80/20

3. Contamination after additive replacement FM

Page 28: RiKA Presentation @ SPE Houston - February 2009

3. Contamination after additive replacement HAZE 0.5mm

4

5

6

7

8

9

10

11

12

13

14

0 5 10 15 20 25

Concentration of 'impurity' (%)

(%

)

PC1/MDBS PC1/3,4-DMDBS PC1/DBN

3,4-DMDBS/MDBS 3,4-DMDBS/DBN DBN/MDBS

DBN/3,4-DMDBS

Page 29: RiKA Presentation @ SPE Houston - February 2009

� No plate-out

� Efficient low dosing clarifier

� Reliable and compatible clarifier

3. PC1 Vs. new sugar-based clarifier Summary

Page 30: RiKA Presentation @ SPE Houston - February 2009

4. PC1 Applications

2. PC1 Vs. current industry standard

3. PC1 Vs. new sugar-based clarifier

5. Regulatory Information

RiKACLEAR PC1

1. PC1 Concentration study

Page 31: RiKA Presentation @ SPE Houston - February 2009

4. RiKACLEAR PC1 Applications

Injection Molding (RACO)

Page 32: RiKA Presentation @ SPE Houston - February 2009

Injection Molding (RACO)

4. RiKACLEAR PC1 Applications

Page 33: RiKA Presentation @ SPE Houston - February 2009

LLDPE Injection Molding

4. RiKACLEAR PC1 Applications

0

10

20

30

40

50

60

0 500 1000 1500 2000 2500

PC1 Concentration (ppm)

(%) BLANK

PC1 2000ppm

Page 34: RiKA Presentation @ SPE Houston - February 2009

4. PC1 Applications

2. PC1 Vs. current industry standard

3. PC1 Vs. new sugar-based clarifier

5. Regulatory Information

RiKACLEAR PC1

1. PC1 Concentration study

Page 35: RiKA Presentation @ SPE Houston - February 2009

Regulatory Information

• FDA Clearance

� Max. Concentration: 2500ppm

� Conditions: A-H

� Contact with all food types

Page 36: RiKA Presentation @ SPE Houston - February 2009

RiKACLEAR PC1 – The complete solution

Haze

FM / Impact balance

Plate-out

CRG

Clarifier concentrationLong-term

performance

Processing window

Compatibility

Organoleptics

3,4-DMDBS DBN PC1

Page 37: RiKA Presentation @ SPE Houston - February 2009

THANK YOU!

Website http:// www.rikaltd.com

Product data http://www.ppadditives.com